1/22/13 C7 FROM: Prepared By: SUBJECT: Daryl Grigsby, Director of Public Works Jeremy Schmidt, Fleet Maintenance Supervisor Timothy Bochum, Deputy Director of Public Works CORPORATION YARD SPECIFICATION NO. 91183 DUMP TRUCK REPLACEMENT, RECOMMENDATIONS 1. Approve the Dump Truck Replacement capital project, Specification No. 91183, and the transfer of $88,900 from the Equipment Replacement Fund balance. 2. Approve the use of Cooperative Purchasing Agreement with National Joint Powers Alliance (NJPA) Contract #102811-NAF through National Auto fleet, effective January 18, 2012, for the purchase of a heavy duty Corporation Yard Dump Truck. 3. Authorize the Finance Director to execute a purchase order to Wondries Fleet Group of Alhambra California in the amount of $68,947.79 for one 2012 Ford F750 Dump Truck chassis and dump bed. 4. Authorize the Finance Director to execute a purchase order to Marathon Industries, Inc. of Santa Clarita California in the amount of $18,123.19 for the purchase and fabrication of one (1) dump bed for installation on the Ford F750 truck chassis purchased through Wondries Fleet Group. 5. Authorize the surplus designation of the dump truck, Fleet Asset No. 9107 by sale, auction, trade-in or other method in accordance with the City’s policies and procedures as prescribed in the Financial Management Manual Section 405-L and 480 and in accordance with California Air Resources Board ruling for out-of-state sale.-A. DISCUSSION Background The Corporation Yard dump truck is an essential piece of support equipment for the Corporation Yard staff and various City programs, such as Streets Maintenance, Trees Maintenance, Park Maintenance, Stormwater and Utilities programs, including emergency response. The current dump truck, a 1991 GMC Topkick (Asset 9107), was purchased 22 years ago in September 1990. In accordance with the Fleet Management Policy, dump trucks have an estimated service life of 17 years. Replacement of this dump truck has been deferred in previous Financial Plans due to economic issues and continued reliability of the vehicle. This vehicle is now 22 years old and has exceeded its maximum vehicle life expectancy. More importantly, as explained below the vehicle is no longer in compliance with California Air Resources Board (CARB) requirements and requires replacement without possibility of deferral. C7-1 Dump Truck Replacement- Corporation Yard Pool Vehicle Page 2 The California Air Resources Board (CARB), as part of Senate Bill (SB 656), required the installation of Diesel Particulate Filters (DPF) to on-road and off-road vehicles and equipment to reduce diesel exhaust particulate matter. The Particulate Matter Control Measure affected eight City vehicles assigned to both Public Works and Utilities Departments. To ensure compliance with SB 656, some of the designated vehicles received the required engine particulate filter retrofits and some were placed into a fleet pooled program and registered with CARB as “low-usage” vehicles. The GMC Topkick dump truck was designated as a pooled “low-usage” vehicle, thereby deferring vehicle replacement or DPF retrofit. To be relieved of emission retrofitting requirements, pooled “low-usage” vehicles must maintain mileage under 1,000 in a calendar year. At the time of the “low-usage” recommendation, the previous Fleet Maintenance Supervisor and the CARB consultant reviewed vehicle records and recommended the dump truck for this designation. In August, an annual vehicle records check revealed the 1991 GMC Topkick Dump Truck received far greater usage than anticipated; exceeding the “low-usage” designation. In accordance with emission control regulations (SB 656), CARB states such vehicles not meeting the “low-usage” designation shall be retired from the fleet, replaced or retrofitted with an approved particulate matter trap within 90 days. Failure to comply with emission control regulations could result in fines to the City at a minimum of $1,000 per day until compliance is received. Thus, this issue has a critical time limit due to potential fines if the truck is not brought into compliance with CARB regulations. Staff has inquired with CARB to determine if the DPF retrofitting option is available for this vehicle. At present, there are no approved particulate matter filters available for this vehicle engine type. CARB has indicated that particulate matter filters will not be developed for the type of engines used in this dump truck. Changing the engine or chassis type is cost prohibitive and unlikely to change the non-compliance finding for the vehicle due to current mileage usage. In light of the information presented by CARB, retrofitting this vehicle with an approved particulate matter trap is not an available option at this time. The dump truck is a critical piece of equipment. It is primarily used by the Streets Maintenance Division for the hauling of asphalt and debris needed in preparation of daily street paving, maintenance and repair duties. Without this crucial piece of equipment, Streets Maintenance crews are unable to prepare construction areas and provide routine street repairs. This vehicle is also used as a backup for other City programs, such as Trees Maintenance, Stormwater and Utilities Divisions. Believing that the “low usage” mileage designation would allow continued use of this vehicle the 1991 GMS Topkick dump truck replacement was deferred and was not anticipated until the 2017-18 fiscal year. When the CARB determination was known, staff had to immediately place the truck on significantly limited duty and get a temporary vehicle for use. Finding a vehicle took approximately three weeks and has been costing the City approximately $1,500/month for rent. This equates to a minimum of $18,000/year cost if the City was to continue renting this vehicle as opposed to replacing the old dump truck. The current monthly rental equates to the total replacement value of approximately $90,000 expended in just over five years. C7-2 Dump Truck Replacement- Corporation Yard Pool Vehicle Page 3 Staff has concluded that the replacement of this vehicle is essential to City services and should be replaced immediately. Staff is seeking approval to accelerate the replacement of the 1991 GMC Topkick Dump Truck (Asset 9107) to the 2012-13 FY. Cooperative Purchasing The City’s Financial Management Manual, Section 405-I page 14, recommends fleet purchases using either a State cooperative purchasing contract or “piggyback” agreements with local agencies. All Fleet purchases such as Police patrol vehicles, general purpose fire trucks, sedans, station wagons, passenger vans, light to heavy trucks, utility vehicles, and construction equipment should generally be acquired new through State of California Multiple Award Schedule (CMAS) contracts. Specialized units not generally available through CMAS should generally be acquired new through “piggyback” purchases, where other local agencies have conducted competitive procurements and made those contracts available to the City. Often CMAS contracts or “piggyback” agreements can provide substantial cash discounts for the City when making these procurements as well as expedite the purchasing process. Vehicle acquisition through e an established purchasing agreement saves money when compared with the costs of an independent purchase. These savings can then be utilized for the purchase of additional replacement equipment. City staff recommends approval to utilize the multi-year cooperative purchasing agreement with the National Joint Powers Alliance Contract No. 102811-NAF, effective January 28, 2012 (Attachment 1), for “Passenger Car, Light Duty, Medium Duty and Heavy Duty Trucks with Related Accessories” , to purchase one (1) 2012 Ford F750 Dump truck chassis and dump bed through the National Auto Fleet Group. National Auto Fleet group has provided a competitively bid quote through NJPA Cooperative Purchasing Agreement through its approved vendors: Wondries Fleet Group of Alhambra, California and Marathon Industries, Inc. of Santa Clarita, California. Wondries Fleet Group provided a quote on both the vehicle chassis and dump bed to City specifications. By purchasing through a cooperative agreement, staff estimates that the City is able to save approximately $15,000 on the purchases. (Attachment 2) Staff inspected and reviewed the truck for compliance and agrees that the quotation provided by Wondries Fleet Group meets or exceeds the specifications of the City. Marathon Industries, Inc. provided specifications on the vehicle dump bed and fabrication to City specifications (Attachment 3) Staff inspected and reviewed the truck and dump bed for compliance and agrees that the quotation provided by Wondries Fleet Group and Marathon Industries, Inc. meets or exceeds the specifications of the City. C7-3 Dump Truck Replacement- Corporation Yard Pool Vehicle Page 4 FISCAL IMPACT Funding for this vehicle replacement was not anticipated in the 2011-13 Financial Plan; however, as a result of recent CARB determinations, this vehicle will need to be replaced in advance of its anticipated replacement schedule and supersedes other lower priority replacement projects. Staff recommends Council approve a new capital project, Specification No. 91183, for the Dump Truck Replacement and the transfer of $88,900 from the Equipment Replacement Fund to support this purchase. Currently, there are sufficient funds available in the Equipment Replacement Fund identified for fleet replacements ($752,448). Staff further recommends authorization of the Finance Director to make this purchase and subsequent equipment appurtenances through Wondries Fleet Group, as the approved Cooperative Agreement vendor for this vehicle chassis, in the amount of $68,947.79 (Attachment 4) and Marathon Industries, Inc. for $18,123.19 as the approved vendor for the vehicle dump bed. (Attachment 5). Equipment Replacement Fund 410 Fleet Replacement Fund Balance* 2012-13 Budget 2,703,189 Project Costs Base Unit Cost (Ford F750 Chassis) Delivery Sales Tax (7.75%) $ $ $ 62,601 1,495 4,851.59 Chasis Total $ 68,947.79 Base Unit Cost (Dump Bed) Sales Tax (7.75%) $ $ 16,665 1,291.54 Dump Bed & Fabrication Cost $ 17,956.54 City Logo & Accessories 2,000 Total Project Cost $ 88,900 Fleet Replacement Fund balance remaining $ 2,614,289 * Fleet Replacement Fund balance per Janaury 14, 2013 ALTERNATIVES 1. Deny Purchase. The City Council could defer the replacement of the Corporation Yard Dump. Staff does not recommend this option as this piece of equipment is critical to the support functions of the Corporation Yard and deferring could subject the City to fines from CARB or, long-term deferral of this equipment could incur significant rental fees of $18,700 annually. At this cost, rental fees for this unit would exceed the purchase price in less than five years (12 years less than its projected service life). 2. Retrofitting or Alternative Fuel Vehicle Purchase. Staff has investigated retrofitting for alternative fuels such as Compressed Natural Gas or Propane for the fuel type of the vehicle. C7-4 Dump Truck Replacement- Corporation Yard Pool Vehicle Page 5 Alternative fuel options are primarily offered in larger duty vehicles such as buses, refuse vehicles and street sweepers. Due to the size of the dump truck it would require extensive retrofitting to an alternative fuel system that would likely not be cost effective. Due to budget constraints, staff does not recommend this option. The newer dump truck vehicle purchased will be immediately compliant with CARB regulations as it will be a tier 4 diesel powered engine; resulting in lower emissions. ATTACHMENTS 1. 2. 3. 4. 5. National Joint Powers Alliance Cooperative Purchasing Agreement No. 102811-NAF Quotation, Wondries Fleet Group Quotation, Marathon Industries, Inc. Purchase Order, Wondries Fleet Group Purchase Order, Marathon Industries, Inc. t:\council agenda reports\2013\2013-01-22\corporation yard dump truck replacement (grigsby-bochum-schmidt)\e-council agenda dump truck purchase.doc C7-5 Attachment 1 www.njpacoop.org National Joint Powers Alliance* 202 ; 2 t h Street Ni PO Staples, MN 56479 FOR IMMEDIATE RELEASE NJPA Contract Award Announcement Vendor Awarded NJPA National Contract for Passenger Cars, Light Duty, Medium Duty, and Heavy Duty Trucks With Related Accessories National Joint Powers Alliance* NJPA contracts # 10281J were recently awarded by the NJPA Board of Directors under the category of "Passenger Cars, Light Duty. Medium Duty, and Heavy Duty Trucks with Related Accessories." NJPA contracts are nationally solicited, competitively bid and awarded on behalf of NJPA current and potential government and education member agencies. Staples, MN (January 18, 2012) - In response to a national solicitation and resulting competitive bid and evaluation process, the National Joint Powers Alliance® (NJPA) has awarded: DriveCam, Inc. 102811-DCI Secured Mobility, LLC dba Keyless Ride CODA Automotive, Mitsubishi Motors North America (MMNA) Smith Electric Vehicles US Empire Southwest, LLC dba Empire Truck and Trailer 102811-SML 102811-CDA 102811-MMN 102811-SEV 102811-ESW Gresham Ford 102811-GFT Husky Trucks, LLC 1002811-HTL National Auto Fleet Group Northside Ford Trucks 102811-NAF 102811-NSF Within the Accessories sub-section of this procurement. NJPA has awarded DriveCam, Inc., and Keyless Ride for their extensive line of vehicle accessory products and equipment. For the Alt-Fuel subsection of this procurement NJPA has awarded Northside Ford/Gresham Ford, CODA, Smith Electric, and Mitsubishi each. Northside/Greshanrs joint offering is limited to the Azure Dynamics Transit Connect Electric vehicles AND the Roush CleanTech LP gas/CNG conversion packages. The CODA, Smith Electric and Mitsubishi offerings also consist of electric vehicles, however NJPA sees very limited overlap in these equipment offerings, therefore NJPA has elected to award these responses and make all of these vehicle options available to our Membership. C7-6 Attachment 1 www.npacoop.org National Joint Powers Alliance" 202 i ?'h Stn < - t Nfi B:,. 219 Slooles, MN 56479 Oshkosh, on behalf of its featured Striker line of ARFF vehicles, is awarded a contract for their airport snow, fire, and emergency utility vehicles which will be a unique safety equipment asset for our airport members and municipals that service airports. Husky Trucks is awarded for their medium duty line of cargo step-vans, and their Isuzu line of cab-over trucks. Mitsubishi is also awarded for their cab and chassis truck offering providing depth and breadth to NJPA's equipment offerings is this area of equipment. Finally, National Auto Fleet Group (NAF) is awarded for their full line of Cars and Trucks. The NAF response demonstrated a very innovative web based ordering system featuring pricing and selection of vehicle options format which allows them to offer over 1200 models of cars and trucks, each with an extensive offering of factory and dealer applied options. National Auto Fleet Group, a subsidiary of a franchised new car dealer demonstrated the ability to sell and service members in all 50 states for the manufacturers including but not limited to, Ford, Chevy, Nissan and Toyota. Large over the road truck line includes Mac and Volvo. "It was exciting to the see the vehicle industry support and respond to our national contract concept and national solicitation. The value and efficiencies to both our members and our vendors will prove and validate this new and innovative way to procure vehicles "said NJPA Director of Contracts & Marketing. Mike Hajek. AboutNJPA: The National Joint Powers Alliance® (NJPA) is a municipal contracting government agency that serves education and government agencies nationally through competitively bid and awarded contract purchasing solutions. Over 35,000 member agencies enjoy the value and commitment of the world class NJPA awarded vendors. Go to www.nipacoop.org to join NJPA at no cost, obligation or liability. Learn more about the now over 135 contract solutions available to our member agencies. Contact: Mike Hajek Director of Contracts and Marketing | 218-894-5477 | mike.hajek@njpacoop.org C7-7 Attachment 2 C7-8 Attachment 2 C7-9 Attachment 2 C7-10 Attachment 2 C7-11 Attachment 2 C7-12 Attachment 2 C7-13 Attachment 2 C7-14 Attachment 2 C7-15 Attachment 2 C7-16 Attachment 3 C7-17 Attachment 3 C7-18 City of San Luis Obispo Attachment 4 PURCHASE ORDER Vendor # PURCHASE ORDER NO. Date 11/20/12 X Send copy to vendor with any attachments Do not send to vendor VENDOR WONDRIES FLEET GROUP ADDRESS 400 SOUTH ATLANTIC BLVD SHIP TO CITY OF SAN LUIS OBISPO ADDRESS 25 PRADO ROAD ALHAMBRA CA 91801 SAN LUIS OBISPO, CA 93401 MIKE LADNER, SALES REP JEREMY SCHMIDT, FLEET SUPV Bus: 626-457-5590 Bus: 805-781-7046 Fax: 626-457-5593 Fax: 805-781-7537 Quote Number Date Account # Amount Description $62,601.20 10/17/2012 QUOTE 10/17/12 41050300-91183956-91183410-91183956 Purchase of one (1) Ford F750 Truck Bed Chassis for the Streets Maintenance Division, per consultant's proposal dated 10/17/12 and Specification No. 91183. 10/17/12 QUOTE 10/17/12 41050300-91183956-91183410-91183956 Delivery Charges $1,495.00 10/17/2012 QUOTE 11/20/12 41050300-91183956-91183410-91183956 Sales Tax 7.75% $4,851.59 TOTAL Requesting Department Prepared By Public Works MMUDGETT Dept Approval Instructions: Department: Complete form and obtain departmental approval. Attach quotes, bid summaries, or CAO report as required by purchasing guidelines). Route to Finance or Admin for approval. Finance: After final approval, assign PO number and return copy to department. Process encumbrance. $68,947.79 Finance/Administration Approval ACCOUNTING USE ONLY Verified By C7-19 City of San Luis Obispo Attachment 5 PURCHASE ORDER Vendor # PURCHASE ORDER NO. Date 11/20/12 X Send copy to vendor with any attachments Do not send to vendor VENDOR MARATHON INDUSTRIES, INC. ADDRESS PO BOX 800279 SHIP TO CITY OF SAN LUIS OBISPO ADDRESS 25 PRADO ROAD SANTA CLARITA CA 91380 SAN LUIS OBISPO, CA 93401 DANA SUMMERS, SALES REPRESENTATIVE JEREMY SCHMIDT, FLEET SUPV Bus: 661-286-1520 Bus: 805-781-7045 Fax: 661-286-1533 Fax: 805-781-7537 Quote Number Date Account # Amount Description QT-026751 10/16/12 41050300-91183956-91183410-91183956 Purchase and fabrication of one 5-7 Cubic Yard Dump Bed Body & Hoist, Model #3DMP5-7YARD, per consultant proposal dated 10/16/12 for the Streets Program Dump Bed, Speficiation No. 91183. QT-026751 10/16/12 41050300-91183956-91183410-91183956 Sales Tax 7.75% $1,458.19 TOTAL Requesting Department Prepared By Public Works MMUDGETT Dept Approval Instructions: Department: Complete form and obtain departmental approval. Attach quotes, bid summaries, or CAO report as required by purchasing guidelines). Route to Finance or Admin for approval. Finance: After final approval, assign PO number and return copy to department. Process encumbrance. $16,665.00 $18,123.19 Finance/Administration Approval ACCOUNTING USE ONLY Verified By C7-20
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