Janssen in a nutshell
Optimizing Global Deployment of a PI System Infrastructure with an Enterprise Agreement Presented by Carl Van Laer © Copyright 2015 OSIsoft, LLC Optimizing Global Deployment of a PI System Infrastructure with an Enterprise Agreement This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 2 • • • • • • Janssen in a nutshell OSIsoft PI System deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 3 • • • • • • Janssen in a nutshell OSIsoft PI Server deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 4 Janssen in a nutshell • During the last half-century, we have brought together a number of innovative pharmaceutical companies with one overarching goal: to address and solve some of the most important unmet medical needs of our time. Today, we are united under a common name — the Janssen Pharmaceutical Companies of Johnson & Johnson. • Together, we share a vision of providing innovative solutions that bring value to people, healthcare professionals and health systems around the world. Driven by our commitment to patients, we deliver products and services that offer hope and a healthier life to people throughout the world. • See also www.janssen.com This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 5 • • • • • • Janssen in a nutshell OSIsoft PI System deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 6 OSIsoft PI System deployments in the past • We have had OSIsoft PI System for many years but in the past it was deployed: – Site specific – Plant specific – Functionality implemented varied project by project – Validation varied project by project – Setup / usage / support varied project by project => No standardization, data difficult to share,... This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 7 But then SPIRIT came Standardise across the Enterprise This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 8 • • • • • • Janssen in a nutshell OSIsoft PI System deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 9 Regional instance is the new default • TCO of regional instance is lower – Need fewer IT specialists to support basic infrastructure – Implementation cost is lower • Install once – use many • Validate once – use many – 1 common support structure leveraging standard J&J IT procedures • Regional OSIsoft PI System is deployed in DC on NGI This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 10 NGI • New Generation Infrastructure – SDDC • Reliability • Extendibility • Flexibility • Fast delivery • Lower cost – 1st step to Cloud? This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 11 Architecture • • • • • • • 3 environments (regulated industries) – DE - Development – AE - Acceptance – PE - Production All virtual Standard VM builds No data loss 24x7 availability Combining VM high availability with OSIsoft high availability options New: – No AF collective – F5 load balancing – “Always on” – MS SQL Server high availability This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 12 Architecture - PE This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 13 Challenges • Site maturity – change management process: – Local QA Global QA • Validation approach • Tools used – Local system responsibility shared responsibility – Local support shared support – Facts emotions (bad experiences in past) This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 14 • • • • • • Janssen in a nutshell OSIsoft PI System deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 15 The EA - licenses • The EA was an enabler for the global deployments: – Uniform license structure (no worries) • No budget discussions for projects • Leverage all functionality – no compromise • Maximize data collection & usage – Ability to set up 3 environments (DE, AE, PE) – all licenses included This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 16 The EA – EPM - SPOC • The EA was an enabler for the global deployments: – Enterprise Program Manager • 1 point of contact speeds up things • Provides insight and direct access into the OSIsoft processes and roadmap • Is internal advocate and voice for J&J inside OSIsoft • Provides a cohesive front to the many facets OSIsoft offer via monthly status reports, periodic reviews, and on an ad hoc basis • Makes it easier to get issues resolved. This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 17 The EA - monitoring • Global support model – mPI: • Ensures higher availability of the PI System • Reduces J&J staff for monitoring • Allows J&J to focus on strategic initiatives over maintenance activities • No need to set up our own monitoring systems – Complements support structure This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 18 The EA - CoE • The EA was an enabler for the global deployments: – Support of CoE of OSIsoft in defining the new architecture, taking into account the (future) evolution of the OSIsoft products (AF Analytics) – Support of CoE in using AF, PI Cloud Connect, PI Cloud Access to further standardize content & visualization and to extend data visibility to our suppliers/partners This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 19 The EA - development • Involvement in the development of new interfaces (e.g. MES) required to create fill visibility on all manufacturing data from lab to patient • Involvement in the development of new intelligent connectors to standardize content and decrease implementation and validation costs This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 20 The EA – that’s NO question • Conclusion – Would we have been able to realize our vision without EA? – Extending the EA to other JSC and Consumer sites – Extending the EA to MD? This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 21 • • • • • • Janssen in a nutshell OSIsoft PI System deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 22 Benefits – IT/Deployment • Lower TCO – Implementation & validation (50% of engineering cost) – HLM (Less capital required for new deployment) – SLM (Less servers to maintain) • Faster deployment = faster realization of business value This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 23 Benefits - Business • Standard content and visualization tools used across the J&J enterprise (CON, JSC, MD) – create once, use many • Data visibility across sites – lab to patient, including 3rd party manufacturing • Sites are comparing apples with apples • Enabling automated CPV across JSC This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 24 Mobility • PI System available via IT Standard JNJMOBILITY Network (Edge Client) • Process and Energy Data visualized on iPads/ iPhones • Data from any location with PI System can be visualized on wireless devices. • PI Cloud Access! –Possibility of more freedom of data access from outside JNJ. This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 25 PI Cloud Connect – Realizing Concepts • • • External manufacturer - AF Template and Elements to SPIRIT Global Standard and Integrated to JNJ Global AF DB - Automatically visualized on SPIRIT Process Visualization Module External Partner Team: SPIRIT, OSIsoft and External manufacturer. Connecting with Global IT – Security Assessment on application approach, data integrity and alignment with JNJ Global Standards. This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 26 Global Content - Cross Sector Capability Regional PI Servers – Supporting Sites with NO LOCAL INSTANCE PI Cloud? Consumer Pharma MD&D Global AF Server S88 Model – Interconnecting all PI System across all site and platforms – 11 Pharma Sites Connected This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 27 Global AF & Energy Monitoring • • • • First! Meter Templates – Standardized Visualizing Usage Now! Commenced definition of Content Standards for Utility Equipment Now! Visual template linked to Global AF Same Approach – Any site/ anywhere This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 28 Real life business benefits Business benefits: Improvement (%) Faster Recipe Approval 40% Reduce labor costs by centralized process visibility 10% Reduce labor hours spent collecting production data and producing reports 50% Proactive Operation 15% Reduce production investigation time 50% Reduce manual inputs and double checks 90% Human Error reduction 50% Reduce paper (logbooks & reports) 80% Reduce labor costs by a centralized process data repository (process validation, maintenance & calibration) 20% Reduce labor costs spent in performing batch and product review 50% Reduce process control system idle 25% Improve Knowledge Management System 75% AIL Contributing Systems Historian & MES Analytics ERP Extend/Transfer Data Storage capabilities overcoming equipment 80% limitation 75% Data consistency across processes This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 29 • • • • • • Janssen in a nutshell OSIsoft PI System deployments in the past SPIRIT – global deployments on NGI EA or no EA – that’s the question Benefits of new approach Future plans This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 30 Future plans • Complete data collection: – Complete PCS OSIsoft integration on (some) sites – Deploy OSIsoft PI System to new sites in JSC, CON and MD • When appropriate, regionalize existing local OSIsoft PI System (HLM, SLM) after (standard) risk assessment • Extend collaboration with OSIsoft in product development (GUI, interfaces (intelligent connectors), MDB to EF, reporting,...) This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 31 One source of truth for JSC “OSIsoft PI System is an Enterprise System that brings all operational, business, event, and real-time data together from multiple source systems, to make it readily available to all users across the enterprise anytime and anywhere!“ Kevin Crean, SPIRIT lead Business Challenges A. Key process data not available across the enterprise B. No standardized content, visualization C. Need process improvement and CPV, PAT… Solution(s) A. Strategic approach – full use of EA to standardize the landscape B. Executing a roadmap to standardize and create data visibility from lab to patient C. Standard ‘one’ PI System Results and Benefits • Standardized content & visualization – data visibility across the whole supply chain This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 3 2 Carl Van Laer cvlaer1@its.jnj.com IT Manager Manufacturing Systems Janssen Pharmaceuticals This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 33 Questions Please wait for the microphone before asking your questions State your name & company This presentation is confidential, proprietary information of Johnson & Johnson © Copyright 2015 OSIsoft, LLC 34 © Copyright 2015 OSIsoft, LLC
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