Product Overview Wheels, Tyres, Dual wheels, Wheel assembly, Special wheels Contents MD+Page 6 HD+Page 6 HDPage 7 AW-QuickPage 8 Wennekamp SpecialPage 10 Row crop trackPage 12 SOKPage 14 ЕМ, Wheel loaderPage 15 Dual wheels combine harvestersPage 16 2 Why dual wheels? Enlargement of the contact area by using the appropriate tyres Cost savings by using dual wheels E 2.3 ha/h D 2.9 ha/h 2.3 ha/h C B A 1.8 ha/h 1.6 ha/h ha/h (%) Costs/ha (%) E Super large tyres 144 69 D Dual wheels all over the tractor 181 55 C Dual wheels rear axle 144 69 B Standard tyres – correct inflation pressure 112 90 A Standard tyres – high inflation pressure 100 100 General conditions: 10 km/h speed control, 3 m working width, 1.05 €/l fuel, 15 €/h driver 3 HD+ the strong system Strong machines will require a strong clamp. We offer you more than double the strength compared with different systems. A symbolic “test” – just one single capnut is holding a tractor having a weight of 11.7 t. The capnut is just strained at 68 % of its capacity. Just one single clamp 11,7 t 4 Comparison of the coupling systems Our Dual wheel system provides the highest strength compared with any other systems on the market. 100 Resistance [%] 80 60 40 20 0 HD+ HD MD+ Competitor A Competitor B Competitor C System Advantages of the +systems Capnut Head spindle Fitting of HD+ Fitting of HD + easy adjustment – During the adjusting operation, the clamps will have to be completely removed • high resistance • simple assembly • easy adjustment • increased clamping force possible (required for EM dual wheels) used for wheel weights 5 MD+/HD+ Details •MD+ and HD+ the patented clamping systems. •MD+ and HD+ dual wheels will fit in any position. •Hinging of the clamps at the spacer band will fix the wheel quickly and safely! • The calibrated spacer band will uniformly transmit the force onto the rim ring. • The clamp may be readjusted while it is in the hinged position. •MD+ and HD+ clamps can be used up to a motion angle* of 28°. MD+ / HD+ is assembled as follows: Dual wheel Base wheel Clamp HD+ Capnuts with levelling disks Clamp MD MD+ for a tractor performance of up to 200 hp MD+ Capnut Head spindle 0 16 mm Clamp body - Threaded bolt: M14x1.5; M16x1.5; M18x1.5; M20x1.5; M22x1.5 Adjustable base HD+ for a tractor performance of 200 hp and more HD+ Capnut Head spindle 0 20 mm Clamp body Adjustable base - Threaded bolt: M16x1.5; M18x1.5; M20x1.5; M22x2.5 (JD) Levelling disks will optimize the direction of pull in case of cone shaped disk wheels. Levelling disk 10° 20° V-disk 30° The * motion angle refers to the assembly position. 6 HD Details •HD dual wheels will fit in any position. •Hinging of the clamps at the spacer band will fix the wheel quickly and safely! • The calibrated spacer band will uniformly transmit the force onto the rim ring. •HD clamps can be used up to a motion angle* of up to 60°. HD is assembled as follows: Base wheel Dual wheel Ring nut Clamp HD with levelling disks HD HD Ring nut - Threaded bolt: M16x1.5, M18x1.5, M20x1.5, M22x1.5 Hook screw 0 20 mm Clamp body Adjustable base Levelling disks will optimize the direction of pull in case of cone shaped disk wheels. Levelling disk 10° 20° V-disk 30° The * motion angle refers to the assembly position. 7 AW-Quick Details For a tractor performance of up to 160 hp •By means of the AW-Quick coupling system standard wheels having different fitting dimensions can be mounted. • The wheels can be used as base or dual wheels. • The dual wheels will fit the base wheel in any position. •May be used for up to 160 hp (max. dual wheel size 580/70R38) • The spacer band situated in the rim flange will guarantee a firm junction. AW-Quick is assembled as follows: Base wheel Supporting bridges Spacer band Holding chains Dual wheel Clamp When choosing the supporting bridge, please bear in mind the projecting wheel hub! Example for wheel hub Spacer band Holding chains Fixed holding chain 8 Dual wheel 9 Wennekamp Special Details Enlargement to AW-Quick for tractors of more than 160 hp • use of the dual wheel both as narrow and as twin wheel • by means of an interchangeable inner disk the dual wheel can be used on different tractors and agricultural machines as base wheel • especially appropriate for big tractors • special purpose-built products on demand Left picture: Wennekamp Special fitted as a dual wheel Right picture: Wennekamp Special fitted to the tractor as a base wheel In this way, the Wennekamp Special Wheel is fitted as a dual wheel: as a base wheel on the tractor 10 on the equipment as a dual wheel on the tractor In this way, Wennekamp Special is fitted as a dual wheel: Base wheel Holding chains Ring nut Dual wheel Connecting bolts M22x1.5x60 6 pcs. Clamp Clamping ring with levelling disks Spacer band In this way, Wennekamp Special is fitted as a dual wheel: Base wheel Connecting bolts M22x1,5x60 12 pcs. Wheel disk Make sure that bolt connections are always tightened by means of the correct torque! Dimensions 38 an 38“ 350 38 an 42“ 400 38 an 46“ 400 42 an 42“ 400 42 an 46“ 400 46 an 46“ 400 50 an 38“ 400 50 an 42“ 400 Further dimensions on demand! 11 Light track dual wheels Dual Wheel System for Cultivation in Rows 12 How do spaced twin wheels work? Narrow wheels Spaced twin wheels Schlepper Schlepper Achslast: 4t Achslast: 4t Poor plant growth Optimum plant growth High risk of soil ramming No risk of soil ramming The ideal system for gentle cultivation in rows. Advantages of the spaced twins • soil compaction • reduced wheel print depth • improved plant growth System MD+ System АW-Quick Series and special crops Corn row spacing: 45 / 60 / 70 / 75 cm Potato row spacing: 70 / 75 / 90 cm Sugar beet row spacing: 45 / 50 / 56 cm Sunflower row spacing: 70 / 75 cm 13 SOK The dual wheel system for light trucks and tumbrils Application: • mall tractors •self-loaders •presses, • loaders in the landscape management • viniculture and on sloping sites for stabilisation and increase of the load capacityt • Wheel diameter 12°-20° In this way SOK is fitted: 14 Base wheel Dual wheel Ring nut SOK Clamp SOK EM wheels Dual wheels with stop ring Application: • To be used on wheel loaders for increasing the load capacity and the tractive power transmission •Compression of silage • Driving on cart tracks This way it is fitted: Base wheel Dual wheel Capnut Clamp HD+ Stop ring 15 Combine harvester Transport of the dual wheels by means of the twin rack Transport of the dual wheels on the front or rear power lift of the tractor. Please pay attention to the requirements of the StVZO (road traffic regulations). 16 Our locations in Germany Holle Switchboard and reception Sales department Export department / Original equipment Stock II Painting Service Aschara Sales Department Stock I Assembly of complete wheels / Service Stand-by for harvest emergency duties Stuhr Purchase department Sales department Stock III Groitzsch Wheel production Training centre 17 Rim flange reinforcement Additional pitch circle Pitch circle reinforcement Additional valves Valve protection Our special services: •Rim flange reinforcement – e.g. for forestry tractors and liquid manure tanks •Pitch circle reinforcement – e.g. for heavy-load harvesters and liquid manure tanks •Additional pitch circles – e.g. for fitting dual wheels or the installation of wheel sensors •Additional valves – e.g. to adjust the air pressure of large-volume tyres • Valve protection – e.g. for forestry tractors and construction machinery Achieving optimum results will just be possible if the material required for the work is optimum as well. Due to several special services offered by us our wheels are real high-end products. 18 The Grasdorf Rad® A wheel is a wheel? Not at all! The broad variety of our wheels will offer a custom-made product for any type of application guaranteeing maximum efficiency. In addition to that, all our wheels are supplied as a complete package with the authorization to be fitted as original equipment and we also undertake any repairs or modifications required. Our wheel types: 1 - Standard wheel 1 For a mixture of agricultural/municipal fields of application 2 2 - Narrow wheel Developed for cultivation, fertilization and plant protection of growing crop. Not applicable for heavy haulage. 3 - Special offset 3 Especially for vehicles with large track widths we produce wheels with special offsets. 4 4 - High Speed Wheel Designed for special vehicles of up to 150 km/h, this wheel really lives up to its name. 5 - System Wheel 5 Designed to be used as a narrow wheel as well, this wheel offers a patented track adjustment in addition. 6 6 - EM Wheel Our multi-piece disk wheel will be suitable both for earth-moving and special vehicles. 7 - Dual Wheel 7 For any power classes. 8 8 - Track twin wheel For different track widths and row distances 19 Rear weight Clever ballasting • Dimensions: width: 2000 mm, height: 1030 mm, depth: 860 mm • Basic weight: 1760 kgs + basic weight 1300 kgs Additional weight: 8 x 70 kgs feasible (max. 560 kgs) Transport and parking device 170 kgs • Connections for pressure air-brake installation, lighting and hydraulics • Holding fixture KAT 3 and 4 •Painting: - Standard RAL 3020. - Special colour shades will be feasible, if desired. 20 Up to 8 hydraulic connections will be possible (6 connections are included in the standard equipment) Duct for air pressure actuated braking system and lighting Variable connections KAT 3 and 4 on both sides! Transport and parking device with holding fixture for forklift and elevating truck Straßenzulassung Why is ballasting recommended? Increased acreage performance due to correct ballasting without any ballasting 5.3 ha/h with ballasting 6.2 ha/h (Tilling implement – working width 6 m) Advantages of rear ballasting • Quick mounting and dismounting •Utilization of the excess length Rear weight Wheel weight 1760 kgs 1000 kgs Overlap 2600 kgs When should the tractor be equipped with some additional weights? The tractor will require some additional weights only if high tractive forces are to be transmitted. For any other work the weights should be removed. Especially as concerns transporters, the additional weights will cause an increased fuel consumption! 1000 kgs Ex.: Working hours of the tractor 1000 hrs. Driving-on-road percentage approx. 50 % Diesel cost 1.20 €/l Additional consumption 980 l Additonal cost approx. 1100 € Source: TU Braunschweig 21 Airbooster® Plus Tyre inflating and quick vent valve set for any tractor type The following criteria may be achieved by adapting the tyre pressure: • saving of 1.45 €/hectare per operation cycle • crop yield increase by up to 6 % • tractive power increase by up to 20 % • reduction of fuel consumption by up to 10 % Up to s me * i t 3 ster! fa R 38 50/75 ing: 6 1.2 bar t a fl *In 0.8 to f ro m 22 Scope of delivery • 4 filling nozzles with internal gasket and protection caps • 1 three-way quick vent with supply connection and high-quality manometer 0–4 bar • 1 inflating tube with incorporated stress relief valve and standardized plug connection • 1 coupling head for the trailer brake connection, with standardized compressed air coupling • 1 assembly instruction for quick coupling with detailed directions for use • 1 carrying box with nub structure foam lining Features New manometer • with flexible tube for easy inflating and deflating • three-way quick vent for inflating, depressurising and checking purposes Pressure relief valve inside the tube will protect the tyre from critical excess pressure Scale with tyre pressure recommendations for soil cultivation, harvest and road traffic Patented filling nozzle • has an inside gasket ring and may be fitted to any standard valve • with dust protection cap • may be removed at any time Confusion-proof connection 23 Tyres from S to XXXXXL Small tyre Truck tyre Implement tyre MPT tyre EM tyre Tractor tyre As a tyre wholesaler and distributor of tyres for agricultural, construction and special vehicles we sell the complete range from small tyres to EM tyres of all well-known manufacturers. Thanks to a stock of approx. 160,000 tyres constantly available in our three big warehouses a speedy delivery to any dealers of tyres and agricultural machinery throughout Europe can be guaranteed. Grasdorf-Wheel® + tyre = complete wheel of superior quality Above all, the perfect interaction of our internal capacities becomes apparent in our choice of complete wheels. Depending on the particular requirements, our experts will find for each customer the ideal combination 24 of one of our Grasdorf wheels and the matching tyre, in each case creating an individual product that will satisfy even the highest demands. Our Suppliers – Products Alliance Altura Balkrishna Tyres Bandenmarkt Bridgestone Continental Cultor Dunlop Firestone Fulda GKN Goodyear Heidenau Jantsa Kabat Kingstyre Kleber Malhotra Michelin Mitas Molcon Nokian Petlas Schaad Taurus Techking Titan Trelleborg Voltyre Vredestein 25 26 27 Grasdorf GmbH Ziegeleistraße 29 · 31188 Holle · Germany · T +49 5062 902-0 · F +49 5062 2020 · info@grasdorf-rad.eu · www.grasdorf-rad.eu
© Copyright 2024