The Thirty-Seventh Industrial Energy Technology Conference Preliminary Program Hosted By: 6 IETC.TAMU.EDU IETC Advisory Board Joe Almaguer, The DOW Chemical Company Walter Brockway, Alcoa, Inc. Neil Davies, Spirax Sarco, Inc. R. Neal Elliott, American Council for an Energy Efficient Economy Kathey Ferland, Texas Industries of the Future Peter Garforth, Garforth International llc Scott Harrison, TXU Energy Dave Lauterbach, DuPont R. Bruce Lung, U. S. Department of Energy Rick Marsh, Industrial Energy Efficiency Network Michaela Martin, ICF International Vern Martin, Flowcare Engineering Inc. Cynthia Mascone, Chemical Engineering Progress Patricia Nussbaum, Louisiana Department of Natural Resources Bryan Rasmussen, Texas A&M University Frank Roberto, ExxonMobil Chemical Company James Robinson, DES Global, LLC Scott Rouse, Energy @ Work Christopher Russell, Energy Pathfinder Management Consulting, LLC Fred Schoeneborn, FCS Consulting Services Inc. Steve Schultz, 3M Company Eric Soucy, Natural Resources Canada Thomas R. Theising, Sustainable Energy Solutions, LLC Eddy Trevino, Texas State Energy Conservation Office Vestal Tutterow, Project Performance Corporation Malcolm E. Verdict, Texas A&M University Thomas Wenning, Oak Ridge National Laboratory Jay Wrobel, US Department of Energy Hosts Louisiana Department of Natural Resources Energy Systems Laboratory, Texas A&M University Sponsors American Chemistry Council Champion Energy Services Louisiana Department of Natural Resources Soteica Visual Mesa LLC Spirax Sarco, Inc. TLV Corporation US Department of Energy, Advanced Manufacturing Office Get updated IETC information at: http://ietc.tamu.edu. Industrial Energy Technology Conference Industry is the largest and most diverse energy-consuming sector in the United States, utilizing one-third of the total energy used. Many energy-intensive industries such as petrochemicals, aluminum, steel, refining and forest products are limited in their mix of energy sources and raw materials that can be used in their processes. Many opportunities exist, or must be found, to reduce energy usage and feedstock issues in order to sustain this wide range of industrial manufacturing operations. Come to the IETC and be a part of the solution as these problems are confronted and solved by industry leaders. Conference & Workshops The Industrial Energy Technology Conference (IETC) is a national conference 37 years running that provides answers to energy and related environmental concerns affecting industrial facilities and processes. The conference kicks off with the 23rd Energy Managers Workshop, and continues with featured speakers during two days of technical presentations. Coffee and meal breaks on both conference days and an evening reception on Wednesday, June 3 provide additional opportunities for informal interaction. Oneon-one discussions with speakers, panelists, and other attendees frequently lead to sharing of experiences where you can find out what works, what does not work, what to watch out for, and how to improve your company’s bottom line. The IETC Exhibit space is in the 10th floor of the hotel, next to the registration and coffee break area, and the luncheon ballrooms, and will be open all hours of the conference and especially during the coffee breaks! Come by and visit and see what our exhibitors have to show you. Each registrant will receive a flash drive containing the conference proceedings, the paper abstracts, and all conference documents. The IETC staff and your hosts are committed to providing you with timely, practical and useful energyrelated information. We want to help you expand your knowledge and increase your value as an employee or independent consultant. We want you to profit from the technical expertise and experience of our speakers and gain meaningful insights by discussing your interests and concerns with other professionals. That’s what the IETC is all about. It is very unique technically and has been described by hundreds of previous attendees as “the one industrial energy technology conference you cannot afford to miss!” 1 Conference Schedule Tuesday, June 2 8:00 AM – 5:00 PM Wednesday, June 3 8:00 AM 9:15 AM – 11:55 AM Noon – 1:30 PM 1:45 PM – 5:00 PM 5:30 PM – 7:30 PM Thursday, June 4 8:00 AM – 8:45 AM 8:55 AM – 12:00 PM Noon – 1:30 PM 1:45 PM – 3:25 PM Energy Managers Workshop Opening & Plenary Technical Sessions #1 - 4 Awards Luncheon Technical Sessions #5 - 7 Hosted Reception Plenary Technical Sessions #8 - 11 Luncheon Technical Sessions #12 - 13 Table of Contents Conference Page Preliminary Program ............................................ 2 Workshops Energy Managers’ Workshop................................ 2 Miscellaneous Info Hotel...................................................................... 5 Transportation....................................................... 5 Registration....................................................... 5 23rd Energy Managers Workshop More up-to-date information on the remaining speakers is found at http://ietc.tamu.edu. IETC Conference Sessions Wednesday, June 3 Morning 7:00 am – 5:00 pm 7:15 am – 7:50 am Registration Conference Authors/Presenters Breakfast 8:00 am – 8:25 am Opening Welcome by Conference Hosts 8:25 am – 8:40 am American Chemistry Council Recognition of Energy Awards 8:40 am – 9:05 am Plenary Address by Kenneth Colburn, The Regulatory Assistance Project 10:20 – 10:50 am Break Time Sponsored by Soteica Visual Mesa LLC 9:15 – 11:55 am Sessions 1 – 4 Energy Management: Strategies and Successful Applications Session 1 – American Chemistry Council Tuesday, June 2 8:00 am – 5:00 pm, lunch included Invited speakers from ACC Responsible Care Energy Award Winners. Learn the strategies that all energy managers must know about NOW, and learn how successful managers have applied what they have learned. Managers, who are doing just that, will be the instructors. Confirmed topics and speakers are: • Organizing for Success – Creating a Sustainable Energy Management Program, Thomas R. Theising, Sustainable Energy Solutions, LLC. • Managing Energy Efficiency at a Large Global Industrial Company, Walter Brockway, Alcoa, Inc. • What it Takes to Sustain an Energy Program, Fred Schoeneborn, FCS Consulting Services, Inc. 2 • Developing a Water Strategy; Next Steps in a Sustainability Journey, Sharon Nolen, Eastman Chemical Company. • Integrated Site Energy Planning – Creating a Roadmap to Breakthrough Energy Productivity, Peter Garforth, Garforth International LLC. • Effective Strategies for Using Simple Payback: A Checklist for Energy Managers, Christopher Russell, Energy Pathfinder Management Consulting . • DOE Better Plants Program: New Ways of Finding Energy Savings and Delivering Value to Industry, Bruce Lung, U.S. Department of Energy Award Winners 1 Session 2 – Combined Heat & Power “Stabilized Cogeneration,” K. A. “Bud” Leavell, Piller USA Inc. v “Helping to Relieve Grid Stress,” Scott Clark, Burns & McDonnell. “Combined Heat and Power in EPA’s Clean Power Plan,” Meegan Kelly, American Council for an Energy Efficient Economy. “Evergy Savings Opportunities through Combined Heat and Power Systems Optimization Model Case Studies” Mana Al-Owaidh, Saudi Aramco. Session 3 – ISO 50001 and SEP Session 6 – Equipment “Global Collaboration on Energy Management,” Graziella Siciliano, U.S. Department of Energy. “Increase Energy Efficiency by Analyzing Cooling Water Systems,” Peter Phelps, Phelps Engineering, and Todd Willman, EPI Engineering. “Implementing ISO 50001 and SEP – How ICT Facilitates Implementation,” Mike Brogan, Enerit Ltd. “ISO 50001 Energy Management Standard as a Vehicle to Sustainable Energy Management at 3M Company,” Andrew Hejnar, 3M Canada. “Wisconsin’s SEM Leaders Program: Meeting Industry’s Needs for Strategic Energy Management,” Timothy Dantoin, and John Nicol, Leidos Engineering. Session 4 – Demand Response Programs “Utility Assessments for Real Time Pricing and Demand Response Environments,” James E. Robinson, DES Global, LLC. “Major Energy Efficiency Retrofit Opportunities in Process Evaporation,” Bryan Hackett, kW Engineering. “Simulating Energy Efficient Control of MultipleCompressor Compressed Air Systems,” Sean Murphy, EnerNOC, and Kelly Kissock, University of Dayton Industrial Assessment Center. “Experimental Investigation of Energy Effects in a Combined Passive-Active Industrial Chilled Water System,” Pawel Olszewski, University of Wisconsin - Oshkosh. “Trending and Tracking Energy Surveys,” James Nipper, Petro Chemical Energy. Session 7 – Process Energy Efficiency “Facility Scale Energy Storage for Peak Demand Management and Demand Response,” Jesse Remillard and Jeffrey N. Perkins, Energy & Resource Solutions. “Comprehensive Energy Efficiency in the Process Industries,” Alan Rossiter, Rossiter and Associates, and Beth Jones, LyondellBasell (retired). “Demand Response and Peak Load Management; Programs, Products and Technology,” Andrew Garth, Links Energy Partners. “Caught Between a Rock and Hard Place – How Lehigh Hanson Achieves Energy Success at Aggregate Plants,” Stephen B. Austin, TenX Energy Corporation and Leroy Goree, Lehigh Hanson Incorporated. “Smart Grid – You Are Not Alone,” David Heitzer, EDF Trading North America LLC. 12:00 pm – 1:30 pm IETC Awards Luncheon Two IETC Energy Awards to be Presented to TBA. Wednesday, June 3 Afternoon 2:50 – 3:20 pm Break Time Sponsored by Soteica Visual Mesa LLC 1:45 – 5:00 pm Sessions 5 – 7 Session 5 – American Chemistry Council Award Winners 2 Invited speakers from ACC Responsible Care Energy Award Winners. “Steinway & Sons Upgrades Its Turn-of-the-Century Brick Kilns to a Quick-Dry Partial Vacuum System,” Ryan Bossis, Energy and Resource Solutions, and Bill Rigos, Steinway & Sons. “Pinch Analysis – An Essential Tool for Energy and Water Optimization of Industry Sectors,” Bahador Bakhtiari, Vesa Pylkkanen, and Theodora Retsina, American Process Inc. “Use of a Comprehensive Utility Software for Optimal Energy Management and Electric Grid Failure Assessment in an Oil Refinery,” Serge, Bédard, Abdelaziz Hammache, Bruno Poulin, and Etienne Ayotte-Sauvé, Natural Resources Canada, CanmetENERGY, Industrial Systems Optimization. 5:30 – 7:30 pm Reception – Hosted by Champion Energy Services 3 Thursday, June 4 Morning 8:00 am – 1:00 pm 10:35 – 10:55 am 8:30 am – 12:00 pm Registration for New Arrivals Break Time Sponsored by Soteica Visual Mesa LLC Sessions 8 – 11 Session 8 – American Chemistry Council “Overcoming Conservative Payback Rules for Energy Efficiency Projects,” Andre de Fontaine, Advanced Manufacturing Office, U.S. Department of Energy. Invited speakers from ACC Responsible Care Energy Award Winners. “Employee Based Energy Management Plan,” Oluseum Osho, Jim Lee, and Sally Anne McInerny, The University of Louisiana at Lafayette, Department of Mechanical Engineering. Session 9 – Energy Analysis Luncheon and Keynote Address “Lean Analysis of Industrial Energy Assessments,” Raul J. Viera, Jim Lee, and Sally McInerny, University of Louisiana – Lafayette, Department of Mechanical Engineering. 12:00 pm - 1:30 pm “Energy Savings Opportunity in Manufacturing Lightweight Structural Materials,” Sabine Brueske, Energetics Incorporated. Thursday, June 4 Afternoon “Modern Visualization of Industrial Energy Use and Loss,” Sabine Brueske, Energetics Incorporated. Session 12 – Pump Optimization Award Winners 3 Keynote speaker: Dr. Mark Johnson, Director, U. S. Department of Energy Advanced Manufacturing Office. 1:45 – 3:25 pm Sessions 12 – 13 Session 10 – Water and Energy Issues “Are Your Variable Speed Pumping Applications Delivering the Predicted Savings? – Improving Control to Maximize Results,” Rohan Das, Alexander Brogan, Vijay Gopalakrishnan, Kelly Kissock, University of Dayton Industrial Assessment Center. “Developing a Corporate Water Management Strategy,” Vestal Tutterow and Jackson Stubbs, Project Performance Company. “Pumps Optimization in a Double Looped Configuration of Industrial Cooling Water System,” Pawel Olszewski, University of Wisconsin - Oshkosh. “Evaluation of Impacts on Energy and Plant Profitability of Responses to Water Curtailment,” Kathey Ferland, University of Texas, and Peter Phelps, Phelps EngieeringEngineering. “Using Sonar Technology to Reduce Sediment Removal Pumping System Energy Consumption,” Gilbert McCoy and Anthony J. Simon, Washington State Energy Program. “Demand Response in Industrial Facilities,” DeWayne Todd, Alcoa. “Water Savings in Food Processing Plants – Potentials and Case Studies,” Alexander Trueblood, Mark Ritchie, and Sandra Chow, BASE Energy, and Ahmad R. Ganji, San Francisco State University. Session 11 – Program Evaluation “The Value Proposition of Industrial Energy Efficiency Programs,” Ethan A. Rogers, American Council for an Energy Efficient Economy. 4 “Costs and Benefits of Capital Finance Through Energy Service Outsourcing,” Christopher Russell, Energy Pathfinder Management Consulting, LLC. Session 13 – Equipment 2 “How to Avoid Danger, Damage, and Dollars Lost in Steam Systems,” James R. Risko, TLV Corporation. “How to Diagnose, Triage, and Repair Damaged Thermal Insulation Using a Mobile Phone,” John Williams, Aspen Aerogels, Inc. “Development of an Automated Fault Detection System Tool for Unitary Air Conditioners at Industrial Energy Audits,” Priyam Parikh, ClearResult, and Bryan P. Rasmussen, Texas A&M University Industrial Assessment Center. How to contact us: General conference information, presentations, speakers James A. Eggebrecht Executive Director Phone: (979) 845-1508 Fax: (979) 862-8687 Email: jimeggebrecht@tees.tamus.edu Other information, including registration: Kimberly Greer Conference Manager Phone: (979) 862-2993 Fax: (979) 862-8687 Email: kimberlygreer@tees.tamus.edu Airport Shuttle Information Website found at http://www.airportshuttleneworleans. com/ If purchasing your ticket(s) at the airport, proceed to the baggage claim area on the ground level. After you have retrieved your luggage, proceed to the Airport Shuttle Ticket Desk, located across from all baggage claim carousels. Tickets are $20 for one-way, $38 dollars round trip, per person. Conference Registration You can register on-line at http://ietc.tamu.edu/ Get updated IETC information at http://ietc.tamu.edu/ Hotel Information IETC 2015 will be at the beautiful Loews New Orleans Hotel located three blocks from the historic French Quarter in New Orleans, Louisiana. The reduced IETC conference rate is $159/night single or double occupancy. The hotel deadline for this rate is May 8, 2015. The Loews New Orleans Hotel is located at 300 Poydras Street. Valet parking rate at the hotel is $39/night. Make your hotel reservations through the IETC website: http://ietc.tamu.edu/ Visit the Loews New Orleans Hotel website: http:// www.loewshotels.com/en/New-Orleans-Hotel to see “Accommodations,” and then “Services and Amenities,” followed by “Drink and Dine,” for a sense of the ambience of this beautiful hotel. You may also contact the hotel by: (504) 595-3300 voice (866) 211-6411 reservations 300 Poydras Street New Orleans, Louisiana 70130 Visit the New Orleans Convention and Visitors Bureau site http://www.neworleanscvb.com/ to learn more about New Orleans’ history, culture, tales of the city, and the various festivities taking place at the time of the conference. Traveling to the Hotel See the hotel website http://www.loewshotels.com/en/ New-Orleans-Hotel/index/map for directions to the hotel at 300 Poydras Street, New Orleans. 5
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