Clays, Glazes, Kilns, Machinery & Equipment . . . 2008 £3.00
Clays, Glazes, Kilns, Machinery & Equipment . . . 2008 £3.00 . . . for Craft, Education & Industry Potclays Ltd, Stoke-on-Trent, Studio Ceramics Showroom. Contents The Inside Story This is a catalogue for potters, sculptors, tilemakers and ceramists in craft, education and industry. Generally we have sought in its pages to bring together a combination of our own manufactured products with a selection of other brand names, many from prestigious international suppliers for whom we are U.K. distributors. In addition we have sought to provide much useful technical data so as to enable not only easier selection of the product most suitable for a particular requirement but also to provide important health and safety information. We endeavour to cater for all degrees of skill: for the expert we offer a wide range of clays, glazes, colours etc., suitable for use in advanced techniques and capable of giving superb results. On the other hand, we appreciate the difficulties of the less skilled and hence provide literature and technical advice to assist in the choice of materials, equipment and making methods. Clays, Slips and Grogs White, Red, Buff, Earthenware, Stoneware, Porcelain, Raku, Crank and General Purpose Clays. Powdered Clays, Coloured Slips, Casting Slips, Grogs, Sands, Raw Clays. Glazes and Frits Basic Materials Section 3 Basic Materials, Opacifiers, Media. Oxides and Prepared Colours Section 4 Oxides, Underglaze Colours, Glaze Stains, ‘Velvet’, ‘Unidekor’, Onglazes, Lustres. Tools and Utensils Section 5 Brushes. Modelling, Cutting, Turning and Shaping Tools. Klay Gun, Sponges, Sieves, Scales, Corks and Whirlers. Section 6 Buckets, Bins, Bottles, Bowls etc. Protective Clothing. Plaster Moulds. Machinery and Equipment Section 7 Potter’s Wheels, Pugmills, Mixers, Extruders, Pouring Tables, Rotary Sieve, Slab Rollers and Pumps. Kilns and Accessories Section 8 ‘Silver’ and ‘Etruscan’ top-loading kilns, ‘Gold’ and ‘EP’ front-loading Electric Kilns, Truck Kilns, ‘Thor’ and ‘Laser’ Gas-Fired Kilns. Pyrometers, Temperature Controllers and Orton Cones. Books Index and Technical Information We extend a cordial invitation to visit us at our Showrooms in Etruria, Stoke-on-Trent. You would always be most welcome and could collect any requirements ‘on the spot’ thus avoiding carriage charges. Section 2 Transparent, Translucent, Opaque, Coloured, Reactive, Artistic, Earthenware and Stoneware Glazes. Brush-on Glazes. Lead, Borax, Zircon, Alkaline and Low Expansion Frits. Botz, Mayco, Spectrum glazes. Plastic Ware, Plaster Moulds, Clothing We have been renowned as leading suppliers of clay for over seventy years, most of these clays being based upon the unique deposits taken from our clay mines at Brownhills, South Staffordshire. In the last twenty years or so we have substantially increased our manufacturing capabilities to include the manufacture of specialised grogs, a comprehensive range of glazes and a wide range of top quality kilns of both electric and gas fired types. Whilst our product range is now very extensive we would however emphasise that our marketing strategy is based upon flexibility and we are able to produce clays, glazes and kilns to customers specification. If you therefore require a product not included in this catalogue, or you require any amendment or modification, do please let us know. Section 1 Section 9 Section 10 Casting Slip Recipes, Conversion Tables etc. Analyses and Technical Data, Clays and Raw Materials, Health and Safety Information. Front cover illustration from a woodcut by Picolpasso 1 SECTION 1 Clay Selection Selecting Clays All our clay bodies are in ‘plastic’ form, packed in 12.5 or 25kg packs, and ready for use. When stored in a cool but frost free situation, free from draughts and direct sunlight, the clay packs will retain their condition almost indefinitely. For general use we particularly recommend 150-1102 and 151-1124 bodies, both of which are slightly grogged. If a smooth clay is preferred then we suggest clays 159-1131, 1591135, or 159-1137 (red), 151-1120 (buff) or 158-1141 and 158-4130 (white). For more specialised needs the chart and data given on pages 3-4, 6-7 and 68 will assist. The grogged clays, incidentally, may not permit such finely detailed or turned work but they have increased resistance to warping and cracking. Clays of wide firing range: Some clays have very wide firing ranges, enabling them to be used for earthenware (1100-1150°C), middle temp. (1180-1220°C) or stoneware (12201300°C). These are: Buff firing: 150-1102, 151-1120, 151-1124, 157-1150 Red firing: 159-1131, 159-3140, 159-1134 White firing: 158-1141, 158-2144, 158-4130 Technical Data See page 68 for typical analyses etc. Glaze Suitability/ Firing Temperatures We recommend biscuit firing at 10001060°C then following with a glaze firing to a higher temperature which matures both the clay and the glaze at the same 2 time. Each clay body and each glaze is catalogued with its firing range. When selecting a glaze for use with a particular clay it is important to select one with a firing range which exceeds the lower figure given for the clay. If this is not done the clay will be underfired and the glaze consequently may craze. Alternatively one could biscuit fire the clay above the lower figure given for the clay then glaze fire to the firing range of the selected glaze. However, this method may cause difficulty with glaze pick-up when dipping (although this can be overcome: see 3442 page 22). Bone china is invariably produced this way. Firing Rate The optimum rate depends upon the thickness of the pots and clay type e.g. thin cast and grogged bodies can be fired quicker than thrown and ungrogged ones. Ideally, biscuit firings would be slower than 100°C per hour up to 200°C and 100 - 200°C per hour beyond that point and ending with a short soak. Glaze firings should be at 100-130°C per hour but at 100°C per hour maximum from 700-1100°C with high carbon ball clay or fireclay based bodies. Maximum Firing Temperature This is approximately indicated by the vitrification point stated for each clay on page 68 but, with stoneware, it will be lowered by reduction firing conditions and is dependent upon other factors such as firing cycle. Consequently this figure is given only as a guide for comparison purposes. If clays are fired above their vitrification point then bloating is likely. Bloating may also result from insufficient biscuit firing or too fast firing in the later stages of the glost firing. Conversely, overlong firings may give excess heat work and cause bloating. Recipe Amendments Recipes of heavily grogged panmilled bodies 153-1114, 153-1153 and 1541154 were amended from May 1998 to give improved resistance to lime popping and efflorescence problems. These changes involve using new refractories instead of reclaimed firebrick as the grog source, finer processing of certain other clay constituents and a recipe change with 153-1114 - which is now listed as 153-3114 Premium Craft Crank. The fired colour may be slightly different under certain firing conditions and a fired trial is therefore recommended. Other properties, including their superb handbuilding performance, remain the same. Manufacturing Code: * Bodies marked P are finished by our Panmilling technique. This gives excellent, reliable control of grog and water contents but is more open to occasional contamination from larger or extraneous particles arising in the ingredients or during processing. It generally produces better moisture control in grogged bodies. S denotes sliphoused bodies. These are prepared in very large batches in slip form which is finely sieved prior to or after grog addition. The purified slip is then pumped into presses for dewatering prior to pugging. Sliphousing gives greater product uniformity and virtually guarantees freedom from contamination. Its disadvantage is that it is more difficult to control grog contents (due to settling from suspension) and moisture content. It is the best technique for smooth textured bodies. Plastic Blended Clays PB denotes Plastic Blended bodies. Our latest development here at Potclays is the introduction of our plastic blended range of clays. Using this process, we are able to combine the benefits of sliphousing, for maximum purity, and lowlime wet processing, for accurate control over grog and water additions. These clays offer an alternative to their powder blended equivalents at a more competitive price. Clay Selection Firing Range°C Product Code Previous Code St Thomas Oxidising St. Thomas (PB) Reduction St. Thomas (PB) White St. Thomas (P) White St. Thomas (PB) 1150-1280 1150-1275 1160-1300 1160-1300 150-1102 150-1104 150-1106 150-1506 1102,1120P,1102PB General Stoneware Buff Stoneware (S) Buff School Clay (S) Sanded Buff (S) New Lavafleck (PB) 151-1117 151-1120 151-1124 151-1514 1117M 1120 1124 1514PB Coloured Earthenware New Keuper Red (S) Keuper Sanded Red (S) Grogged Red (PB) Original Red S/E (S) Red Earthenware Terracotta (S) Sanded Red (S) Chocolate Black (PB) 1080-1250 1080-1250 1050-1200 1050-1170 1040-1170 1040-1170 1040-1120 1150-1290 1100-1290 1100-1290 1200-1270 Smooth Throwing Stoneware Flecked Stoneware (P) Flecked Stoneware (PB) Stoneware Body (PB) Crank Clays Ivanhoe (P) Craft Crank (P) Craft Crank (PB) Premium Craft Crank (P) Sculpture Crank (P) Grogged Pink (P) Industrial Crank (P) Raku Clays Original Raku (PB) Coarse Raku (P) Smooth Raku (P) 1104PB 1106 1506PB 159-1131 1131M 159-3140 1131-40M 159-1134 1134 159-1135 1135 159-1137 1137 159-3730 1137-30 159-2130 1130 1150-1290 152-1109 1150-1290 152-2109 1160-1290 152-2110 1109 1109PB 1110PB 1130-1270 1170-1300 1170-1300 1170-1300 1170-1300 1120-1270 1210-1300 1112M 1114 1114PB 1114M 1114SC 1127 1153 153-1112 153-1114 153-2114 153-3114 153-7070 153-1127 153-1153 White Grogged Stoneware White Crank (PB) T Material (S) Y Material (S) Porcelain Casting Porcelain (S) DL Porcelain (S) HF Porcelain (S) JB Porcelain (S) Southern Ice Porcelain (S) Cool Ice Porcelain (S) Bone China (S) White Stoneware White Stoneware (P) White Stoneware (PB) White Special Stoneware (PB) New White Grog Stoneware (S) Draycott White Stoneware (S) Modelling Clay (P) White Earthenware Ivory Earthenware (S) Studio White Earthenware (S) Grogged White (S) Grogged White (Molochite) (S) Semi Porcelain (S) Paper Clay Paper Clay (PB) Southern Ice Paperclay (S) Air-Hardening Newclay Newclay Hardener 900-1300 154-1154 1154,1154PB Gloss Finish/Sealer 900-1300 154-1156 1154C 900-1300 154-1159 1154S SECTION 1 Suitability General Purpose Tiles Throwing Handbuilding Slabbing General Domestic Large Domestic Slip Casting General Purpose Tiles Throwing Handbuilding Slabbing General Domestic Large Domestic Slip Casting Suitability Firing Range°C Product Code Previous Code 1220-1300 156-0630 1106-30WBM 1200-1300 156-1161 1161 1200-1300 156-2161 1161Y 1220-1280 155-1550 1200-1300 1200-1300 1200-1300 1200-1300 1200-1300 1100-1280 1220-1290 1220-1290 1220-1290 1220-1300 1180-1230 1200-1250 1100-1180 1100-1220 1100-1240 1120-1200 1100-1230 1550 155-1147 1147 155-1149 1149 155-4000 1149JAB 155-1151 1151 155-1152 1152 155-1148 1148 157-1145 157-2145 157-1142 157-4230 157-1143 157-1150 158-2138 1138 158-1141 1141-LT25 158-4130 1141-30 158-4120 1141-S20 158-2144 1144 1100-1280 180-1190 1220-1300 180-1192 n/a n/a n/a 1145 1145PB 1142 1142-30 1143M 1150 165-1851 165-1853 165-1854 1190M 1192 1185-1 1185-3 1185-4 1kg Clay Samples available. Please ask for further information. 3 Earthenware & Stoneware Clay Bodies 150-1102 151-1120 151-1124 153-1127 159-2130 159-1131 159-3140 159-1134 159-1135 DISCONTINUED 159-1137 STONEWARE FIRED EARTHENWARE FIRED SECTION 1 PLASTIC BLENDED CLAY BODIES 150-1102 150-1104 152-2109 152-1110 153-2114 157-2145 150-1506 151-1514 159-3730 DISCONTINUED 158-2138 158-4130 158-1141 158-4120 158-2144 157-1150 4 150-1102 150-1104 150-1106 151-1117 151-1120 151-1124 151-1514 159-1131 159-3140 159-1134 152-1109 152-1110 153-1112 153-1114 153-3114 153-7070 153-1127 153-1153 154-1154 154-1156 154-1159 156-0630 156-1161 156-2161 155-1550 155-1147 155-1149 155-4000 155-1151 155-1152 155-1148 157-1145 157-1142 157-4230 157-1143 157-1150 158-2138 158-1141 158-4130 158-4120 158-2144 180-1190 1kg Clay Samples available. Please ask for further information. 180-1192 5 SECTION 1 STONEWARE FIRED Stoneware Clay Bodies SECTION 1 Prepared Clay Bodies St Thomas Clays Coloured Earthenware Oxidising St Thomas 150-1102 Extremely popular general purpose high earthenware and stoneware body which produces an attractive speckle under normal or slightly reducing conditions. Both tolerant and resilient it has good warp and crack resistance and is suitable for throwing and slabbing. New Keuper Red 159-1131 This high quality, smooth earthenware body has a low flux content to improve glaze pick-up and enabling it to be used at higher temperatures. When fired above 1200oC the body takes on a purple tone. Reduction St Thomas 150-1104 An attractive toasted stoneware in oxidising conditions this body really comes into its own under reduction. The excellent handling properties make it a popular choice for domestic stoneware production. White St Thomas 150-1106, 150-1506 A light grey-white colour in both oxidation and reduction combined with outstanding handling and resilience make this body the first choice for small and large work alike. The 150-1506 version is particularly free of natural speckles, and both will withstand high temperatures. General Stoneware Buff Stoneware 151-1117 An inexpensive fireclay based body which throws well, turns easily, and is plastic, strong and reliable making it highly suitable for domestic ware. Buff School Clay 151-1120 Popular with stoneware potters as a production body for both oxidation and reduction, this dual purpose earthenware and stoneware clay is equally suited to use in schools. The fireclay, ball clay and china clay blend produces a body of smooth texture and medium shrinkage. Sanded Buff 151-1124 A lightly sanded version of our Buff School Clay, this body has a much greater tolerance to making methods and is an excellent choice for school use. New Lavafleck 151-1514 This new version of our highly flecked stoneware body is popular for its distinctive character. Having good throwing ability, it is now more temperature stable. Shelves need to be well coated with refractory wash to prevent sticking during firing. 6 Keuper Sanded Red 159-3140 Superb body for tiles, slab work, large pieces and murals alike, this body has high resilience and good warp resistance, yet the smooth texture allows detail to be captured. Grogged Red 159-1134 When used at either earthenware or stoneware, this body has good general properties, low shrinkage, and is excellent for large pots. Firing to a terracotta colour at earthenware the colour gradually changes with increasing temperature to a warm toasted brown. Original Red S/E 159-1135 Carefully graded and blended red clays and fireclays give this, our original, terracotta body outstanding tolerance and physical properties. It is a good domestic earthenware body which throws and turns well. Red Earthenware Terracotta 159-1137 This competitively priced body is a high quality blend of red clays and fireclay which give it a good colour and high fired strength. Sanded Red 159-3730 Based on our 159-1137 body, a small addition of sand enables this body to be used for larger forms and increases warp resistance making it suitable for tile production without detracting from the pleasant terracotta colour. Chocolate Black 159-2130 Especially good for sculpture this competitively priced clay fires to a chocolate black colour at earthenware temperatures and has a fine texture. Smooth Throwing Stoneware Flecked Stoneware 152-1109, 152-2109 Based on a blend of ball clays, this attractively flecked body is excellent for thrown domestic ware, large or small pieces. The carefully graded fleck burns through covering glazes giving a reduction fired appearance in an oxidised firing. The 152-2109 version is similar to 152-1109 but is based on higher purity sliphoused materials and is more attractively priced. Stoneware Body 152-2110 This highly plastic throwing body designed for use in oxidised and reducing conditions, is suited to thrown domestic ware particularly where colour response is important. Crank Clays Ivanhoe 152-1112 This traditional formulation is superb for tiles, slab work and murals due to its excellent warp resistance and resilience. Although it has a high grog content, the smooth surface texture allows detail to be captured well in the toasted colour. Craft Crank 153-1114, 153-2114 Regarded by many as the best crank clay available, Craft Crank is unsurpassed as a handbuilding clay. The unique blend of fireclays and ball clays produce a pleasant toasted colour in oxidation whilst the speckled orange-brown under reduction is unrivalled. The 153-2114 version is similar to 153-1114 but is based on higher purity sliphoused materials and is more attractively priced. Premium Craft Crank 153-3114 This body offers the same properties as our original Craft Crank, but with an all ball clay base. This gives the body a smoother clay base whilst retaining the same fired colour. Sculpture Crank 153-7070 A variation of our Craft Crank specially formulated for larger sculptural work. It contains slightly more coarse grog grades than Craft Crank and has a more open texture. Grogged Pink 153-1127 Obtained by a carefully controlled blend of Crank and red clays, it is a general purpose handbuilding body, which fires to a pleasant pink colour at lower temperatures and gradually darkens as the temperature increases. Industrial Crank 153-1153 Suitable for large sculptural work, slabbing, saggars and raku, this body is very refractory having an open texture with low shrinkage and good warp resistance. Raku Raku 154-1154 With superb thermal shock resistance and low shrinkage this body is not only excellent for raku work, but is also highly suited to slabbed work and is capable of firing to stoneware. Coarse Raku 154-1156 With coarser grogs present, this body is designed for those producing large sculptural forms which are intended for either raku or stoneware firing. The coarse textured grogs produce a pronounced fleck when fired to stoneware. Smooth Raku 154-1159 Specifically designed for those who want the strength and resistance for raku firing but in a body which can be thrown, slabbed and coiled, it contains more medium range grogs. Tandoori (only available by the tonne) 154-0131 Intended for industrial applications, this body is specially designed for the production of Tandoori ovens where high strength and excellent thermal shock resistance is required. This very coarse body is not recommended for general use or for sculptural items where a high selling price is anticipated. White Grogged Stoneware White Crank 156-0630 White firing, this body is based on a blend of ball clay and china clay to which is added graded molochite grogs. It is excellent for the production of large forms, slabs and tiles, and can be fired to stoneware as well as used for raku. T Material 156-1161 Extremely resilient and tolerant, this off-white firing body is superb for large sculpture and handbuilding use. Its low thermal expansion, low shrinkage and good warp resistance mean that it is well suited to high quality raku pieces. Y Material 156-2161 White firing, this blend of ball clays and china clay with molochite grogs is the ideal choice for high quality raku pieces. Its low shrinkage and excellent warp resistance combine well to produce an outstanding sculptural body. Porcelain Casting Porcelain 155-1550 Porcelain on a budget could be how this body is best described. The off-white fired colour and semi-translucent finish enhance the temperature and shape stability of this body, making it ideally suited to pieces where porcelain is required but high whiteness and translucency is not of primary concern. DL Porcelain 155-1147 Similar to the original David Leach body, this white, translucent porcelain is excellent for throwing. HF Porcelain 155-1149 This truly excellent white-burning translucent porcelain developed by Harry Fraser combines the finest quality and value. It throws well and is consistent and reliable. JB Porcelain 155-4000 Whiter firing than almost all other porcelains, this body offers good throwing properties combined with high translucency and quality at an affordable price. Southern Ice Porcelain (LBSI) 155-1151 Developed in Australia by Les Blakebrough, this truly outstanding porcelain is the whitest firing and most translucent porcelain available. The unique blend of high plasticity Australasian china clays set this body in a class of its own. Cool Ice Porcelain 155-1152 Developed in Australia, an outstanding low temperature translucent porcelain. The unique blend of high plasticity Australasian china clays set this body in a class of its own. Bone China 155-1148 This traditional Stoke on Trent Bone China body offers users the whitest firing clay available. Like all bone china, it is best suited to slip casting or machine making, but with suitable plasticiser additions it can be converted to a ‘flower making’ clay. White Stoneware White Stoneware 157-1145, 157-2145 This superb white stoneware body, based on carefully selected china clays and ball clays, has just sufficient added flux to maintain temperature stability yet provide exceptional ‘ring’. Excellent for small and large thrown domestic ware it stand up well even when thrown thinly. New Draycott White Stoneware 157-1143 A white firing blend of ball clay, china clay and fireclay, to which a small addition of molochite grog is made, produce a smooth body suitable for throwing and modelling both small and large domestic items for oxidised or reduction firings. Modelling Clay 157-1150 Used by model makers for all types of projects, from original china figure models to film special effects, this clay is the most plastic modelling clay available. White Earthenware Ivory Earthenware 158-2138 A good earthenware body for slip casting of general and domestic ware. Studio White Earthenware 158-1141 This ball clay based, very plastic white firing earthenware is well suited to thrown ware. It has a good green strength and wide firing range. Grogged White 158-4130 Based on the 158-1141 to which we add a small addition of graded white grog, this body has exceptional handling properties for larger items and yet can still be easily thrown. Grogged White (Molochite) 158-4120 Graded molochite grogs are included in the 158-1141 base clay to give a body which has excellent workability for handbuilding, sculpture and tiles, yet still possesses a high plasticity for throwing. Semi Porcelain 158-2144 A white earthenware, semi-porcelain or Parian body made to a traditional recipe which is generally suited to slip casting or machine making. Smooth in texture but of medium plasticity. The 157-2145 version is similar to 157-1145 but is based on higher purity sliphoused materials and is more attractively priced. Paper Clay White Special Stoneware 157-1142, 157-4230 White firing and smooth textured, this clay throws and handles well and is a very good body for domestic ware. Paper Clay 180-1190 Developed in conjunction with paper clay users, this body is based on a white stoneware to which carefully controlled grades of inorganic fibres and binders have been added, giving all the benefits of Paper Clay without the shelf-life problems. The 157-4230 version contains a small amount of white sand which provides extra shape stability for larger domestic ware and improves the thermal shock resistance. Southern Ice Paper Clay 180-1192 All the wonderful qualities of LBSI combined with the versatility of paper clay. 7 SECTION 1 Prepared Clay Bodies SECTION 1 Powdered Clays & Firebrick Grogs Powdered Clay Bodies 1000-02 Low temperature white e-ware Fires white to off-white from 1020 - 1180. Good for engobing red clays, etc. 1119-2 Stoneware A smooth, fireclay based stoneware body, attractively priced. Light buff-grey. Firing range 1200 - 1300oC. 1120-2 Buff body General purpose clay suitable for earthenware or stoneware. Firing range 1110 - 1285oC. 1130-2 Chocolate Black See body 1130, page 6 for specification. Firing range 1040 - 1120oC. 1140-2 White earthenware Firing range 1110 - 1260oC. 1145-2 White stoneware Firing range 1210 - 1300oC. 1146-1200 Porcelain Firing range 1170 - 1220oC. Low temperature porcelain for slipcasting. Sieve through 60’s mesh sieve. 1149-2 H.F.Porcelain Firing range 1220 - 1290oC. Should be slipped through 60’s or finer to give a strong, white translucent porcelain. 8 Air Hardening Clay etc. 1185-1 Newclay A popular modelling clay which contains nylon fibres which much increases the strength when dry. Can be decorated with non-firing stains, acrylics, tempera colours, etc. Dry clay can be reconstituted. 1185-3 Newclay Hardener When dissolved in hot water and painted on to Newclay it further increases the strength. 1185-4 Gloss Finish Paint on to seal pieces made with Newclay to give a glossy finish. Firebrick Grogs Raw Materials These grogs are produced by crushing and grinding reclaimed firebricks and other refractories under dust-extraction conditions. This removes the ultra-fine dust fraction and avoids the widely varying dust content found in other grogs. Gradings are nominal. 1242 1243 1245 1247 1248 1249 1250 5’s to dust 8’s to 20’s 20’s to 30’s 20’s to dust 30’s to dust 30’s to 85’s 85’s to dust (3mm-dust) (1.5mm - 0.8mm) (0.8mm - 0.4mm) (0.8mm - dust) (0.4mm - dust) (0.4mm - 0.2mm) (0.2mm - dust) Calcined China Clay Grogs Used as clay substitute to lower shrinkage of engobes etc. The coarser grades are used as very pure white grogs. 33571 Calcined China Clay 22-60s 33572 Calcined China Clay 30-80s 1273 WAD Fireclay N6 N6 fireclay in “wad” (plastic) form. Fires buff-grey with strong speckle at stoneware. Tremendously plastic. Hi-Pur Grogs Firing to a light grey-white colour and of exceptional purity, our Hi-Pur range offers the ultimate in grog material. Virtually guaranteed lime-free, this carefully graded material allows the coarsest of clay blends to be prepared with complete peace of mind and with the confidence that there will be no nasty surprises from impurities. 1251 1252 1253 18-36 30-80 5-dust Coloured Decorating slips Clay-water slips for dipping and trailing in the manner of traditional slipware. Compounded from earthenware bodies but capable of firing to stoneware. Water may be added or removed to alter the consistency. Under certain conditions dilution may be desirable to avoid flaking. Casting Slips Prepared to a specific gravity of 1.7 - 1.8 (34 - 36ozs per pint). Supplied in polythene containers, these slips are correctly deflocculated ready for use but in certain circumstances it may be desirable to thin them slightly, in which case add just a few drops of Sodium Dispex per gallon. Casting Slips Suitability Chart 1000-1290° 500cc or 5lt. Suitability General Purpose Tiles General Domestic Casting Slips are produced by adding about 0.25% - 0.5% of 1221 White 1213 Salmon Pink 1214 Yellow Ochre deflocculant and also water to powdered or plastic clay. Over-addition 1215 Sky Blue 1216 Pastel Green 1217 Cobalt Blue of deflocculant casts on the mould. Under-addition 1222 Green 1219 Fir Green 1218 Cocoa 1226 Brown 1224 Dark Blue 1227 Black 1225 Yellow Product Code 1040-1140 1200-2L 1040-1140 1200-2DH 1060-1140 1200-01 1040-1120 1201 1050-1170 1202 1100-1260 1203 1100-1240 1204M 1110-1285 1205 1200-1290 1206 1220-1290 1208 1200-1250 1210 Casting Slips is sometimes desirable but causes Potclay White slips Fast Cast to thicken on standing although they will thin again on Low Temperature White stirring (i.e.thixotropic). Black Red 1223 Medium Blue Firing Range°C causes cracking and sticking of Sodium Silicate and Soda Ash are White Earthenware the usual deflocculants but we Parian Semi-Porcelain strongly Buff Earthenware/Stoneware recommend Sodium Dispex for topping-up addition and Stoneware slip adjustment. Porcelain Bone China 9 SECTION 1 Casting & Decorating Slips Frits & Glazes Glazes SECTION 2 This comprehensive range of basic glazes provides the potter with proven, reliable glazes formulated by experienced ceramists and checked by qualified teachers and studio potters. All powdered glazes featured in these pages are classified as either low solubility or leadless. The low solubility glazes contain lead but this is present in a fritted, ‘non-toxic’ form. Such glazes can be safely used in schools and studio potteries since they meet the requirements not only of the Education Memorandum 517 but also the stringent requirements of the Factory Acts. The leadless glazes, of course, do not contain lead as a recipe ingredient and may therefore be considered ‘extra safe’. Glazes marked * apply a thin coat only. L denotes leadless glaze. LS denotes low solubility glaze. 2249M 2250 2251 2320-5 2320-8 2361 2370 2376 2380 Matt white zircon Glossy tin Glossy tin Satin white Opalescent white Glossy white opaque stoneware Frosted off-white matt tin glaze Vellum off-white dolomite glaze Shiny tin glaze L L L L L L L L L 1030-1120oC 1040-1125oC 1100-1160oC 1180-1230oC 1180-1220oC 1230-1300oC 1230-1300oC 1250-1290oC 1240-1290oC L L 1060-1140oC 1180-1280oC 2201 White Crackle. L (780-900°C) Economy Glazes Basic, low-cost glazes, popular in schools. 2290 Grey-blue earthenware glaze 2291 Mottled brown stoneware glaze 2202 Glossy general purpose leadless glaze. L (980-1080°C) Frits 2203 Excellent craze resistance*. L (1030-1120°C) 2204 Majolica glaze. High gloss. Excellent colour response. LS Fritting involves the melting together of glaze materials (some of which are soluble in water or stomach acids) to produce a combination which is insoluble (or relatively so). Lead bisilicate is the frit generally used in low solubility glazes and Standard Borax frit for leadless glazes. The High Alkali frit will give beautiful crackle blues from copper oxide addition and the Soft Borax will give turquoise. For detailed analyses please ask for frit pamphlet. Transparent Glazes 2200 Transparent Raku. L (780-900°C) (960-1050°C) 2204-100M Crystal glaze. Outstanding shine and colour response. LS (1040-1100°C) 2205 Good gloss general purpose glaze. LS (1040-1150°C) 2206 Glossy general purpose leadless glaze L (1040-1140°C) 2208 Semi-porcelain-low stoneware glaze L (1050-1220°C) 2209 Stoneware transparent L (1220-1300°C) 2209M Stoneware transparent L (1220 - 1300°C) 2210 Transparent for once-firing L (1220-1280°C) Translucent Glazes 2230 Earthenware matt translucent* 2231 Stoneware matt translucent 2231M Special Matt Stoneware L L L (1040-1120°C) (1200-1280°C) (1200-1280°C) White Opaque Glazes 2241 Glossy white tin 2242 Delft white tin 2246LS Low sol vellum white 2246M Vellum white matt. Satin texture 2247M Glossy zinc titania Chinese white 2248 Glossy white zircon. General purpose glaze L LS L L L L 1020-1080°C 1020-1100°C 1020-1110°C 1020-1110°C 1020-1110°C 1030-1120°C 10 2261 2262 2263 2264 2265 2266 2268 2270 2275 2279 Lead Bisilicate frit LS Lead Sesquisilicate frit LS Standard Borax frit L Soft Borax frit L Slightly alkaline and gives turquoise from copper addition. H.T.Borax frit L Suitable for mid temperature and stoneware glaze addition. Ferro Crystal frit 3110 L A very low alumina frit which assists spectacular crystal growth in glazes. Featured in many American recipes Calcium Borate frit L A fritted substitute for colemanite (new formulation). White Zircon Borax frit L High Alkali frit L Low Expansion frit L Immense craze resistance and useful additive to glazes which craze. Milkiness in large amounts. To order only: 25kg min order (880-1050oC) (860-1040oC) (900-1050oC) (900-1050oC) (1030-1180oC) (1000-1100oC) (1030-1180oC) (960-1160oC) (860-1060oC) (1020-1150oC) Coloured Glazes: Powdered & Brush-on A range of quality glazes supplied in powdered form requiring only an addition of water and sieving (see glaze preparation notes below) The transparent coloured glazes are especially suited for use over decorated ware. The opaque or speckled glazes will give particularly good effects when double-dipped to give varying glaze thickness and colour tone. For a huge range of coloured earthenware glazes in brush-on form please see our Mayco and Spectrum sections Glazes on the following list contain a natural flecking material which can be coarse in nature. It is therefore recommended that these glazes are not sieved through a mesh finer than 40’s during preparation. Using a finer sieve will remove some of the natural fleck material thus changing the fired appearance of the glaze: 2246LSM Vellum White 1020-1110oC L. 2247M Chinese White 1020-1110oC L. 2300 Rich Amber 1040-1110oC L.S 2301M Speckled Olive 1040-1110oC L. 2302 Crimson 1050-1110oC L. 2304 Victorian Burgundy 1020-1110oC L.S 2305 Tortoiseshell 1030-1110oC L.S 2306M Yellow 960-1050oC L.S 2307M Honey 1020-1110oC L. 2308 Trans. Blue 1020-1120oC L. 2309 Trans. Green 1020-1120oC L. 2310 Rockingham 1020-1120oC 2311 Pastel Green 1030-1110oC L.S. 2312 Black Matt 1020-1100oC L. 2313 Turquoise 1020-1100oC L. DISCONTINUED 2316-01 Banana 1020 - 1080oC L.S. 2290, 2291, 2301M, 2314, 2362 (s/ware) To order only: 25kg min order 2290 Grey Blue 1060-1140oC L. 2241 White Tin 1020-1080oC L. 2316-06 Coral Red 1020 - 1080oC L.S. DISCONTINUED 2316-02 Toffee 1020 - 1080oC L.S. Raku Glazes also see 2200 Transparent Raku and 2331 Persian Crackle. 2250 Glossy Tin 1040-1125oC L. 2314 Speckled Cream 1040-1110oC L.S. SECTION 2 Coloured Earthenware Glazes 2315M Shiny Black 1040-1110oC L. DISCONTINUED 2316-03 Baby Blue 1020 - 1080oC L.S. 2317-01Holly 980-1060oC L. 2316-04 Dappled Fern 1020 - 1080oC L. 2317-02 Damson 980-1060oC L. 2316-05 Turquoise Green 1020 - 1080oC L. 2317-03 Cobalt Blue 980-1060oC L. 11 SECTION 2 Artistic Glazes: Powdered Glaze Preparation These notes apply to all powdered glazes whether earthenware, stoneware or porcelain etc Sprinkle the powder into a suitable container of water, stir, then sieve through an 80’s lawn or finer. Leave to settle overnight and pour off surplus water. Stir, then add water if necessary to achieve desired consistency which depends upon porosity of biscuit ware but normally will be around 18 - 25 ozs. of dry glaze per pint of water (800 - 1250gms per litre) i.e. about 1kg per 1.4 - 1.9 litres water. Glaze Suspension Settling is not normally a problem with Stoneware glazes but may be troublesome with some earthenware or Artistic glazes, the glaze settling into a hard deposit at the bottom of the containers which is difficult to reconstitute. The addition of 1% of Bentonite (3411) to the glaze powder prior to preparation will help prevent glazes from quickly settling and such addition is therefore common practice. Even so, this may have little effect on any tendency for the glaze to set hard once it has settled. A flocculant such as 3415 Calcium Chloride or 3442 Magnesium Sulphate added to the glaze will, however, have the effect of causing the glaze to settle in a more loosely packed arrangement of the constituent parts which are then more easily reconstituted. The method is to mix a little of the flocculant with hot water in a cup until no more can be dissolved. Leave to cool and then add a few drops only of the liquid per litre of glaze, followed by thorough mixing. Larger additions will cause the glaze to thicken (this being helpful if very vitreous pieces are to be dipped). Consistency Measurement Once the correct glaze consistency has been achieved it should be measured so that it can be repeated next time. Weigh exactly 100cc’s of the mixed glaze and dividing the resultant weight in grams by 100 to obtain the specific gravity. Alternatively one pint can be weighed to determine the ‘pint weight’. A popular method is to use our glaze hydrometer (ref 5828 page 38) to quickly obtain a reading which can easily be checked at each glazing session & the glaze adjusted if necessary. Artistic Glazes These unusual and interesting glazes will give the results described when applied thickly and fired on flat surfaces. Vertical surfaces and thinner deposits may give different effects. Glazes marked †should not be used on tableware (see page 64). The remaining glazes are suitable for all wares. DISCONTINUED 2327 Bright Red† 980-1070oC L.S. 2333Gemini Blue† 1000-1080oC L.S. 2338 Gold Lustre† 1000-1110oC L.S. 2348 Ivory Mottle† 960-1040oC L.S. 12 2329 Bright Yellow† 980-1070oC L.S 2335Special White 950-1250oC L. 2340 Inca† 980-1080oC L.S. 2330Pewter† 1000-1100oC L.S. 2336Cloud Nine 1020-1090oC L.S. 2341 Opalescent Ivory 1000-1100oC L. 2331 Persian Crackle 980-1060oC L. 2337Apollo 1020-1090oC L.S. 2341-03M Opalescent Green† 1020-1100oC L. To order only: 25kg min order Reactive & Stoneware Glazes: Powdered Stoneware Glazes - The ‘Mineral’ range These glazes all fire in the range 1200 - 12600C and are semi-matt becoming shinier with increasing temperature. All stoneware glazes are leadless. SECTION 2 ‘Reactive’ Glazes Used as low temperature stoneware glazes fired at 1180 1230°C or as underglazes, being covered over with higher temperature glazes, which then combine during stoneware firing to give excellent combination effects. The Reactive Slip 2394-1M similarly combines with glaze to give varied reduction effects in electric kiln firings. It can be applied to biscuit or leather hard pots. 2350-01 Chalcedony 2350-04 Amethyst 2320-5M Satin White 2350-06 Jade 2350-08 Azurite 2350-09 Topaz 2320-10M Dappled Coffee Burgundy 2394-1M Reactive Slip To order only: 25kg min order 2350-05 Red Granite 2350-03 Lapis Lazuli 2320-6M Satin Blue-Beige 2350-07 Rhodonite 2320-9M Shiny Beige Oatmeal 2350-02 Moonstone 2394-2 Tenmoku Chun (applied over 2394-1M) 13 Stoneware Glazes: Powdered SECTION 2 Stoneware Glazes All glazes are leadless and pass all known safety statutes. The descriptions generally refer to results in electric kilns but all can be fired under reduction. They fire generally in the range 1230 - 1300°C with an optimum of 1260 - 1280°C except where otherwise indicated. Supplied in powdered form. 2209 Transparent 2352 Bright Blue 2353 Red Brown 2355 Frog Green 2356M Blue Grass 2357M Burgundy Red 2358 Chun Celadon 2361 Shiny White 2362 Yellow Brown See P11 for advice on sieving 2363 Pale Blue 2364 Ivory Oatmeal 2365 Oatmeal 2376 Vellum Off-White 2377 Crystal Brown 2383 Marbled Blue 2385 Ivory-Oatmeal 2366 Blue Grey 2370 Frosted Off-White 2378 Vellum Blue 2379 Copper Red (Oxidised) 2386 Light Oatmeal 2388M Turquoise 2372 Tenmoku 2379 Copper Red (Reduced) 2389 Tamba 2374 Albany 2380 Shiny Tin 2391 Green Beige Crystal 2392 Bright Orange Red Glazes for Porcelain 2395-05 Porcelain Green 14 2396-01 Barium Blue Glazes applied over 1120 Buff Clay 2395-06 Porcelain Red 2395-01 Porcelain Trans. 2395-02 Porcelain White 2395-03 Matt White 2395-04 Porcelain Blue Low Temperature Glazes: Brush-on Cone 06 Unleaded S-2102 Snow White S-2138 Pink Champagne S-2139 Floral Pink S-2140 Pretty ‘n Pink S-2130 Crystal Coral S-2141 Just Peachy S-2105 Orange Slice S-2142 Orange Squash S-2143 Rustic Orange S-2104 Salmon Mousse S-2172 Bright Orange S-2122 Victorian Red S-2168 Red Hot Red S-2103 Raspberry Whip S-2170 Bright Red S-2144 Clarret S-2145 Mystic Mauve S-2146 Bordeaux S-2171 Purple S-2147 Orchid S-2148 Lilac S-2117 Wisteria Purple S-2154 Winter Mint S-2149 Blue White Ice S-2132 Sheer Blue S-2131 Aqua Mist S-2150 Marine Blue S-2151 Blue Lagoon S-2115 Tahiti Blue S-2152 Corn Flower Blue S-2116 Mosaic Blue S-2153 Old Navy S-2123 Royal Teal S-2113 Nautical Jade S-2114 Night Sea S-2155 Schezuan Green S-2112 Pastel Jade S-2110 Glade Green S-2111 Ivy Green S-2156 Evergreen Fir S-2157 Holiday Green S-2158 Green Sapphire S-2159 Pale Yellow S-2160 Summer sun S-2109 Sassy Yellow S-2126 Ivory Linen S-2107 Dry Champagne S-2128 Mocha Ice S-2161 Golden Oak S-2162 Saddle Tan S-2163 Mudpuddle Brown S-2118 Cocoa Bean S-2119 Rich Chocolate S-2120 Double Fudge S-2127 Smoked Oyster S-2164 Silver Cloud S-2165 Sooty Grey S-2166 Old Smoke S-2121 Shiny Black S-2565 Cloud White S-2566 Almond S-2574 Tea Rose S-2577 Wild Rose S-2586 Bing Cherry S-2585 Violet Reflections S-2560 Queens Blue S-2561 Country Blue S-2581 Periwinkle S-2587 Big Sky Blue S-2588 True Blue S-2580 French Blue S-2592 Deep Teal S-2562 Canton Jade S-2579 Mediterranean Teal S-2564 Sun Yellow S-2590 Intense Yellow S-2591 New Leaf S-2578 Elf Green S-2593 Jungle Green S-2582 Caramel Apple S-2589 Bear Brown S-2427 Fiesta S-2421 Berry Parfait S-2425 Pepperwinkle S-2424 Blue Enamelware S-2423 Teal Splash S-2422 Evergreen Ash S-2137 Clear Wine Speck S-2134 Licorice Speck S-2167 Holliberri S-2133 Clear Blu Speck S-2136 Chocolate Speck S-2169 Eggnog S-2401 Cotton Seed S-2402 Peppercorn SLG-6 Cream SLG-17 Light Grey SLG-2 Stone S-2200 Marshmallow White S-2201 Ivory Cream S-2223 Soft Yellow S-2243 Mustard Yellow S-2242 Orange S-2220 Autumn Orange S-2221 Pumpkin Tart S-2224 Coral S-2225 Brick Red S-2240 Scarlet S-2226 Rose Berry S-2227 Parchment Pink S-2228 Orchid S-2229 Violet S-2230 Deep Purple S-2231 English Blue S-2208 Deep Sea Blue S-2232 Indigo Blue S-2233 Light Olive S-2234 Clover Green S-2235 Dark Sage S-2236 Tan S-2237 Taupe S-2218 Milk Chocolate S-2238 Dark Gray S-2239 Slate S-2209 Black Velvet MATTE SPECSTONE OPAQUE S-2101 Natural Clear 15 SECTION 2 Series 2000 GLOSS Mayco Low-Fire Cone 06-04 Glazes Mayco manufacture more than 500 different glaze products in a variety of colours, finishes and textures to inspire and stimulate your imagination. These low-temperature (cone 06-04/1000-1060C) glazes are ready mixed in brush-on form. Most colours are available in 4 or 16fl/oz and a few are also available in US gallons. Low Temperature Glazes: Brush-on SECTION 2 Crystalites: Cone 06 Unleaded S-2716 Celestial Blue S-2732 Sedona S-2701 Peacock Eyes S-2702 Northern Lights S-2703 Berryberry Pie S-2704 Plum Jelly S-2705 Desert Mist S-2706 Spiced Banana S-2707 Lily Jade S-2708 Oriental Carmel S-2709 Cappuccino Mint S-2710 Evergreen Flurry S-2711 Tahiti Grape S-2712 Monsoon Seas S-2713 Buttercup Blue S-2714 Herb Garden S-2715 S-2717 Rocky Road S-2718 Cosmic Black S-2719 Cranberry Burst S-2720 Orange Fizz S-2721 Stars & Specks S-2722 Blue Chip S-2723 Grape Divine S-2724 Lotus Blossom S-2725 Safari S-2726 Cheetah S-2727 Poppy Fields S-2728 Poinsettia S-2729 Citrus Splash S-2730 Red Halo S-2731 Kaboom PC-501 Terra Cotta PC-502 Speckled Buff PC-503 Khaki PC-504 Concrete PC-505 Black EL-106 Tidal Pool EL-107 Amber Ash EL-108 Jade Moss EL-109 Blue Ridge EL-110 Mudslide EL-201 River Bottom EL-202 Bark AS-519 Green Sappire AS-535 Emerald Green Pottery Coat: Cone 06 Unleaded Classic Crackles: Cone 06 Unleaded CC-101 Transparent CC-102 White CC-103 Raw Silk Pottery Cascade: Cone 06 Unleaded CC-104 Plum Blossom CC-105 Orange Pekoe CC-106 Fuji Brown CC-107 Green Tea CC-108 China Sea EL-101 Oyster Shell EL-102 Sandstorm EL-103 Sea Spray EL-104 Heather Moor Elements: Cone 06 Unleaded PC-601 Clear Cascade EL-111 Ruby Creek Spotted Kiwi EL-112 Tornado Sky PC-602 White Cascade EL-113 Spanish Moss PC-603 Amber Cascade EL-115 Iron Moss PC-604 Black Cascade EL-116 Blue Stone EL-117 Waterfall EL-118 Blue Grotto EL-119 Burnished Steel EL-120 Black Ice EL-121 Copper Adventurine EL-203 Coal Dust EL-204 Glowing Embers EL-205 Jade Pebble EL-206 Meteor Shower EL-207 Gold Mine EL-208 Moss Creek EL-209 Night Sky EL-210 Bayou Rain EL-211 Volcanic Glow EL-212 Molten Rock AS-548 Seafoam Quartz AS-532 Turquoise AS-547 Ice Blue AS-534 Blue Sapphire AS-531 Lapis Blue AS-545 Purple Quartz AS-513 Golden Sand AS-516 Sand Stone AS-527 Smoky Topaz AS-510 White Opal EL-105 River Birch EL-122 Malachite EL-123 Patina EL-124 Stormy Blue Astro Gem Textural Glazes: Cone 06 Unleaded AS-518 Amethyst AS-515 Coral Sand AS-539 Gray Quartz AS-523 Gray Granite AS-512 Black Diamond Elements Chunkies: Cone 06 Unleaded AS-524 Terra Cotta NB. It is not recommended to use textured or crackle glazes on surfaces intended for food or drink. For more information on Mayco products and instructions for use please visit www.maycocolors.com 16 Low Temperature Glazes: Brush-on 210901 2 Evening Shadow 210902 2 Iceburg 210903 2 Emerald Green 210904 1 Indian Summer 210905 1 Wheatfield 210906 1 Burnt Sugar 210907 1 Autumn Leaves 210919 1 Forest Moss 210920 1 Midnight Sky 210921 1 Iron Earth 210922 1 Russet 210923 1 Hazelnut 210924 1 Slate 210925 1 Mermaid Blush 210926 1 Lizard Skin 210908 Molten Stone 1 210927 5 Tuscan Sun 210909 Camel 1 210911 1 Star Dust 210912 2 Cloudy Sky 210913 2 Old Copper 210914 1 Gator 210915 1 Buffalo Hide 210916 1 Leather 210918 Olive Branch 210929 1 Mocha 210930 1 Franciscan Gray 210931 1 Dove Gray 210932 2 Pistachio 210933 5 Strawberry 210934 2 Speckled Turquoise 210935 1 Purple Haze 210936 1 Tortoise Shell 210910 Desert 1 210928 5 Oxblood 1 * Raku Glazes Glazes marked contain lead. Tiles fired to 870OC then removed whilst glowing and reduced in newspaper. 210937 1 Speckled Adobe 210946 2 Spotted Cadet Blue 210955 1 Eggplant 210938 1 Blue Rain 210947 2 Spotted Sea Green 210956 2 Smoke ‘n’ Mirrors 210939 1 Chocolate Chip 210948 1 Tortilla 210957 1 Kelp Forest 210940 1 Spotted Plum 210949 2 Deep Sea 210958 1 Rainforest 210941 2 210942 1 Dragonfly Mediterranean Blue 210950 1 Moonlit Sky 210959 2 Tarnished Silver 210951 5 Sunset Red 210960 2 Gunmetal 210943 Glacier 1 210952 1 Meteor Shower 210961 1 Bullfrog Green 210944 1 Desert Wind 210953 1 Espresso 210945 2 Robins Egg Green 210954 2 Polished Armour 210962 5 Phoenix Red For more information on Spectrum products and instructions for use please visit www.spectrumglazes.com 210850 210851 210852 210853 210854 210855 210856 Raku Clear White Turquoise Cobalt Blue Celadon Emerald Muddy Waters 1 1 2 2 1 2 210857 210858 Yellow Red 4 1 210859 210860 210862 210863 210864 Flash 210861 Gator Skin Metallic Flash Galaxy Nebula Sunspot 2 2 2 2 2 2 210865 Mars * 210866 * 4 210867 Deep Space Starry Night 2 2 4 * 1 Dinnerware safe. Contains no lead or cadmium ingredients. Certified AP Non-Toxic and conforms to ASTM D-4236. 2 Dinnerware safe. Contains some heavy metals and/or cadmium compounds but passes test for lead and cadmium release. 3 Contains no lead or cadmium ingredients. May invite bacteria growth due to glaze fissures. Not recommended for surfaces in contact with food and drink. Certified AP Non-Toxic. 4 Contains some lead and/or cadmium compounds and does not pass test for lead and cadmium releases. Not recommended for surfaces which come into contact with food or drink. 5 Dinnerware safe. Contains no lead. Contains encapsulated cadmium pigment. Certified AP Non-Toxic and conforms to ASTM D-4236. Caution: None of these products should be taken internally. Contain ingredients not suitable for ingestion or inhalation. Note: In order for glazes marked 1 2 or 5 to be dinnerware safe, they must be fired to the recommended firing temperature. Botz Low Temperature (1020-1060C) Glazes Ready mixed in brush-on form. Distinctive and colourful effects which vary with thickness and the surface to which they are applied. These glazes meet all COSHH and CHIP safety regulations. Leadless, but also zinc, cadmium and antimony free and so are especially safe for use in schools. Supplied in 200cc jars.. 29101 White 29106 Transparent 29104 Cognac 29539 Gold Adventurine 29343 Bottle Green 29345 Dutch Blue 29346 Antique White 29449 Sun Yellow 29456 Granite Blue 29457 Autumn Blue-Brown 29472 Casablanca 29474 Emerald Glimmer 29476 Cornflower 29501 Carnival 29502 Confetti 29503 Ice Flower 29506 Blue Cloud 29507 Ivy 29508 Christmas Star 29509 Polar Night 29511 Deep Sea 29512 Wild Cherry 29515 Pansy 29517 Heather 29518 Peacock Butterfly 29520 Waterfall 29521 Picasso Blue 29522 Blue Flower 29523 Pine Wood 29524 Green Crystal 29532 Ginster 29536 Cumulus 29538 Shiny Ochre 29539 Adventurine 29558 Pebble 29559 Cherry Red 29563 Midnight Blue 29565 Turquoise Crystal 29569 Starry Sky 29579 Blue Black 29582 Crocodile 29589 Black 29590 Mauritius Blue 29601 Signal Red 29602 Fire Red 29603 Rose Red 29576 Copper Gold 17 SECTION 2 210900 1 Clear SPECTRTUM GLAZES HEALTH & SAFETY SPECTRTUM Low Stone Glazes Unleaded • Fire to Cone 06/04 (1000-1060OC) Spectrum Low-Fire Glazes Ready mixed in brush-on form • Wide range of colours and textures • Different glazes from the Low-Stone range can be layered to produce interesting and exciting results • Most colours available in 4 or 16 fl/oz, some also available in US gallons. High Temperature Glazes: Brush-on SECTION 2 Spectrum Hi-Fire Cone 4-6/Cone 9-10 Glazes The Spectrum Hi-Fire Cone 4-6 (1170-1230OC) and Cone 9-10 ranges (1260-1290OC) are ready mixed in brush-on form and provide a wide range of colours and textures. Different glazes from the same range can be layered to produce interesting and exciting results. Available in 454cc (1 US pint) jars. Lead Free* and Dinnerware Safe** For more information on Spectrum products and instructions for use please visit www.spectrumglazes.com 1107 Black 1 1 1108 Butter Yellow 1 1 1126 1127 Satin Black Satin Turquoise 2 1 1145 1148 Texture Autumn Texture Chowder 1109 Coral 1 1 1111 1113 1115 1117 1 2 Holly Green Texture MilknHoney Texture Moonscape Texture Chocolate 1 1110 1 Turquoise 1 1129 Texture Oasis 1 1131 Charcoal 1 2 1152 Texture Chrome 2 1153 Texture Cobalt 1151 Fuschia 1132 Purple 1 1118 White 1100 Series Cone 4-6 1 1100 Transparent 1101 Peach 1 1 1102 Wedgwood Blue 1 1103 Dusty Rose 1106 Crimson 1 1 1 1120 Satin Clear 1 1121 Satin White 1 1122 Satin Mottle 1 1123 Satin Speckle 1 1124 Satin Wedgwood 1 1125 Satin Peach 1 1143 Texture Navy 1144 1 Texture Mottle 1 1135 Navy Blue 1 1136 Royal Blue 1137 1 Teal Blue 1 1138 Lime Green 1 1140 Texture Kiwi Fruit 1 1141 Texture Cascade 1142 1 Texture Wheat 1154 2 Texture Iron 1 1155 Pebble Stone 1 1156 Olive Stone 2 1157 Texture Honey 2 1158 Texture Bronze 2 1159 Green Stone 2 1161 Texture Topaz 2 1162 Texture Burgundy 1 1171 Texture Plum 2 1172 Texture Leopard 2 1173 Texture Hot Chowder 1 1174 Texture Rusty Scales 1175 1 Texture Dark Ripple 1 1176 Cinnamon Ripple 1 1177 Antique Mottle 1 1178 Oatmeal Mottle 1 1179 Texture Misty 3 1187 Clear Crackle 1188 Pewter 2 1189 Gold Rain 4 1190 Gold 4 2 1191 Muddy Waters 2 1192 Reactive Purple 5 1193 Fire Engine Red 5 1194 Christmas Red 5 1195 Neon Orange 1207 Turquoise 1 1208 Euro Blue 1 1209 Black 1 1220 1 Texture Agate 1221 2 Texture Oatmeal 1222 2 Cinnamon Lava 1 1134 Chocolate Brown 5 1166 Bright Orange 1 1167 Bright Green 1 1168 Bright Purple 1 1169 Dark Purple 1 1170 Texture Mulberry 1 1181 Texture Cloudburst 1 1182 Texture Jungle 1 1183 Texture Dark Cloud 1 1184 Hunter Green 1 1185 Forest Green 1 1200 Transparent 3 1201 Satin Crackle 1 1203 Satin Oyster 2 1205 Texture Avocado 1186 Soft Pink 1 1164 Dark Red 5 1165 Bright Red 5 1180 Lagoon 1 1200 Series 1196 Hot Pink 5 1 1225 Texture Honey 1244 Sky Blue 1 2 1264 Mottle Lava 18 Cone 9-10 1226 Tea 1 2 1227 Texture Emerald 1228 2 Texture Grey 1229 Blue 1 1 1230 Matte Grey 1245 Grey 1 1248 1 Matte Euro Blue 1251 Sandstone 1 1252 Slate 1 1 1253 Desert Rock 2 1265 Green Lava 1266 2 Brown Lava 1267 Gold Lava 2 1269 2 Orchid Lava 1270 Dark Red 5 1206 Coral 1 1231 1 Texture Coral 1254 Yellow 1 5 1271 Bright Red 1233 1 Matte Sand 1256 Old Rock 1234 2 Texture Seafoam 2 1257 2 Broken Rock 5 1272 Bright Orange 1273 1 Bright Green 1235 1 Texture Blue 1258 Rock Pit 2 1274 1 Bright Purple 1210 White 1215 Ruby 1 1237 1 Satin Black 1240 Light Pink 1 1259 New Rock 2 1260 2 Moon Rock 1261 2 Pebble Rock 1275 1 Dark Purple 1276 5 Fire Engine Red 1277 5 Christmas Red 1 1241 Purple 1 1242 Lilac 1243 Teal 1 1262 2 Yellow Lava 1263 Blue Lava 2 1278 5 Neon Orange 1279 Hot Pink 5 1 Please see page 17 for key to H&S numbering * except 1189, 1190 ** except 1188, 1189, 1190 Spectrum Glaze Crystals Lead-free and dinnerware safe when fired to at least cone 06 (1000OC). These crystals are very versatile and can be used successfully up to cone 6 (1230OC). They can be used with any glaze in this firing range to produce a great variety of different appearances and can also be intermixed. To use, sprinkle the crystals onto a wet glazed surface or mix with the glaze before brushing on. Please be aware that, due to varying expansion coefficients, some of these crystals may cause crazing on some glazes, particularly at stoneware temperatures. Please test for suitability in your application. Supplied in 1 oz. jars. For more information on Spectrum products and instructions for use please visit www.spectrumglazes.com 21CR01 21CR02 21CR03 21CR04 21CR05 21CR06 21CR07 21CR08 21CR09 21CR10 21CR11 21CR12 Cobalt Blue White Yellow Dark Brown Reactive Green Maroon Reactive Blue Reactive Green Pewter Gold Clear Brown Crystals on top of: 210700 Clear 210705 Black 211100 Transparent 211107 Black 19 SECTION 2 Glaze Crystals High Temperature Glazes: Brush-on SECTION 2 Botz Stoneware Glazes These glazes are as safe as it is possible for glazes to be. They are completely ‘non-toxic’ and are especially suited for use in education and training establishments wherever safety issues are especially important. However, their distinctive and attractive fired results have made them very popular with potters and hobbyists both as a decorative medium and covering glaze. They can be used conventionally and fired in the range 1200 - 1260°C with a 15 - 30 minute soak or alternatively can be used as a decoration applied under or over other stoneware glazes. They then act as reactive glazes to provide interesting and sometimes stunning combination effects. Ready mixed in liquid form and packed in 200 or 800cc screwtop jars. 20 29870 Transparent 29871 Rapsgelb 29872 Orange 29873 Zinnoberrot 29874 Ultramarin 29875 Kaktusgrun 29876 Weib Glanzend 29877 Schwarz Glanzend 29878 Craquele 29879 Hellblaueffekt 29880 Pazifik 29881 Tiefblau 29882 Blaugraueffekt 29883 Schwarzblaueffekt 29884 Wieselbraun 29885 Temmokubraun 29886 Créme Gesprenkelt 29887 Cremeweib 29888 Granitschwarz 29889 Indigo 29890 Turkisgranit 29891 Grungranit 29892 Salamander 29893 Graubasalt 29894 Beigegranit 29895 Sandgranit 29896 Ockergranit 29897 Lilaeffekt 29898 Eiskristall 29899 Travertin Basic Materials 3406 Ball Clay (ESVA) Highly plastic pale ivory burning powdered clay excellent for use in white bodies and in glazes. Increases mechanical strength of bodies and casting slips. Vitreous at 1280°C. 3401 Alumina Hydrate Used to introduce alumina into glazes and as a batt wash for painting onto shelves. 3407 Ball Clay (Hyplas) Recommended for earthenware or stoneware body formulations. Fires ivory buff colour. Powdered. Approx 70% SiO2. 3401-02 Alumina Hydrate (granular) A granular grade useful as placing sand. 3408 Ball Clay HV Popular in many stoneware bodies. 3401-03 Calcined Alumina Refractory additive for glazes, batt washes etc. 3409 Ball Clay (Hymod AT) High-iron ball clay. 3402 Barium Carbonate Poisonous. A secondary flux in stone ware and porcelain glazes used generally to produce a vellum matt glaze surface. Small quantities (up to 2.5 %), are used in some clay bodies to prevent scumming arising from soluble salts. 3411 Bentonite Weathered and decomposed volcanic ash. Highly colloidal material of extreme plasticity added to glazes as a suspending agent (up to 3% by weight, and into clay bodies to improve plasticity (up to 5%). High shrinkage. 3403 Basalt Lava Volcanic lava in ground form. Melts into a dark brown glass at stoneware temperatures and useful as a basis for coloured and tenmoku glazes. ‘Black Feldspar’. 3404 Batt Wash Specially blended mixture incorporating zircon to produce an excellent glazeresistant batt wash. Mix with water and paint onto the kiln shelves. 3411-01 Quest White Bentonite Used in porcelain bodies. 3412 Bone Ash A secondary flux in glazes and occasionally used as an opacifier. The essential constituent used to produce translucency in bone china bodies. 3414 Borax Poisonous. Vigorous low-temperature glaze flux. Slightly soluble in water and so usually introduced into glazes in the form of a frit. 3415 Calcium Chloride Used as a flocculant in glazes. (See ‘Suspension of Glazes’, in information section on page 12). 3416 China Clay (Kaolin) A selected white-burning residual clay of above-average plasticity ideal for producing white earthenware and porcelain bodies. Also for general purpose use in glazes and bodies. 3416-03 Grolleg china clay 3416-04 Porcelain china clay White firing china clays of world-wide reputation. Both are exceptionally white yet reasonably plastic. 3418 Colemanite (Boro-Calcite) A useful and powerful flux in pottery glazes introducing an insoluble form of boron with calcium. 3418-03 Gerstley Borate 2CaO 3B2O3, 5H2O. A variety of colemanite, a naturally occurring mineral, specially imported by us from the USA. Mentioned in many American text books, this is a popular flux in studio glazes. 3419 Cornish Stone Decomposed Granite. Used as a secondary flux in glazes and as an alternative to feldspar in both bodies and glazes. Not as fusible as feldspar due to higher silica content. Low iron content gives good whiteness. 3420 Cristobalite A powdered, pre-fired form of silica. Improves craze resistance of slips and bodies.Hazardous if inhaled. Deflocculants See 3458-3461. 3424 Dolomite A naturally occurring combination of calcium and magnesium carbonates providing a secondary flux for high temperature porcelain and stoneware glazes. 3424M Dolomite 150s A very fine, slightly whiter grade. Feldspar Feldspar is the major flux in clay bodies and in high temperature glazes some of which may contain 70% or more feldspar. Potash feldspar is the one generally used and recommended. The term ‘potash’, ‘soda’, ‘lime’ etc. denotes the principal but not the only flux present. 3426M Potash Feldspar (Orthoclase) 3427M Soda Feldspar (Albite) 21 SECTION 3 Technical information relevant to this section is given at the back of this catalogue. Colouring oxides are listed separately in a later section. Basic Materials 3428 FFF Feldspar A mixed grade of good consistency. SECTION 3 3429 Forshammer Feldspar A high temperature feldspar for use in white bodies and glazes. 1273 WAD N6 Fireclay (Plastic) Refractory clay used as an additive to stoneware bodies to produce a more open texture and speckling - especially under reduction. Fires from light to warm buff but darker under reduction. 3431M Flint Very refractory material used to provide silica in bodies and glazes. Increases firing temperature and craze resistance but reduces plasticity and shrinkage. In dust form is hazardous if breathed in (see ‘Safety Notes’). 3433 Glaze Binder/Hardener Glazes for application by brushing generally incorporate up to 5 % of binder. Also useful in 0.5 - 2% addition to avoid colour transference or for maiolica painting. Grogs - See page 8. Also see Silica Sands in this section. 3434 Galena A natural lead ore used in high lead raku glazes etc. Not suitable for production glazes. 22 3435 Gum Arabic Used in water as a medium for underglaze colours and in glazes as a binder. 3436 Ilmenite, fine Liquid Mask - see AC303 3443 Matting Agent To give a matt finish to glazes add 5-45% depending upon glaze and degree of mattness required. 3437 Ilmenite, coarse Generally ‘seeds’ recrystallisation in titania bearing glazes, but in its coarse form will directly produce specks in bodies and glazes. Media: See page 29 3438 Lepidolite A lithium based feldspar useful as a secondary flux in stoneware and porcelain glazes. 3449 Nepheline Syenite Mineral mixture of feldspar and hornblende with little silica. More fusible than feldspar it can be used as a replacement to reduce the maturing range of glazes and bodies. Limestone. See 3470 Whiting. 3448 Mouldmaker’s Size High quality size used in production of plaster moulds. glazes although not an exact replacement for flint in clay bodies.Hazardous if inhaled Resist See 3469 Wax Emulsion. 3453 Pearl Ash K2CO3 Potassium Carbonate. An extremely vigorous flux for low temperature glazes. 3454 Rutile An ore containing titanium dioxide with iron oxide used to produce a mottled buff brown colour (3-8%) especially in the presence of ilmenite. Increases opacity of glaze. Exciting effects may be achieved in combination with stains or colouring oxides. Silica See 3431M Flint and 3452 Quartz 3439 Lithium Carbonate A good alkaline flux used as a substitute for soda and potash when a good craze resistance is required. Provides typical alkaline colour response. 3441 Magnesium Carbonate Secondary high temperature flux producing a ‘buttery’ or satin matt surface (up to 10%). Excess may cause crawling and pinholing. Improves craze resistance. 3442 Magnesium Sulphate Epsom Salts. Used to flocculate i.e. thicken glazes to assist suspension and application to relatively vitreous biscuit ware. Opacifiers See 3467 Tin Oxide and 3476 Zircon. Also 3468 and 3475. 3450 Potter’s Plaster A selected high quality superfine plaster ideal for the production of moulds. Mixing ratio: 5lbs plaster to 3 pints water or 100 to 78 parts by weight respectively. 3451 High Density Plaster A harder setting dense plaster used in the production of block and case moulds. Mixing ratio: 6.25 lbs plaster to 3 pints water or 100 to 60 by weight. 3452 Quartz. (Silica) Introduces silica and alternative to flint in Silica Sands Used as sand-grog for clay bodies or as placing sand. 3456-01 White Sand No. 1 Medium white sand 30’s - dust. 3456-02 Fine Sand No. 2 Light buff sand 40’s - dust. 3456-03 Buff Sand No. 3 Buff medium, 30’s - dust. An excellent general purpose grog. 3456-04 Buff Sand No. 4 Buff coarse, 16’s-dust. Basic Materials 3458 Soda Ash Sodium Carbonate Used in the preparation of casting slips in combination with sodium silicate. Its solubility in water makes it effective as the alkaline glaze constituent of Egyptian Paste. 3459-01 Sodium deflocculant A specially formulated liquid blend, easy to use for the preparation of casting slip. Add 200 cc 3459-1 plus 1 litre water to 10 kg clay (plastic) or 250 cc plus 3 .5 litres water to 10 kg powdered clay. 3459-02 Sodium Dispex An alternative to sodium silicate. Gives improved stability and mould life. Liquid and easy to use. 3460-075 Sodium Silicate 75tW. 3460-140 Sodium Silicate 140tW Liquids used in preparation of casting slips by deflocculation. 3463 Buff Stopping A filler for cracks in buff earthenware or stoneware biscuit. Mix with water to thick paste. 3466 Talc French chalk. Soapstone. Magnesium Silicate. Secondary flux introducing magnesium (see Magnesium Carbonate 3441) and improving craze resistance of glazes. A flux for clay bodies -especially flameproof and low temperature ones. 3467 Tin Oxide (Stannic Oxide) The most reliable, oldest and most widely used opacifier. Produces a somewhat ‘softer’ white and is less refractory (neutral) than zircon. 5-10% usually added for opacification. 3468 Titanium Dioxide A cream white opacifier often used as a constituent of vellum white glazes. 3469 Wax Emulsion Resist Used to paint an area of ware over which no glaze is required, the glaze not adhering to the resist which burns away during firing. 3470 Whiting Chalk, Limestone Calcium Carbonate. The main source of calcium in glazes and extensively used as a flux in stoneware and porcelain glazes. Assists hardness and durability and in large quantities produces mattness. 3471M Wood Ash A mixed grade (unseived) for ash glazes. 3473 Wollastonite (Calcium Silicate). An alternative to whiting as a source of lime in stoneware glazes. Less dissociation and therefore useful where pinholing is a problem. 3474 Zinc Oxide The source of zinc and, in small amounts, useful as a flux in middle and high temperature glazes imparting a wider firing range and good craze resistance. Above 10% produces a matt texture under slow cooling conditions. AC303 Mask A latex based product for application to greenware or bisque. On bisque apply 2 coats (wet upon wet). After glazing or decorating, the mask can be peeled off by lifting a corner. It then peels away like any rubbery latex substance. Better than paper masks etc. Handy 2 ounce jar. SECTION 3 3457 Silicon Carbide SiC A finely ground material used as a local reducing agent in glazes to obtain reduced effects in oxidised (electric) firings. 3475 Zirconium Oxide An alternative opacifier to Zircon. 5-10% for semi opaque, 10-15 % for fully opaque. 3476 Zircon (Zirconium Silicate) An ultra-fine form of zircon used as an opacifier. Add 5-8% for semi opaque and 10-15% for fully opaque glazes. 3477 Zircon A cheaper, waterground version suitable for batt washes, abrasion resistant matt glazes etc. AC306 Mender For mending broken greenware. Moisten greenware, apply Mender, press firmly together and hold for a few seconds and then remove any excess. Also used to fill cracks in biscuit ware: soak cotton fibre in Mender, fill in the crack and refire. 23 Oxides & Prepared Colours Oxides SECTION 4 The raw pigments from which prepared colours and stains are compounded, oxides may be painted directly onto clay, biscuit or unfired glazed ware (majolica), or used as stains for bodies and glazes producing the characteristic colours described. Further technical data appropriate to this section is given at the back of this catalogue. 4502 Chromium Oxide Versatile pigment producing characteristic opaque green but producing red, khaki or yellow in presence of zinc. Incorporation with tin produces pink (chrome-tin pink). 4503 Cobalt Carbonate 4504 Cobalt Oxide (Black) The most powerful ceramic pigments giving a range of transparent blues ranging from intense blue or blueblack in lead and lead less glazes to a vivid blue in alkaline ones. The carbonate form is weaker but gives less risk of specking. 4505 Copper Carbonate (Cupric Carbonate) 4506 Copper Oxide (Black) (Cupric Oxide) Transparent green under normal neutral or oxidising firing conditions except in alkaline glazes where turquoise is developed deepening to transparent Persian blue in strongly alkaline ones. Under reduction conditions a copper red colour is obtained (sometimes referred to as 24 ox-blood or sang de-boeuf). Carbonate form is weaker but gives less risk of specking. NOTE Copper compounds must not be incorporated into any low solubility glaze if the resultant glaze is to be used on domestic wares in contact with foods. There is no problem with copper in leadless glazes. Ilmenite See page 21. Iron Compounds Iron compounds have great natural variety and are the most popular colouring pigments. In addition to the characteristics detailed below, most of them produce yellow-tan tints (depending on quality and thickness) in lead-tin glazes. At stoneware temperatures black-brown tenmoku effects are developed whilst black and grey-greens are achieved under reduction firing conditions. 4507 Iron Chromate Ferric Chromate Produces grey. Black in combination with cobalt. 4508 Iron Oxide-black Ferrous Oxide 4510 Iron Oxide-red Haematite. Ferric Oxide. 4511 Iron Oxide-red synthetic Ferric Oxide 4512 Iron Oxide - yellow ochre Ferric Oxide. Produces browns and honey yellows in glazes depending upon amount. Yellow ochre weakest but most miscible of the iron oxides. All are good painting pigments. 4518 Vanadium Pentoxide Generally used in combination with tin oxide in glazes to give opaque yellow but also directly as pigment. 4514 Manganese Carbonate Generally produces colours obtained from manganese dioxide but is weaker and more finely divided. Use of underglaze colours. 4515 Manganese Dioxide Black, finely ground powder giving sepia or grey-brown colour in lead and leadless glazes with plum or purple colour in alkaline tin ones. With cobalt, or cobalt and iron, produces good black. Also called manganese oxide. 4517 Nickel Oxide Will produce brownish greens, brown and grey glazes but more commonly to modify or grey the colours obtained from other colouring oxides by combination. 3454 Rutile Ores containing titanium dioxide with iron oxide used to produce a mottled brown colour in glazes - especially in combination with a trace of ilmenite Excellent for modifying other stains or oxides. Buff-brown fired colour. 3467 Tin Oxide (Stannic Oxide). Generally used as a white opacifier in glazes but also useful as a white decorative pigment - either alone or mixed with a little transparent glaze. All colours and stains can be fired up to 1300°C except those marked EW which are stable up to 1140°C but change colour tone above this. All colours in powder form. Underglaze colours may be applied onto clay ware (green hard), or onto biscuit ware using our 3446 media. Mixing of colour and media must be very thorough and is best achieved by working the colour into the media using a palette knife in a rubbing or lapping action. If sufficient flux is added, colours and stains can be made self-glazing and matt colours developed. Powder colours mixed with 3446 Media provide the cheapest and most usual way of applying underglaze decoration. Use of glaze & body stains. Glaze or body stains are normally used for the preparation of coloured glazes (5 8% addition) or coloured slips (10 - 18% addition) followed by sieving through 120’s mesh. They can also be used in maiolica fashion (with flux addition) and generally as underglaze colours in which case a small flux addition (e.g. 2263) is also desirable. All the above colours and stains are manufactured to a stringent safety specification. Nevertheless, care should be taken to avoid them being taken in to the body by mouth or inhalation. When not in use ensure bottles and containers are tightly closed. Underglazes & Stains: Powdered Glaze & Body Stains 4530 EW Flesh Tint 4531 EW Crimson 4532 EW Purple Damson 4591 Hi Temp Red 4560 Porcelain Pink 4562 Clover Red 4563 Lilac Tingle 4534 Ice Blue 4535 Light Blue 4536 Cornflower Blue 4592 Hi Temp Yellow 4564 Speedwell Blue 4565 Cornflower 4566 Britannia Blue 4537 Mazarine Blue 4538 Turquoise Blue 4539 Turquoise Green 4593 Hi Temp Orange 4568 Turqouise 4569 Derby Green 4570 Moss Green 4540 Emerald Green 4541 Chrome Green 4542 Victoria Green 4571 Bramley Green 4572 Spite Yellow 4573 Egg Yellow 4543 Lime Green 4544 Vivid Yellow 4545 Egg Yellow 4575 Peachbloom 4576 Honey 4577 Scorch Brown 4547 Golden Brown 4548 Chestnut 4550 Brick Red 4578 Oxtail 4579 Mid Grey 4580 Carbon Black 4551 Sepia 4552 Ivory Grey 4553 Mid Grey 4590 Hi Temp Red 4591 Hi Temp Red 4592 Hi Temp Yellow 4556 Black 4557 White SECTION 4 Underglaze colours 4590 Hi Temp Red 4593 Hi Temp Orange 25 Underglaze Pencils, Raised Accent Colours & Superstroke Pens Underglaze Pencils Spectrum Raised Accent Colours For fine line drawing, script, shading, etc. Use on biscuit ware. After decorating, dust lightly with a soft brush to remove excess particles then glaze (preferably with transparent L.S. glaze) and fire. These pencils are also ideal for permanent marking of trials. The red and yellow can be fired up to 1060°C (cone 4).All other colours can be fired up to 1300°C (Cone 10). Lead Free, Non Toxic Low-Fire Cone 06/04 (1000-1060OC) Additional Pencils not shown 4526-11 Red 4526-12 Set of 10 Pencils (4526-1 through to -10) 4526-13 Peacock Blue 21RAC0 1 Natural 21RAC1 1 White 21RAC2 1 Grey 21RAC3 1 Black 21RAC4 1 Brown 21RAC5 1 Honey 21RAC6 1 Bright Yellow 21RAC7 1 Lime Green 21RAC8 1 Orange 21RAC9 1 Pink These are slip-based colours (or engobes) which are available in 2oz. applicator pens with a fine metal tip for decorating on greenware or bisque. They create embossed or raised designs on ceramic decorative work because the colours do not flatten out when they are fired. They are also available in 16oz. squeeze bottles, which can be used to refill the pens or which can be used for slip trailing applications. For more information on Spectrum products and instructions for use please visit: www.spectrumglazes.com. KEY 1 Dinnerware safe. Contains no lead or cadmium ingredients. Certified AP Non-Toxic and conforms to ASTM D-4236 SECTION 4 21RAC10 1 21RAC11 1 21RAC12 1 21RAC13 1 21RAC14 1 Lavender Light Blue Royal Blue Turquoise Rose See Page 17 for more information 4526/1 Black 4526/2 Brown 21RAC15 1 Bermuda 21RAC16 1 Hunter Green Spectrum Superwriter Pens Lead Free, Non Toxic, Dinnerware Safe • Low-Fire Cone 06/04 (1000-1060OC) 4526/3 Blue 4526/4 Green These pens are a versatile new product from Spectrum containing Superstroke colours which fire to a glossy finish without a glaze. They can be used on bisque,alone or under a glaze; on top of an unfired glaze in majolica fashion; or as an on-glaze, on top of a fired glaze.The soft squeeze 2oz. applicator pen is comfortable and easy to use. All colours are dinnerware safe and non-toxic, making them ideal for use in schools. KEY 4526/5 Crimson 4526/7B Light Brown 4526/9 Azure 26 4526/6 Yellow 4526/8 Lilac 4526/10 Olive 401 1 Snow White 404 1 Banana 405 5 Fizzy Orange 406 1 Sunshine 412 1 Wally Walnut 415 1 Black Velvet 423 1 Yummy Yam 424 1 Honey Mustard 425 1 Laser Lime 426 1 Bowling Green 428 1 Xmas Green 430 1 Sherwood Forest 432 1 Robin’s Egg 433 1 Blue Lagoon 436 1 Electric Blue 437 1 Midnight Blue 444 1 Whine 456 1 Sweet Pea 463 5 Atomic Tangerine 465 1 Sour Grapes 467 5 Fire Engine Red 468 5 Xmas Red 470 5 Hot Pink 457 1 4 Leaf Clover 1 Dinnerware safe. Contains no lead or cadmium ingredients. Certified AP Non-Toxic and conforms to ASTM D-4236 5 Dinnerware safe. Contains no lead. Contains encapsulated cadmium pigment. Certified AP Non-Toxic and conforms to ASTM D-4236 See Page 17 for more information Brush-on Underglazes Spectrum Underglazes Lead Free, Non Toxic, Fires to Cone 06-6 (1000-1240OC) Ready to use liquid decorating colours that have a very wide firing range from 1000°C to 1260°C. They are extra-safe in that they do not contain any lead, cadmium, barium or zinc in their composition and they are therefore especially suitable for use in schools where they can be considered ‘non-toxic’. The colours are very strong to give rich vibrant colour tones but they can be thinned if necessary with water to enable delicate colour washes etc. Brushes can simply be washed out with water. Furthermore, the colours can be intermixed to produce intermediate tones. A major attraction is that although they are designed as fluxed underglaze colours for application to bisque or clay ware, they can also be used in majolica tradition onto unfired glazed ware or as an overglaze colour onto fired glazed ware. They can be used on earthenware, redware, stoneware or porcelain and are therefore supremely versatile colouring pigments. The fluxed nature of the colours results in them firing matt to semi-matt around 1000°C becoming slightly shinier as firing temperature increases. Available in 30ml jars. A full palette of rich, vibrant colours that are opaque with 3 coats, semi-opaque with 2 coats and semitransparent with 1 coat. They are compatible for use under most clear glazes. Can be applied on greenware or bisque and can be used with or without a clear glaze covering. Chart shows the unglazed colour in the upper left half of the tile and the colour when covered by a clear gloss glaze in the lower right half of the tile. These samples were fired at cone 05. Spectrum underglazes generally have good temperature stability up to cone 6 and for many colours to cone 10. Please note that when fired higher than cone 04 you may get small colour variations from those shown on the chart. 501 1 White 510 1 Tan 519 1 Chamois 4001 Egg Yellow 4002 Cobalt Blue 4003 Red Wine 4004 Black 4005 Chrome Green 4013 Lilac 4008 Neutral Grey 4014 Plum Blue 4009 White 4015 Fern Green 4010 Wood Brown 4016 Birch Green 4011 Basalt Grey 4017 Sun Yellow 503 1 Light Yellow 504 1 Yellow 505 5 Orange 511 1 512 1 513 1 514 1 Aztec Brown Walnut Brown Choc. Brown French Brown 520 1 Light Beige 521 1 Sand 522 1 Tea 506 1 507 1 508 1 Bright Yellow English Rose Baby Pink 515 1 Black 516 1 Charcoal 523 1 Honey 524 1 Mustard 525 1 Lime Green 4012 Capri Blue 4018 Salmon 529 1 530 1 531 1 Dark Olive Hunter Green Prussian Blue 532 1 Sky Blue 533 1 Turquoise 534 1 Lavender 535 1 Blue Grey 536 1 Bright Blue 543 1 Wisteria 544 1 Burgundy 545 1 Ruby 537 1 538 1 Cobalt Blue Blue Velvet 539 1 Navy Blue 540 1 Denim Blue 541 1 Purple 542 1 Fuschia 546 1 Bright Peach 548 5 Rust Red 549 1 Terra Cotta 550 5 Salmon 551 1 Medium Pink 559 1 Blue Green 560 1 Teal Blue 547 5 Nectarine 555 1 556 1 557 1 Warm Grey Light Green Leaf Green 558 1 Jade 568 5 569 5 564 1 565 1 566 1 567 5 Bright Green Bright Purple Dark Purple Fire Engine Red Christmas Red Neon Orange 4019 Whiskey Brown 4020 Mocha 4021 Blue-Green 4042 Orange 4043 Bright Red 517 1 Light Grey 509 1 Flesh 518 1 Taupe 526 1 527 1 Mid Green Sherwood Green 4006 Turquoise 528 1 Chartreuse 4007 Rosewood 502 1 Ivory 4044 Dark Red 552 1 Rose 553 1 554 1 Lilac Royal Purple 561 5 Dark Red 562 5 563 5 Bright Red Bright Orange 570 5 Hot Pink KEY 1 Dinnerware safe. Contains no lead or cadmium ingredients. Certified AP Non-Toxic and conforms to ASTM D-4236. 5 Dinnerware safe. Contains no lead. Contains encapsulated cadmium pigment. Certified AP Non-Toxic and conforms to ASTM D-4236. See Page 17 for more information 27 SECTION 4 ‘Unidekor’ colours Brush-on Underglazes Amaco Velvet Underglazes Velvets are vibrant, semi translucent, fluxed colours of remarkable versatility and offer three alternative techniques: SECTION 4 1) When left unglazed and then fired 1000C-1100C, they give semi matt surfaces. With slightly higher firing they assume a slight sheen. Glazing is not essential and thus permanent decoration of finely detailed modelling can be done without having the detail rounded away by subsequent glazing. 2) When used in normal underglaze fashion they can be glazed by dipping or spraying using 2205 or other suitable glazes, or transparent brush-on glaze can be used. The colours then intensify and give glossy results. 3) They can be used in majolica fashion on the unfired glaze, the flux content of the colours giving more predictable results. Velvets offer the advantage of taking the guess work out of colour planning. They fire true to colour as applied from the jar and can be intermixed to create a palette of hundreds of shades. They tolerate a wide firing range and can be used on porcelain and stoneware with the exception of orange and red. Velvets vitrify about cone 4-6. They can be used on clay, biscuit or on the glaze and can be applied by brushing, sponging or spraying. 4V301 Flesh 4V302 Beige 4V303 Terra Cotta 4V304 Straw 4V308 Yellow 4V309 Deep Yellow 4V310 Warm Tan 4V313 Red Brown 4V314 Chocolate Brown 4V315 Peach 4V316 Light Pink 4V317 Medium Pink 4V318 Rose 4V320 Lavender 4V321 Lilac 4V322 Purple 4V323 Salmon 4V325 Baby Blue 4V326 Medium Blue 4V327 Turquoise Blue 4V328 Iceberg 4V332 Teale Blue 4V333 Avocado 4V334 Flaxen 4V336 Royal Blue 4V341 Blue Green 4V343 Chartreuse 4V345 Light Green 4V350 Orange 4V353 Dark Green 4V354 Leaf Green 4V355 Shadow Green 4V356 Pearl Grey 4V360 White 4V361 Jet Black 4V366 Teddy Bear Brown 4V367 Mist Grey 4V368 Antique Ivory 4V369 Fawn 4V370 Velour Black 4V381 Amethyst 4V382 Red 4V383 Light Red 4V384 Real Orange Underglaze Application Methods Brushing - Keep the brush fully loaded at all times. For solid coverage, as in back-grounds, apply 3 or 4 coats of colour, working in opposite directions with each layer of colour. Wait for water sheen to disappear between coats. Sponging - Pour colour onto a glazed tile. Saturate slightly dampened fine sponge with colour and lightly pat onto the greenware or bisque; permitting first coat. to dry thoroughly before applying the next. Solid colour backgrounds can be quickly achieved with this method which eliminates the streaking that often appears when using a brushing method. Airbrushing - Dilute colour with water to the consistency required for a smooth spraying application. For solid colour coverage airbrush 3 to 4 coats; for shading, one coat is generally sufficient. Antiquing - Dilute 2 parts colour with 1 part water, for an antiquing solution. Apply to bisque with as large a brush as practical. Allow to dry. Remove the colour from the raised areas with a moist sponge, rinsing and turning the sponge often to produce clear highlights - exposing the embossed design. 28 Overglaze Colours, Lustres, Media & Accessories The ‘Firebird’ range Preparation of Colours Mix thoroughly by working the colour into the media on a very smooth surface using a palette knife in a ‘rubbing’ action. Pick up the required amount of colour on a brush moistened with turpentine if the medium is fat-oil based. Alternatively a water based medium (such as 3444) may be used. In this event use water to moisten and clean brushes. Firing Overglaze Colours Colours and lustres are normally fired in the range 730 - 800oC. Lower firing temperatures will give matter finishes but this is not recommended on the surfaces of ware in contact with foods. The kiln should be well ventilated (vent plug out) until about 450 -500oC to clear away gases from burning away of media etc. Vent plugs can then be replaced and firing continued to 730 - 780oC. Switch off and leave until cool. 4626 Burgundy 4620 Pink 4621 Salmon 4623 Scarlet 4629 Royal Blue 4630 Kingfisher 4631 Lapis Blue 4632 Light Blue 4634 Chrome Green 4638 Lemon Yellow 4639 Naples Yellow 4640 Buttercup 4641 Old Gold 4649 Transp. Flux 4644 Golden Brown 4645 Sepia 4646 Grey Lustres Liquid metals for application to glost ware followed by firing at 750°C 4670 Bright Gold 4672 Bright Platinum 4677-04 Copper 4677-06 Mother of Pearl Media For mixing with powdered colour. 4624 Signal Red 4647 Black 4627 Damson 4635 Fir Green 4642 Orange 4628 Purple 4636 Lime Green SECTION 4 Intermixable low-lead series. Smoothness of application and vividly flamboyant colours are characteristics of this series in which the usual lead content has been minimised thus enabling the colours to meet low-lead release specifications provided that they are used conventionally and properly fired. They are in powdered form. 4643 Red Brown 4648 White 47061 General Purpose Medium 100cc (also available 47062 500cc) PVA type, water based. For use with underglazes, oxides and overglaze colours. 47071 Turpentine (Pure) 500cc (also available 47072 5lt) For thinning and cleaning all media (except 47051/52 and 47061/62). 47021 Screen Printing Medium 250gm A thicker bodied medium specially designed for screen printing. 47091 Marbling Solution 25gm (also available 47092 100gm) Apply over touch-dry gold or lustres. Gives attractive vein craquelle effect after firing. 47051 Underglaze Medium 100cc (also available 47052 500cc) Designed for underglaze colours only. Water based. 47131 Gold Eraser 47171 Gold Fluid Writer Has tiny reservoir to take liquid gold. Ideal for fine line decoration & script. 47101 Pre-coated Decal Paper (10 pack) A special gummed paper for making transfers. On-glaze enamels can be painted or screened onto the paper. When dry, the decorated area is then brushed over with a covercoat solution. After drying the transfer can be cut out and placed in water for a few minutes. The transfer film can then be slid away from the paper and applied to the fired, glazed ware. Smooth out the water film under the transfer and fire to 750°C. 29 HOBBY CERAMICS at Potclays www.potclays-ceramic-cafe.co.uk 30 Moulds To Order Top quality plaster moulds available to order from leading US manufacturers. Imported once every six weeks Hobby Slip Top-quality Potclays White and Potclays FastCast earthenware casting slip manufactured on-site to long established recipes. Bisque We stock one of the largest ranges of quality bisqueware in the UK. We are partners in bisque with Mayco Colors USA and also manufacture our own unique range. A catalogue is available on request. NEW! Hot Glass Kilns, Hobby Kits, Glass Pens and hands-on courses are all part of our new venture into the world of “hot glass” for the hobby market. You’ll be amazed at how easy it is to achieve stunning results with this exciting craft! Technical Support Sound advice is always at hand if you need guidance on any of our products. Just give us a call. We especially cater for... Ceramic Cafés Paint-your-own-Pottery Studios Contemporary Studios Contact us for details of our special pricing structures. Schools and Colleges We offer special discount structures on some of our products for schools and colleges. Please ask us for more information. Courses, Seminars and Training Training courses are held throughout the year, including an international course in conjunction with Mayco Colors USA, in addition to our frequent seasonal oneday classes. One-to-one intensive training available by special arrangement. Non-fired Products We stock a huge assortment of non-fired products including acrylics, glitters (both brush-on and spray), sponge shapes, brushes, turntables, beads and so much more. Let your imagination run riot! To find out more, please call: 01782 219816 or email us: sales@potclays.co.uk We’d be happy to send you an information pack. Brushes from Royal & Langnickel 144 different brushes in 6 hair categories. Ergonomically designed with thick acrylic handles and a soft, no slip, rubber grip. RSG150 (6 sizes) Golden Taklon Shader RSG155 (6 sizes) Golden Taklon Short Shader RSG160 (4 sizes) Golden Taklon Angular RSG170 (4 sizes) Golden Taklon Filbert RSG190 (2 sizes) Golden Taklon Dagger RSG250 (13 sizes) Golden Taklon Round RSG393 (3 sizes) Fitch Deerfoot RSG585 (5 sizes) Golden Taklon Script Liner RSG595 (6 sizes) Golden Taklon Short Liner RSG650 (3 sizes) Golden Taklon Deerfoot RSG700 (2 sizes) Golden Taklon Glaze Wash RSG711 (3 sizes) Golden Taklon Stroke RSG725 (3 sizes) Ox Hair Wash RSG730 (3 sizes) Golden Taklon Comb RSG750 (3 sizes) Bristle Glaze RSG825 (3 sizes) Bristle Fan RSG850 (4 sizes) Golden Taklon Fan RSG930 (3 sizes) Golden Taklon Filbert Comb RSG995 (2 sizes) Sabeline Mini Mop RSG999 (1 size) Mini Mop RSG1150 (5 sizes) Pure Sable Shader RSG1160 (3 sizes) Pure Sable Angular RSG1170 (3 sizes) Pure Sable Filbert RSG1250 (7 sizes) Pure Sable Round Detail RSG1325 (4 sizes) Bristle Round RSG1400 (3 sizes) White Blending Mop RSG1425 (4 sizes) Bristle Bright RSG1460 (4 sizes) Bristle Foliage RSG3000 (4 sizes) Combo Round RSG3010 (5 sizes) Combo Bright RSG3020 (3 sizes) Combo Filbert RSG4000 (3 sizes) White Nylon Round RSG4010 (5 sizes) White Nylon Bright RSG4020 (6 sizes) White Nylon Filbert RSG4090 (2 sizes) White Nylon Flat SECTION 5 RSG255 (4 sizes) Golden Taklon Short Round See over for size chart 31 Brushes from Royal & Langnickel Brush Size Chart SECTION 5 0 RSG150 RSG155 RSG160 RSG170 RSG190 RSG250 RSG255 RSG393 RSG585 RSG595 RSG650 RSG700 RSG711 RSG725 RSG730 RSG750 RSG825 RSG850 RSG930 RSG995 RSG999 RSG1150 RSG1160 RSG1170 RSG1250 RSG1325 RSG1400 RSG1425 RSG1460 RSG3000 RSG3010 RSG3020 RSG4000 RSG4010 RSG4020 RSG4090 32 1 2 3 4 5 6 8 10 12 1/8 1/4 3/8 1/2 3/4 S Brush Sets M Great value sets featuring a variety of different brush shapes and sizes. Ideal for schools, colleges and other educational establishments. 3/0 5/0 10/0 20/0 As pictured RCOMBO144T Set of 144 Brushes (wood handle) RCOMBO144B Set of 144 Brushes Taklon Bristle Also available RSG-12 Quality Set of 12 Soft Grips w/Brush Roll RSET-TK-C Set of 4 Assorted (wood handle) RSET-TK-M Set of 5 Pointed Rounds (wood handle) RSVP-5 Value Pack Set of 10 Brushes (wood handle) RSVP-7 Value Pack Set of 10 Brushes (wood handle) RCAN-1 Economy Set of 144 Rounds (wood handle) mixed Taklon Taklon Bristle Taklon ass’td Big Kids Choice Brushes A large range of brushes and accessory products designed with young children in mind. The Big Kids Choice range is bright and colourful, with a comfortable soft grip and short handles ideally suited to little hands. As pictured RBKCOMBO72 RBKRND72 RBKFLAT72 Assorted Set Round Set Flat Set RBKAPRON1 Clear PVC Child’s Apron - sml RBKAPRON2 Clear PVC Child’s Apron - lge Airbrushing Equipment 5750-350-2 5750-250-2 SECTION 5 Badger specialist airbrushing and spraying equipment is used by professionals worldwide. This selected range of their equipment enables accurate and delicately detailed or shaded work to be done with ease. Accessories 5750-250-2 Mini Spray gun set A simple, single action external mix model suitable for fast coverage of larger areas. This tool has a spray pattern which is adjustable from 18mm to 50mm by turning the paint tip at the front of the gun. Supplied with attached 22cc (34oz) jar, propel regulator valve, 1.8metres (6ft) vinyl air hose, extra 22cc jar, with cover & instruction booklet. Sprays glazes or colours for base coating, shading, highlighting, stencilling etc. 5750-200-3 5750-250-3 5750-200-3 Airbrush (200 Series) set An excellent, single action, internal mix airbrush supplied complete with 22cc (34oz) jar, protective cap, 1.8 metres (6ft) vinyl air hose, jar of propellant, propel regulator, spanner, and instructions & storage case. Can be used with 7cc 5754-01 Micon Air Compressor Diaphragm compressor compatible with all makes of airbrush 1/6hp, 160 watts, 2.5-55 cfm output. 5755-20 Propellant A 567cc (20oz) canister. 5755-22 Propellant Regulator Enables finer adjustment of spray patterns. 5750-250-3 Spray gun set Consists of Mini Spray gun with attached 22cc (3-4oz) jar, propel regulator valve, 1.83m (6 feet) vinyl air hose, extra 3-4oz jar with cover, propel can and instructions. 5750-350-2 Airbrush (350 series) set A single action, simply constructed external mix medium tip airbrush supplied with propellant can, attachable 22cc (3-4oz) jar, 1.8metres (6ft) vinyl air hose, 60cc (2oz) jar with cover, propel regulator, spanner & instruction booklet Gives 6mm to 30mm spray. Ideal for underglaze or overglaze work. colour cup or 2oz ounce or 3/4 jars. Incorporates needle adjuster for more or less colour. Gives 1.5mm to 38mm spray Ideal for all colours and detailed glaze work. Internal mix produces more uniform spray pattern with a softer appearance. 5754-1 Jars & Jar Adaptors You will need several jars with lids and 2 or 3 adaptors. 5756-02 60cc (2oz) jar with lid. 5756-04 22cc (3/4oz) jar with lid. 5756-05 Jar adaptor (200 & 250 Series). 5756-06 Jar adaptor (350 Series). 5756-08 Filter Fits in the colour jar. Helps avoid blockages. 5755-20 5757-01 Air Hose (Vinyl) 1.9m (6") lightweight air hose. Not suitable for use with compressor. 5757-02 Air Hose (Braided) A heavy duty hose suitable for compressor attachment. 3m (10’) long with swivel connection each end, one end for brush other end 1/4" female for attachment to 5757-4. 5757-04 Hose Adaptor A 6.4mm (1/4") adaptor for fitting air hose to compressor. 5757-2 33 SECTION 5 Badger Airbrushing Equipment Painting Accessories & Whirlers 5777-1 Biscuit Tile (6 x 6") (Not shown) 5778 Gold Fluid Writer Has tiny reservoir to hold gold or liquid on-glaze colour for fine line decoration, script etc. Whirlers 5778 DISCONTINUED SECTION 5 Palette Knives Quality hand ground carbon steel with polished rosewood handles. 5784-02 5784-04 5784-06 5784-08 5784-10 63mm 100mm 150mm 200mm 250mm Whirlers are metal turntables which prove useful in a variety of ways in the manufacture and decoration of pottery. All the whirlers listed have steel spindles running freely in brass oilite bearings except 5795 which has ball bearings. 5786 5784-02 (2.5") blade (4") tapered blade (6") blade (8") blade (10") blade 5786 Wipe Out Tool Specially shaped rubber ‘wiper’ at each end enables painted edges to be levelled or cut back when using overglaze colours etc. 5784-04 5790 Aluminium Whirler 203mm dia. x 76mm high (8" x 3" high) Weight 1.8kgs 5784-06 5791 Aluminium Whirler 203mm dia. x 152mm high (8" x 6" high) Weight 2.7kgs 5793-01 Steel Whirler 8" dia. x 4.5" high 5793-05 Steel Whirler 15" dia. x 6" high 5784-08 5784-10 5793-06 Steel Whirler 17" dia. x 6" high. Much heavier and has greater momentum than alloy whirlers. 5798 5793-02 Cork Faced Whirler As 5793-1 but the steel top is finished with a cork face. 5793-03 9"x 6" Whirler 5793-04 12"x 6" Whirler 5784-03 Palette Knife 90mm 5792-02 Iron Whirler 8x2” 5784-05 Palette Knife 78mm 5792-01 Iron Whirler 10x2” 5794-02 Steel Whirler 7x4” 34 5794-01 Steel Whirler 11.75x5” 5795 Heavy Whirler 303mm dia. x 102mm high (12" dia x 4" high) Weight 16.4kgs. 5798 Lining Wheel Adjustable for convenient height to enable work to be set at exactly the right position. Made from steel and aluminium. Runs on steel pivot with oilite bushes for very free running. Rubber sleeve fitted to stem. Base has adjustable feet. Finished in hammer black with cork top on the 10" dia. wheel head. Height: 26" - 32" adjustable. Weight: 10.5 kgs Modelling Tools Wire Modelling Tools 5804 203 mm (8") Twisted wire ends to give textured effect. Boxwood Modelling Tools Beautifully finished hand made tools used for modelling and decoration of clay in its plastic state. Each tool is approximately 152mm (6") long. 5807-22 Fine Texture Tool 5807-21 Coarse Texture Tool 5767-03 Mop 10x30mm 5767-02 Mop 10x27mm 5767-01 Mop 6mm 5805-S2 6” Boxwood Set (6pcs) 5805-S3 6” Boxwood Set (12pcs) 5805-S4 8” Boxwood Set (6pcs) 5805-04 5805-05 5805-06 5805-07 5805-08 5805-09 5805-10 5805-Set Flat curve and serrated edge Chisel edge and large radial Medium radial and serrated angle Chisel edge and curved angle Point and medium radial Point and straight angle Curve and long serrated edge Set of 1 each SECTION 5 5784-07 Palette Knife 120mm 5807-03 Throwing Knife 65mm 5805-04 5805-05 5805-06 5806-S2 Plaster Tool Set (8pcs) 5806-S1 Stainless Steel Set (7pcs) 5805-07 5829-02 5” Mini Steel Set (6pcs) 5805-08 5805-09 5804 5829-03 Tool Kit (7pcs) 5829-04 Tool Kit (11pcs) 5805-10 5829-01 Pottery Tool Kit (8pcs) 35 Modelling Tools Forged Steel Modelling Tools Expertly designed and popular double ended tools used for shaping and carving clay or plaster surfaces. SECTION 5 Ref. No 5806 followed by -F number as below: e.g. 5806-F01. F0l Curved and spear shaped ends with coarse teeth for cutting and removal of material F02 Sturdy splayed and screwdriver shaped ends. F03 Oval with slight upturn and slanted palette ends F04 Spear shaped, with slight upturn, and curved end, with fine and coarsely serrated teeth. F05 Fine and coarsely serrated edges with smooth and sharp opposite end. F06 Sharp edged and coarse toothed ends. F07 Oval and wide palette ends. Slight upturn on each with a flexibility ideal for smoothing and filling. F08 Sturdy spatula and screwdriver shaped ends. F09 Finely serrated and curved ends for intricate work. F10 Coarse and fine toothed with sturdy, rounded ends F11 Small spatula and needlepoint end. F12 Blunt point and ball end. F13 A sturdy tool rounded on one end and flat on the reverse side, with a wide splayed opposite end. F14 Large and small smoothly shaped ends. F15 Shaped ends with finely serrated edges. F16 Arrowhead and small screwdriver shaped ends. F17 Large sturdy double ended tool with 90o bends. F18 Small sturdy double ended tool with 90o bends. Fl9 Rigid smoothing and filling tool. F20 Large and small hooked ends, finely serrated on opposite edges. F21 Small round, curved ends. F22 Half round with flat reverse side double ended tool. F23 Smooth rigid and rounded tool with one flat side and fine point and edges 36 F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 5807-01 Potter’s Knife A general purpose knife for cutting, fettling etc. Sturdy 54 mm (2.1") blade shaped to a point. 5807-04 Kemper Cut-out Tool, 4.5" 5807-05 Cut-out Tool Heavy Duty, 5.75" Used to cut openings and pierced design work in leather hard clayware. The 4.5" is for thin walled delicate work, the 5.75" for heavier work. Both are double edged for reverse cuts and sharp turns. 5807-07 Kemper Clean-up Tool 6" High quality stainless steel blades with double-edged keenly sharpened cutting edges. F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 5807-08 Salt & Pepper Drill For small holes in greenware. 5807-10 Kemper Clean-up Brush 6.7" For cleaning small holes, delicate handles. 5807-11 Sgrafitto Tool 5807-12 Fork Sgraffito Tool Fine twin line point, and spear shaped ends. 5807-13 Sgraffito Tool with Brush 5807-15 Lace Tool 5807-18 5807-01 5807-10 5807-04 5807-11 5807-05 5807-12 5807-07 5807-13 5807-08 5807-15 5807-17 Plastic Knife 5807-17 5807-19 5807-18 Lucy Tool For cleaning clay from mould surfaces and working on greenware. 5807-19 Greenware Seamline Cleaner Spring steel cutting head set in a durable plastic handle for removing seam lines and other raised blemishes. Modelling Tools 5807-20 Double Tip Texture Roller For applying a roughened texture. Needles Two gauges of needle are available, both set into wooden handles. The fine gauge is used for trimming pot rims and the heavier gauge for pierced and sgraffito work. 5813-01 Fine 5813-02 Thick 5808-01, -02, -03 Turning Tools Ground spring steel blade, stainless steel shaft and beech wood handles. 5810 Hole Cutters Ideal for producing holes in lamp bases, teapots, etc., and general decoration. The blade is half round to prevent clogging and is set in a wooden handle. Round: 5810-01 5810-02 5810-03 5810-04 5808-02 5808-01 5810-03 5808-03 5809-01 5810-02 5809-03 5809-04 5810-05 5810-01 5810-04 5809-02 5810-06 5819-3RWN 5810-07 5816 Twisted Wire Cutter Twisted wire producing shell ridging or whirl pattern when the pot is cut from the wheel or modelling board. 330mm (13") long. Hardwood toggles. 5810-08 5mm (3/16") 8mm (5/16") 13mm (1/2") 3mm (1/8") to 6mm (1/4") tapered Clay Cutters Nylon with hardwood toggles: 5815-01 303 mm (12") cutter 5815-02 455 mm (18") cutter 5807-20 5816-01 Kemper Wire Cutter 5816-02 Stainless Steel Cutter 457mm (18") stainless steel wire giving smooth cut. Hardwood toggles. Square: 5810-05 2.4mm (3/32") 5810-06 3mm (1/8") 5810-07 5mm (3/15") 5810-08 6mm (1/4") 5817 Bow Trimmer Used for trimming clay, especially in pressed and slab work. Fine wire 44mm (1.75") effective width. 5811 Strip Tools Designed for fine and medium cutting, turning, trimming and carving work these tools have sharp, ground steel cutting edges and coiled wire ferrules. Two sizes: 6" & 8" 5812 Coilers Made from hardened spring steel with cutting edge. Produce coils quickly and easily. Also useful for turning and creating a fluted decoration. 5812-01 13mm (1/2") dia. 5812-03 21 mm (3/4") dia. 5819N Bow Harp Enables a stack of slabs to be cut from a single block of clay by repeatedly repositioning the wire in the next higher groove after the bow has been drawn through the clay. 380 mm (15") effective width with 3/8" pitch. Complete with rings and 23 gauge s.s. wire. 5819-3RWN Replacement wire for 5819N. 5817 5811-013 5811-014 5811-018 5811-015 5811-016 5819N 5816-01 5811-6 5812-03 5812-01 5816 5816-02 5813-02 5803-01 8” Ribbon Tool 5803-04 8” Wire Tool 5803-02 6” Wire Tool 5812-04 Loop Tool LT7 5812-02 Loop Tool LT4 5812-00 Loop Tool LT10 5813-01 5818-01 7” Heavy Duty Tool 5818-03 7” Heavy Duty Tool 5818-02 7” Heavy Duty Tool 5831 7” Sculpture Tool Set (3pcs) 37 SECTION 5 5809-01, -02, -03, -04 Turning Tools Stainless blade. polished handles 16mm (5/8") cutting face. Modelling Tools Rolling Pins 5820 Small Rolling Pin (not shown) 355 x 48 mm (14" long x 1.875") 5820-02 Large Rolling Pin 510 x 18 mm long (20" long x 1.875") 5823-07 5823-03 5821-01 5830-05 5830-00 5821-01 Hessian Squares For rolling or pressing operations. 5830-02 5824-04 Rolling Guides (Wood) (not shown) 5822-01 Pair 1 1/4" x 1/4" x 18" 5822-02 Pair 1" x 3/8" x 18" SECTION 5 5830-03 Tile Cutters For quick and accurate production of tiles by pressing in a slab of clay. Simple ejection by pressing the sprung rod. 5823-01 28 mm (1/8") square cutter 5823-02 108 mm (41/4") square cutter 5823-03 82 mm (31/4") hexagon cutter 5823-05 100 mm x 50 mm rectangular cutter 5823-06 152 mm square cutter 5823-07 101 mm round cutter 5823-10 Mini leaf cutters 5823-12 Mini round cutters Rubber Kidney Palettes For smoothing plastic clay surfaces, in press moulding and as a ‘squeegee’. 5824-01 100 x 55 x 6mm 5824-04 122 x 57 x 6 mm 5824-06 138 x 64 x 8 mm Steel Palettes Ideal for smooth and trimming leather-hard clay and plaster and the serrated palette for rapid shaping or texturing of leather hard clay. Two thicknesses: ‘Very flexible’ and ‘Flexible’, respectively VF and F. 5825-01 90 x 45 mm Kidney (VF & F) 5825-02 102 x 45 mm Kidney (VF & F) 5825-03 125 x 51 mm Rectangular (VF & F) 5825-04 95 x 45 mm Serrated Kidney (F) 38 5824-01 5830-01 5824-06 5825-02 5825-04 5830-04 5825-01 5827 Klay Gun An extremely useful tool for forcing soft clay through various shaped openings in an assortment of interchangeable disc dies. The extruded clay shapes can be used for an almost limitless number of decorative effects such as hair, grass, flower stems, ropes, logs, bricks, vines and decorative edges and mouldings. The Klay gun is furnished with a set of 19 discs that are formed to allow flush cut off of the extruded clay. It is constructed of sturdy die-cast zinc alloy and is simple to use and clean. 5830-06 5825-03 5828 Glaze Hydrometer Floats in glaze like a fishing float. Invaluable to enable easy repetition of optimum glaze consistency from one batch to another. 5826-02 DISCONTINUED 5826-10 5827 5826-08 5826-01 Throwing Ribs 5826-01 Angle-Curve 10cm 5826-02 Stick with hook 30cm 5826-03 Convex-Oval 11cm 5826-04 Flat-Concave 10cm 5826-05 Flat-Rectangle 10cm 5826-06 Flat-Curve 8cm 5826-07 Flat-curve 14cm 5826-08 Large Throwing Rib 5826-07 5826-03 5826-04 5826-05 5826-06 5828 Sponges 5830-00 Small, Natural, Fine Texture 5830-01 Medium, Natural, Fine Texture 5830-02 Medium, Natural, Coarse Texture 5830-03 Medium, Synthetic, Fine Texture 5830-04 Large Synthetic Bench Sponge 5830-05 Sponge on stick (small) 5830-06 Sponge on stick (large) 5829 Tool Kit (not shown) Contains sponge, throwing rib, strip tool, double ended wire tool, heavy duty needle, wooden knife, steel kidney, stainless steel wire cutter. Attractively packaged. Modelling Tools Plastic Cruet Stoppers Still Available CORKS DISCONTINUED 5840 5839 Strong, lightweight sieves with best quality stainless steel mesh and beechwood frame Mesh 203mm 254mm size (8" dia.) (l0"dia.) 20 5851-08 5851-10 30 5852-08 5852-10 40 5853-08 5853-10 60 5854-08 5854-10 80 5855-08 5855-10 100 5956-08 5856-10 120 5857-08 5857-10 200 5858-08 5858-10 Cup Lawns Small lawns approx. 76 mm (3") dia. Ideal for sieving colours etc. 5856-03 100’s mesh. 5858-03 200’s mesh 5850 5841 5849-02 5851-05 Slip Sieve Flat shape sieve for small quantities of slip or glaze. (Rotary Glaze Sieve see 7065) 5842 5850 Dipping Tongs, 10" Dipping tongs are used to dip ceramic pieces directly into the glaze. They are made from heavy steel and feature four sharp gripping points that make minimal contact with the pieces being dipped. Sieves (Lawns) 5842-04 Calipers 5844-08 203 mm (8") 5844-02 305 mm (12") Cruet Stoppers Plastic, shallow collar. 5846-01 To fit 7/16" dia. hole. 5846-02 To fit 3/4" dia. hole. 5849-07 5843 Wooden Taps 5848-01 4" (sherry) small - medium 5836 s 5844-08 Letter and Number Stamps for impressing 5848-01 7065 5844-08W Wooden Calipers 17cm 5844-07W Wooden Calipers 7” 5856-03 5851-05 5838 Sliptrailer Bulb (60cc) 5838-1 Sliptrailer Bulb Set into clay. Can be used for a wide variety of purposes: Particularly useful for marking clay/glaze trials, stamping a piece with the maker’s initials, lettering on commemorative dishes etc. Made from alloy tool steel, hardened and tempered with a black finish and packed in a plastic box. Letter sets incorporate all 26 letters of the alphabet plus an ampersand (&). Number sets incorporate numbers 0-9. 5834-01 5834-02 5834-03 5834-04 1/4” letter 1/8” letter 1/4” number 1/8” number 39 SECTION 5 5835 Printing Sticks A set of 15 wooden printing sticks, one end of each being shaped to give distinctive design (square, diamond, circles, ovals, etc.) when pressed into clay. 5836 Mortar and Pestle Porcelain. For hand grinding raw materials and colour. 5839 Slip Trailer Rounded bulb 115cc (4oz.) capacity having detachable nozzle with 1.6mm (1/16") hole. 5840 Slip Trailer Plastic bulb 115cc (4oz.) capacity having detachable nozzle. Cut to hole size. 5841 Djanting Needle A ‘pen’ used for trailing slop glaze or decorative colour. 5842 Abrasive Block Sintered Alumina. Useful for tool sharpening, cleaning used kiln shelves etc. 5842-04 Glaze & Bisque Cutter Tungsten carbide coated steel rod in wood handle. 6" length. Ideal for widening holes in fired ware. 5843 Sorting Tool 12mm hardend steel chisel edge for dressing kiln furniture and pots after firing. Cane Handles Prepared handles formed for immediate use. 5849-02 4" round 5849-07 4" Square 5849-04 5.5" round 5849-08 5" Square 5849-06 6" round 5849-09 6" Square Scales, Trolleys & Tongs 5866-01 Sack Truck Scales, Trolleys, Tongs 5860-01 Electronic Bench Scales Strong, stainless steel 275 x 310 mm platform. Digital indication. 20kg capacity x 10 gram. Builtin rechargeable battery pack & AC adaptor. Simple, one button operation. 5862 5861 5868-01 Adjustable Bin Trolley Adjustable to fit all bins including ultra large galvanised type. 483mm (19") dia. 5860-02 Electronic Balance Weigh up to 200gm in 0.1gm increments. Adhesive Felt 5879-01 Adhesive Circles 1" Dia 5879-02 Adhesive sheet 18" x 6" 5860-03 Electronic Balance Weigh up to 2kg in 1.0gm increments. SECTION 5 5860-04 Electronic Balance Weigh up to 5kg in 2gm increments. 5861 Triple Beam Balance Classic precision weighing instrument accurate to 0. 1gm. Complete with weight set (2 x 1000gm, 1 x 500gm) to give 2610gm weighing capacity. 5860-02 5863 5860-01 5862 School Balance (with weight set) Beam and base in die cast aluminium. Sensitive to 0.5gram with capacity of 2000 grams. Built in damping mechanism to reduce oscillation for speedy weighings. Durable and rust free. 8 piece brass weight set includes l x lgm, 2 x 2gm, 1 x 5gm, 2 x l0gm, 1 x 20gm and 1 x 50gm. 8250-01 5865 Clock Movements and Thermometers 5875 Clock Movements Battery powered clock movement & hands. 4 designs. 5875-01 5865 Folding Trolley A very inexpensive general purpose trolley which provides outstanding value for the safe and easy transport of bins, sacks and parcels. Hinged platform and retractable handle. Weight 4 kgs. (8.5 lbs.) Folded size 914 x 330 mm (36" x 13") 40 Raku Tongs 8250-01 914mm (36") Long x 203mm (8") jaws. Tubular steel handles, strip steel jaws. 8250-02 825mm (32") long x 205mm (8") open. Lightweight but strong alloy with hard steel gripping points 8250-03 1041mm (41") long x 228mm (9") open. Alloy without steel gripping points. Note: we feel that people should be sensibly attired when Raku firing using tongs. This includes leg protection and sensible shoes. 5866-01 5863 Gram Scales The perfect, inexpensive answer to weighing minute quantities of stains, oxides, etc. Weighs up to 50 gms in 1gm divisions. No weights necessary. 5865-01 Spare Third Wheel Converts 5865 into a three-wheel trolley which is ideal for carrying bundles and mixed loads. 5868 Bin Dolley Put your clay bins on castors! Fits all standard bins and is an excellent aid for schools and studios. Weight 4kgs Ring dia. 381mm (15") 5876 Thermometer Kit An individual wallmounting thermometer can easily be made with this kit. Includes hands and calibration scale for thermometer face. 8250-03 5868 8250-02 5865-01 5868-01 5875-03 5875-02 5875-04 Protective Clothing & Plasticware Protective Clothing 6900-01 6898-02M 6896-01 Apron Small ( suitable for children) 610 x 460 mm wide (24" long x 18") 6896-02 Apron Large 915 x 610 mm wide (36" long x 24") 6900-2 6899-03 General Purpose Bowls The larger sizes are particularly suitable for dipping plates and flat ware. 6872 Round Bowl 254 mm (10") die 6873 Round Bowl 355 x 20 mm deep (14" dia. x 4 3/4") 6877 Bin 72 litres (16 gallons) 16" dia. x 21" deep with twistlock lid and two handles. Holds 100kgs clay. 5868 Bin dolley - See page 40 DISCONTINUED 6898-2MRC Buckets 6897 Teacher’s Coat ‘Raincoat’ style. In white terylene. Sizes 36", 38", 40", 42" and 44" Complete with securely fitting lid and metal carrying handle, their design allows secure stacking to occupy minimum floor space. Useful for storing glaze and slip. 6885-01 Bucket 9 litres (2 gallon) + lid. 6885-02 Bucket 9 litres (2 gallon) no lid. 6886 Bucket 13.5 litres (3 gallons) + lid. 6887 Bin 23 litres (5 gallons) + lid. 6899 6899-05 6899-03 Kevlar Mitt Heat resistant. Reversible: for either hand. 6887 6899-05 Kevlar Gauntlet Mitt Reversible. 13" long. Storage Bottles 6886 6885 6898-02M Respirator High efficiency respirator conforming to BS 2091 and all H & S requirements. inc. Raku. Complete with filter cartridge. Spare cartridges available (6898-2 RC) 6872 6884 6889-03 SECTION 6 Aprons Made in waterproof PVC on rayon cloth with cross-over ties at the shoulder and loops at the waist. Supplied complete with lids and useful for storage of glazes, colours and media. 6880 57 cc. (2oz) capacity. 6882-04 113 cc. (4oz) wide neck 6882-08 227 cc. (8oz) wide neck 6882-20 567 cc. (1 pint) wide neck 6884 4.5 litres (1 gallon) capacity. Measuring Jugs 6899 Safety Goggles DISCONTINUED 6873 6882-020 6900-01 Cone Viewer DISCONTINUED 6889-01 567 cc. (1 pint) 6889-02 1134 cc. (2 pint) 6889-03 2268 cc. (4 pint) 6889-02 Funnels 6900-02 Anti-Glare Safety Glasses 6882-04 6885-03 6888-01 6888-03 6889-01 LARGE SCOOP DISCONTINUED DI SC O N TI 6888-01 N U ED 79 mm (2.75") dia. 159 mm (6.25") dia. Scoops 6890-01 scoop area 150 x 100 mm (5.75" x 3.75"). 41 Plaster Moulds Plaster Moulds 6960-05 6921 Tray Moulds 114 mm ( 4.5") Suitable for slip casting or pressing. Four different shapes are available: 6921-01 C Circular 6921-02 H Hexagon 6921-03 O Oval 6921-04 T Triangular 6932-03 SECTION 6 6922 Tray Moulds 229 mm (9") Suitable for slip casting or pressing. Four different shapes as with 6921 moulds. 6922-01 C Circular 6922-02 H Hexagon 6922-03 O Oval 6922-04 T Triangular 6932 Planters 6932-02 Plant Pot Medium Traditional thrown shape. Slightly tapering sides. 6932-03 Plant-pot Large 6932-02 6960-03 6922-01C 6922-03O 6922-02H 6922-04T Storage Jars 6960-01 Storage Jar Small 6" x 5.5" dia (152 x 140 mm) 6960-03 Storage Jar Medium 8.5" x 7.5"dia(211xl91mm) 6960-05 Storage Jar Large 10" x 8.5" dia (254 x 211 mm) Please Note: All dimensions are clay cast sizes 42 6921-04T 6921-03O 6921-01C 6921-02H Plaster Moulds Cups 6970 Tea Cup 83 x 115 mm (3.25" x 4.5") 6971 Saucer 133 mm die (5.75") 6595 Coffee Cup 82x114 mm (3.25"x4.5") 6966 Saucer 146 mm dia. (5.75") 6990-01 Teacup with Handle 6990-03 Beaker with Handle 6984 Wine Carafe 280 x 153 mm dia (11" high x 6") 6990-06 6990-04 6990-12 DISCONTINUED DISCONTINUED DISCONTINUED Tankards 6990 1/2 pint Tankard 102 x 89 mm dia (4" high x 3.5") 6991 1 pint Tankard 127 x 121 mm dia (5" high x 4.75") 6990-01 6990-09 6984 Miscellaneous 6993 Egg Cup (2 per mould) 57 x 57 mm high (2.25" dia x 2.25") 6994 Chicken & Basket Two piece mould for each item (Total height 248 x 254 x 198 mm wide (9.75" x 10" long x 8") 6995 Salt and Pepper Shakers Teapots 6973 New Tea Pot 203 x 292 mm long (8" high x 11.5") 6973 Bowls 6975 Bowl 121 x 76 mm deep (4.75" dia. x 3") 6990-09 Sugar Bowl 6976 Lidded bowl 127 x 95 mm high (5" dia x 3.75") 6990-3 6968 6977 6995 Jugs 6980-01 Jug 82 x 121 mm deep (3.25" x 4.75") 6980-02 102 x 153 mm deep (4" wide x 6") Goblets-Wine Carafe 6982-01 Goblet 149 x 82 mm dia (5.75" x 3.25") 6982-02 Goblet Bulbous type 133 x 89 mm dia (5.25" x 3.5") Plates 6986 Large Plate 292 mm dia (11.5") 6987 Oval Dish 356 x 254 mm (14" x 10") 6988 Medium Plate 165 mm (6.5" dia) 6990-04 Plate 7 in 6990-05 Plate 8 in 6990-06 Plate 10 in 6994 6976 6975 6993 6991 6980-02 See our website www.potclays-ceramic-cafe.co.uk 6970 & 6971 for details of our large range of quality bisqueware 6982-01 6982-02 6990 6980-01 6965 & 6966 43 SECTION 6 Casseroles 6968 Casserole-Stew Pot Complete with lid 254 x 140 mm high (10" dia x 5.5") 6977 Casserole high 184 x 140mm (7.25" dia by 5.5") with lid 6990-12 Casserole 102mm x 254mm dia (4" high x 10.5") Shimpo Potters Wheels Shimpo RK10 Shimpo Whisper Shimpo wheels have a worldwide reputation for quality and reliability. The RK10 is superbly engineered and utilises a 0.25hp motor to power the wheel up to 240rpm but the traction drive system is such that the pulling power is equal to that of 0.5hp wheels, even at low speeds. Indeed, a particular feature is its low speed performance and easy control. It is notably quiet too; a fact much appreciated by production throwers. The Whisper represents the next generation of potter’s wheels. Responsive and high torque at all speeds, powerful and quiet; This wheel is by far the quietest on the market. - Sealed belt-drive unit - Broad speed range allows optimum speed under all load conditions - Reversibility accommodates right and left-hand users - Compact design saves space - Wheelhead turns freely at zero rpm and serves as a banding wheel - Strong steel body - Two-piece splashpan is removable for easy cleaning - Rubber lined handgrips - Adjustable feet for stability on uneven floors - 12 month warranty Motor: 0.25hp 186.4W AC 230V 50Hz Wheelhead Speed: 0-230rpm Wheelhead Direction: Clockwise/counter-clockwise Centring: 50kg (100lbs) Wheelhead: 300mm (12”) dia. light alloy casting Dimensions: W 572 x L 630 x H 485mm (19 x 22.5 x 25”) Weight: 35kg 7004-W3D Whisper RK3D SECTION 7 7004-W3D Fixed foot pedal with hand lever; Compact design saves space. 7004-02 Motor: 1/2 HP 400W AC230V 50Hz single phase Drive System: Direct Drive DC Brushless Motor Speed Control: Fixed Foot Pedal with Hand Lever Wheelhead Speed: 0-250RPM Wheelhead Direction: Clockwise/counter Wheelhead: 300mm/12” light alloy casting Dimension: 525 x 582 x 515mm Ship weight: 45kg 7004-W3E Whisper RK3E Remote foot pedal (detachable) and telescopic legs (5 settings): All throwing positions accommodated. Three-leg design: Easy levelling and stability. Larger 14” wheelhead. Built-in worktable for tools and pots. Modular design for compact storage. 7004-01 RK Lever Pedal Features foot pedal and hand lever and can be set to maintain any selected speed. 7004-02 RK10 Remote Pedal This version has a remote control foot pedal which can be moved around to any convenient position and allows selected speeds to be maintained. - Brushless DC motor: Smooth, quiet (30 decibels) powerful, no maintenance - Electronic Controller: Maintains desired speed under all load conditions - Broad Speed Range: Allows optimum speed under all load conditions - Reversibility: Accommodates right and left-hand users - Built-In Breaker: Motor protected from overload - Wheelhead: Turns Freely at 0 RPM - serves as a banding wheel - Two-Piece Splashpan - Two Year Warranty for Peace of mind. 7004-01 Motor: 1/2 HP 400W AC230V 50Hz single phase Drive System: Direct Drive DC Brushless Motor Speed Control: Remote Foot Pedal Wheelhead Speed: 0-250RPM Wheelhead Direction: Clockwise/counter Wheelhead: 350mm/14” light alloy casting Dimension: 600 x 702 x 580mm Ship weight: 42.5kg 7004-W3E 7005-W3T Whisper T Economy version of the RK3E: Ideal as a first wheel and perfect for tight budgets. Please contact us for more information on our Shimpo Potters Wheels 44 Motor: 300W AC230V 50Hz single phase Drive System: Direct Drive DC Brushless Motor Wheelhead Speed: 0-250RPM Speed Control: Remote Foot Pedal Wheelhead Direction: Clockwise/counter-clockwise Wheelhead: 300mm/12” light alloy casting Dimension: 750 x 572 x 580mm max. Ship weight 53kg 7004-W3T Potters Wheels 7005-D Venco Direct Drive Potters Wheel 7010 Talisman 2 Potters Wheel 550W (3/4hp) direct drive permanent magnet motor (110-240V, 50/60hz) - smooth, high torque and maintenance free A well designed and constructed wheel, suitable for the professional studio potter and educational establishments. The wheel is extremely robustly built with a durable powder coated sheet steel construction and incorporates heavy duty sealed-for-life bearings. It is driven by an electronic variable speed motor which gives excellent speed and torque response and also makes the wheel very quiet and smooth to operate. The wheel is complete with a 12” fully reversible aluminium wheelhead, an adjustable foot pedal and a large height adjustable padded seat. Easy-clean touch pad speed/direction control Wireless foot pedal allows greater flexibility by removing constraint of the electric cord running to the pedal. 330mm (13”) corrosion resistant marine aluminium wheel-head Body and legs constructed from heavy duty brushed stainless steel May be used as a sit-down, stand-up or table top wheel Easy clean, diecast marine aluminium splash tray with labyrinth bearing protection Wheel structure and tray guaranteed for 10 years. Weight 25kg Shown with optional clip- on shelves L69xW51xH53cm (L23”xW19”xH21”) CE certified 7007-01 Oxford Potters Wheel This wheel has been extensively developed to provide a wheel with unrivalled power and torque which is extremely quiet - probably the quietest of its type available on the market. The wheel is constructed using a quality steel chassis using sealed-for-life roller bearing, dynamically balanced drive pulleys and a high quality drive motor. It also incorporates one of the most sophisticated control systems available giving the wheel excellent response. The drive system is complemented by a remote foot pedal that will maintain pre-set speeds and is also makes the wheel very user-friendly. The body of the wheel is made of strong durable fibreglass and incorporates a moulded polypropylene splash tray with drain unit. It is supplied complete with a 12” wheelhead and fully adjustable padded seat. Specifications Motor: 0.5hp variable speed Bearings: Axial ball bearing sealed for life. Bowl: Moulded plastic Wheelhead: 12” dia aluminium Construction: Sheet steel construction electrically welded Speed range: 0 to 300rpm with reverse capability Dimensions: W 690 mm x L 920 mm x H 785 mm approx. Weight: 70kg approx. Centering weight: 25kg of clay 7011 Artisan Potters Wheel The Artisan Wheel is built with attention to detail and construction and will provide long, trouble-free service for both the professional and amateur potter. It is constructed using a polished wooden cabinet complete with an integral shelf and a two-position adjustable upholstered seat. It incorporates a large, moulded plastic bowl. The drive mechanism is an extremely smooth drive which offers low noise and vibration whilst giving excellent torque response so enabling large amounts of clay to be thrown. Fully reversible wheelhead for the left handed thrower. Double sealed top bearing for extended life. Specifications UK MADE Motor: 0.37kW (0.5hp) Bearings: Axial ball-bearing sealed for life. UK MADE UK MADE Bowl: Moulded polypropylene Specifications Motor: 0.5Hp; Voltage 220V/240V; 5OHz single phase Speed: 0-280rpm Wheelhead: 12” fully reversible Splash Tray: Moulded plastic Options: Easy lift wheelhead and batts Dimensions: W 760 mm x L 1170 mm x H 920 mm approx. Weight (unpacked): 70kg approx. Centering weight: 25kg of clay UK MADE Wheelhead: 12” dia aluminium Construction: Electrical welded steel chassis with moulded fibreglass body Speed range: 0 to 280rpm with reverse capability Dimensions: W 530 mm x L 1060 mm x H 685 mm approx. SECTION 7 Intelligent computer based speed controller – super smooth and powerful 0-300RPM speed range (forward and reverse) 702-770 Momentum Potters Wheel The Momentum wheel is a return to the traditional design of the Potters Wheel. It is constructed from a fabricated steel frame and has been designed for easy use. The heavy steel flywheel is mounted on two long-life sealed bearings and is coated with an anti-slip coating to provide grip when touching the fly wheel. Weight: 46kg approx. Centering weight: 20kg of clay 7014-01 Fitzwilliam Potters Wheel Specifications Dimensions: W 700 mm x L 1070 mm x H 900 mm Weight: 95kg approx. Optional extras: Motor Assist; Large Splash Bowl; Padded Seat The Fitzwilliam Potters Wheel, designed by Mervyn Fitzwilliam, has been described as the “Rolls Royce” of potters wheels. The 0.5hp motor is controlled electronically. The precise speed control is operated using a simple foot pedal which has a return mechanism built into it and operates in a similar way to a car acceleration pedal. The wheel is also fitted with a removable tray and reversing switch. 7015 Wheelbats Circular bats made from marine plywood for exceptional warp resistance. Attach to wheelhead using pad of clay, locating pins or batt retainer. Diameters available: 8, 9, 10, 11, 13, 15” (203, 229, 254, 279, 330, 381mm) 7014-02 Craftsman Wheel also available to special order. Please contact us for details. 7016 Locating Pins also available UK MADE SUPPORTING BRITISH INDUSTRY 45 Pugmills 7039 Pugmill 50mm Split Barrel with Safety Switch The 7039 is the same model as the 7039-01 but is fitted with an interlocked hopper safety switch. This switch together with its high torque motor makes the pug mill extremely easy to load as there is no safety grid in the hopper to impede the flow of clay. When the loading handle is raised the machine switches off and then on again when the loading handle is lowered. Specifications 100mm aluminium body; 50mm extrusion • Split body to facilitate easy cleaning • Individual Nylatron blades mounted on a hexagonal steel shaft • Geared motor reduction drive - single or 3phase • Safety switch and overload starter Output: 190-200kg per hour approx. Overall Size: W 280mm x L 800mm x H 470mm approx. Weight: 36.5kg approx. 7039-01 Pugmill 50mm Split Barrel with Safety Grid This pugmill has been specifically designed for the studio and classroom environment - being both compact and lightweight makes them easily transportable. It is fitted with a hopper safety grid and thermal overload switch as standard. 7039 The 7046 Pugmill has a 150mm split aluminium barrel to facilitate easy cleaning with a 75 mm outlet. The auger consists of individually mounted alloy blades mounted on a hexagonal shaft that can be altered in configuration so that a greater mixing action or a faster extrusion rate can be obtained. Drive is supplied from a high torque helical drive gear box and the pugmill is supplied complete with all its necessary switch gear. UK MADE UK MADE 100mm aluminium body; 50mm extrusion • Split body to facilitate easy cleaning • Individual Nylatron blades mounted on a hexagonal steel shaft • Geared motor reduction drive - single or 3phase • Safety grid and overload starter Output: 190-200kg per hour approx. Overall Size: W 280mm x L 800mm x H 470mm approx. Weight: 36.5kg approx. Specifications Drive: Construction: Output: Dimensions: Weight: The 7050-01 Vertical Pugmill has a 150mm split aluminium barrel with a 75mm outlet with individual alloy blades mounted on a hexagonal shaft. This pugmill offers superior performance over conventional horizontal pugmills but has the advantage of only having a 60cm x 60cm foot print so it takes up very little room in the studio. The pugmill is sturdily mounted on its own stand which only requires securing to a suitable floor. Drive: Construction: Optional Extra Output: Dimensions: Weight: Specifications 0.75kW (1hp) with helical reduction gearbox All aluminium body 150 mm in diameter with a 75 mm outlet; fitted with alloy blades mounted on a hexagonal shaft with taper roller bearings; split body for easy cleaning; thermal over load starter with safety interlocked switch 360kg per hour approx. W 609mm x D 711mm x H 1980mm approx. 123kg approx. 7050-01 7050-02 Vertical Pugmill 100mm Split Barrel with Safety Switch 7039-04 stand for 7039 range 7039-03 Pugmill 75mm Split Barrel with Safety Grid The 7039-03 is the same compact design as the 7039-01 but has a larger 150mm barrel with a 75mm outlet. This pugmill has a greater out put and due to its larger hopper is easier to use than its smaller cousin. It is supplied as standard with a thermal overload switch. The 7050-02 Vertical Pugmill is an extremely powerful and robust extruder with the capacity to handle all types of clays. It has a split aluminium barrel and 100mm outlet with individual alloy blades mounted on a hexagonal shaft. Blade configuration can be altered to suit different types of clay if necessary. The pugmill is sturdily mounted on its own stand which only requires securing to a suitable floor. Supplied with separate nose cone which is pre-drilled to facilitate the fitting of different die plates for coil-building etc. Specifications Drive: Construction: Specifications 150mm aluminium body; 75mm extrusion • Split body to facilitate easy cleaning • Individual aluminium blades mounted on a hexagonal steel shaft • Geared motor reduction drive - single or 3phase • Safety grid and overload starter Output: 300kg per hour approx. Overall Size: W 280mm x L 800mm x H 500mm approx. Weight: 78kg approx. UK MADE SUPPORTING BRITISH INDUSTRY 46 0.75kW (1.0hp) with helical reduction gear box All aluminium body 150 mm in diameter with a 75 mm outlet; fitted with alloy blades mounted on a hexagonal shaft with taper roller bearings; split body for easy cleaning. Thermal overload starter with safety interlocked switch 360kg per hour approx. W 310mm x L 1300mm x H 510mm approx. 71kg approx. Specifications 7039-02 75mm Split Barrel with Safety Switch The 7039-02 is the larger version of the 7039 and has the same easy loading hopper fitted with the unique safety interlocked switch. This version has a 150mm barrel with a 75mm outlet and individual alloy blades. 150mm aluminium body; 75mm extrusion • Split body to facilitate easy cleaning • Individual aluminium blades mounted on a hexagonal steel shaft • Geared motor reduction drive - single or 3phase • Safety switch and overload starter Output: 360kg per hour approx Overall Size: W 280mm x L 800mm x H 500mm approx. Weight: 78kg approx. 7046 7050-01 Vertical Pugmill 75mm Split Barrel with Safety Switch Specifications SECTION 7 7046 Pugmill 75mm Split Barrel with Safety Switch Output: Dimensions: Weight: 1.1kW (1.5hp) with helical reduction gearbox All aluminium body with a 100mm outlet; fitted with alloy blades mounted on a hexagonal shaft with taper roller bearings; split body for easy cleaning; thermal over load starter with safety interlocked switch 700kg per hour approx. W 760mm x D 760mm x H 2300mm approx. 300kg approx. NOTE Stands and die plates available for all horizontal pugmills shown on this page. Please specify pugmill product code when ordering stands or dies. Choice of three multiple-hole die plates: 6mm, 10mm and 12mm dia. circular apertures. UK MADE Pugmills Shimpo NRA and NVA Pugmills 7045-01 NRA (Non De-airing) 665 (1025 inc. roller shelf) x 335 x 560mm 75kg 19rpm/50Hz 200W single phase 230V 400kg/hr Twin auger design Stainless Steel Stainless Steel 90mm 7045-01 SUPER-twin BASE UNIT 7045-02 NVA (De-airing) Dimensions: Weight: Main Motor: Vacuum Pump Motor: Extruding Capacity: Structure: Extruding Diameter: 920 (1320 inc. clay roller shelf) x 420 x 750mm Main Body 140kg Clay Roller Stand 5kg 400W single phase 230V 200W single phase 230V 200kg/hr Twin auger design 90mm • • • • • 7045-02 Venco De-airing Pugmills Worldwide reputation for performance and reliability. De-airing pugmills for the larger studio, college or semi-industrial user. Stainless steel auger with marine grade aluminium barrel, stainless steel mesh style shredder screen and stainless steel fasteners used throughout. 3 year warranty. CE certified 7054-03 75mm (3”) De-airing Pugmill 7054-03 • 5mm (3”) nozzle diameter 136mm (5 1/3 “) barrel diameter • Hopper opening: 115x100mm (4 1/2 x 4”) • 180kg/hour (400lb/hr) output • 370W (1/2hp) fan cooled single phase motor with overload protection • 300W (0.4hp) vane style vacuum pump • L143xW34xH37cm (56”x13”x15”) crated not including pump • 80kg (176lb) • • • Suitable for mixing/blending both dry and wet scrap. Comes standard with 80mm (3.1”) nozzle Non de-air 500kg/hr (1100lb/hr) Blend dry scrap with multiple passes - just cut pug into 100mm (4”) logs and re-feed. Blends/recycles approx 120kg/hr (250lb/hr) Barrel diameter: 125mm (5”) Motor 370W (1/2hp) L x W x H (crated with nozzle removed) 118 x 45 x 65cm (47”x18”x25”) 7054-01 base unit OPTIONAL MODULES for SUPER-twin 7054-01A SUPER-twin DE-AIR MODULE Clip-on kit for up-grading the base unit to an efficient de-airing pugmill Super-twin de-air capacity 400kg/hr (880lb/hr) Tool-free upgrade takes only minutes 300W (0.4hp) vacuum pump with dirt/water trap Includes stainless mesh style shredder screen for high efficiency Clip-on vacuum chamber is easily removed for quick cleaning Comes standard with vacuum dump valve SECTION 7 Dimensions: Weight: Screw Revolution: Motor: Extruding Capacity: Structure: Screw material: Screw case material: Extruding Diameter: 7054-01 Venco SUPER-twin The SUPER-twin is the most recent pugmill design from Venco. It was designed using a “blank canvas” approach incorporating totally new and innovative concepts. Venco have listened to user suggestions, resulting in a pugmill that is high quality, adaptable (one unit for mixing, recycling, de-airing, extruding) and incredibly easy to use and maintain, yet at an affordable price. All stainless steel construction. 7054-01B SUPER-twin EXTRUSION MODULE 5 piece extrusion kit Clip-on die holder replaces the standard conical nozzle. Supplied with: • two pre-made stainless dies 50mm (2”) round, 80x12mm(3”x1/2”) tile die • two blank plexi-glass dies for user customisation 7054-02 7054-02 100mm (4”) De-airing Pugmill • • • • • • 100mm (4”) nozzle diameter, 200mm (8”) barrel diameter Hopper opening 200x175mm (8x 6.9”) 550 kg/hour (1200lb/hr) output 1500W (2 hp) fan cooled single phase motor with overload protection 550W (3/4hp) belt driven vacuum pump L161 x W 35 x H 59cm(63x14x23”) - crated and not including vac pump 7054-01C SUPER-twin EXPANSION CHAMBER MODULE For increased extrusion capacity 150mm (6”) diameter clip-on expansion chamber replaces standard nozzle All stainless steel construction Strong flanged end for clamping/bolting wooded die plates Can extrude sections up to 125mm (5”) width 7054-01D SUPER-twin ROLLER RAMP MODULE (fits all Venco pugmills) Roller bed for supporting extrusion Integrated cutting bow All stainless steel with plastic rollers Adjustable roller height for all pugmills from 70-240mm (2.75” - 9.5”) Roller bed LxW 350x140mm (13”x5”) 47 Slabrollers & Extruders Slabrollers These slabrollers have been designed to provide an extremely efficient and reliable method of producing slabs of clay for hand building or producing tiles. They have been designed using experience in slabroller production and incorporate a rack and pinion drive system eliminating the need for maintenance from troublesome wire driven systems. The design allows for infinitely variable thickness of clay to be rolled by means of adjustment of the main roller using a simple threaded adjuster that allows for fine accurate adjustment whilst keeping equal distance above the table across its length. The large single roller is made of a rust-proof material to avoid corrosion or contamination of the clay. Featuring fully collapsible legs for easy transportation and supplied complete with a set of high quality rolling cloths. Additional cloths can be purchased separately and there are also optional hard wheel designs available. 7057 Talisman Extruder Designed for wall mounting, this easy to use extruder is a useful item in every pottery studio for the production of coils or shaped strips of clay. Ruggedly made in steel with strong alloy wall mounting bracket. The 75mm (3") dia. steel barrel has quick release catches for easy die fitment. A blank die is included which can easily be drilled and shaped to any design and then quickly fitted to the machine. 7053-09 7057-01 1/4" Die 7057-03 1/2" Die 7057-05 Blank Die 7053-07 36" long x 20" wide 7053-08 36" long x 00" wide 7053-09 48" long x 20" wide SECTION 7 7053-07 36” Slabroller Dimensions: W 820mm x L 920mm x H 1090mm approx. Slab size: W 470mm x L 720mm approx. Weight: 60kg approx. 7053-24 7057 7053-08 36” Bench Slabroller Dimensions: W 820mm x L 920mm x H 470mm approx. Slab size: W 470mm x L 720mm approx. Weight: 55kg approx. 7053-08 48” Slabroller Dimensions: W 820mm x L 1220mm x H 1090mm approx. Slab size: W 470mm x L 1020mm approx. Weight: 70kg approx. North Star Slabrollers Excellently engineered with machine cut, knurled rollers that really grip the cloths and geared drive for easy rolling. Solidly built, reliable workhorses that are nicely finished. Supplied with both crank and wagon wheel handles, cloths etc. Available in 3 sizes: 7053-24 24" Slabroller Max. slab width approx. 610mm (24") 7053-30 30" Slabroller. Max. slab approx. 762mm (30") 7053-36 36" Slabroller. Max. slab approx. 914mm (36") Slabroller dimensions indicate approx. max. slab width. 48 7058 7053-36 7058 North Star Extruder Stainless construction. Robust. Slide-on extension arms. Easy dies change. Large set of dies included to make solid extrusions or various tube shapes. A tool for the professional. Wad Box, Mixers & Blungers 7059 Wad Box Widely used for the extrusion of clay coils to produce coiled pottery.Supplied complete with a die plate (7059-3) to provide nine coils at a time, each .5" diameter. With the screw feeder wound back, the barrel can be charged with plastic clay which is forced through the die plate in the base of the wad box when pressure is applied via the screw feeder. The machine is ruggedly made in steel but with a 4" dia. toughened plastic barrel to avoid rusting. It should be bolted either to a bench or on the special stand. 7062-15 Blunger (15 gallon) 7059 Specifications Motor and Gearbox: 0.37kW Dimensions: W 700mm x D 700mm x H 850mm approx. Weight: 41kg approx. Capacity: 15 gallons. 7061-01 5 Gallon Mixer Supplied complete with heavy duty plastic tub. An invaluable aid for the rapid mixing of glazes and slips. Best results are obtained if the necessary quantity of water is first placed into the container and the material to be mixed is then progressively added whilst the machine is operating. The machine has a 0.25hp motor driving a stainless steel shaft and vaned aluminium impeller which is shrouded to prevent a vortex or splashing. A fitted handle makes lifting from one tub to another a simple operation. Specifications Motor and Gearbox: 0.37kW Dimensions: W 800mm x D 1000mm x H 1100mm approx. Weight: 60kg approx. Capacity: 25 gallons. 7061-02 5 Gallon Mixer with Stand As per 7061-01 specification but features an integral free-standing frame which straddles the bucket. This makes it more stable and also permits a variety of container sizes to be used. Note Blungers can also be supplied to special order up to 300 gallon capacity to customers’ requirements with tanks of mild steel, stainless steel or polypropylene. Please ask for details. SECTION 7 Spare Dies 7059-01 6 mm (.25") holes 7059-02 10 mm (.38") holes 7059-03 13 mm (.5") holes 7059-06 Wad Box Stand A robust, stable, steel stand specially designed and drilled to take the wad box. 7062-25 Blungers Blunging is the process by which raw lump, powdered or plastic clay is mixed with water and reduced to slip for casting or decoration. This electrically driven blunger has been specially designed for this purpose. It utilises two stainless steel paddles which rotate at approximately 150rpm on a stainless steel drive shaft which is driven by a 0.37kW motor through a reduction gearbox. The hexagonal container is made from fibreglass and is fitted with an extended loading chute to avoid contact with the blades. The slip is run off through a valve at the base of the container. A stand can be supplied as an optional extra. 7062-25 Blunger (25 gallon) 7061-01 7061-02 49 Sifter, Sieve, Jar Mills & Damp Storage Cabinets 7064 Vibratory Sifter Ideal for rapidly sieving small quantities of slip or glaze. Supplied complete with easily removable 8" diameter 80s mesh sieve (or alternative mesh if requested) and strong four gallon tub. The power rating of the sifter is less than that of a 100 watt bulb and hence it will operate from any domestic mains outlet. SECTION 7 7064 7065 Rotary Sieve A new device enabling rapid sieving of slips, glazes or raw materials. Consists of a tapered spun aluminium body housing brush assembly and handle to rotate brushes over a screen. Brushes replaceable and screen quickly removable. Exceptionally easy to clean and different sieves fitted in seconds. Fits onto any round container and holds two gallons of material to be sieved. Excellent for sieving dry materials also (e.g. dry ash can be put through screen as fine as 100s). Supplied complete with one each: 60s,80s and 100s sieves. Dimensions Bowl dia. 16" x 5.5" deep Frame length 24.5". Screen dia.7.5" 50 Jar Mills These Jar Mills are used to grind ceramic materials in porcelain jars of varying capacity. The rollers are mounted on self aligning bearings which can be easily moved to accommodate different size jars. 7066 Jar Mill (Single) Overall Size: W 510mm x L 600mm x H 540mm approx. Weight: 50g approx. Maximum Capacity: Will accommodate 1 x one gallon jar (4.5 litres) Electrical supply: 220/240V single phase; 380/440V 3phase. Motor: Powered by 1/3hp electric motor which drives a rubber covered roller with one idler roller. IP55 Seated motor complete with thermal overload protection. Optional extras: Variable speed control, duration timers, flame proof motors for hazardous environments. 7065 Spare Sieves 7065-020 20s mesh 7065-040 40s mesh 7065-060 60s mesh 7065-080 80s mesh 7065-100 100s mesh 7065-120 120s mesh 7067 Jar Mill (Double) Overall Size: W 510mm x L 1020mm x H 490mm approx. Weight: 50g approx. Maximum Capacity: Will accommodate 2 x one gallon jar (2 x 4.5 litres) Electrical supply: 220/240V single phase; 380/440V 3phase. Motor: Powered by 1/3hp electric motor which drives a rubber covered roller with one idler roller. IP55 Seated motor complete with thermal overload protection. Optional extras: Variable speed control, duration timers, flame proof motors for hazardous environments. Jars 7068-02 1135 cc (2 pint) jar 7068-04 2275 cc (4 pint) jar 7068-08 4550 cc (1 gallon) jar 7067 Grinding Medium The optimum weight of medium required for efficient grinding is 2 Ibs. per pint of jar capacity. 0.5" medium is generally used but 0.75" for grinding coarse materials and frits. A mixture of 2:1 respectively is commonly used for rapid grinding. 7069-01 13 mm (1/2") diameter medium 7069-02 19 mm (3/4") diameter medium 7074-01 Damp Storage Cabinet Constructed from sheet steel with rubber door seals to maintain a moist atmosphere, this unit is designed for storing clay ware in the moist state. The base can be lined with damp plaster batts when a more moist atmosphere is required. Supplied with four adjustable steel shelves. Additional shelves are available if required. Spray finished in grey or blue. 7074-01 Shallow W36xH48xD12” 7074-02 Deep W36xH48xD24 Drying Cabinets, Casting Unit, Slip Pump & Sedimentation Tank 7079-02 7088 Drying Cabinets These drying cabinets have been specifically designed to aid the drying of plaster moulds and clay ware. The unit consists of a fabricated zinc coated steel cabinet with two vertical hinged front opening doors which give unrestricted access to the four removable open mesh shelves. The heater unit is a 2kW ceramic heating element which is thermostatically controlled. The unit is suitable for operation from a standard 12 amp single phase supply and is complete with an on/off temperature control switch. 774-301 Drying Cabinet (Narrow) Dimensions: W 45” x D 23” x H 48” approx. Weight: 55kg approx. Electricity supply: 2kW; 220/240V single phase; 50 Hz 774-302 Drying Cabinet (Wide) Dimensions: W 72” x D 23” x H 48” approx. Weight: 80kg approx. Electricity supply: 3kW; 220/240V single phase; 50 Hz 7079-02 Slip Pump This Slip Pump has been designed as a highly versatile method of slip casting both for studio and hobby ceramics. The pump uses a rotary vaned design capable of giving a good even flow. The pump also has an agitating effect on the slip keeping the slip in a usable condition for short periods of time and can also drain moulds by the use of a siphoning action Pump & Frame: Manufactured from stainless steel and aluminium providing a rust resisting pump unit. Mobile Container Capacity: 10 gallons Motor & Switch: Single phase 1/2hp 220/240V. Both switch and motor are IP55 rated enabling them to be used in complete safety in the slip casting environment Gun/Hose: A specifically designed professional slip gun attached to a 3/4” bore PVC hose. Pump dimensions: W 300mm x D 300 mm x H 800mm. Weight: 14.5kg. 7088 Sedimentation Tank Helps protect our environment and prevent blocking of drains with clay or plaster residues. Collects sediment but allows water to continue to drains. Easily fitted under sink and to waste system. Portable: wheel away for emptying. Simple but effective. Size 620 x 420 x 530 mm high. 7079-04 Slip Casting Unit The 7079-04 features the 7079-02 mounted in a self-contained fibreglass tank with removable wooden casting rails. The tank is mounted on castor wheels and is fitted with bottom drain plug for emptying and cleaning. Capacity: 15 gallons approx. Overall size: W 530mm x D 1040mm x H 1140mm approx. Weight: 22kg approx. 51 SECTION 7 7079-04 Spray Booths & Equipment 7082-02 Wet Back Spraybooth (large) The 7082-02 is a larger version of our popular 7082-01 model. This unit has a hood internal size of 1m x 1m and is equipped with a separate water tank that can be detached to aid cleaning. 7080 Spraybooth & Stand The 7080 Spraybooth has been designed for use in the classroom or small pottery workshop. The booth is fitted with a 12” electric extractor fan which produces an air velocity of 250cfm at the face. A washable heavy duty filter is fitted as standard. Dimensions: Stand: Power supply: Weight: Specifications Size: Fan: Air extraction: Construction: W 610mm x D 750mm x H 610mm approx. W 610mm x D 450mm x H 900mm approx. 220/240V single phase 21kg approx. Only suitable for water based material Weight: Power: Hood internal Dimensions: Please note: This spraybooth is designed to be ducted to atmosphere through ducting that meets your local government requirements. Please take these requirements into account when ordering this product. If you have any queries please do not hesitate to contact our technical department who will be only too pleased to advise you. Noise levels: H 1680mm x W 1200mm x D 1585mm approx. 2000cfm 250cf/min Internal parts stainless steel; polypropylene water tank/hood 180kg approx. 220/240V single phase; 50Hz water wash; 16 amps 1000mm x1000mm x 585mm deep. Working depth 500mm. 85 to 90 dba approx. UK MADE 7082-02 Switchgear and thermal overload protection 7080-01 Spare Filter Cartridge 610x60x51mm (24x18x2”). UK MADE Only suitable for water based material 7080 Please note that under heavy use we advise that the booth is extracted to atmosphere. SECTION 7 7080-03 Ducting Supplied by the metre. 7082-01 Wet Back Spraybooth This “water-wash” spraybooth has been designed to meet the ever increasing need to protect our environment. This type of spraybooth works on the principle of a curtain of continuous recycling water running down the rear face of the booth. A glaze spray is aimed towards this curtain, the spray being guided by a powerful extraction fan. The glaze is trapped by the water curtain, whilst the air stream is pulled through the booth and into a washable stainless steel pre-filter and finally into a washable filter bag. The excess glaze is washed into the tank and can at a later date be reclaimed depending on the type and colour of the glaze. There is a ball valve to allow the water to be drained and the contents of the tank removed. Any glaze materials can also be removed and disposed of safely. The booth is mounted on four castor wheels. This version is primarily designed to be used by the studio potter and educational faculties for low volume production, therefore the booth does not need ducting to atmosphere, making it portable around the studio environment. Size: Fan: Air extraction: Construction: Weight: Power: Hood internal dimensions: H 1655mm x W 720mm x D 1290mm approx. 2000cfm 250cf/min Steel construction; internal parts stainless steel; polypropylene water tank 118kg approx. 220/240V single phase; 50Hz water wash; 16 amps 638mm x 625mm x 420mm deep. 350mm Please note that under heavy use we advise that the booth is extracted to atmosphere. UK MADE SUPPORTING BRITISH INDUSTRY 7085-100 Spray Kit A superb, piston-type, high pressure, oil free air compressor and spray-gun kit. Complete with air outlet regulator & gauge, built-in carry handle, pressure-fed spray gun and air hose. 33.5cfm air displacement Max. working pressure 8 bar (115psi) 0.5hp, 230V motor 7085-01 Working depth Switchgear and thermal overload protection If you are looking for a piece of equipment or machinery that isn’t shown in our catalogue, please contact us and we will try our best to source it for you. UK MADE 52 Our spraybooths are only suitable for water based material. 7082-01 Potclays Kilns SECTION 8 ‘GK & EP’ Ranges ‘Etruscan’ Range ‘Silver’ Range 53 Potclays Etruscan Kilns Potclays kilns are supplied to meet a variety of applications. These include glass work, heat treatment of metals, metal enamelling and lost wax processing in addition to ceramics use. A large number of our kilns are specially made to clients' specification, designed to operate from different voltages, or specially built to suit site conditions. Kilns can be built in two sections, for example, to pass through narrow doorways etc., and then bolted together on site. If you therefore require a kiln of different size, or one to meet a particular need, please ask us for a quotation. Similarly, please contact us if you need advice to enable you to select the most appropriate kiln or accessories, or about siting or positioning, installation, venting or operation. Advice will be given gladly, without obligation. SECTION 8 Ordering 1) Please state voltage and phase of electricity supply. Where this is not given we will assume it is normal UK single phase voltage (230 volts) with neutral. It is important to check the voltage and available power where the kiln is to be positioned. Ask your electrician or Electricity Board if in doubt. 2) Check that the kiln will pass through all doorways and other restrictions and that the access route is flat and firm. Steps and slopes can be a particular problem. Where site conditions are difficult please consult us. For example 54 we can, at extra charge, build front loaders in 'split cabinet’ form for easy assembly on site. Note that L&L and the larger Silver top loading kilns are of sectional construction to enable them to pass through narrow doorways, up flights of steps etc. Guarantee and Maintenance Limited 3 year warranty on all component parts except elements. Full after-sale service. Maintenance contracts available throughout mainland UK. Delivery Many of our top loading kilns are collected in 'hatchback' cars etc but others - and most front loading kilns - are generally consigned by special vehicle. Delivery is normally by lorry or by special van fitted with a tail lift facility. Help is needed either with offloading or in assisting our driver. With assistance kilns can be moved into final position. Delivery is charged extra dependant on distance, kiln size and site conditions. We can take care of everything but delivery arrangements must be discussed with us and agreed at time of ordering. Installation Kilns smaller than 3.1kW can be plugged into a 3 pin 230 volt power socket. Larger kilns have to be wired into the supply through an isolator or switch fuse unit (e.g. cooker point). Kilns of internal height 68.6mm (27”) and also the SK43 can be connected to either a single phase or a three phase & neutral supply. For large kilns, a 3-phase power supply is generally preferable. Connection to either supply is simple for a competent electrician. If in any doubt, contact us. Etruscan top loading studio electric kilns - Great Value! Top quality elements Fitted with electronic controller Kiln stand included Furniture set & batt wash included Compact, easy to operate and reliable kilns that range from the 1314 and 1418L models operating from a 13amp power socket to the 1418HT and 1818 models which can be wired to a cooker circuit. Comes fitted with an automatic firing controller (see page 62), either a) Hobbymaster 4 or b) Firemaster 5 Etruscan 1314 All Etruscan kilns are manufactured by Potclays with a strong, polished stainless steel frame, 75mm of high temperature refractory brickwork, a brick lid and reversible base disc. Kiln Max 1314 1280oC 31 litres (1.1ft3) 1418L 1300oC 44 litres (1.6ft3) 349 x 457mm (13.75” x 18”) 508 x 762mm (20” x 30”) 40kgs 3.1kW 13amps 1418HT 1150oC 44 litres (1.6ft3) 349 x 457mm (13.75” x 18”) 508 x 762mm (20” x 30”) 40kgs 3.8kW 16amps 1300oC 74 litres (2.6ft3) 451 x 457mm (17.75” x 18”) 610 x 762mm (24” x 30”) 52kgs 6.2kW 26amps 1818 Capacity Dimensions (dia x height) weight Internal External 337 x 343mm 470 x 597mm 33kgs (13.25” x 13.5”) (18.5” x 23.5”) electrical 3.1kW 13amps Potclays Silver Kilns Manufactured by Potclays Sandwich wall construction comprising 75mm brick thickness inside 5mm of ceramic paper, housed in an extra-thick, mirror-finished stainless steel case. Vent plugs in sides and lid. Separate reversible base. Stand with castor wheels. Lid operated safety switch and element power-on lights fitted into switchbox for good diagnostics. Lifting handles fitted. Top quality thermocouple and Kanthal elements fitted. A separate wall mounting control box houses a Firemaster 5 (or alternatives, see page 60) temperature controller; a second wall box houses energy regulators controlling separate zones of the kiln; power-on light, zone energy regulator cycling lights; contactor(s) and accessory circuit fuse(s). Both wall boxes are ready wired to the kiln and only require mounting to a wall. Strongly constructed for long life and low maintenance. The extra ceramic paper and the separate wall mounting control box are major features of Silver kilns. The 5mm paper keeps the kiln cooler and the wall boxes allow all important electrical components to work in a cooler environment to ensures good reliability. They are also more convenient to use and reduce installation costs since the power cable to the kiln is already fitted. An optional zone controller is available for very even heat distribution at all temperatures. This uses a separate thermocouple in each zone. S43 & S65 Silver Kilns KILN DETAILS Kiln. Max. No. rec. temp. Capacity S26 1300oC 74 litres 2.6ft3 S39 1300oC 110 litres 3.9ft3 S43 1300oC 122 litres 4.3ft3 o S65 1300 C 184 litres 6.5ft3 S105 1250oC 300 litres 10.5ft3 o S105 1300 C As above (with 3 regulator option) Dimensions Dia. x Height Dia. x Height 451 x 457mm 17.75 x 18” 451 x 686mm 17.75 x 27” 584 x 457mm 23 x 18” 584 x 686mm 23 x 27” 737 x 686mm 29 x 27” As above 781 x 762mm 30.75 x 30” 781 x 965mm 30.75 x 38” 933 x 762mm 36.75 x 30” 933 x 965mm 36.75 x 38” 1067 x 965mm 42 x 38” As above Electrical Details Weight Power VoltsRating Amps Kg kW Energy Regs. No. of Elements 56 6.2 230-27 2 6 71 7.26 3 9 70 8.5 2 6 89 10.8 3 9 145 15.0 230-30 415-10 230-37 415-12.3 230-47 415-15.7 230-65 415-21.7 3 12 145 17.0 230-74/415-24.7 As above 12 Batt size (round) 387 x 15mm 15.25 x 0.625” 387 x 15mm 15.75 x 0.625” 533 x 19mm 21 x0.75” 533 x 19mm 21 x0.75” 641 x 25mm 25.25 x 1” As above Furniture Set* (Extra) 3 batts + props 4 batts + props 3 batts + props 4 batts + props 8 x 1/2 batts + props As above 55 SECTION 8 Instrument Options: Please refer to page 62 for detailed descriptions of the following controllers . Hobbymaster 3 An old favourite. Memory stores a single userdefined 2-ramp firing cycle with delayed start and timed final soak. Lockable keypad. NEW Hobbymaster 4 Can be switched between different operational modes for ceramics, glass etc. Up to 6 user defined programs, each with up to 8 heating/cooling ramps, 8 target temperatures and 8 hold periods. Delayed start. Separate output for safety relay. NEW Firemaster 5 9 user defined programs each with 1 to 9 segments, each segment having two heating/cooling ramps followed by a timed soak. Delayed start, step skip, lockable keypad, energy recording, event output, safety relay output, power failure recovery. NEW Zonemaster Maintains separate control of up to 3 zones for maximum uniformity of temperature throughout the kiln. See page 60 for more details. Silver Kiln Construction: S26, S39 and S43 kilns have one-piece body construction. S65 and S105 kilns have two-piece body construction. The S65 alternatively can be supplied as one piece body construction. Silver top-loading electric kilns L&L Kilns Potclays are the exclusive importers to the British Isles for L&L Kilns who are one of the leading builders of craft and industrial kilns in the USA. The scale of their top loader operation enables high quality kilns at competitive prices and the present currency exchange rate ensures their unbeatable value. SECTION 8 The hardened clay element holders are a major feature of all the L&L kilns we sell. They protect delicate brickwork and improve heat transmision. Patented by L&L they are exclusive to L&L. Other features of all L&L kilns are:Designed for easy maintenance; high specification controllers; reversible base to extend life if damaged by glaze etc; sectional construction for easy transportation up steps and through narrow doors; 3” brick used in all kilns so for external diameters (minimum access doorway) add 150mm (6”) to internal. Only 250mm access width needed if kiln sections are dismantled. L&L Model No. Name 80LLF Fuego 80R Robin 80LLE18S Easy Fire 80LLE18T Easy Fire 80LLE23S Easy Fire 80LLE23T Easy Fire 80LLE28S Easy Fire 80LLE28T Easy Fire 18S 18T 23S 23T 28S 28T Voltage 230 230 230 415/230 230 415/230 230 415/230 13amp “Plug and Go” kilns Robust construction Hardened element holders Quick release electrics housing for easy access for maintenance Versatile 3 button controller. Reversible base Stand ready for kiln vent attachment. 1285oC maximum temperature. At 40litres, one of the largest stoneware kilns available to run on 13amp supply. External diameter 52cm Phase 1ph 1ph 1ph 3 or 1ph 1ph 3 or 1ph 1ph 3 or 1ph 1100oC maximum temperature. At 70 litres, probably the largest kiln on the market for use from a 13amp socket. External diameter 58cm EasyFire Range E28S For even easier access to contactors etc. the EasyFire range have a hinge-down outer switch housing as well as a quick release inner housing. Spring assistance to help lid raising. Hardened element holders. Strong metal support across lid to reduce brick stress. GK150 Kiln Multi-zone control to optimise temperature uniformity throughout the kiln. Dynatrol Control allows controlled cooling.and choice of ramp/setpoint programming or Easyfire one-touch cone selection. Delayed start and pre-heat EP73 Kiln E23T Internal Dimensions Cubic Kilo Temp Ship Wgt Diam High Litres Feet Watts Amps Rating (KG) 33cm (13”) 45.7cm (18”) 40 2.5 5.87 13.0 1290°C 100Kg 42cm (16.5”) 45.7cm (18”) 70 2.5 5.87 26.7 1100°C 100Kg 42cm (16.5”) 45.7cm (18”) 70 2.5 5.87 26.7 1290°C 100Kg 42cm (16.5”) 68.6cm (27”) 105 3.75 8.79 13.3/39.9 1290°C 120Kg 57cm (22.5”) 45.7cm (18”) 125 4.4 8.66 39.4 1290°C 140Kg 57cm (22.5”) 68.6cm (27”) 190 6.8 11.4 17.3/51.9 1290°C 150Kg 71cm (28”) 45.7cm (18”) 190 6.8 10.5 47.7 1290°C 170Kg 71cm (28”) 68.6cm (27”) 290 10.2 15.07 22.8/68.4 1290°C 200Kg All Easyfire kilns are fitted with 2 or 3 zone 6 program, 9 segment Dynatrol Controller. Fuego and Robin have Bartlett 3K 4 program, 8 segment. Thermocouples protected by industrial quality thick ceramic protection tubes. See page 60 for details of venting systems. 56 See the next page for full details of these Frontloading Kilns EP56 Kiln Potclays Gold & EP Kilns Gold front loading kilns are very durable, reliable and exceptionally efficient production kilns of high performance for school or industrial use. They are constructed from the latest high temperature insulation refractories comprising an ultra-efficient brick hot face and back-up insulation to give a 150mm thick wall of exceptionally low conductivity. This ensures extremely low heat loss, very low external temperatures and amazingly low firing costs. Elements, in highest grade Kanthal for long life and fast, economical performance up to 1300oC, are fitted to both side walls and hearth. The robust angle iron framework featuring an integral stand houses ventilated sheet steel panels which are treated with corrosion resistant paints and very attractively finished in grey and black. One large spy hole is fitted as standard into the door (multiple holes to special order only) and a large vent in the roof. See page 60 for kiln ventilation and protective cages. EP Series EP kilns combine the great durability of the 'Gold' kiln design (and have the same robust angle iron construction and hot face brickwork) but using a 115mm wall thickness. This gives a lower capital cost and a quicker cooling rate: factors which will be appreciated in busy production situations. The kilns have been designed to be a cost effective package and incorporate a thermocouple and choice of Hobbymaster, Firemaster or Zonemaster (see page 60) temperature controller which is factory fitted. EP kilns can be seen to give a very good capacity/price ratio. Spy hole: see above “Gold Series”. The kilns are attractively spray finished in grey. *Furniture sets include a range of props. KILN DETAILS Kiln. Max. Firing Chamber Size No. rec. temp. Capacity Wide Deep High GK4 13000C 12 litres 0.4ft3 GK10 1300oC 28 litres 1.0ft3 O GK22 1300 C 62 litres 2.2ft3 GK29 1300OC 82 litres 2.9ft3 o GK43 1300 C 122 litres 4.3ft3 ` GK63 1300oC 178 litres 6.3ft3 GK69 1300oC 195 litres 6.9ft3 o GK82 1300 C 232 litres 8.2ft3 GK100 1300oC 290 litres 10.2ft3 o GK125 1300 C 354 litres 12.5ft3 GK150 1300oC 425 litres 15.0ft3 GK180 1300oC 509 litres 18.0ft3 o GK250 1300 C 708 litres 25.0ft3 Overall Size Wide Deep High 229x229x229mm 457x533x597mm 9x9x9” 18x21x23.5” 305x305x343mm 559x673x686mm 12x12x13.5” 22x26.5x27” 381x457x343mm 724x914x1524mm 15x18x13.5” 28.5x36x60” 381x457x457mm 724x914x1549mm 15x18x18” 28.5x36x61” 381x457x686mm 724x914x1619mm 15x18x27” 28.5x36x63.75” 457x508x750mm 800x965x1619mm 18x20x29.5” 31.5x38x63.75” 508x559x686mm 826x1041x1575mm 20x22x27” 32.5x41x62” 457x508x978mm 800x965x1619mm 18x20x38.5” 31.5x38x63.75” 457x635x978mm 800x965x1676mm 18x25x38.5” 31.5x38x66” 610x762x762mm 953x1219x1797mm 24x30x30” 37.5x48x70.5” 610x762x914mm 953x1219x1797mm 24x30x36” 37.5x48x70.5” 610x914x914mm 953x1372x1797mm 24x36x36” 37.5x54x70.5” 686x914x1143mm 1029x1372x1981mm 27x36x54” 40.5x54x78” KILN DETAILS Kiln. Max. Firing Chamber Size No. rec. temp. Capacity Wide Deep High Wide Deep High EP38 1300oC 107 litres 3.8ft3 o EP45 1300 C 127 litres 4.5ft3 EP56 1300oC 160 litres 5.6ft3 o EP73 1300 C 206 litres 7.3ft3 o EP87 1300 C 246 litres 8.7ft3 EP95 1300oC 270 litres 9.5ft3 o EP117 1300 C 331 litres 11.7ft3 724x914x1549mm 28.5x36x61” 724x965x1626mm 28.5x38x64” 724x914x1619mm 28.5x36x63.75” 800x965x1619mm 31.5x38x63.75” 800x1117x1651mm 31.5x44x65” 800x965x1619mm 31.5x38x63.75” 800x965x1676mm 31.5x38x66” 457x495x457mm 18x19.5x18” 457x546x572mm 18x21.5x22.5” 457x495x686mm 18x19.5x27” 533x546x749mm 21x21.5x29.5” 533x648x686mm 21x25.5x27” 533x546x978mm 21x21.5x38.5” 533x673x978mm 21x26.5x38.5” Overall Size Electrical Details Weight Power Max. Rating Amps Kg kW 230v 3ph Furniture No. of Elements Quantity per set 49 2.5 10.4 - 2 1 98 3.0 13.1 - 2 2 180 5.0 21.7 - 8 2 238 6.0 26.1 - 10 3 295 7.25 30.0 10.0 12 4 350 10.0 43.4 14.5 12 4 350 12.0 52.0 17.4 12 8 410 13.5 58.7 19.6 16 5 495 16.0 69.6 23.2 16 8 525 18.5 80.4 26.8 16 16 580 21.5 93.5 31.2 16 16 660 25.5 110.4 37.0 16 16 950 32.0 139 46.3 18 20 Electrical Details Weight Power Max. Rating Amps Kg kW 230v 3ph Furniture No. of Elements Quantity per set 220 7.0 30 10.0 10 3 270 7.9 34 11.3 12 4 285 10.5 39.6 13.2 12 4 340 12.0 52.5 17.5 12 4 380 13.5 59 19.7 12 6 400 16.8 70.0 23.3 16 5 480 19.5 81.2 27.1 16 8 Batt size 203x203x13mm 8x8x0.5” 292x292x19mm 11.5x11.5x.75” 362x432x19mm 14.25x17x.75” 362x432x19mm 14.25x17x.75” 431x362x22mm 17x14.25x.75” 419x457x15mm 16.5x18x.625” 432x254x19mm 17x10x.75” 419x457x15mm 16.5x18x.75” 406x279x19mm 16x11x.75” 356x279x19mm 14x11x.75” 356x279x19mm 14x11x.75” 362x279x19mm 17x11x.75” 362x318x25mm 17x12.5x1” Batt size 432x432x25mm 17x17x1” 457x419x16mm 18x16.5x0.625” 432x432x25mm 17x17x1” 495x508x25mm 19.5x20x1” 483x317x25mm 19x12.5x1” 495x508x25mm 19.5x20x1” 483x318x25mm 19x12.5x1” Set* Ref. No 8206GK4 8206GK10 8206GK22 8206GK29 8206GK43 8206GK63 8206GK69 8206GK82 8206GK100 8206GK125 8206GK150 8206GK180 8206GK250 Set* Ref. No 8206EP38 8206EP45 8206EP56 8206EP73 8206EP87 8206EP95 8206EP117 57 SECTION 8 ‘Gold’ Series Truck Kilns & Other Types Electrically operated truck kilns CH12-9 Chameleon Glass Kiln by L&L Truck kilns are more expensively constructed than other kiln types of similar capacity but their flexibility, economy and practicability uniquely suit them to the demands and needs of busy production units. A truck contained in the kiln can quickly be removed after firing and the kiln door closed to retain the residual heat. This permits the truck to be unloaded and reloaded with exceptional ease and without being exposed to the heat of the kiln. Alternatively a further truck, preloaded with ware, can quickly be placed into the kiln for firing after the fired truck has been removed and shunted to siding rails. The system is less obtrusive, more economical, more durable and more flexible than alternative systems. The trucks run on rails supplied with the kiln. The kiln is built of strong angle iron and steel panels housing 150mm of finest quality hot face bricks and fibre back-up insulation with harder bricks used on adjacent surfaces of the kiln and the trucks. Elements are located in the side -walls and in the kiln cars. The arched roof is fitted with a manual damper but automatic dampers and other features to meet clients' needs can be incorporated. The kilns are supplied from a minimum of 18ft, (510 litres) up to 100ft3 (2832 litres). The Chameleon glass & hobby kiln is the new plug-in home kiln for glass artists and other fired arts enthusiasts. Suitable for fuse glass, rake glass, china paint, low-fire ceramic bisque and glaze, PMC precious metal, even heat treatment of knives and glass. L&L’s unique hard ceramic element holders make it the first small square lid elemented glass kiln for home use for firings virtually free of dusting. A Bartlett controller gives four easily programmed firing schedules. Complete easy-to-follow visual instructions make this kiln ideal for the beginner yet powerful enough for experienced users. Specifications:- Temperature Limit 1100oC (2200oF) Interior 34.3 cm (13.5”) square by 22.9 cm (9”) High, Volume 26.6 liters (0.94 cubic feet) Exterior Size 48 cm (19”) Wide by 55 cm (21.5”) Deep by 51 cm (20”) High Supply 220-240 Volts, 1 phase. Power 2850 watts (13 Amps) at 220 volts, Kiln Weight 54.3 Kg (120 pounds), Shipping Weight 72.6 Kg (160 pounds), Shipping dimensions 94 cm (37”) Square by 86cm (34”) High Lost Wax Kilns by Potclays SECTION 8 These kilns are specifically designed for dewaxing investment-cast items and feature a specially grooved hearth with a taphole leading to a removable tray to enable recovery of the wax and much increased element life. The standard versions have an energy regulator to control firing speed and an indicator to show temperature. At extra cost the kiln stand is a useful accessory, and a variety of optional computer controllers are available (see page 60). The two most popular sizes are shown on the right and in the table below but larger sizes can be made to special order. 58 Gas Fired Kilns 'Thor' kilns - by Potclay Kilns Ltd. Raku Gas Kilns The Thor firing system utilises burners which fire vertically from the base up both side walls. Heat is therefore projected directly upwards to where it is needed without the use of deflection devices. This is more efficient and aids more even temperature distribution. Thor kilns are solidly built of HT1 & 26 grade brick with high quality back up insulation to give 6" (150mm) thick walls mounted in a very strong angle iron and steel cabinet. They have an arched roof and three spyholes in the door. Adjustable batts over the base flue direct combustion gases into the rear vertical flue which is fitted with a slide damper. All kilns have four naturally aspirating burners each fitted with flame failure devices. Flame viewing-cooling ports are fitted in both side walls. At extra cost, solenoid valves and automatic temperature controllers can be fitted. Operates from Propane gas. Complete with burner, regulator and kiln stand. Max temp these kilns have been tested to is approx 1050°C. 81 - 1709RG Kiln 1.2ft3 17" x 9" firing chamber 81-2409RG Kiln 2.4ft3 24" x 9" firing chamber Extension rings 81-1709RE 17" x 4.5" 81-2409RE 24 " x 4.5" Laser Kilns A range of five front-loading down draft kilns of zinc plated sheet steel construction housing layered refractories with ceramic fibre as the hot face. The very lightweight low thermal mass structure gives very good economy and portability. Burners firing from the rear of the kiln are fitted with flame-failure and electronic spark ignition & can be supplied for Natural Gas or Propane. ‘G’ Kilns have castor wheels and a side hinged door. 'J' kilns have adjustable feet and a centrepivoted door. Further details on application. SECTION 8 Please Note: An extraction canopy and flue is needed with all gas kilns. See page 60. Thor Kiln Range Kiln. No. Capacity NGK110 320 litres 11.3ft3 NGK126 357 litres 12.6ft3 NGK140 402 litres 14.2ft3 NGK180 507 litres 17.9ft3 NGK240 674 litres 23.8ft3 Firing Chamber Wide Deep High External Dimensions Wide Deep High Weight Kg Batt size Gas Burner Kit 610x635x838mm 24x25x33” 660x648x838mm 26x25.5x33” 711x686x838mm 28x27x33” 806x686x914mm 31.75x27x36” 813x914x914mm 32x36x36” 978x965x1829mm 38.5x38x72” 978x1143x1854mm 38.5x45x73” 1016x1067x1778mm 40x42x70” 1143x1168x1930mm 45x46x76” 1156x1448x2045mm 45.5x57x80.5” 780 16”x11.5” x 1” 820 18”x11.5”x1” 880 18”x11”x1” 995 21”x11”x1” 1250 21”x11”x1” By using our new gas burner kit pictured here you can easily and accurately control the temperature in your homemade raku kiln. Simply attach the burner to your kiln and the regulator connector to the gas container. 59 Kiln Accessories & Spares Heat Fuse Available for 13500C (usual) and 500C increments below. 8132R Resettable. Operates from existing pyro. thermocouple. Panel mounting. 8134 Change-over Switch Enables two kilns to be fired by one controller (but not simultaneously) 8135 Automatic Damper Motor driven unit which opens and closes the top vent at preset temperatures or time. Avoids having to manually insert vent plugs. 8139 Kiln Guard 8136 Spare Elements Please detail exact position in kiln and kiln model and serial number. We also manufacture elements for other kiln makes and would be pleased to quote. Ring our kiln department for details. Elements Sets The cheapest way of buying elements. These heavy duty cages are made to order and are used where young children or handicapped people may come into contact with hot kilns. SECTION 8 8206 Kiln Furniture Sets See kiln section and pages 63 & 64. Kiln Spares All replacement components for most kilns can be supplied e.g. Kiln sitter tube assemblies Porcelain connector blocks HT1 kiln bricks (8225) K23 Kiln bricks (8225-2) Refractory Cement (8226) Kiln Vent Plugs (8228) Contactors and safety switches. Many other items - please contact us. 60 8131-01 Room Ventilator Ideal for flat roof garages, sheds, etc. No power supply needed. Wind driven. Extracts fume etc. Easy to install. 8131-02 Orton Kiln Vent For top loading kilns. An 18”x18”x9” high stand housing an air extraction unit onto which the kiln is placed. Air passes through small holes in the lid and base and is ducted to outside atmosphere. Kiln/Room Ventilation We have various venting and air extraction systems for electric kilns dependant upon kiln type and requirements. 8131-05 L&L Vent-Sure powered vent Designed to fit L&L kiln stands. 8131-03 Orton hood vent. A free standing vent unit that can extract air from two kilns and duct this to outside atmosphere. Extraction-Ventilation Canopies For removal of heat and noxious fumes from kiln firings. Leg design enables fitting to any front loading electric kiln. Stainless steel construction for smart appearance and long life. Takes 5” diameter flexible pipe attached to rear spigot and taken to outside atmosphere. Two standard sizes, others to special order. Galvanised steel available at lower cost. 804232 42” long x 32” wide x 15” high (1070 x 810 x 380mm) 805639 56” long x 39” wide x 15” high (1420 x 990 x 380mm) See photo of canopy on page 54. Special kiln canopies with triple flued chimneys for cool outer surfaces are available for gas kilns. See following photos:- Examples of ventilation canopies Orton Cones The composition and structure of cones is such that they bend and deform when heated for a period of time. i.e.their performance depends upon heat work and not upon temperature only. They are graded according to the amount of heat they will withstand and are placed upright in holders in the kiln where they can be viewed from the spy hole. Orton cones are designed so that when their bases are placed level they lean at an angle of 80 and will bend in this direction when they have reached ‘temperature’. Since their deformation characteristics mirror the maturing characteristics of the ceramic products being fired , Orton cones are an outstanding method of indicating heat work carried out duringfiring. Temperature Measurement & Control It is usual to use a set of three consecutive cones: one to bend below the optimum firing point, one at the optimum firing point and one above. Single small cones are also used in Kiln Sitter controllers. 8202 self-supporting cones are freestanding and do not need cone stands or clay mountings. They are stocked only in 016, 017, 06, 05, 04, 03, 02 , 01, 6,7,8,9 and 10. Others can be specially ordered. After any firing cones cannot be reused. Whatever temperature indicator or controller is used to control a firing it is strongly recommended that Orton cones additionally be used since they monitor heat work rather than temperature. They reliably monitor the effect of heat on the ware load and also the heat balance in various areas of the kiln. Orton cones are of three types: 8200 Standard Size (2.5”high) 8201 Small Size (1” high) 8202 Self Supporting ORTON CONE No. 018 017 016 015 014 013 012 011 09 08 07 06 05 04 03 02 01 1 2 3 4 5* 6* 7* 8* 9 10 11 Approx. bending temp. oC (Temp. equivalent) Cones can be stood in pats of clay or held in special sockets: Heating rate oC per hour 60oC 100oC 150oC 8203-S Triple socket for 8200 cones 712 736 769 788 807 837 858 873 917 942 973 995 1030 1060 1086 1101 1117 1136 1142 1152 1160 1184 1220 1237 1247 1260 1282 1293 722 748 782 802 822 848 869 883 922 948 979 1002 1038 1065 1093 1110 1127 1147 1152 1160 1181 1194 1230 1246 1259 1270 1293 1303 732 761 794 816 836 859 880 892 928 954 985 1011 1046 1070 1101 1120 1137 1154 1162 1168 1170 1205 1241 1255 1270 1280 1303 1312 inexpensive way of connecting a thermocouple to a measuring instrument or controller. Length to requirement. Element Wire 6900-1 Cone viewer Anti-glare disc for viewing cones. Top quality 1400oC Kanthal wire for elements, formers, hangers. Available per metre in many diameters from 0.1mm to 2mm Thermocouples Element Winding Service 13% Platinum-Rhodium thermocouple (type R) complete with two metres compensating cable. For use with 8144 and 8145 temperature indicators and all temperature controllers. Thermocouple needs to be about 1.5” (approx. 4cm) longer than kiln wall thickness. We can manufacture elements at short notice and at a competitive price for all makes and types of electric kilns. Elements for kilns we supply are normally kept in stock. 8147-5 5.5” thermocouple suitable for Etruscan, Silver and all kilns with maximum 3.5” (89mm) wall thickness. 8147-6 6” thermocouple for electric kilns with max. 4.5” wall thickness. 8147-7 Suitable for kilns with 4.5 - 6” (114 - 152mm) wall thickness. 8147-9 9” (229mm) thermocouple Longer thermocouples available. Size required is wall or roof thickness plus 4 5cm. For use with gas fired kilns a thermocouple having a thicker sheath must be used. To order, add suffix G to the thermocouple reference. e.g. 8147-7G Maintenance Service 8203-M Triple socket for 8201 cones Compensating Cable Replicates the thermoelectric performance of the thermocouple up to a certain surround temperature, for an Potclays has been building kilns for over a quarter of a century and their experienced team of engineers and builders also provide a quality advisory and maintenance service. They have the knowledge and skills to repair all makes & types of electric kilns under 100cu.ft and to update older equipment. Safety checks are made with written reports, and Service Contracts are undertaken for peace of mind from regular servicing at a fixed annual cost. When planning a kiln installation, advice is available on the most appropriate kiln type and size, best location, electrical and control requirements, ventilation and safety aspects. Training is given both at customers’ premises and at regular seminars at our Stoke-on-Trent premises. Kilns can be designed for special uses. 61 SECTION 8 Using Cones Temperature Controllers 8159H HobbyMaster 3. An economical but time proven favourite with one user-defined program of delayed start, 2 ramps and one soak. Delay & soak each up to 20 hours, ramps 10-399°C/hr, or full power. Error reporting & handling of over-temperature and thermocouple & element malfunction. SECTION 8 8145-B Digital Indicator. PP3 battery powered (>100hrs) temperature indicator suitable for R, S, K and N type T/C use. Includes case and low temperature thermocouple as shown, and plug with 2m compensating cable (high temp T/C not included). Reports kiln present & max temp, kiln room temp, thermocouple failure, low battery. Optional auto-off (power 15secs, backlight 5secs). 8160-05 Firemaster 5 Controller Latest updated version of the popular Firemaster controller designed specifically for ceramics. Nine user-adjustable programs each with up to nine segments. Each segment has two ramps and one soak. Each ramp rate either heat/cool from 1 to 999°C/hour or full on. Delay & soaks each up to 100 hours. Alarm buzzer, and alarm output to auxiliary power contactor to protect against failure of control contactor. Error detection and handling:- Heater failure, Contactor failure, Thermocouple failure, Thermocouple reversal, Kiln overtemperature, Room over-temperature, selected fire time exceeded. Options include:- Lockup on error, Error ignore, power-failure recovery, firing pause/continue, Keyboard lock. Program can be changed during firing. Displays show present temperature, program selected, program stage, energy used. 8159H Hobbymaster 3 8159H4P Hobbymaster 4 - panel version 8159H4W Hobbymaster 4 - wallbox version 81622 Zonemaster - panel version 8145-B Digital Indicator 8160-05 Firemaster 5 62 8159H4 Hobbymaster 4 Controller This controller has been developed exclusively for Potclays for types R, S and K thermocouples by the world renowned Orton Foundation. Its advanced features make it excellent value for money. Multiple software configurations enable it to be switched between different operational modes for Ceramic Art, Jewelry, PMC or Glass Art applications. In addition to the most popular programs being preset, there are up to 6 user defined programs, each program containing up to 8 heating or cooling rates, 8 target temperatures and 8 hold periods. The Hobbymaster 4 is available in panel form or as a complete stand-alone control box (no external contactor needed on kilns below 20amps). 8162Z Zonemaster Multi-Zone The Zonemaster controller accepts types R, S and K thermocouples for use up to 1320°C. It can be used as a high specification single zone controller or for optimizing temperature uniformity within multi-zone kilns (a separate thermocouple is needed for each zone). It can be programmed either by simply entering a cone number for accurate heatwork, or by specifying up to 10 segments each with two ramps, two soaks and one damper/fan instruction. Four programs can be stored. Ramps can be full on, soaks can be indefinite. Features include delay start, re-program during firing, segment skip, damper & alarm outputs, extensive error detection and handling. Displays each zone temp, energy usage & cost, cone lookup table. The Zonemaster is available in panel form or as a complete stand-alone control box. Kiln Furniture 8205 Kiln Batts (round or hexagonal) See price list for complete range. See price list for complete range. Dimensions Max. Max. Kiln 1200oC 1300oC Suitability 203x203 mm (8" x 8") 13mm 0.5” GK4 18mm (0.75”) GK10 357x279 mm (14” x 11") 18mm (0.75”) GK125 363x363mm (14.25” x 14.25”) 18mm 0.75” 432x280mm (17” x 11") 18mm (0.75”) GK100, & 180 432x315mm (17” x 12”) 25mm (1") GK250 432x363mm (17" x 14 .25") 25mm (0.75") GK22,29 & 43 432x432mm (17" x 17") 25mm (1”) EP38,56 457x459mm (18” x 16.5”) 15mm GK63,82 (0.625”) 292x292 mm (11.5” x 11.5”) 13mm (0.5”) - 483x318mm (19"x 12.5”) 25mm (1") EP117 508x508mm (19.5" x 20”) 25mm 1" EP73 3/4" 559x280mm (22” x 11”) 18mm 25mm (0.75”) (1”) EP95 We can cut any of the above batts to customer’s specification. 330dia x 15mm Round S17 (13"dia x 0.625") 388dia x 191 x 15mm Half Round S26, S39 (15.5"dia x 7.5" x 0.625") J26, J39 533dia x 18mm Round S43, S65 (21"dia x 0.75") J43, J65 533dia x 267 x 18mm Half Round S43, J43 (21"dia x 10.5 " x .75") S65, J65 673dia x 18mm Round S105 (26.5”dia x 0.75”) 673dia x337x18mm Half Round S105 26.5”dia x 13.25” x 0.75” KILN BATTS: Care and Use 8206 Kiln Furniture sets In the description of each kiln we have indicated the number of shelves included in a furniture set. Additionally, a set also includes a selection of props sufficient to give equidistant spacing of the batts in the kiln as well as permitting wide space variation. Castellated Props Turreted props which interlock to form a very stable propping system. 1.75" (28mm diameter). 8208-1 1" (25mm) extension height 8208-2 1.5" (38mm) extension height 8209 Castellated Discs Used at junction of prop column and shelf to spread the load. 3" (76mm) dia. x .5" (13mm) thickness x .25" (6mm) effective thickness. 8210 Tubular Props Rigid tubes, 1.75" (38mm) diameter which can be extended in height if necessary by addition of interlocking Extension Props. Prop No. 8210-1 8210-2 8210-4 8210-6 8210-8 8210-10 8210-12 Height 1” (25mm 2” (51mm) 4” (102mm) 6” (152mm) 8” (203mm) 10” (254mm) 12” (304mm) Testing and Storage Before batts are put into service they should be carefully and thoroughly dried and sounded. A dry batt can be supported by hand at its centre or suspended between thumb and finger and tapped with a metal object If it does not ring clearly a crack may be suspected. A dull sound suggests the batt is not dry. Always store batts in a dry place on edge. 3404 Batt Wash Batts will very gradually become glazed from repeated glaze firings and, of course, will absorb glaze coming into direct contact. Eventually the batt surface will begin to scale off and has to be chipped away. To minimise /prevent this the batt can be protected by application of batt wash to the upper side. The coating should be regularly checked and replaced as necessary. It is not recommended to put batt wash on the props or on the kiln bricks. SECTION 8 8205 Kiln Batts (Square or rectangular) Thermal Shock Props and large pieces of ware create hot spots on cooling batts. Allow time to cool. Premature opening or 'cracking' of the kiln door creates uneven cooling and must never be done above 200C. Keep a good gap all round between edge of kiln batt and kiln wall 63 SECTION 8 Kiln Furniture Interlocking Extension Props These are useful to interlock and extend the height of 8210 tubular props. They can also be used individually or together to form small but stable prop columns. 8211/1 .5" (13mm) height plus interlock 8211/2 1" (25mm) height plus interlock Tile and Pin Cranks 8219-01 Universal Tile Crank A specially designed refractory frame which will support twenty-four 4.25 " (108mm) standard tiles. Approximate overall dimensions 8.75” wide x 6 1/8” deep x 11 7/8” high (221 x 155 x 303mm) 8212-1 Tubular Collar 8212-2 Tubular Base May be used at top (collar) and base of column of tubular props at junction with kiln shelf to spread the load. Especially useful with heavy shelf loadings. 8219-02 12" high crank. Takes 15ea 6" tiles. 8216 Stilts A popular method of supporting glazed pottery ware clear of the kiln shelf. Each stilt has three arms, each terminating in an upward and downward point, thus providing minimum contact area. Point Height Diameter to Point Stilt No. mm mm mm 8216-01 10 28 24 8216-02 13 38 33 8216-03 14 57 49 8216-04 17 67 58 8216-05 22 71 61 8216-06 30 89 76 8216-07 39 97 84 8217 Saddles/Pins Triangular section bars which give maximum support to large pieces and to pots having finely turned bases and rims. Useful in both biscuit and glost firings 8217-1 1" x 3/16” (25 x 5mm) 8217-2 2" x 1/4" (51 x 6mm) 8218 Star Stilts With short metal points. Re-usable over and over again. 64 8219-03 Pin Crank. Takes 6" or 4.25 " tiles 8220 Nichrome Wire (max 1100°C) Ideal for suspending beads etc. Approx 20’s gauge. Kanthal Wire (max 1300°C) 1.0mm, 1.6mm, 2.0mm. Supplied by the metre. Refractory Insulation Bricks 9" x 4" 8225-01 White, 3" thick HT1 8225-02 2.5 " Lightweight K23 8225-03 3" Lightweight K23 8226 Refractory Insulation Cement (1kg tub) For all hotface brick jointing and repair work. Paste form. Apply to dry brick. Also available in powder form: 8226P (0.5kg) Vent/Spyhole Plugs 8228-01 Silver/Amaco kiln plug 8228-02 GK/EP kiln plug 8228-04 Olympic kiln plug Ceramics and Glass Books Would you like to find out more about any of our A&C Black books? Please ask us for our current full-colour A&C Black brochure and order form SECTION 9 We also stock Ceramic Review - both the latest and the previous issue. 65 Health & Safety Information These notes give the requirements of industrial hygiene and indicate sources of hazard which may be encountered when using Potclays products in industry, in schools and in the studio. Generally Potclays products present no special hazard in use provided that good standards of industrial hygiene are practised. Users of Potclays products are also assured that: 1. Incorporation of dangerous materials such as arsenic into any formulation has been scrupulously avoided. 2. Potentially toxic materials such as cadmium and antimony are incorporated in the smallest possible quantities consistent with obtaining reasonable results and that any inclusion of lead is in the form of a lead frit of a type approved by the Factory Inspectorate. 3. We are pleased to advise on any matter of safety. SECTION 10 Handling of Materials Most materials are to some extent harmful when ingested. This applies equally to materials found in the home such as washing powders, boracic ointments, polishes, cosmetics, iodine, soaps etc. as well as those of the pottery and other departments. All materials should consequently be handled with care but in the pottery department certain materials deserve special mention. These are barium carbonate, borax, boric acid, silica (flint & quartz),Chromium oxide, Nickel oxide, on-glaze enamels, lustres (including liquid gold), ceramic glazes generally but particularly those containing cadmium, selenium and lithium; and copper compounds. In addition, especial care must be exercised with red lead, white lead, and antimony oxide but we should point out that we do not include these materials in our catalogue range for we believe that their value to pottery departments does not outweigh the risks arising from careless use. We should perhaps mention here that distinction must be made between low solubility glazes (these contain fritted lead compounds) and the hazardous 'raw' lead compounds such as red lead and white lead. Glazes marked 'L.S.' in our catalogue do have a lead content but this is in fritted form and we absolutely forbid the use of the poisonous raw lead compounds in any of our glaze formulations. In this way we ensure that those glazes which do contain lead are of the safe 'low solubility' type which meet the stringent safety requirements of the pottery industry and which are also suitable for use in schools (see Ed. Mem. 517).The majority of glazes in our catalogue - including all the stoneware ones are leadless, and these may be considered to be 'extra safe'. Such glazes have been marked 'L'. 66 In this catalogue the abbreviation 'L.S.' therefore denotes those glazes which are low solubility lead ones and 'L' denotes leadless. Low solubility glazes are widely used in industry and are quite safe from a handling point of view provided that good standards of hygiene are maintained. Certainly they may be no more hazardous than certain leadless glazes and many, many other materials commonly used in the household and indeed in other crafts in schools. When considering toxicity it is consequently necessary to view the matter carefully with a just sense of proportion. It should also be remembered that the bright colours obtained from oxides or underglaze colours used under or in low solubility glazes frequently are impossible to achieve with leadless substitutes. Earthenware slipware for example would generally give duller colours than those obtained when low solubility glazes are used. Dust Problems Some materials which are not considered toxic when eaten may nevertheless be hazardous in dust form. All clays and glazes contain free silica and such airborne dust may produce silicosis if breathed in over a period of time. Reasonable care should therefore be exercised in the handling of all pottery materials. Inflammable Liquids and Materials Materials containing inflammable liquids such as liquid metals, lustres, media for enamelling and printing, oils and turpentine should be stored in a ventilated cool place where smoking is prohibited. Cloths used to clean any spillage of inflammable liquids must be carefully disposed of due to the risk of spontaneous combustion if carelessly stored. Kiln Vapours and Gases Potentially harmful vapours and gases may be evolved when firing ceramic products. Kilns should therefore be housed in a well ventilated room where kiln gases are exhausted to atmosphere. Low solubility - Definition and Test ‘Low solubility glaze' means a glaze which does not yield to dilute hydrochloric acid more than 5% of its dry weight of a soluble lead compound calculated as lead monoxide when determined in the following manner: A weighed quantity of the material which has been dried at 100°C and thoroughly mixed is to be continuously shaken for one hour, at the common temperature, with 1000 times its weight of an aqueous solution of hydrochloric acid containing 0.25% by weight of hydrogen chloride. This solution is thereafter to be allowed to stand for one hour and then filtered. The lead salt contained in the clear filtrate is then to be precipitated as lead sulphide and weighed as lead sulphate. Glazes other than low solubility or leadless ones are prohibited in the pottery industry. Metal Release Problems Certain fired glaze and colours may release lead and other metallic compounds when in contact with acidic foods and drinks over a period of time There is a hazard to health if the amount released is above a certain level and this has led to adoption of metal release tests in many countries. All Potclays glazes and frits are formulated to meet the requirements of the standard metal release tests with a wide margin of safety except for a very few glazes in the Artistic and Economy glaze ranges which we have clearly marked thus:† Such glazes have been designed for exterior or decorative use only and should not be used to glaze surfaces which may hold food or drinks. Frequently potters desire to make additions to standard glazes to obtain certain effects but it must be remembered that the indiscriminate alteration of a glaze formulation may increase its metal release characteristics beyond acceptable limits. There are generally no problems involved in the adjustment of the leadless glazes in this catalogue by the addition of all normal glaze materials except lead or cadmium. In our opinion the low-solubility glazes in this catalogue may be modified by addition of small amounts of all normal glaze materials except lead, cadmium, copper or zinc. However, it is important to realise that the responsibility for the safety of the finished articles rests with the persons producing them since production techniques and conditions may vary widely. For this reason it is advisable to submit finished pieces of ware to an independent testing laboratory before bulk production is commenced. Note that we offer a metal release testing facility at competitive rates. To summarise we would say that all Potclays transparent and white glazes and all Potclays stoneware glazes pass all known safety regulations. Glazes marked † may not pass metal release tests although they are safe to handle. Such glazes should not be used to glaze surfaces in subsequent contact with foodstuffs and beverages. If in doubt we will gladly advise. Metal Release Test Potters are reminded that it is now a mandatory requirement for domestic wares to pass the following tests known as British Standard (B.S.) 6748 Part I and Part 2. BS6748 Part 1 1972 Flatware Lead = 20 ppm (pans per million) Cadmium = 2 ppm Holloware - Lead = 7ppm Cadmium = 0.7 ppm Storage Vessels or any Holloware over 1100 millilitres capacity - Lead = 2 ppm Cadmium = 0.2 ppm The test involves exposure to 4% acetic acid (vinegar) at room temperature for 24 hours. Holloware is defined as 'Any article in which the ratio of height to diameter is equal to, or exceeds one half. Flatware refers to plates, saucers and dishes. BS6748 Part 2 1972 This refers only to cooking ware, i.e. casseroles, oven-to-tableware etc. and the testing is even more severe, involving exposure to boiling acetic acid (vinegar) for two hours followed by a cooking period of 22 hours. The limits specified are as follows: All shapes Lead - 7 ppm Cadmium . 0.7 ppm COSHH, CLAW & CHIP The Control of Substances Hazardous to Health Regulations 1988 (COSHH) which came into force on Ist October 1989, and the Control of Lead at Work Regulations 1980 (CLAW), largely replace the Pottery Health and Welfare Special Regulations 1950. They apply to all premises (including educational establishments as well as factories) where pottery is made or decorated and to the preparation and use of clays, glazes colours, materials etc. The Regulations are concerned with assessment of hazards in the ceramic workplace and demand precautions which are related to the degree of risk involved. The Chemicals Hazard Information & Packaging Regulations 1993 (CHIP) introduced further labelling and other requirements, modified by CHIP2 in 1994. As a responsible supplier we are required to advise customers of any significant risks involved with the handling and use of products supplied and to advise the protective measures required. The information given here provides such guidance but additional information is given in our leaflet H&S 5 enclosed. Copies available on request and tech. data sheets. Further practical guidance can be obtained from the Approved Code of Practice: 'Control of Substances Hazardous to Health in the Production of Pottery' which is available from HMSO ISBN 0 11 885530 Technical Information: Materials & Oxides Mineral or Rock source Assigned Formula 3401 3406 3407 3408 3409 3402 3403 3411 3412 3413 3416 3418 3419 3421 3424 3425 3426M 3428 3427 1273 1276-03 3431 3432 3440 3441 3449 3452 3454 3458 3461 3466 3467 3469 3472 3473 4502 4504 4506 4510 4512 4508 4509 4515 4517 Gibbsite Kaolinite Kaolinite Kaolinite Kaolinite Barytes/Witherite Basalt Montmorillonite Calcined Ox Bones Synthetic Granite Feldspar Colemanite Granite Cryolite Dolomite Anorthosite Orthoclase Orthoclase Albite Fireclay N6 Fireclay T318 Flint Pebbles Fluorspar Magnesite AlWOE3HWO AlWOE2SiOW2HWO AlWOE2SiOW2HWO AlWOE2SiOW2HWO AlWOE2SiOW2HWO BaCOE Alumina Hydrate Ball Clay (ESVA) Ball Clay (Hyplas) Ball Clay HVA/R Ball Clay AT Barium Carbonate Basalt Bentonite Bone Ash Calcium Chloride China Clay Colemanite Cornish Stone Cryolite Dolomite Feldspar Lime Feldspar Potash Feldspar FFF Feldspar Soda Fireclays 1273-01 & 03 Fireclay Flint Fluorspar Magnesite Magnesium Carbonate Nepheline Syenite Quartz (silica) Rutile Soda Ash Sodium Silicate 140°Tw Talc Tin Oxide Whiting Zinc Oxide Zircon Chromium Oxide Cobalt Oxide Copper Oxide Red Iron Oxide Yellow Ochre Black Iron Oxide Iron Spangles Manganese Dioxide Nickel Oxide Nepheline Syenite Quartz Rutile Mica Cassiterite Limestone/Chalk Smithsonite/Calamine Zircon Sand Chromite Smaltite Malachite Haematite Limonite Haematite Magnetite Pyrolusite Burnsenite AlWOE5SiOW7HWO CaE(POR)W CaClW6HWO AlWOW2SiOW2HWO 2CaO.3BWOE5HWO NaWAlFY CaCOE.MgCOE CaO.AlWOE2SiOW KWO.AlWOE6SiOW KWO.AlWOE6SiOW NaWO.AlWOE.6SiW AlWOE.2SiOW2HWO AlWOE.2SiOW2HWO SiOW CAFW MgCOE MgCOE (pure) (NaK)WO.AlWO3.5SiOW SiOW TiOW NaWCOE NaWSiOE 3MgO.4SiOW.HWO SnOW CaCoE ZnO ZrSiOR CrWCOE CrWCOE CuO FeWOE FeWOE.HWO FeO FeEOR MnOW NiO Formula Weight SiO TiO 156.00 258.00 258.00 258.00 258.00 198.00 528.00 310.00 111.00 258.00 412.00 210.00 184.00 278.00 556.00 556.00 524.00 258.00 258.00 60.00 78.00 84.00 84.00 472.00 60.00 80.00 106.00 12.00 479.00 150.00 100.1 81.00 183.00 153.00 166.00 143.00 160.00 178.00 72.00 232.00 87.00 74.00 50.20 71.00 62.70 52.00 48.60 46.60 4.50 72.90 0.73 52.00 72.30 66.80 69.50 54.20 65.00 98.00 2.00 2.80 60.70 98.00 0.80 51.80 0.20 36.00 - 1.00 1.60 1.50 1.00 1.60 0.07 0.02 1.25 0.60 95.20 0.80 0.28 0.20 - Typical Percentage Chemical Anlysis AlO FeO CaO MgO 56.00 32.50 19.00 24.80 30.00 14.10 38.30 0.10 14.93 0.06 27.00 15.00 19.00 18.50 29.30 24.10 23.40 0.80 0.07 7.10 - 1.00 0.70 0.90 2.60 11.20 0.38 0.04 0.13 1.25 0.50 0.12 0.12 0.14 2.10 1.70 0.20 0.07 0.07 0.80 0.07 1.66 0.03 0.60 - 0.20 0.10 0.20 0.30 7.90 0.33 26.00 2.06 31.25 14.00 0.15 0.30 0.15 0.27 1.10 2.00 0.80 0.70 0.21 55.60 0.30 - 0.30 0.40 0.30 0.60 10.30 0.25 2.00 0.09 19.88 0.15 0.10 0.15 1.06 0.50 93.60 0.10 32.16 0.14 - NaO KO 0.30 0.30 0.30 0.40 2.40 0.30 4.00 2.90 2.13 5.00 8.10 0.09 0.86 9.80 - 2.00 1.70 2.30 3.10 6.00 0.68 3.81 0.50 9.30 8.40 2.50 2.94 0.80 4.60 - Others 44.00 HWO 12.50 Loss 5.50 Loss 7.10 Loss 9.20 Loss 0.10 MnO 44.00 BWOE 46.00 Loss 0.40 Loss 0.40 Loss 8.53 Loss 6.50 Loss 93.00 CaFW 0.90 ZrOW 43.70 Loss 63.00 Zr - ALL QUOTED PERCENTAGES, QUANTITIES AND MEASUREMENTS ARE APPROXIMATE 67 SECTION 10 Product Material No. Technical Information: Clays (Analyses, Shrinkages, etc.) ANALYSIS CLAY BODY Manf. Code SECTION 10 1102 Ox St Thomas 1104M Red St Thomas 1106 Wh St Thomas 1106-30WB 1108 New Farnham Pink 1109 Flecked S'ware 1110 S'ware throwing 1111 Red S'ware 1112 Ivanhoe 1113 Camberwell 1114M Craft Crank 1117 Buff S'ware 1120 Buff Body 1121 Buffstone 1123 Special HT 1124 School Clay 1127 Grogged Pink 1129 St Pauls 1130 Choc. Black 1131M Keuper Red 1131-40M Sanded Red 1134 Grogged Red 1135 Red S/E 1136 Roche Red 1137 Std Red 1137-30 Gr.Red 1138 Ivory 1141-30 Grogged White 1141-LT25 Studio White 1141-S20 Grogged White 1142 White S'ware 1143M Draycott 1144 Semi Porcelain 1144-115 White E'ware 1145 White S'ware 1146 Porcelain 1147 Porcelain 1148 Bone China 1149 H.F.Porcelain 1150 Mod/Thr Clay 1153 Industrial Crank 1154 Raku 1514 Lavafleck 1161 T material 1161Y Y Material 68 S&P S S P P P P P P S P S S S S S P P P S S P S S S S S S S S S S S P S S S S P P P P S S SIO2 TIO2 Al2O2 Fe2O2 MnO CaO 62.3 62.0 58.0 58.0 60.0 62.4 62.4 60.5 62.0 59.0 61.3 58.2 65.2 64.8 61.8 65.8 60.0 62.6 54.8 58.4 58.8 56.9 58.1 57.9 58.5 58.4 67.2 68.6 67.6 67.8 61.9 61.5 68.5 68.4 63.2 65.0 60.9 29.0 60.2 69.0 60.6 55.0 63.0 0.9 1.0 0.9 0.9 0.7 1.4 1.3 1.3 1.3 0.8 0.9 1.3 1.2 1.3 0.6 0.8 0.9 1.3 0.8 0.2 0.2 0.8 0.8 0.4 0.1 1.7 0.9 1.0 1.3 23.8 22.7 30.0 30.2 24.0 24.4 24.5 25.8 26.0 29.1 26.3 26.6 20.8 21.2 26.8 21.0 23.2 20.8 17.2 20.4 20.2 20.6 18.5 17.4 16.4 17.1 19.6 19.6 19.2 20.4 26.8 24.8 19.4 19.3 26.2 22.9 27.4 16.8 28.2 20.0 26.5 28.6 22.4 2.2 2.3 1.0 1.0 2.1 1.3 1.2 2.5 2.8 2.0 2.8 1.8 1.5 1.4 1.0 1.4 5.4 3.3 8.8 8.6 8.5 8.8 9.1 8.7 9.7 9.4 0.8 0.7 0.7 0.7 0.7 0.8 0.5 0.5 0.7 0.4 0.4 0.2 0.3 0.8 2.8 2.5 1.7 0.5 1.1 0.3 0.3 1.2 0.3 0.2 0.2 0.5 0.3 0.4 0.2 0.7 0.6 0.6 0.6 0.6 0.7 5.2 0.8 0.7 0.7 0.8 0.1 0.8 0.7 0.7 0.7 0.3 0.1 1.8 0.1 0.2 2.2 0.3 0.2 0.15 0.4 0.4 - 23.1 1.8 0.2 0.4 0.6 0.4 - 32.8 0.8 - 56.1 0.6 0.5 0.5 0.5 0.8 0.5 0.4 0.4 1.0 0.3 0.1 - - K2O Na2 Ign Loss 0.5 0.4 0.3 0.3 0.5 0.3 0.3 0.3 0.2 0.4 0.3 0.9 0.3 0.3 0.3 0.3 0.3 0.4 0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.7 0.6 0.3 0.6 0.2 0.2 0.7 0.8 0.3 0.2 0.2 0.45 0.2 0.4 0.3 0.9 0.3 1.2 1.2 1.2 1.2 1.8 1.8 1.6 1.6 1.4 1.4 1.4 2.2 1.8 1.8 1.2 1.7 0.7 1.8 1.2 0.8 0.8 1.2 0.9 0.1 0.1 0.1 2.4 2 1.8 1.9 1.7 1.8 2 1.9 1.6 3.2 2.3 1.34 1.9 1.9 1.2 2.3 1.8 0.6 1 0.6 0.6 0.4 0.6 0.6 0.5 0.7 0.6 0.6 0.1 0.7 0.8 0.4 0.7 0.8 0.8 0.9 0.9 0.9 1.2 1.2 1 1 1 1.2 1.5 1.5 1.5 0.5 0.4 1.4 1.6 0.5 0.9 0.7 1.22 0.7 0.3 0.8 0.2 0.7 8.01 8.4 7.8 7.7 9.1 7.6 7.6 7.3 5.1 6.5 5.8 8.7 7.9 7.8 7.7 7.7 9.6 8.2 10.2 10.7 10.6 9.4 11.3 12.5 12.5 12.5 7 6.6 6.5 6.5 6.8 7.8 6.8 6.8 6.4 6.1 7 8.8 6.8 5.4 6.4 6.5 7.8 - - - MgO - Total Shrinkage 1100°C 8% 11% 9% 11% 11% 10% 9% 11% 9% 12% 9% 12% 9% 12% 9% 9% 9% 10% 9% 9% 9% 12% 10% 12% 10% 12% 10% 12% 9% 12% 9% 11% 10% 12% 10% 13% 10% 13% 9% 12% 11% 11% 11% 10% 11% 14% 9% 13% 9% 14% 9% 11% 12% 10% 12% 9% 14% 9% 14% 12% 14% 14% 14% 14% 9% 13% 9% 10% 12% 8% 8% CONTENT Other % grog Therm Fire 1200°C Exps’n clays & grade 0.32 0.31 0.31 0.31 0.32 0.32 0.32 0.32 0.32 0.31 0.31 0.32 0.32 0.31 0.32 0.32 0.33 0.32 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.36 0.36 0.36 0.36 0.32 0.32 0.36 0.36 0.32 0.31 0.31 0.36 0.31 0.33 0.32 0.31 0.32 0.30 67 29 35 12 10 19 28 79 69 80 60 65 15 66 62 13 33 20 17 16 10 35 46 60 25 27 61 69 65 52 75 89 80 44 44 57 16 25 10 35 21 79 67 100 28 26 67 67 100 83 78 50 60 77 66 85 63 50 51 96 30 63 35 66 100 12 8 10 68 6(30s) 10(30s) 20(40s) 35(22s) 13(30-d) 11(40s) 12(40s) 10(60s) 37(60s) 28(30s) 42(20s) 8(85s) 6(85s) 10(40s) 5(120s) 14(30s) 21(20s) 18(30s) 10(40s) 20(30s) 6(30s) 10(40-d) 17 5(90) 49(200s) 70(200s) 42(30s) 32(20s) 10(20s) 32(20s) TEXTURE 1=smooth 10=coarse Medium 4-5 Medium 4 Medium 5 Medium 6 Medium 4-5 Medium 4 Medium 3-4 Smooth 3 Smooth 3 Medium 6 Coarse 8 Smooth 2 Smooth 1 Smooth 1 Smooth 1 Medium 4 Medium 6 Medium 6 Smooth 1 Smooth 1 Medium 3-4 Medium 6 Smooth 1 Smooth 1 Smooth 1 Medium 3 Smooth 1 Medium 3 Smooth 1 Medium 4 Smooth 1 Smooth 1 Smooth 1 Smooth 1 Smooth 1-2 Smooth 1 Smooth 1 Smooth 1 Smooth 1 Smooth 1 Coarse 8 Coarse 7-8 Medium 4-5 Coarse 7-8 Coarse 7-8 FIRED COLOUR (Oxidation) Speckled Buff Warm Buff Off-white grey Off-white Toasted Buff Off-white Off-white Toasted Buff Buff brown Buff Brown Buff Buff Grey Light Buff Light Buff Off-white Light Buff Pink/Buff Speckled Red Br Chocolate Black Light Rustic Red Light Rustic Red Red Terra Cotta Red Brown Light Red Brown Red Brown Red Brown Ivory White White White White White off-white Off-white White White White off-white White White Ultra White White Light Ivory/Buff Brownish Buff Brownish Buff Lt Buff, Dap.Br Off-white Off-white Vitrification point°C 1260-1280 1250-1280 1280-1300 1280-1300 1250-1280 1260-1300 1260-1300 1260-1290 1250-1280 1170-1300 1280-1320 1240-1270 1250-1290 1250-1290 1250-1300 1260-1290 1180-1260 1200-1240 1110-1160 1180-1200 1190-1220 1160-1220 1130-1170 1140-1170 1100-1130 1100-1180 1170-1220 1180-1220 1180-1200 1180-1220 1250-1280 1240-1270 1200-1220 1180-1220 1250-1280 1260-1280 1240-1280 1200-1250 1250-1280 1250-1280 1280-1320 1280-1320 1250-1280 1280-1320 1200-1300 FIRING RANGE °C 1140-1285 1150-1280 1160-1300 1170-1300 1150-1275 1160-1290 1160-1290 1160-1290 1130-1260 1170-1300 1170-1300 1160-1290 1110-1285 1120-1280 1220-1300 1110-1285 1130-1270 1120-1220 1040-1150 1080-1270 1090-1270 1040-1200 1050-1170 1060-1170 1040-1160 1040-1180 1100-1180 1100-1240 1100-1200 1110-1250 1220-1300 1200-1290 1100-1260 1100-1160 1200-1300 1220-1290 1250-1290 1200-1250 1220-1295 1120-1275 1210-1300 Over 900C 1200-1280 1200-1300 1200-1300 SLIP RECIPE to 10kg clay 3459/2 Dispex Water cc cc 40 20 50 900 900 900 80 20 20 60 80 1400 900 900 900 1500 60 100 40 40 900 1000 950 950 60 1000 30 40 40 50 20 40 40 900 900 900 900 900 1000 900 40 20 900 900 10 10 40 900 900 900 60 100 1102 1104 1106 1106-30WB 1108 1109 1110 1111 1112 1113 1114 1117 1120 1121 1124 1127 1129 1130 1131 1131/40 1134 1135 1136 1137 1137-30 1138 1141-30 1141-LT25 1141-520 1142 1143 1144 1144-115 1145 1146 1147 1148 1149 1150 1153 1154 1155 1161 1161Y Index 39 33 40 40 8 8 8 8 33 33 33 21 21 41 41 45 12 60 B Badger Airbrushing Equipment 33 Ball Clay 21 - ESVA 21 - HV 21 - Hymod AT 21 - Hyplas 21 Barium Carbonate 21 Basalt Lava 21 Batt Wash 21 Bentonite 21 Bin Dolley 40 Biscuit Tile 34 Bisque 30 Blungers 49 Bone Ash 21 Borax 21 Botz Low Temperature Glazes: Brush on 17 Botz Stoneware Glazes 20 Botz Unidekor Colours 27 Bow Harp 37 Bow Trimmer 37 Bowls 43 Boxwood Modelling Tools 35 Brushes from Royal and Langnickel 31, 32 Buckets 41 Buff Sand No3, No4 23 Buff Stopping 23 C Calcinated Alumina Calcined China Clay Grogs Calcium Chloride Calipers Cane Handles Casserole Pots Castellated Discs Castellated Props Casting Slips - Suitability Chart Ceramic Café Ceramics Ceramics and Glass Books Chameleon Glass Kiln by L&L Change-over Switch Chicken and Basket China Clay (Kaolin) Chromium Oxide Clay Cutters Clay Selection Clock Movements and Thermometers Cobalt Carbonate Cobalt Oxide Coilers Colmanite (Boro-Calcite) 21 8 21 39 39 43 63 63 9 9 30 30 65 58 60 43 21 24 37 2 40 24 24 37 21 Coloured Decorating Slips Coloured Earthenware Bodies - Chocolate Black - Grogged Red - Keuper Sanded Red - New Keuper Red - Original Red S/E - Red Earthenware Terracotta - Sanded Red Coloured Earthenware Glazes Compensating Cable Cone Viewer Consistency Measurement Contemporary Studios Contents Copper Carbonate (Cupric Carbonate) Copper Compounds Copper Oxide (Cupric Oxide) Cornish Stone COSHH, CLAW & CHIP Courses, Seminars & Training Crank Clays - Crank Craft - Grogged Pink - Industrial Crank - Ivanhoe - Premium Crank Craft - Sculpture Crank Cristobalite Cruet Stoppers Cup Lawns Cups and Saucers 9 6 6 6 6 6 6 6 6 11 61 41 12 30 1 24 24 24 21 66 30 6 6 6 6 6 6 6 21 39 39 43 D Damp Storage Cabinet Deflocculants Delivery Digital Indicator Dipping Tongs Djanting Needle Dolomite Double Tip Texture Roller Drying Cabinets Ducting Dust Problems 50 21 54 62 39 39 21 37 51 52 66 E Earthenware Clay Bodies 4 Earthenware Fired 5 Egg Cup 43 Electric Kilns - EasyFire Range 56 - EP Series 56 - Etruscan Top Loading Studio Electric Kilns 54 - Firemaster 55, 62 - Fuego 56 - Gold Series 56 - Hobbymaster 55, 62 - Plug and Go Kilns 56 - Silver Top Loading Electric Kilns manufactured by Potclays 55 - Zonemaster 55 Electrically Operated Truck Kilns 58 Electronic Balance 40 Electronic Bench Scales 40 Element Winding Service 61 Element Wire 61 Elements Sets 60 Etruscan Range 53 Extension Rings 59 Extraction-ventilation canopies 60 F Face Mask Feldspar Ferric Chromate 41 21 24 Ferric Oxide Ferrous Oxide FFF Feldspar Fine Sand No.2 Firebird Range Firebrick Grogs Firing Overglaze Colours Firing Rate Firing Temperatures Flatware Flint Folding Trolley Forged Steel Modelling Tools Forshammer Feldspar Frits and Glazes - Economy Glazes - Translucent Glazes - Transparent Glazes - White Opaque Glazes Funnels 24 24 22 23 29 8 29 2 2 66 22 40 36 22 10 10 10 10 10 41 G Galena 22 Gallon Mixer 49 Gas Burner Kit 59 General Purpose Bowls 41 General Purpose Medium 22 Gerstley Borate 21 GK and EP Ranges 53 Glaze and Bisque Cutter 39 Glaze and Body Stains 24, 25 Glaze Binder/Hardener 22 Glaze Hydrometer 38 Glaze Preparation 12 Glaze Suitability 2 Glaze Suspension 12 Goblets-Wine Carafe 43 Gold Eraser 29 Gold Fluid Writer 29, 34 Gram Scales 40 Greenware Seamline Cleaner 36 Grinding Medium 50 Grolleg China Clay 21 Guarantee and Maintenance 54 Gum Arabic 22 H Haematite Handling of Materials Heat Fuse Hessian Squares High Density Plaster Hi-Pur Grogs Hobby Slip Hole Cutters Holloware Hose Adaptor Hot Glass 24 66 60 38 22 8 30 37 66 33 30 Kelvar Mitt Kemper Clean-up Brush Kemper Clean-up Tool Kemper Cut-out Tool Kemper Wire Cutter Kiln Batts Care and Use - Testing and Storage - Batt Wash - Thermal Shack Kiln Furniture Sets Kiln Guard Kiln Spares Kiln Vapours and Gases Kiln/Room Ventilation Klay Gun 41 36 36 36 37 63 63 63 63 60, 63 60 60 66 60 38 L L&L Vent-Sure powered vent Lace Tool Laser Kilns Latex Based Mask Lepidolite Letter and Number Stamps Lidded Bowl Limestone Lining Wheel Lithium Carbonate Locating Pins Lost Wax Kilns by Potclays Low Solubility - Definition & Test Low-Fire Cone 06-04 Glazes Lucy Tool Lustres 60 36 59 23 22 39 43 22 34 22 45 58 66 15 36 29 M Magnesium Carbonate 22 Magnesium Sulphate 22 Maintenance Service 61 Manganese Carbonate 24 Manganese Dioxide 24 Manufacturing Code 2 Marbling Solution 29 Matting Agent 22 Maximum Firing Temperature 2 Mayco Low Temperature Glazes: Brush on 16 Measuring Jugs 41 Mending broken greenware 23 Metal Release Problems 66 Metal Release Test 66 Micron Air Compressor 33 Mini Spray Gun Set 33 Mixing Powdered Medium 29 Momentum Potters Wheel 45 Mortar and Pestle 39 Mouldmaker's Size 22 Moulds To Order 30 N Needles (Fine & Thick) Nepheline Syenite Nichrome Wire Nickel Oxide Non-fired Products North Star Extruder 37 22 64 24 30 48 22 54 60 60 60 43 45 24 I Ilmenite Inflammable Liquids & Materials Installation Interlocking Extension Props Iron Chromate Iron Compounds Iron Oxide Iron Oxide-black Iron Oxide-red Iron Oxide-red synthetic 22 66 54 64 24 24 24 24 24 24 J Jar Mills Jars and Jar Adaptors Jugs 50 33 43 O Opacifiers Ordering Orton Cones Orton Hood Vent Orton Kiln Vent Oval Dish Oxford Potters Wheel Oxides K Kelvar Guantlett Mitt 41 P Paint Your Own Pottery Studios 30 Painting Media 22 Pallette Knives 34 Pearl Ash K2CO3 22 Plant Pots 42 Planters 42 Plaster Moulds 42 Plastic Blended Clay Bodies 4 Plastic Blended Clays 2 Plastic Knife 36 Plates 43 Porcelain 7 - Casting Porcelain 7 - DL Porcelain 7 - JB Porcelain 7 - Southern Ice Porcelain 7 - Bone China 7 - China Clay 21 - Cool Ice Porcelain 7 - HF Porcelain 7 Potash Feldspar 21 Potter's Knife 36 Potter's Plaster 22 Powdered Clay Bodies 8 - Buff Body 8 - Chocolate Black 8 - H.F. Porcelain 8 - Low Temperature White e-ware 8 - Porcelain 8 - White Earthenware 8 - White Stoneware 8 - Stoneware 8 Pre-coated Decal Paper 29 Preparation of Colours 29 Prepared Clay Bodies 6 Printing Sticks 39 Propellant 33 Propellant Regulator 33 Pugmills Standard 46 Pugmills with Safety Switch 46 Q Quartz Quest White Bentonite 22 21 R Raku 6 - Coarse Raku 7 - Smooth Raku 7 - Gas Kilns 59 - Tandoori 7 - Tongs 40 Raw Materials 8 - WAD Fireclay N6 8 Rayefco Craftsman Wheel 45 Rayefco Fitzwilliam Potters Wheel45 Reactive Glazes 13 Recipe Amendments 2 Refractory Insulation Bricks 64 Resist 22 Respirator 41 Rolling Guides 38 Rolling Pins (Small and Large) 38 Rotary Glaze Sieve 39 Rotary Sieve 50 Rubber Kidney Palettes 38 Rutile 22, 24 S Sack Truck Saddles/Pins Safety Goggles Salt and Pepper Salt and Pepper Drill School Balance with weight set Scoops Screen Printing Medium Sedimentation Tank Selecting Clays 40 64 41 43 36 40 41 29 51 2 Sgrafitto Tool 36 - Fork 36 - with Brush 36 Shimpo 44 - Lever Pedal 44 - Remote Pedal 44 - Whisper 44 - NRA and NVA Pugmills 47 Sieves (Lawns) 39 Silica 22 Silica Sands 22 Silicon Carbide SIC 23 Silver Range 53 Slabrollers 48 Slip Casting Unit 51 Slip Pump 51 Slip Sieve 39 Slip Trailer 39 Smooth Throwing Stroneware 6 - Flecked Stoneware 6 - Stoneware Body 6 Soda Ash. Sodium Carbonate 23 Soda Feldspar 21 Sodium Deflocculant 23 Sodium Dispex 23 Sodium Silicate 23 Sorting Tool 39 Spare Dies 49 Spare Elements 60 Spare Filter Cartridge 52 Spare Third Wheel 40 Spectrum Glaze Crystals 19 Spectrum High Temperature Glazes: Brush on 18 Spectrum Low Temperature Glazes: Brush on 17 Spectrum Raised Accent Colours 26 Spectrum Superwriter Pens 26 Spectrum Underglazes 27 Sponges 38 Spray Gun Set 33 Spray Kit 52 Spraybooth and Stand 52 Stainless Steel Cutter 37 Star Stilts 64 Steel Palettes 38 Stilts 64 Stoneware Clay Bodies 5 Stoneware Fired 4, 5 Stoneware Glazes 13, 14 Storage Bottles 41 Storage Jar 42 Strip Tools 37 Sugar Bowl 43 T Talc Talisman 2 Potters Wheel Talisman Extruder Tankards Teacher's Coat Teapots Technical Information Technical Support Thermocouples Thor Kilns Throwing Ribs Tile and Pin Cranks Tile Cutters Tin Dioxide Tin Oxide (Stannic Oxide) Tool Kit Tray Moulds Triple Beam Balance Tubular Base Tubular Collar Tubular Props Turning Tools 23 45 48 43 41 43 67,68 30 61 59 38 64 38 23 23, 24 38 42 40 64 64 63 37 Turpentine (Pure) Twisted Wire Cutter 29 37 U Underglaze Application Methods 28 Underglaze Colours 24 - 25 Underglaze Medium 22, 29 Underglaze Pencils 26 Useful Data 70 Using Cones 60 V Vanadium Pentoxide Velvets Venco - De-airing Pugmills - SUPER-twin - Direct Drive Potters Wheel Vent/Spyhole Plugs Vibratory Sifter 24 28 47 47 47 45 64 50 W Wad Box 49 WAD N6 Fireclay (Plastic) 22 Wax Emulsion Resist 23 Wet Back Spraybooth 52 Wheelbats 45 Whirlers 34 - Aluminium 34 - Cork Faced 34 - Heavy 34 - Steel 34 White Earthenware 7 - Grogged White 7 - Ivory Earthenware 7 - Semi Porcelain 7 - Studio White Earthenware 7 White Grogged Stoneware 7 - T Material 7 - White Crank 7 - Y Material 7 White Sand No.1 23 White Stoneware 7 - Modelling Clay 7 - New Draycott White Stoneware 7 - Paper Clay 7 - White Special Stoneware 7 White Stopping 23 Whiting 23 Wine Carafe 43 Wipe Out Tool 34 Wire Modelling Tools 35 Wollastonite (Calcium Silicate) 23 Wood Ash 23 Wooden Taps 39 Z Zinc Oxide Zircon (Zirconium Silicate) Zirconium Oxide 23 23 23 SECTION 10 A Abrasive Block Accessories Adhesive Felt Adjustable Bin Trolley Air Hardening Clay - Newclay Hardener - Gloss Finish - Newclay Air Hose (Braided) Air Hose (Vinyl) Airbrush set Alumina Hydrate Alumina Hydrate (granular) Anti-Glare Safety Glasses Aprons Artisan Potters Wheel Artistic Glazes Automatic Damper 69 Useful Data Important Elements Conversion Factors Name Melting Symbol Atomic Weight Point Aluminium Antimony Barium Boron Cadmium Calcium Carbon Chromium Cobalt Copper Gold Hydrogen Iron Lead Lithium Magnesium Manganese Nickel Nitrogen Oxygen Potassium Praseodymium Selenium Silicon Sodium Strontium Sulphur Tin Titanium Vanadium Zinc Zirconium Al Sb Ba B Cd Ca C Cr Co Cu Au H Fe Pb Li Mg Mn Ni N O K Pr Se Si Na Sr S Sn Ti V Zn Zr 26.970 121.760 137.360 10.820 112.410 40.080 12.010 52.010 58.940 63.570 197.200 1.008 55.850 207.210 6.940 24.320 54.930 58.690 144.008 16.000 39.096 140.920 78.960 28.060 22.997 87.630 32.066 118.700 47.900 50.950 65.380 91.220 660 630 704 22.50 321 852 3550 1831 1492 1084 1063 -257 1526 327 186 649 1242 1455 -210 -219 64 941 220 1415 98 772 116 232 1798 1722 419 1856 SECTION 10 Molecular Weights: Some ceramic materials Alumina 101.9 China Clay 258.1 Cornish Stone678.4 Barium Carb. 197.4 Dolomite 184.4 Feldspar Po. 556.5 Feldspar Soda524.3 70 Flint & Quartz Lead Bisil. Titanium Diox. Talc Whiting Zinc Oxide Zircon 60.1 343.3 80.0 380.1 100.1 81.4 183.3 To convert from by into ozs gm lbs kg cwts kg tons tons ozs/pint ozs/yd2 in2 ins cm feet ft3 cubic feet ft3 cubic feet gm 28.35 ozs 0.0353 kg 0.4536 lbs 2.2046 kg 50.803 cwts 0.0196 kg 1016.2 tonnes 1.016 0.05 gm/cm2 gm/m2 33.9 cm2 6.4516 cm 2.54 ins 0.3937 metres 0.3048 litres 28.317 in3 1728 multiply Volume 1m3 1 litre 1cc 1 yard3 1 imp. gallon 1 pint 1 litre 1ft3 Dry content of one pint of clay slip at various pint weights Slip weight Dry content SG (ozs/pint) (ozs) 20 0.00 1.0 21 1.67 1.05 22 3.33 1.1 23 5.00 1.15 24 6.67 1.2 25 8.33 1.25 26 10.00 1.3 27 11.67 1.35 28 13.33 1.4 29 15.00 1.45 30 16.67 1.5 31 18.33 1.55 32 20.00 1.6 33 21.67 1.65 34 23.33 1.7 35 25.00 1.75 36 26.67 1.8 37 28.33 1.85 38 30.00 1.9 39 31.67 1.95 Brongniart’s Formula = 1000 litres = 35.31ft3 = 1000cc = 0.3531ft3 = 1000mm3 = 27ft3 = 0.76m3 = 4 quarts = 8 pints = 4.56 litres = 1.205 US gallons = 20 fluid ozs 1.2 US pints = 0.5683 litres =568cc = 0.2199 gallons = 1.7598 pints = 35.196 fluid ozs = 0.2642 US gallons = 2.1132 US pints = 1000 cc = 61.025 in3 =0.0353ft3 =28.317litres = 0.028m3 = 6.237 gallons = 7.481 US gallons Temperature To convert oC into oF: multiply by 9/5 and add 32 To convert oF intooC: deduct 32 and multiply by 5/9 (p-20) x g g-1 where: W =ozs of dry material in one pint of slip g = specific gravity of dry material (usually 2.5 for clays) p = pint weight in ozs of one pint of slip W= Casting Slip Recipes Most clays can be made into casting slip as follows: Using Plastic Clay: 10 kg plastic clay 10-25g Sodium Sil.140o 10g Soda Ash 1200cc water Using Powdered Clay: 10kg powdered clay 12-30g Sodium Sil.140o 12g Soda Ash 4000cc water Alternatively, Sodium Dispex can be used instead of sodium silicate and soda ash. Ounces 1 = 2 3 4 5 6 7 8 9 10 11 12 16 Grams 28.4 56.7 85.0 113.0 141.7 170.1 198.4 226.8 255.1 283.5 311.8 340.2 453.6 Pints 0.5 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 B.S. Standard Sieves (Seive number is apertures per linear inch) Sieve No. Aperture in mm 300 0.053 120 0.124 100 0.152 80 0.191 = Litres 0.3 0.6 0.9 1.1 1.4 1.7 2.3 2.8 3.4 4.0 4.6 5.2 5.7 Sieve No. 60 40 30 20 10 Ounces per pint 10.0 = 20.0 26.0 27.0 28.0 29.0 30.0 32.0 33.0 34.0 35.0 36.0 37.0 Aperture in mm 0.251 0.388 0.500 0.750 1.676 grams per litre 498 996 1295 1345 1395 1445 1494 1594 1643 1693 1743 1793 1843 Notes 71 Notes 72 Contents Potclays Ltd, Stoke-on-Trent, Hobby Ceramics Showroom. Potclays Ltd., Brickkiln Lane, Etruria, Stoke-on-Trent, ST4 7BP England Junction 16 A500 'D' to Congleton to Leek TUNSTALL Road A50 BURSLEM to Preston & North A5009 A34 A53 to Ashbourne Potclays HANLEY City Centre NEWCASTLE A34 Founded over 60 years ago, the Group now comprises the holding company, Potclays Limited, and two subsidiaries: The Potters Clay & Coal Co. Ltd. and Forward Transport Ltd. Harry Fraser Ltd. was merged into the company in 1976, H.&.L Kilns Ltd in 1983 and D.J.Shaw in 1992. The group is a relatively small one employing about 50 people. The Company operates from three sites. The main clay mine and clay production base is at Brownhills, South Staffordshire (‘Swan Works’). Raw material processing and grog manufacture is at ‘Valley Works’ in Etruria and other material processing, glaze manufacture, kiln manufacture, warehousing, retail shop, showroom and main offices is located at ‘Albion Works’, Etruria, Stoke-on-Trent. FENTON Hobby ceramics. LONGTON M6 Motorway A500 In addition to the craft ceramics products in this catalogue we are also major suppliers to the hobby ceramics market. We are distributors for the renowned brush-on colours, glazes and stains from Mayco Colors and also for Scioto moulds who have probably the largest range in the USA. In addition we stock many moulds. We also manufacture 'Potclay White' hobby ceramic casting slip which is now a market leader, and we have a wide range of tools and accessories. HANFORD Junction 15 TRENTHAM to Derby & Uttoxeter to Birmingham Potclays Kilns. We manufacture both top loading and front loading kilns, either electrically operated or gas fired and built to the highest standards. Kilns are made not only for the firing of ceramics but also burn-off kilns for lost wax investment casting and kilns for metal enamelling and glass work. A high proportion are specially built to customer's specification. Potclays Courses & Seminars. How to find us: Visitors from the North should leave the A500 at the A53 junction, turn right and first left. Visitors from the South should leave the A500 at the A53 junction then turn left and first left again. Lorry access is only via Brickkiln lane entrance which is reached from the Shelton New Road junction with the A500. Tel: 01782 219816 Seminars are held regularly and include a very wide range of topics. They are well suited to technicians and teachers in ceramic education and to potters, tilemakers, handbuilders etc. both beginners and experienced. Separate seminars are held for hobby ceramists and for doll makers which provide a variety of decorative techniques using brush-on colours and glazes on greenware and bisque. Please contact us for further details. For full details please ask for a leaflet. Details can also be found on our Web Sites. www.potclays.co.uk and www.potclays-ceramic-cafe.co.uk Fax: 01782 286506 Email: sales@potclays.co.uk
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