A Business Development Plan On Submitted To: Mr Ashish Tiwari Mr Bibek Risal Mr Rabindra Silwal Ace Institute of Management (Graduate School) Submitted by: Prajeena Shrestha MBAe Fall 2012 Batch 05th March 2014 Acknowledgement I am very much delighted to prepare this Business Development Plan on Hamro Kheluna. It has been a great learning experience to prepare this report which is the partial requirement for the degree of Master of Business Administration (MBA) of Pokhara University. The Fundamental Purpose of this requirement is to prepare us to be the best entrepreneur. This effort has definitely guided me to purse my career in entrepreneur. This effort has definitely guided me to purse my career in entrepreneurship to this large extent. I express my sincere gratitude to the subject facilitator Mr Ashish Tiwari,Mr Bibek Risal & Rabindra Silwal for their valuable guidance and support in preparing this report. This has widened our knowledge and helped us to be practically exposed. I am very grateful to all the people and organization, which have provided me, related data and information necessary for the successful completion of the plan. Similarly, I am thankful to all my friends and family who have given me suggestions to make my plan better and worthy. Their help and support has proved to be a milestone in this writing. ii Executive Summary Hamro Khelauna is a toy manufacturing company which is first of its kind in Nepal. Beside few household toys manufacturer, this type of industry actually does not exist in Nepal. Hamro Khelauna is established with the innovative ideas of manufacturing and supplying toys in commercial segment. Its product lines are toys of wooden materials. All toys are handmade products with care and love. Similarly, raw-materials and color used while manufacturing toys are natural or eco-friendly to ensure that the toys does not harms a children from any aspects .Our handcrafted toys are also designed to nurture creative play of children and made to last for lifetime. Hamro Khelauna has a diversified range of wooden products across various categories like cars, animal set, puzzle, blocks and counting ambus. Our product are more than just traditional playing with toys, but even specially designed to encourage the spirit of fun as well as learning environment. Our product also focuses on safety, quality and health measures meeting quality requirements. The traditional knowledge, skills and capabilities of our craftspeople engaged in the manufacture of innovative toys. Hamro Khelauna core competence will be manufacturing quality toys without using any harmful materials .Increasing awareness and quality consciousness of consumer gives more scope of Hamro Khelauna products in the market. The company will be started by two partner 50% each of the total Rs 37, 80,500/- capital reuired.100% equity will be investment as we will not use loan. The forecast sales revenue for the first year will be Rs 6,909,000 and will be increase to in the fifth year. To achieve this goal, we will be applying extensive marketing and making competitors’ weakness our strength. We have no doubt that the profit for the first year will be Rs 1,64,148/- and will be increase to Rs 8,38,521 /-. Hamro Khelauna plans to expand its chain in different parts of Nepal and major cities like Pokhara, Chitwan and Dharan. Manufacturing new products like clothes, shoes, goodies and accessories for children and supplying our products to primary school. It is essential to promote a completely new brand in market. Our promotional strategy will be creating awareness in general people about harmful toys and chances of risks. The medium of promotion will be banner, Broachers and sales iii representative. Sales representative will make contacts with interested toys traders in the market. Besides from these efforts e-commerce is also a promotional tool for marketing of this product. So we will do online selling also in order to promote our product. From the marketing analysis, operation plan and financial analysis we can see that Hamro Khelauna has a good chance of being success in the business. However there are tough competition in the market and we also have to think about alternative plans. In this condition we can give it as lease to other toys manufacturing business or we might sell the overall firm to others. The amount receives from the sale of the firm will help to minimize the loss. iv Table of Content Acknowledgement.................................................................................................................. ii Executive Summary .............................................................................................................. iii Table of Content ..................................................................................................................... v List of Tables....................................................................................................................... viii List of Figures ....................................................................................................................... ix 1. Company Background .................................................................................................... 1 1.1 Company Overview: ..................................................................................................... 1 1.2 Mission: ........................................................................................................................ 2 1.3 Vision: .......................................................................................................................... 2 1.4 Goals & Objective: ....................................................................................................... 2 1.5 Values: .......................................................................................................................... 2 2. Business Environmental Analysis: ................................................................................. 3 2.1 Environmental Analysis: .............................................................................................. 3 2.2 Industry Analysis .......................................................................................................... 4 SWOT Analysis:................................................................................................................. 4 3. Our Product ..................................................................................................................... 6 3.1 Product.......................................................................................................................... 6 4. Market Research and Analysis ....................................................................................... 8 4. 1Market: ......................................................................................................................... 8 4.2 Potential Market: .......................................................................................................... 8 5. Marketing Strategy ....................................................................................................... 10 5.1 Marketing Promotion ................................................................................................. 10 5.2 Marketing Budget ....................................................................................................... 10 5.3 Marketing Mix ............................................................................................................ 10 6. Competitive Analysis .................................................................................................... 12 v 6.1 Competition: ............................................................................................................... 12 6.2 Competitive Analysis ................................................................................................. 12 7. Company Strategy......................................................................................................... 14 7.1 Diffrentiation Strategies ............................................................................................. 14 8. Organization Structure .................................................................................................. 15 8.1 Organizational Structure of company:........................................................................ 15 8.2 Job Description: .......................................................................................................... 15 9. Human Resources ......................................................................................................... 18 9.1 Human Resource Planning ......................................................................................... 18 10. Operation Plan ........................................................................................................... 19 10.1 Location .................................................................................................................... 19 10.2 Layout Design .......................................................................................................... 19 10.3 Raw Material & Suppliers ........................................................................................ 21 10.4 Power ........................................................................................................................ 21 10.5 Production: ............................................................................................................... 21 10.6 Process Strategy ....................................................................................................... 22 10.7 Capacity Design: ...................................................................................................... 23 10.8 Quality Management ................................................................................................ 23 10.9 Inventory Management ............................................................................................. 24 10.10 Supply Chain Management .................................................................................... 24 11. Financial Plan ............................................................................................................ 25 11.1 Initial Investment ...................................................................................................... 25 11.2 Capital Structure ....................................................................................................... 25 11.3 Projected Income Statement ..................................................................................... 26 11.4 Projected Cash Flow Statement ................................................................................ 27 11.5 Projected Balance Sheet ........................................................................................... 28 vi 11.6 Projected CFATBD .................................................................................................. 29 11.7 Projected NPV .......................................................................................................... 29 12. Critical Risk & Contingency ..................................................................................... 31 13. Future Plan and Exit Strategy ................................................................................... 32 13.1 Future Plan ............................................................................................................... 32 13.2 Exit Strategy ............................................................................................................. 32 14. Appendix ................................................................................................................... 33 14.2 Furniture Cost ........................................................................................................... 33 14.3 Machinery & Equipment .......................................................................................... 33 14.5 Depreciation ............................................................................................................. 34 14.6 Total Depreciation .................................................................................................... 34 14.7 Rent Expense ............................................................................................................ 35 14.8 Salary Expenses ........................................................................................................ 35 14.9 Marketing Expenses ................................................................................................. 35 14.10 Opening Cash Balance ........................................................................................... 35 14.11 Net Cash from Operation ....................................................................................... 35 14.12 Retained Earning .................................................................................................... 36 14.13 Calculation Outflow at zero Period ........................................................................ 36 14.14 Forecasted Sales Revenue for Year 1 ..................................................................... 36 14.15 Sales Revenue for 5 years ...................................................................................... 36 14.16 Raw Material Required........................................................................................... 37 14.17 Variable Costing per Piece ..................................................................................... 37 14.18 Selling Price ........................................................................................................... 37 14.19 Labor Cost .............................................................................................................. 38 14.20 Our Products ........................................................................................................... 39 vii List of Tables Table 1 Price list of items....................................................................................................... 7 Table 2 Target Market in Nepal ............................................................................................. 8 Table 3 Marketing Budget ................................................................................................... 10 Table 4 Human Resources Planning .................................................................................... 18 Table 5 Output Capacity ...................................................................................................... 23 Table 6 Initial Investment .................................................................................................... 25 Table 7 Capital Structure ..................................................................................................... 25 Table 8 Projected Income Expenses .................................................................................... 26 Table 9 Projected Cash Flow Statement .............................................................................. 27 Table 10 Projected Balance Sheet ........................................................................................ 28 Table 11 Projected CFATBD ............................................................................................... 29 Table 12 Projected NPV....................................................................................................... 29 viii List of Figures Figure 1 Competitive Analysis ............................................................................................ 12 Figure 2 Organizational Structure ........................................................................................ 15 Figure 3 Ground Floor Layout Design ................................................................................. 19 Figure 4 First Floor Layout Design ...................................................................................... 20 Figure 5 Second Floor Layout Design ................................................................................. 20 Figure 6 Process Flow Chart ................................................................................................ 22 ix Chapter 1 1. Company Background 1.1 Company Overview: Hamro Khelauna is a toy manufacturing company which is first of its kind in Nepal. Beside few household toys manufacturer, this type of industry actually does not exist in Nepal. Hamro Khelauna is established with the innovative ideas of manufacturing and supplying toys in commercial segment. Its product lines are toys of wooden materials. All toys are handmade products with care and love. Similarly, raw-materials and color used while manufacturing toys are natural or eco-friendly to ensure that the toys does not harms a children from any aspects .Our handcrafted toys are also designed to nurture creative play of children and made to last for lifetime. Hamro Khelauna targets to provide its customers with high quality of toys along with ensuring to satisfy the customers and developing the domestic Brand throughout the nation. The wooden toys are made by best woods of Nepal giving the toys finest finishing. This company is register under The Industrial Enterprises Act, 2049 (1992) as Cottage and Small Industry.Hamro Khelauna is a partnership business where the major objective is to manufacture toys made with domestic supplied raw materials and the products are human friendly. Similarly, produced products are distributed to market through various market intermediaries like dealers, sub-dealers and retailers. Our company will also take social responsibility of encouraging the consumer to use local manufactured products as well as eco-friendly products. There is a huge potentiality of Toys manufacturing industry in Nepal especially in Kathmandu Valley. Since living standard of people has increased from past decades, trend of buying toys by parents to their children has also increased. Few decades ago only children’s of rich family had opportunities of playing with toys but now the scenario is different. Due to easy and cheap availability of toys in market, people of all standard buy toys for their children. Even pre-primary school like Montessori, Euro kids and Bella etc uses toys as learning material for children which builds child’s creativity. The market of toys is increasing rapidly so there is a big opportunity for us to enlarge our company as well as our product lines. 1 1.2 Mission: Hamro Khelauna as a best toys manufacturer and seller, compete with the dominant supplies mostly imported products and establish itself in market as a major player. 1.3 Vision: Every child throughout Nepal will be playing toys made by Hamro Khelauna. 1.4 Goals & Objective: Our company will also take social responsibility of encouraging the consumer to use local manufactured products as well as eco-friendly products. To achieve industry-leading customer satisfaction concentrating both on quality products. To ensure good access to the suppliers and distribution channels in order to fulfill our delivery promises. To establish the committed team of professionals. 1.5 Values: Focuses to provide high quality product that the toys does not harms a children from any aspects. Sustain and strengthen the traditional knowledge, skills and capabilities of our craftspeople engaged in the manufacture of traditional as well as innovative toys. Equal dignity and respect at all levels of management. Foster the environment of trust and collaboration. 2 Chapter 2 2. Business Environmental Analysis: 2.1 Environmental Analysis: Business Environment is those factors which affects business organization directly and indirectly. Forces and condition that affects the performance and outcome of the business organization is the Business Environment of the business organization. Basically these factors are uncontrollable and they give both negative threats as well as create huge possibilities and opportunities to the organization. These environmental factors plays role through the whole industry instead of any single organization. a. Political Analysis Politically Nepal is in the stage of transition phase. So the political instability seems to be normal currently. All the sectors in the economy are more or less affected by it, and the industry sector also can’t remain unaffected. The effect is badly seen in industrial sector and it’s obvious that our organization will also have effects. Nepal witnesses Political strikes and Bandha regularly. They create obstacles during smooth supply of raw materials, operation of factory and inclining the sales due to which we fail in reaching the target. b. Economic Analysis Though the economy in the world is shrinking, but the disposable income of the people in Nepal is increasing. The inflow of remittance in the country is directly helping in this prospect. The degree of people standard and purchasing power is increasing day by day. Parents are buying toys more often for their children. Hence in Nepal, the economic environment seems to be favorable. c. Social Analysis Today’s consumers are more aware about quality and post effects of any product. It is an ethical issue for an organization to supply those products which are human friendly and does not affects environment .Hamro Khelauna is committed towards society and guarantees that its products non-hazardous. d. Technological Analysis Technological Environment is technical innovation for any industry .It affects the effectiveness and productivity of any organization. Globally, modern technology is widely used for bulk production of toys. But, Hamro Khelauna will use traditional technology in 3 innovative way while manufacturing. Hamro Khelauna insists in a hand job and craftsmanship for quality and durability for toys mostly wooden and woolen products. e. Legal Analysis In Nepal laws and regulation are changing according to change in political system. It also impacts in industry and business sector of Nepal. Policies for business sector also changes with the change of government. However, Hamro Khelauna will not face any legal barriers as it comes under Small and Cottage industry and rather it get various subsidies and facilities from government. 2.2 Industry Analysis SWOT Analysis: Strength: Hamro Khelauna is the only manufacturing company of its kind in Nepal. Quotas and tariffs facilities by government in order to protect local manufacturing. Handmade items are made with care which ensures that each item is personally inspected for quality. Own in-house team of designers who are involved in designing toys that are unique, innovative and fun to play. Research and development work on new product development. Quality Certified by NS certification. Weakness: Uncertainty in business due to being new industry. Lack of Political and Economic stability of our country. Electricity and Energy Shortage for factory operation. Not in use of Technology and IT system like other toy industry in Nepal. Opportunities: Changing trends of buying toys by parents in Nepal. Awareness towards health by parents to avoid hazardous product. Toys use for children learning materials. Develop new products. Innovative toys which have Extra learning dimension and teamwork. 4 Threat: Threat of new entrants. High Competition with imported products from international market. Supply needs to be matched with demand in all the markets. Possible negative publicity. Computer games, TV, Play stations, Wi-Fi and other gaming devices. 5 Chapter 3 3. Our Product 3.1 Product The product is wooden toys made from natural wood. The salient feature of our product will be the material that we will be using the product which is biodegradable and environmental friendly. Its product lines are toys of wooden materials. All toys are handmade products with care and love. Similarly, raw-materials and color used while manufacturing toys are natural or eco-friendly to ensure that the toys does not harms a children from any aspects .Our handcrafted toys are also designed to nurture creative play of children and made to last for lifetime. It targets to provide its customers with high quality of toys along with ensuring to satisfy the customers and developing the domestic Brand throughout the nation. The wooden toys are made by best woods of Nepal giving the toys finest finishing. Our wooden toys are handcrafted of quality hardwoods and we use only natural, child-safe wood finishes. Each product was designed to encourage play, development and imagination. Hamro Khelauna has a diversified range of wooden products across various categories like cars, animal set, puzzle, blocks and counting ambus. Our product are more than just traditional playing with toys, but even specially designed to encourage the spirit of fun as well as learning environment. Our product also focuses on safety, quality and health measures meeting quality requirements. The traditional knowledge, skills and capabilities of our craftspeople engaged in the manufacture of innovative toys. The main features of our handcrafted wooden toys are: Design: safe and simple, to encourage the child to use his or her own imagination. Durability: sturdy enough to withstand years of hard play and then be passed on to the kids of the next generation. Craftsmanship: each wooden toy is carefully handmade with all edges and corners rounded, and then hand sanded to a pleasant feeling satin smooth natural finish that the toddler can safely chew on. Materials: saal wood is the primary material of our wooden toys, with most wheels and turnings made from hard maple. 6 Table 1 Price list of items Items Cars Price 600 Animal Set 840 Puzzle Cars 150 Blocks 400 Counting Ambus 450 7 Chapter 4 4. Market Research and Analysis 4. 1Market: The main consumers of toys in Nepal are children’s of age below 8 years. The total population of children (0-14 years) in Nepal according to the 2011 census is 9905263. Children’s are from very rich family to poor family and similarly their purchasing power is affected by their income. Though Parents income will create segments in toy market, Hamro Khelauna will offer varieties of toys with respect to price. Hamro Khelauna core competence will be manufacturing quality toys without using any harmful materials .Increasing awareness and quality consciousness of consumer gives more scope of Hamro Khelauna products in the market. We are also committed towards prompt delivery and proper supply distribution of our products. For this, we will hire regional dealers, sub dealers and retailers in various wholesale markets, shopping malls and retail market. We are also planning to use Ecommerce as online retailing of our products. 4.2 Potential Market: Table 2 Target Market in Nepal Target Market in Nepal District Dealers Sub Dealers Shopping Malls Retail Stores E-Commerce Population 45 120 30 More than 250 1 We will appoint dealers at 45 districts of Terai and Hilly region of Nepal. Further sub dealers will be hired according to the high population density in some places. Some dealers will be located in major wholesale market also like Mahaboudha Wholesale Market in Kathmandu. Similarly, retailing of our product will be done by large span of retailers of cities as well as rural area throughout Nepal. Our products will be positioned in various shopping malls of big cities like Kathmandu, Pokhara and Dharan etc. 8 Targeting the Customers Defining the target customer of Hamro Khelauna has been done on the basis of Income of general consumer on the market region and Consumer Awareness of the people. a) Income Income of the consumer plays vital role in their expenditure and market demand of any product .Hamro Khelauna offers variety of product which are of best quality at very economic rates .It meets the general economic of Nepalese Market. b) Awareness Every parents love their children more than themselves. No parents will accept that their kids play with hazardous toys. Hamro Khelauna will be new solution for all and kids will freely play with toys without any risks. 9 Chapter 5 5. Marketing Strategy 5.1 Marketing Promotion As Hamro khelauna is new in market, it will require market advertisement and promotion. To increase the periodic growth of sales and developing the brand image, market promotion is very essential. We have planned to promote Hamro Khelauna through different Banners, Newspapers and Broachers. Similarly, we will also hire Sales representative for the Market promotion. Their basic work will be explaining about Hamro Khelauna products, its extra features and benefits. 5.2 Marketing Budget Table 3 Marketing Budget Marketing Methods Broachers Quantity 1000pc(A4-80 gram) Banners (Flex Print) 50 pc( 4'' X 2''Poll Banner) Sales Representatives 3 employees Rates 25 Amount 25,000 200 10,000 15000 45,000 80,000 5.3 Marketing Mix Product: Hamro Khelauna deals with the manufacturing toys which are made of natural materials. In current global scenario of toys industry, plastic toys are dominant player in market. But, toys made by plastics and harmful chemicals are not good for children from any aspects. Many famous toys brands of worlds have also been blamed for using hazardous materials and risking the life of children. However, Hamro Khelauna introduces itself as nature and human friendly toys manufacturer and guarantees for materials and color used. Pricing: Price of the product is the most important factor for its market demand.Hamro Khelauna products are available at very competitive price in the market. Our toys can give tough competition to imported toys in the market relevant to price. Place: The factory and administrative office of Hamro Khelauna will be located in same place, we have chosen Balaju industrial Area for the location. 10 Distribution Channel: For easy and convenient reach of customers to our products, we have planned to appoint dealers and sub dealers in the market of national level. Geographical economic zone has been taken as a base for segmenting the markets. We will use our company delivery van to transit goods from our factory warehouse to transport company in Kathmandu. Transport Company will further convey the goods to different region of Nepal where dealers are located. Promotion: It is essential to promote a completely new brand in market. Our promotional strategy will be creating awareness in general people about harmful toys and chances of risks. The medium of promotion will be Banners, Broachers and sales representative. Sales representative will make contacts with interested toys traders in the market. Besides from these efforts e-commerce is also a promotional tool for marketing of this product. So we will do online selling also in order to promote our product. 11 Chapter 6 6. Competitive Analysis 6.1 Competition: It is essential for every business organization to identify its existing competitors their skill, strength as well as weakness. Beside few household toys manufacturer exit, where there is no direct competition in toys manufacturing industry in Nepal. But the produced toys face tough competition in Market. In Nepal toys are imported mostly from China and small percentage from other countries. China has Become World Largest Manufacturer & Exporter of Toys. Chinese mega production and cheap supplies of toys in Nepalese market will automatically give hard competition to domestic manufacturers like Hamro Khelauna. 6.2 Competitive Analysis Under the competitive analysis we can see the five competitive forces. Given below is the illustration of Porter Five forces model for analysis the competitiveness of the business Figure 1 Competitive Analysis Intensity of rivalry Although there is few number of wooden toys factory in the valley but still Hamro Khelauna is not competition free. The plastic toys, rubber toys and other toys can stand as a competition for us. So there is intense rivalry in this industry as there are various number of other toy factory are present around the country. However, Hamro Khelauna stands out from the competition on the context of the unique service and operation it is going to 12 provide. The factory will be able to achieve the competitive advantage on the differentiation and cost leadership. Environment protection will be our main focus. Threat of new entrants The new entrants can easily enter the business of the potentiality of growth and values that can be generated and its industry structure which is very easy. Due to the facts that customers face low switching costs in such industry, the threat of new entrants is high. However because of cost disadvantage, capital requirements and low level of differentiation possible, this threat can be minimized. Threat of substitute products The threat of the substitute products is very high. Since the price of wooden toys is high in comparison to other plastic toys which are easily available in the market. Again when the economic situation remains unstable the consumer wants to spend on average. In this case, the threat of the substitutes can become higher. The substitutable product can be plastic toys, rubber toys etc. Bargaining power of customer The bargaining power of customer is high as there are many competitors product in the market which is cheap and easily available. Bargaining Power of suppliers Since there are many suppliers who supply wood, glue, polish, enamel and other required raw material. These supplies are easily available in the local market. In fact there is wide availability of such supplies. Hence, the bargaining power of suppliers for hamro khelauna is very low. 13 Chapter 7 7. Company Strategy Hamro Khelauna focuses on providing high quality ensuring safety and health measure. Differentiation in terms of service will create a competitive advantage for Hamro Khelauna. 7.1 Diffrentiation Strategies Hamro Khelaunas’ core concept is to create a pool of varieties of toys which are crafted individually. This is completely opposite to mega mass production and supply of toys in the market. Hamro Khelauna does many researches and field work to find out new concepts of toys and changing desires of children for toys, forecasting its possible demand in the market and find out availability of similar substitute product in the market. Among different sample designs, the best one is selected and forwarded to production line. After the bulk production is finished we also do lab tests of random samples from each batch in our own company to ensure that it is not hazardous to children in any condition 14 Chapter 8 8. Organization Structure 8.1 Organizational Structure of company: Owner Factory Factory Supervisor Wooden Line labor Adminstarative Sales Representative Office Assistant Accountant Inspection Staff Helper Figure 2 Organizational Structure 8.2 Job Description: Owner: The owner of the business will also be actively involved in the operation of the business. The major duty of the owner will be to look after the flow of the business operation as well as the keeping update to factory and administration department. 15 Factory Supervisor: Factory Supervisor job is to manage wood line labor and inspection staff for entire operation and production process of wooden toys. Factory supervisor need to timey manage all the purchase of the raw material and other required materials for production process. Wood Line Labor: Wooden Toy is a labor intensive product and it is all depend upon labor skills .We have many kinds of labor requirements like we need skilled and unskilled workers. Skilled Labors (Carpenter): The primary work performed is the cutting and shaping and installation of wooden materials during the construction of toys. Skilled workers are generally more trained, higher paid, and have more responsibilities than unskilled workers whereas Unskilled Labors are responsible for segment of the work force associated with a low skill level value of the manufacturing work. Unskilled labor is generally requires no specific education or experience and they will be assisting the carpenters in the crafting work. Similarly, they will do jobs of assembly and finishing. Inspection Staff: Inspection staff is responsible for conducting inspection during the production process. This inspection helps to control the quality of products by helping to fix the sources of defects immediately after they are detected, and it is useful for factory that wants to improve productivity, reduce defect rates, and reduce re-work and waste. Helper: Helpers will be work engaged in fabricating, assembling, installing, and processing materials, parts, and assemblies for toys products, performing any combination of following tasks, also sorting and counts parts and materials Administrative: The Administrative head would be responsible for keeping the industry keys and looking after the cash drawers. The person will have to guide the sales representative, office assistant and accountant. 16 Sales Representative: The job description of sales representative includes visiting to different clients of the firm like shopping malls, retail stores and dealers. They need to collect order from the targeted client and they also need deliver the order on time. Office Assistant: Office assistant is responsible for coordinating between departments and operating units in resolving day-to-day administrative and operational problems. Accountant: The accountant will be need to process and check bills, invoices, receivable management, maintain account and so on. The accountant will also be responsible for receiving payments. 17 Chapter 9 9. Human Resources 9.1 Human Resource Planning Table 4 Human Resources Planning Designation Owner Number 2 Salary(per month) - Total - Accountant 1 15000 15000 Office Assistant 2 8000 16000 Sales Representative 3 15000 45000 Factory Supervisor 1 12000 12000 Labor Skilled 7 12000 84000 Unskilled 7 8000 56000 Helper Inspection Staff 5 6000 30000 2 12000 24000 Inventory Manager 2 10000 20000 Driver 1 12000 12000 Total 314,000 Success of the Hamro Khelauna purely depends on the staff and the input they are providing so we have to choose carefully. As this will also help to build image of the wooden toys we want to create and deliver quality product. So for this we will choose trained staff and experience staff. We will need 1 accountant, 2 Office Assistant, 3 Sales Representative, 1 Factory Supervisor, 14 Labor which include 7 Skilled & 7 Unskilled labor, 5 helper, 2 inspection staff and 1 accountant for this. Skilled labor include carpenter where as unskilled labor include assembling person. 18 Chapter 10 10.Operation Plan 10.1 Location Hamro Khelauna will be established in Balaju, Kathmandu. We are planning to rent a three storied building in Balaju Industrial Area .Balaju Industrial Area has various advantages for a factory than any other usual place. The duration of load shedding in this area is also comparatively lesser. Similarly price of the monthly rent of the building is also cheaper than the main markets. The contract with the house owner will be done for 5 years .Rent of the house is fixed as Rs.40000/- per month for the whole building as a same and interest increase by 5%per year. 10.2 Layout Design Figure 3 Ground Floor Layout Design 19 Figure 4 First Floor Layout Design Figure 5 Second Floor Layout Design Above three figures are the diagrammatic layouts of Hamro Khelaunas’ operational building. In ground floor there are three rooms. Administration will be in ground floor, inventories of both raw materials and finished goods will be stored in two different stores in ground floor. First floor will be totally for production, the production premises will be divided for wooden line manufacturing respectively. Similarly, second floor consists of three rooms. One is for finishing department second is for inspection of each individual product and lab testing the random samples and after approval the products goes for packaging in third room. 20 10.3 Raw Material & Suppliers The type of materials required for wooden toy factory is small in number. The basic and main line material is wood. Similarly other materials like glue, polish, enamel and fittings are necessary for crafting, assembly and finishing of a toy. We have decided to select few contractors of woods for our wood requirements .Similarly, we also have contacted with direct importers of glue, polish, enamel and fitting differently. Instead of buying in domestic or local market, we decided to go with direct importers because they will supply materials in cheaper price and with some credit terms. 10.4 Power Currently whole industrial sector in Nepal are facing the problem of electricity load shedding .As we are locating our factory in industrial area ,our factory will be affected lesser by the impact of heavy load shedding .Even for load shedding also we have planned alternative power source that is diesel generator. This will help in smooth operation of factory. 10.5 Production: Production time period of wood carving is a time consuming process. The time needed by craftsmen to create carved wooden toys may range anywhere from a few hours (for small items) to a single day for large items which require elaborate carving techniques. 21 10.6 Process Strategy Figure 6 Process Flow Chart Purchase of Raw Materials Raw materials are ordered to suppliers on periodic basis. Revised order is done to maintain the proper raw material stock. After the order is placed , the company vehicle collects the shipment itself from suppliers .The purchase process of raw materials further goes with quality check and inventory management of materials. Q & C Inspection Q & C Inspection inspects the random samples of raw materials quality, quantity and originality .After the approval only the shipment is forwarded to stock in warehouse. Similarly, it is the job of inventory department to maintain the scientific inventory records while issuing the materials. Again, it is very important to apply for re-order to maintain the sufficient stock for 30 days. Production Hamro Khelauna produces various types of wooden toys designed by its own designers. For the Bulk production, factory supervisor sets the procedure plan. 22 Wooden products require more handwork than machinery operations. Skilled labor cuts and gives shapes to toys parts. Similarly, other worker assembles and gives the final finishing to the toy. Inspection & Packaging The finished toys are inspected individually and so on alter piece are rejected and send back for repairing. Final approved toys are forwarded for attracting packaging. Similarly, random samples are lab tested in Q&C department for ecological assurance that we are committed into. 10.7 Capacity Design: The total output of wooden cars 3500 units per year where as it produces 11 units per day we assume 312 days as a working day. We have managed out production in the following ways. Table 5 Output Capacity Items Cars Units 3500 Units/per day 11 animal set 1600 5 wooden puzzle 5600 17 wooden blocks 4200 13 wooden counting ambus 2100 8 10.8 Quality Management Standard of Woods: Wood Requirements no insect holes, knots up to 5 mm not loose no splinters at edges Quality Standards for our Production Facilities All stages in our production process are controlled and handled according to strict internal standards to ensure the highest quality standards. The selection of wood must fit our requirements for the color of the wood, insect holes, knots etc. Gluing, coloring, varnishing is done according to internal principles and technical requirements. 23 Packaging care about design, information leaflets and labeling is to satisfy our customers and to reduce damage in transporting our goods. Well-made wooden toys are naturally beautiful to the touch. A natural beauty can be found in well-made wooden toys. The designer team has years of hard-won experience in producing toys in traditional handicrafts that are unique in their form, their pictures, as well as their function. The wood structures convey sensory experiences while enhancing child development. Since wood is a completely natural material, you don't have to worry if your child puts it into his or her mouth. Well-made wooden toys are completely safe to play with and will last a long time. 10.9 Inventory Management Hamro Khelauna manufacturing materials inventory includes the ingredients to form the toys to be crafted, woods, glue, fittings, polish and enamel. The firm's work in process includes those materials from the time of release to the work floor until they become complete and ready for sale to wholesale or retail customers.. It also includes packaging cartons, packing plastics, and boxes. Its finished goods inventory consists of all the packed and labeled toys in its warehouse that it has manufactured and wishes to sell to distributors (wholesalers), to stores (retailers). 10.10 Supply Chain Management The major raw material for producing the product so the wood will be purchased from local contractor in the market. The product will be supplied to the shopping mall, retail store and dealers. The demand record of the customer will be properly maintained so as to supply the toys at right time and in right quantity. The toys will be distributed directly to the customer by own transportation system. 24 Chapter 11 11.Financial Plan This section details the calculations, assumptions and methodology used as a basis for the projections of the expected financial performance of the Hamro Khelauna. 11.1 Initial Investment Table 6 Initial Investment Fixed Assets Required Items Quantity Unit Cost Total Machinery & Equipment 968,500 Computer System 1 50,000 50,000 Furniture 200,000 Generator 1 500,000 500,000 Delivery Van 1 1,200,000 1,200,000 Miscellanous 50,000 Pre-Operating expenses 112,000 Working Capital 700,000 Total 3,780,500 The above table shows the various investments needed for the establishment of Hamro Khelauna. The Initial investment for the project is estimated at Rs 37, 80,500/For the Calculation of Pre-Operating Expenses refer Appendix (Table 14.1) For the Calculation of cost related to furniture’s refer Appendix (Table 14.2) 11.2 Capital Structure Table 7 Capital Structure Capital Structure Prajeena Shrestha Percentage 50% Amount 1,890,250 Rubina Shakya 50% 1,890,250 Out of 37, 80,500/- each partner will invest 50% each i.e. Rs 18, 980,250/- will be equity investment and we will not use loan. 25 11.3 Projected Income Statement Table 8 Projected Income Expenses Particulars Year 1 Year 2 Year 3 Year 4 Year 5 6,909,000 7,599,900 7,979,895 8,378,890 8,797,834 2,958,840 3,106,782 3,262,121 3,425,227 3,596,489 3,950,160 4,493,118 4,717,774 4,953,663 5,201,346 Salary and Wages 1,728,000 1,814,400 1,905,120 2,000,376 2,100,395 Rental Expenses 480,000 504,000 529,200 555,660 583,443 Marketing Expense 420,000 441,000 463,050 486,203 510,513 Electricity 180,000 189,000 198,450 208,373 218,791 Internet 19,200 20,160 21,168 22,226 23,338 Diesel 248,600 261,030 274,082 287,786 302,175 Telephone 60,000 63,000 66,150 69,458 72,930 Water Depreciation 14,000 14,700 15,435 16,207 17,017 522,775 430,359 354,605 292,454 241,418 50,000 52,500 55,125 57,881 60,775 22,400 22,400 22,400 22,400 22,400 3,744,975 3,812,549 3,904,784 4,019,023 4,153,195 EBIT 205,185 680,569 812,989 934,640 1,048,151 EBT Less : Taxes (20 %) 205,185 41,037 680,569 136,114 812,989 162,598 934,640 186,928 1,048,151 209,630 Net Income 164,148 544,455 650,392 747,712 838,521 Sales Revenue Payment to Suppliers and Purchase Gross Profit Less Operating Expenses Maintenance Pre-Operating Expenses Write off Note: Electricity15000*12 Telephone 5000*12 Internet 1600*12 Rent 40000*12 Advertisement 35000*12 Pre-operating Expenses Written off 112000/5 Salaries, advertisement, rent, electricity, telephone, internet, water and maintenance cost are expected to increase by 5% per annum Calculation of Diesel Cost is shown in Appendix (Table 14.4) 26 Calculation of Depreciation is show in Appendix (Table 14.6) Analysis: We can see in the income statement for the five years that the increase in the sales revenue and the net income have increased from Rs 1,64,148/- to Rs 8,38,521 /- by the end of 5 year. From this we can analyzed that the project seems to be profitable with respect to the amount of profit it will be giving in the period of five years. 11.4 Projected Cash Flow Statement Table 9 Projected Cash Flow Statement Particulars Year 1 Year 2 Year 3 Year 4 Year 5 Sales Revenue Payment to Suppliers and Purchase 6,909,000 7,599,900 7,979,895 8,378,890 8,797,834 2,958,840 3,106,782 3,262,121 3,425,227 3,596,489 Contribution Margin Payment for other operating Expense Salary and Wages 3,950,160 4,493,118 4,717,774 4,953,663 5,201,346 1,728,000 1,814,400 1,905,120 2,000,376 2,100,395 Rental Expenses 480,000 504,000 529,200 555,660 583,443 Marketing Expense 420,000 441,000 463,050 486,203 510,513 Electricity 180,000 189,000 198,450 208,373 218,791 Internet 19,200 20,160 21,168 22,226 23,338 Diesel 248,600 261,030 274,082 287,786 302,175 Telephone 60,000 63,000 66,150 69,458 72,930 Water Maintenance 14,000 14,700 15,435 16,207 17,017 50,000 52,500 55,125 57,881 60,775 3,199,800 3,359,790 3,527,780 3,704,168 3,889,377 EBIT 750,360 1,133,328 1,189,994 1,249,494 1,311,969 EBT 750,360 1,133,328 1,189,994 1,249,494 1,311,969 Taxes (20%) Cash from Operating Activities 41,037 136,114 162,598 186,928 209,630 709,323 997,214 1,027,397 1,062,566 1,102,339 27 11.5 Projected Balance Sheet Table 10 Projected Balance Sheet Assets Year 1 Year 2 Year 3 Year 4 Year 5 1,568,500 1,568,500 1,568,500 1,568,500 1,568,500 200,000 200,000 200,000 200,000 200,000 Delivery Van 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 Less Accumulated Depreciation 2,968,500 522,775 2,968,500 953,134 2,968,500 1,307,739 2,968,500 1,600,193 2,968,500 1,841,611 Net Fixed Assets Preliminary Expenses 2,445,725 112,000 2,015,366 112,000 1,660,761 112,000 1,368,307 112,000 1,126,889 112,000 Less :Write off 22,400 44,800 67,200 89,600 112,000 Net Preliminary Expense 89,600 67,200 44,800 22,400 0 Current Assets Cash 1,409,323 2,406,537 3,433,934 4,496,500 5,598,838 Total Current Assets 1,409,323 2,406,537 3,433,934 4,496,500 5,598,838 Total Fixed Assets 3,944,648 4,489,103 5,139,495 5,887,207 6,725,728 3,780,500 3,780,500 3,780,500 3,780,500 3,780,500 164,148 708,603 1,358,995 2,106,707 2,945,228 3,944,648 4,489,103 5,139,495 5,887,207 6,725,728 Fixed Assets: Machinery, Equipment & Generator Furniture Liabilities: Equity Retained Earning Total Liabilities and Equity 28 11.6 Projected CFATBD Table 11 Projected CFATBD Particulars Sales Revenue Payment to Suppliers and Purchase Contribution Margin Payment for other operating Expense Salary and Wages Year 1 Year 2 Year 3 Year 4 Year 5 6,909,000 7,599,900 7,979,895 8,378,890 8,797,834 2,958,840 3,106,782 3,262,121 3,425,227 3,596,489 3,950,160 4,493,118 4,717,774 4,953,663 5,201,346 1,728,000 1,814,400 1,905,120 2,000,376 2,100,395 Rental Expenses 480,000 504,000 529,200 555,660 583,443 Marketing Expense 420,000 441,000 463,050 486,203 510,513 Electricity 180,000 189,000 198,450 208,373 218,791 Internet 19,200 20,160 21,168 22,226 23,338 Diesel 248,600 261,030 274,082 287,786 302,175 Telephone 60,000 63,000 66,150 69,458 72,930 Water Depreciation 14,000 14,700 15,435 16,207 17,017 522,775 430,359 354,605 292,454 241,418 Maintenance 50,000 52,500 55,125 57,881 60,775 Pre-Operating Expenses Write off 22,400 22,400 22,400 22,400 22,400 3,744,975 3,812,549 3,904,784 4,019,023 4,153,195 EBT 205,185 680,569 812,989 934,640 1,048,151 Taxes (20%) 41,037 136,114 162,598 186,928 209,630 CFAT Add Depreciation 164,148 522,775 544,455 430,359 650,392 354,605 747,712 292,454 838,521 241,418 Add Pre-Operating expenses 22,400 22,400 22,400 22,400 22,400 CFATBD 709,323 997,214 1,027,397 1,062,566 1,102,339 11.7 Projected NPV Table 12 Projected NPV Year CFATBD PVIF @ 12 % PV @ 12 % 0 3,780,500 1.000 3,780,500 1 709,323 0.893 633,324 2 997,214 0.797 794,973 3 1,027,397 0.712 731,281 4 1,062,566 0.636 675,280 5 2,302,339 0.567 1,306,409 NPV 360,766 29 11.8 Ratio Analysis Particulars Year 1 Year 2 Year 3 Year 4 Year 5 Total Sales 6,909,000 7,599,900 7,979,895 8,378,890 8,797,834 Net Income 164,148 544,455 650,392 747,712 838,521 Total Equity 3,944,648 4,489,103 5,139,495 5,887,207 6,725,728 Total Assets 3,944,648 4,489,103 5,139,495 5,887,207 6,725,728 Contribution Margin 3,950,160 4,493,118 4,717,774 4,953,663 5,201,346 Fixed Expense 3,744,975 3,812,549 3,904,784 4,019,023 4,153,195 Fixed Asset 2,445,725 2,015,366 1,660,761 1,368,307 1,126,889 Total Fixed Asset 3,944,648 4,489,103 5,139,495 5,887,207 6,725,728 Total Asset Turnover 2 2 2 1 1 Fixed Asset Turnover 3 4 5 6 8 Net Profit Margin 2.38% 7.16% 8.15% 8.92% 9.53% Return on Equity 4.16% 12.13% 12.65% 12.70% 12.47% Return on Assets 4.16% 12.13% 12.65% 12.70% 12.47% CM Ratio 57.17% 59.12% 59.12% 59.12% 59.12% 6,550,123 6,448,749 6,604,761 6,797,990 7,024,936 358,877 1,151,151 1,375,134 1,580,900 1,772,898 Breakeven point (In NRs) Margin of Safety 30 Chapter 12 12.Critical Risk & Contingency There are various risk associated with the business. The risk can be both internal as well as external. Some of the internal and external risks of Hamro Khelauna are as follows: Internal Risk Delay in opening of the firm unavailability of staff member in the market. There may be some technical problems which adversely affect the production process. There may be operating problem such as breakdown of equipments, change in infrastructure. External Risk There may be risk from the political instability due to which it will hamper the business operation. The suppliers may not be able to supply inputs in time which may hamper the business. The price of wooden toys is high price in comparison to other plastic toys which consequently decrease in buying wooden toys. 31 Chapter 13 13.Future Plan and Exit Strategy 13.1 Future Plan One of the main objectives of Hamro Khelauna is to achieve higher growth and lead the market. Some of the future plan that the firm would like to purse are as follow: Our Future Plans are as follows: Hamro Khelauna plans to expand its chain in different parts of Nepal and major cities like Pokhara, Chitwan and Dharan. Manufacturing new products like clothes, shoes, goodies and accessories for children. Supplying our products to primary school. 13.2 Exit Strategy Since there is tough completion in the market we also need to think about alternative plans. There are many competitors and new competitors may emerge. The firm will try it best to keep its competitive edge and be market leader. Nevertheless if such worst situation ever prevails then the exit strategy will be to lease to other or we might sell the overall factory so that the loss is minimized. 32 14.Appendix 14.1 Pre-Operating Expenses S.N Particulars Amount 1 Company Registration 15,000 2 PAN Registration 15,000 3 Legal 10,000 4 Transportation and Communication 2,000 5 Rent 40,000 6 Salary 30,000 Total Amount (In NRs) 112,000 14.2 Furniture Cost Particular Bench Cutting Table Office Table Chair Sofa Set Tea Table Racks for store room Quantity 16 7 5 5 1 1 6 Rate 1,500 10,000 9,000 3,000 17,000 5,000 4,000 Amount 24,000 70,000 45,000 15,000 17,000 5,000 24,000 200,000 14.3 Machinery & Equipment Particulars Chemical Treatment Plant Seasoning Plant Surface Planner Grinder (Small) Grinder (Bag) Driller Band Show (Aara Machine) Gaze Machine Ziksha Machine Sanding Machine Number Rate 1 200000 1 300,000 9 30,000 5 2,500 5 7,000 2 1,500 1 25,000 3 30,000 1 3,000 1 30,000 33 Amount 200,000 300,000 270,000 12,500 35,000 3,000 25,000 90,000 3,000 30,000 968,500 14.4 Diesel Cost 1 day 40km 20 days 800km Milage 15 km dieselm(1tr) 99 Cost (mnth) 12000 Cost (year) 144000 14.5 Depreciation Year Particulars Original Value Deprecation Remaining Balance 1 Furniture 200,000 40,000 160,000 2 160,000 32,000 128,000 3 128,000 25,600 102,400 4 102,400 20,480 81,920 5 81,920 16,384 65,536 1,200,000 240,000 960,000 2 960,000 192,000 768,000 3 768,000 153,600 614,400 4 614,400 122,880 491,520 5 491,520 98,304 393,216 1,618,500 242,775 1,375,725 2 1,375,725 206,359 1,169,366 3 1,169,366 175,405 993,961 4 993,961 149,094 844,867 5 844,867 126,730 718,137 1 1 Vehicle Machine, Equipment & Generator 14.6 Total Depreciation Year 1 Total Deprecation 522,775 Accumulated Deprecation 522,775 2 430,359 953,134 3 354,605 1,307,739 4 292,454 1,600,193 5 241,418 1,841,611 34 14.7 Rent Expense Year Rental Amount 1 480,000 2 504,000 3 529,200 4 555,660 5 583,443 Total 2,652,303 14.8 Salary Expenses Designation Accountant Number 1 Salary(per month) 15,000 Total 15,000 Year 1 180000 Office Assistant 2 8,000 16,000 192000 Sales Representative 3 15,000 45,000 540000 Factory Supervisor 1 12,000 12,000 144000 Inspection Staff 2 12,000 24000 288000 Inventory Manager 2 10,000 20000 240000 Driver 1 12,000 12,000 Total 144,000 144000 1,728,000 14.9 Marketing Expenses Year Amount 1 2 3 4 5 420,000 441,000 463,050 486,203 510,513 2,320,765 14.10 Opening Cash Balance Opening Cash Balance Particulars Year 1 Year 2 Year 3 Year 4 Year 5 Working Capital 700,000 1,409,323 2,406,537 3,433,934 4,496,500 14.11 Net Cash from Operation Particulars Year 1 1,409,323 Year 2 2,406,537 35 Year 3 3,433,934 Year 4 4,496,500 Year 5 5,598,838 14.12 Retained Earning Particulars Year 1 Opening Balance Year 2 Year 3 Year 4 Year 5 4,118,740 8,538,597 13,257,600 18,276,794 Add: Net Income 4,118,740 4,419,857 4,719,003 5,019,194 5,323,017 Closing Balance 4,118,740 8,538,597 13,257,600 18,276,794 23,599,811 14.13 Calculation Outflow at zero Period Particular Machinery & Equipment Computer System Furniture Generator Delivery Van Miscellaneous Pre-Operating expenses Working Capital Total Amount 968,500 100,000 200,000 500,000 1,200,000 50,000 42,000 700,000 3,780,500 14.14 Forecasted Sales Revenue for Year 1 Items Cars Animal set Wooden puzzel Wooden blocks Wooden counting ambus Units 3500 1600 5600 4200 2100 Price 600 840 150 400 450 14.15 Sales Revenue for 5 years Years Sales Revenue 1 6,909,000 2 7,599,900 3 7,979,895 4 8,378,890 5 8,797,834 39,665,519 36 Amount 2,100,000 1,344,000 840,000 1,680,000 945,000 6,909,000 14.16 Raw Material Required Particulars Wood Glue Polish Enamel Fittings Particulars Wood Glue Polish Enamel Fitting Year 1 1,053,000 270,000 51,840 288,000 1,296,000 2,958,840 Year 2 Year 3 Year 4 1,105,650 1,160,933 1,218,979 283,500 297,675 312,559 54,432 57,154 60,011 302,400 317,520 333,396 1,360,800 1,428,840 1,500,282 3,106,782 3,262,121 3,425,227 Unit Required Yearly 468 1200 240 400 24000 Unit cube feet liter Kilogram liter Set Rate 2250 225 216 720 54 Year 5 1,279,928 328,187 63,012 350,066 1,575,296 3,596,489 Amount 1,053,000 270,000 51,840 288,000 1,296,000 2,958,840 14.17 Variable Costing per Piece Items Cars Animal Set Puzzel Blocks Counting Ambus Wood 91.4 128 23 61 69 Glue 23.7 33.3 5.9 15.75 16.68 Polish 4.5 6.37 1.125 3 3.34 Enamel 25.15 35 6.25 16.67 18.58 Fittings 113 160 28 75 82.40 14.18 Selling Price Items Cars Animal Set Puzzle Blocks Counting Ambus Variable Cost 257 362.25 64.275 171.4 190 Fixed Cost 333 450 84 208 245 37 Total Cost 590 812.25 148.275 379.4 435 Profit Margin 10 27.25 1.725 20.6 15 Selling Price 600 840 150 400 450 14.19 Labor Cost Particular Skilled Unskilled Helper Quantity 7 7 5 Rate 12000 8000 6000 Amount 84,000 56,000 30,000 170,000 38 14.20 Our Products 39
© Copyright 2024