Founded : December 1934 IRC Website: www.irc.org.in The Indian Roads Congress E-mail: secygen.irc@gov.in Volume 76-1 JOURNAL OF THE INDIAN ROADS CONGRESS january-march 2015 ContentS Page ISSN 0258-0500 Page Advertisements 5 Inside Front Cover-JCB India Ltd. Inside Back Cover-BASF India Ltd. Outside Back Cover-Unisteel Engineering Works 4 Strata Geosystems (India) Pvt. Ltd. 17 Perma Construction Aids Pvt. Ltd. 24 Spectrum Chemicals 43 Mukesh & Associates 54 Tinna Rubber & Infrastructure Ltd. Paper No. 628 “Quality of Water– Challenge for Highways” by 13 by 19 Raja Mistry Tapas Kumar Roy Ankita Chowgule M. Manjunath M L Gupta Dhananjay A Bhide Prashant Dongre Paper No. 632 “Effect of Utilization of Waste Marble on Indirect Tensile Strength Properties of Bituminous Concrete Mixes” by 44 Dr. Umesh Sharma Paper No. 631 “Replacement of Damaged Suspended Span of Varsova Bridge Across Vasai Creek on NH-8” by 36 Dr.Tripta Kumari Goyal Paper No. 630 “Analysis of T-Beam Skew Bridges under Live Loads” by 25 Mahesh Kumar Paper No. 629 “Utilization of Rice Husk Ash in Hot Mix Asphalt Concrete as Mineral Filler Replacement” M.R. Archana H.S. Sathish G. Brijesh Vinay Kumar Paper No. 633 “Gap Acceptance Behavior of Right-Turning Vehicles at T-Intersections - A Case Study” Cover Page- Cable Stayed Bridge, kr Puram, Bangalore by Jamnagar House, Shahjahan Road, New Delhi – 110 011 Tel: Secretary General: +91(11) 2338 6486 Sectt.: (11) 2338 5395, 2338 7140, 2338 4543, 2338 6274 Fax : +91 (11) 2338 1649 Gopal R. Patil Jayant P. Sangole Kama Koti Marg, Sector 6, R.K. Puram, New Delhi – 110 022 Tel : Secretary General : +91 (11) 2618 5303 Sectt. : (11) 2618 5273, 2617 1548, 2671 6778, 2618 5315, 2618 5319, Fax : +91 (11) 2618 3669 No part of this publication may be reproduced by any means without prior written permission from the Secretary General, IRC. Edited and Published by Shri S.S. Nahar on behalf of the Indian Roads Congress (IRC), New Delhi. Printed by Aravali Printers & Publishers, Pvt. Ltd, W-30, Okhla Industrial Area, Phase-II, New Delhi on behalf of the Indian Roads Congress. The responsibility of the contents and the opinions expressed in Journal of the IRC is exclusively of the author/s concerned. IRC and the Editor disclaim responsibility and liability for any statement or opinion, originality of contents and of any copyright violations by the authors. The opinions expressed in the papers and contents published in the Journal of the IRC do not necessarily represent the views of the Editor or IRC. 14000 Copies, January-March, 2015 (56 Pages) Journal of the Indian Roads Congress, January-March 2015 Paper No. 628 QUALITY OF WATER– CHALLENGE FOR HIGHWAYS Mahesh Kumar*, Dr.Tripta Kumari Goyal** And Dr. Umesh Sharma** ABSTRACT Water is one of the most important elements in construction but people still ignore quality aspect of this element. The water is required for preparation of mortar, mixing of cement concrete and for curing work etc. during construction work. The quality and quantity of water has much effect on the strength of mortar and cement concrete in construction work. Water is a vital input both for commercial, industrial and Civil Engineering applications including structural engineering. Depending upon the quality and characteristic of water, the life span may be influenced varying from 60 to 100 years. India has 18 percent of the world’s population but it has only 4 percent of water resources of the world. Annual per capita availability of water has decreased from 6042 cum in the year 1947 to 1545 cum in 2011. Annual per capita availability of water was 1816 cum in 2001. Annual per capita availability of water will further reduce to 1340 cum by 2025 and to 1140 cum by 2050. Depleting ground water level in India may be a real worry if one looks at the future demand of water in India. It is estimated that the country would need 1180 Billion Cubic Meter (BCM) of water annually by 2050. India has, at present, annual potential of 1123 BCM of utilizable water with 690 BCM coming from surface water resources and remaining 433 BCM from ground water resources. In view of this projection, the country would not be able to meet its demand unless it recharges its aquifers and uses water more efficiently and judiciously. The characteristic of ground water in several parts of north India is changing fast resulting in a reduced life of Reinforced Concrete structures which may vary from 15 to 30 years depending upon severity of character of ground water. Appropriate care in use of water during construction and subsequently protecting the structure from the aggressive environment help in giving a designed life to such like structures. It is a high time when appropriate investigations in respect of aggressive environment which may be in form of harmful salts or water are conducted before taking the construction work in hand. Based on these investigations, an appropriate modality need to be defined regarding execution of work. 1. CONTROL OF ‘WATER’ AS quantities of alkalis, acid, oils, salt, sugar, CONSTRUCTION INPUT organic materials, vegetable growth and other substances that may be deleterious Water is turning to be a scarce commodity. to bricks, stone, concrete or steel. It is because of its over exploitation, Potable water is generally considered mismanagement and also contamination satisfactory for mixing. The pH value by the inadvertent polluting activities of of water should be not less than 6. industries and allied bodies. As a result to avoid the damage to The water used for mixing and curing existing bridges and culverts before the should be clean and free from injurious design life of a structure and to maintain the quality of work process, it is necessary to investigate the reasons concerning nature of water so used during the time of construction. The main working area at present has been confined to Haryana in general and the National Capital Region including Delhi. The remedial measures in use of water or precautions during the time of construction have been suggested. * (President, IRC) Engineer-in-Chief, Haryana PWD (B&R) Branch,Chandigarh Email: maheshkp60@gmail.com ** Associate Professor, Civil Engineering Department, PEC University of Technology, Chandigarh Written comments on this Paper are invited and will be received by the 10th June, 2015 Journal of the Indian Roads Congress, January-March 2015 Mahesh kumar, Goyal & Sharma ON 6 In the present paper, it is entailed to study the system in terms of geological characteristics governing salinity and sulphate attack, the logistical constraints, standardization/ specifications requirements of the PWD/ MORTH and the construction attributes. Various recommendations in terms of methodology and improvement in construction practices have been derived from experiences of constructional activities. 2. SYSTEM ANALYSIS The following figure (Fig.1) illustrates System Diagram involving raw materials and logistical constraints for desired Quality of work, new experiences and learning, revolving around process requirements, constraints and technological imperatives. 3. GEOGRAPHICAL STATUS OF available at 37.96 m deep, Similarly WATER IN HARYANA Siwan zone 37.65 m, Shahbad zone 36.88 m, Babain zone 34.50 m, Thanesar The large scale urbanization has taken its zone 30.81 m, Ratia zone 30.65 m, Guhla toll on the groundwater resources in the zone 29.91 m, Fatehabad zone 29.28 m, districts falling in the National Capital Jakhal zone 28.28 m, Pehowa zone Region of Haryana. While painting a 27.87 m, Ladwa zone 27.45 m, Panipat gloomy picture on the exploitation of zone 24.79 m, Kaithal zone 24.28 m and ground water, the Central Ground Water similar is the position in Rania, Alewa, Board (CGWB) has termed 31 zones as Tohana, Samalkha, Pundri, Nilokheri, Dark Zones (over-exploited areas). The Gharounda, Radaur, Assandh, Nishing, Millennium City Gurgaon has four areas Ellenabad zone etc. Gurgaon, Pataudi, Sohna and Farrukh Nagar declared as the Dark Zones. It is clear from the above situation that According to CGWB report, Palwal, Hodal and Hassanpur zones in the Palwal district have been declared as Dark Zones while Tauru, Ferozepur Zhirka are included in the list in Mewat District, Faridabad zone in Faridabad District is also in the Dark Zone. Fig. 1 : System Perspective of Water Deployment in Civil Infrastructural Development In Panipat District, Bapoli, Israna, Madlaunda, Panipat and Samalkha Zone are in over-exploited category while Ganaur, Rai, and Sonepat are in the category in Sonepat District. Nahar, Bawal, Rewari, and Khol in Rewari District, Badra, Dadri, Kairu and Loharu in Bhiwani District and Ateli, Mahendergarh, Kanina, Nangal Chaudhary and Narnaul in Mahendergarh District are the other areas declared as dark zones by the board. concern. The level of water is falling at fast speed in ten districts of paddy growing areas continuously. In the recent years, the groundwater level is falling maximum. The falling of the ground water level in many blocks in Fatehabad, Kurukshetra, Kaithal, Karnal, Panipat, Sonepat, Sirsa, Yamunanagar and others have reached a very sensitive stage. Earlier, the groundwater level was available on an average at 8 m deep but now the average level is 17 m. Unauthorized exploitation of ground The most severely affected areas are:water has become a matter of great Sirsa zone where the groundwater is the groundwater level is being over exploited. If this over exploitation will continue, the future of Construction Industry in Haryana would be dark. Haryana is a water deficit state with respect to surface and ground water resources. The ground water level in the State particularly in the fresh water zone is depleting fast due to heavy exploitation of ground water and is posing a serious problem. Increasing demand and scarcity of Ground Water Resource underlines the importance of artificial recharge and water conservation. The State Average decline in water table from June 1974 to June 2013 is -7.97 m and June, 1999 to June, 2013 is -7.80 m. Based on average decline in water table of Dynamic Ground Water Resource estimation as on 31.3.2011, the blocks have been categorized as Over Exploited, Critical, Semi Critical and Safe. A block is over exploited where depletion of ground water has taken place more than 100 percent, Critical where it is 90-100 percent, Semi Critical where it is 70-90 percent and Safe where it is less than 70 percent. Presently, the number of Over Exploited, Critical, Semi Critical and Safe blocks in the State is 68, 21, 9 and 18, respectively. One is quite concerned about the fast depleting water table as ground water is a precious resource and sincere efforts are needed for the conservation of this natural resource. Journal of the Indian Roads Congress, January-March 2015 Quality of Water– Challenge for Highways Table 1 :Districtwise Historical Fluctuation June, 1974 To June, 2013 Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. District Ambala Bhiwani Faridabad Fatehabad Gurgaon Hisar Jind Jhajjar Kurukshetra Kaithal Karnal Mahendergarh Mewat Palwal Panipat Panchkula Rohtak Rewari Sonepat Sirsa Yamunanagar State Average Depth of Water Table (m) June 1974 5.79 21.24 6.42 10.48 6.64 15.47 11.97 6.32 10.21 6.28 5.72 16.11 5.50 5.37 4.56 7.58 6.64 11.75 4.68 17.88 6.26 9.19 June 1999 5.45 16.19 8.71 6.42 15.22 5.87 5.92 4.49 16.72 7.78 7.59 25.01 7.14 5.72 8.53 11.17 3.80 13.07 5.33 9.45 7.13 9.36 Fluctuation (m) June June 1974 to June 1999 to 2013 June 2013 June 2013 10.70 -4.91 -5.25 20.76 0.48 -4.57 16.25 -9.83 -7.54 23.05 -12.57 -16.63 26.03 -19.39 -10.81 7.35 8.12 -1.48 12.92 -0.95 -7.00 4.57 1.75 -0.08 33.24 -23.03 -16.52 23.07 -16.79 -15.29 17.62 -11.90 -10.03 45.68 -29.57 -20.67 11.21 -5.71 -4.07 9.38 -4.01 -3.66 16.97 -12.41 -8.44 16.42 -8.84 -5.25 3.71 3.92 0.09 22.96 -11.21 -9.89 8.52 -3.84 -3.19 17.34 0.54 -7.89 12.69 -.93 -5.56 17.16 -7.97 -7.80 *(+) indicates rise in water table and (-) indicates decline in water table 7 fluorides can lead to flourosis and dental disorders. While lab tests did not reveal the presence of any pathogenic organisms in the water so tested but mercury and arsenic beyond the permissible limit is a matter of grave concern. The alarming presence of harmful substances in ground water can be traced to the continuous discharge of sewage and industrial effluents into the Yamuna and subsequently, into the groundwater aquifer which, being sandy in nature, allows pollution to spread at a rapid rate. The study has also been done on river Yamuna in Delhi from Okhla to Mathura where in 35 samples were taken. Quantity of cadmium and lead found in river water has been shown in Table 3. In Faridabad, cadmium is 0.1 mg/l which is 10 times more than the permissible limit. In Okhla, it is 4 times higher. Table 3 : Quantity of Cadmium and STUDY OF RIVER WATER Lead in River Water Palla and Okhla in Delhi. Chemical ENTERING HARYANA results of water samples have been Location River Ground The situation is getting alarming even shown in Table 2. Water Water within in respect of drinking water at present. a Distance of Shocking as it sounds, pollution has Table 2: Chemical Results of Water 100 m Sample trickled through the troubled waters of Okhla 0.04 mg/L 0.03 mg/L the Yamuna and percolated the rapidly POLLUTANT RESULTS MPL* Faridabad 0.1 mg/L 0.03 mg/L depleting ground water reserves of Nitrate 174 mg/L 100 mg/L Varindavan 0.04 mg/L 0.03 mg/L Delhi City. The study reveals that the Sulphate 680 mg/L 400 mg/L concentration of arsenic, mercury, Flouride Mathura 0.04 mg/L 0.01 mg/L 3.10 mg/L 1.5 mg/L nitrates, sulphates and dissolved solids Mercury 4.60 mg/L 1 mg/L in the Capital’s ground water exceeds Arsenic Near Jasola, the contaminated water 69.5 mg/L 50 mg/L permissible limit. of Badarpur and Near Palla Bridge, *Maximum permissible limit the contaminated water of Sector 31 Keeping in mind the tremendous pressure These samples were subjected to a and Sector 3 of Faridabad falls in river exerted by developmental activities on detailed study for the presences of Yamuna. New sewerage plants have the Yamuna, a detailed impact analysis of chemicals, heavy metals and bacteria. The not been proved to be effective. Also these activities to ascertain the changes quantum of pollutants detected, in turn chemical factories of city discharge their in the chemical composition of ground makes for an unhealthy situation. While contaminated water into river Yamuna. water, which is crucial for a sustainable the excessive presence of dissolved salts supply of potable water, was carried out. in water affects the kidney and nitrates The above details make it clear can trigger off the blue baby syndrome that guidelines for use of water for The study entailed 50 samples of in infants. Besides, an overdose of construction purposes of culverts and groundwater being lifted from random sulphates can cause gastric problems and bridges on highways as laid down needs spots along a 22 kms stretch between to be monitored very closely. 4. Journal of the Indian Roads Congress, January-March 2015 Mahesh kumar, Goyal & Sharma ON 8 5. GEOLOGICAL CHARACTERISTICS content either with depth at a particular location or with the location of the bore hole did not show any regular pattern. The geological survey reports on the soils in India reveal that the soils on the drier parts of Punjab, Haryana, North Bihar, Uttar Pradesh, and Rajasthan tend to be saline and alkaline efflorescence’s. The soil contain many undecomposed rocks and mineral fragments which on weathering liberate sodium, magnesium and calcium salts. Such soils are notably impervious and therefore have impeded drainage. Large areas, once fertile, have become impregnated with these salts (reh, kalar) destroying the value of the ground. The salts are normally confined to the top layers of the soil, being transferred from below by capillary action. Irrigation by canal water has resulted soils in the canal irrigated areas of Punjab, Haryana and elsewhere in the country to change during the past three or four decades. The alkali content in those soils is high and there is a large excess of free salts, combined with poverty in nitrogen and organic plant food material. Such lands pose problems not only for cultivation but also for construction of civil structures which are likely to withstand the attack of salts in soils and ground waters. 6. CASE STUDIES OF HARYANA A RCC structure is normally designed for 60 to 100 years of life. A severe damage to various culverts and bridges, made us to think and comment on the various aspects of water and eligibility of water for construction purposes. Case studies are given below: 6.1 Rohtak and Jhajjar Districts The ground water table level varied widely and is in the range of 1.2 to 4.7 m deep.The pH values of the soil samples of all depths are ranging from 7.6 to 9.6 and this is slightly in the alkaline range. The chloride content in the samples varied from traces to as high as 1.296 percent. Also, the variation of chloride 43 samples out of the 60 soil samples tested from the 22 bore holes and from different depths contained chlorides in the range upto 0.10 percent, the remaining 17 samples were in the range of 0.10 to 0.50 percent. The sulphate content in the soil samples range from traces to as high as 0.556 percent. Quite similar to the chlorides, no clear pattern of the variation of the sulphate content either with depth at a particular location, or with the location of the bore hole was observed. Out of the 60 soil samples tested from the 22 bore holes and at different depths, 42 samples contained sulphates from traces to 0.1 percent, 12 samples contained in the range from 0.10 to 0.20 percent and 6 samples contained more than 0.2 percent. Results of soil samples regarding chloride contents and sulphate contents are given in Table 4 Table 4 : Results of Soil Samples No. of Samples pH Value Range 60 Samples from 22 bore holes tested 7.6 to 9.6 Chloride Contents No. of Content Samples % 43 0.10 17 0.10 to 0.50 * Chloride content traces to as high as 1.296% * Sulphate content traces to as high as 0.556% Sulphate Contents No. of Content Samples % 42 0.10 12 0.10 to 0.20 6 More than 0.20 The sub soil water samples collected at the water table level from 21 bore holes was found to be neutral to slightly alkaline with pH ranging from 6.65 to 8.35. The water samples also contained high concentrations of chlorides and sulphates in general. It was seen that the water samples collected from 10 bore holes contained chlorides from traces to 0.1 percent, 7 samples in the range 0.10 to 0.50 percent, and 4 samples contained more than 0.50 percent. The sulphate content in 3 water samples was from traces to 0.015 percent, in 5 samples in the range 0.015 to 0.10 percent, in 4 samples in the range 0.10 to 0.20 percent and in 9 samples above 0.20 percent. These results have been shown in Table 5. Table 5 : Results of Water Samples No. of pH Value Chloride Contents Sulphate Contents Samples Range No. of Content % No. of Content % Samples Samples 21 Samples 6.65 to 10 0.10 3 0.015 from 21 bore 8.35 7 0.10 to 5 0.015 to holes tested 0.50 0.10 4 More than 4 0.10 to 0.50 0.20 9 More than 0.20 Journal of the Indian Roads Congress, January-March 2015 Quality of Water– Challenge for Highways Results to further analysis of selected sub soil water samples revealed that the sub soil water contains considerable amounts of alkalis particularly as sodium salts. They also contain small amounts of calcium and magnesium salts. These results indicate that the water contained salts such as chlorides and sulphates of sodium, calcium and magnesium. The quantity of magnesium ions, though much higher than in normal waters, still seem to be in the safe range for concrete. Sulphate (as SO4) contents of the order of 1,000 to 2,000 ppm in the ground water is considered to be detrimental even to brickworks of bridges and culverts. As far as the pH is concerned, the range of values beyond permissible have effect on concrete or brickwork of culverts and bridges. 9 and results showed that vol. of 0.2 N H2SO4 required to neutralize 100 ml. of H2O sample using mixed indicator required 22.1 to 33.57 ml. against limit of maximum 25 ml. which is incorporated in IS:456. These results indicate that the ground The following conclusions can be drawn water of Sonepat District is alkaline from the chemical analysis results on the in nature and is not meeting the soil and ground water samples: requirements of MORTH Specifications. ●● The soil in the ground water is This situation is more prevalent with slightly alkaline with pH ranging an increase in distance from Yamuna The maximum chloride content in Rohtak from 7.6 to 9.6. and Jhajjar districts was 0.5 percent River. But with minor addition of acids (5,000 ppm) in the soil and 1.296 percent ●● Considerable amount of chlorides of required normality, the water can be and sulphates are present in the (12,960 ppm) in the ground water. brought to meet with the requirements of soil samples. The chloride content ranged from traces to as high as 0.5 above specifications of IS:456. Simultaneous presence of deleterious percent and the sulphate content salts such as sulphates and chlorides ranged from traces to as high as A sample calculations for bringing in the soil and ground water in large water compatible to use for construction 0.556 percent. quantities are harmful for the concrete foundations of bridges and culverts, ●● The sub soil water is neutral to purposes is given below: their possible interaction and the slightly alkaline in nature with pH HCl Acid of Specific gravity N periodic fluctuation of the ground ranging from 6.65 to 8.35. It also N1 V1 = N2 V2 water table can further aggravate the contained considerable amounts situation arising out of such type of Acid of chlorides and sulphates in some Water salinity attack. For example, presence samples. The chloride content in the N x 34 (0.02N=N) of chlorides will reduce the sulphate sub soil water samples ranged from N ×100= 1 resistance of a concrete corresponding 50 50 traces to as high as 1.296 percent. to a certain amount of sulphates present, The sulphate content ranged from and periodic fluctuations of water table traces to as high as 0.49 percent. N × 34 will enhance the dangers of sulphate N (Normality of water) = 1 50 × 100 attack compared to another situation ●● The sub soil samples also contained small amounts of sodium, calcium where such movements of water table and magnesium salts. are absent. Even the requirements of 100 Mol. Wt. the chemical composition of cement to The chloride and sulphate contents found Equivalent = =50 = Valency 2 combat sulphate attack and corrosion of to be present at different locations do not Weight steel in the presence of chlorides are to indicate any regular pattern of occurrence be considered on a different footing vis- inter-alia site conditions except that the Strength of Alkalinity in term of CaCo3 à-vis presence of only one of the two. later may be considered as mild to severe Equivalent The same survey, as referred to above, for concrete foundations of bridges and had shown that when both sulphates culverts thereby ruling out the approach 34 × 50 gm/L (Eq. Wt. of and chlorides were present, the more of any rearrangement of the locations Alkalinity = imminent cause of reinforcement steel proposed for the different structures on 50 × 100 CaCo3) = 340 mg/L corrosion leading to distress to concrete considerations of their susceptibility to Strength (Alkalinity) foundations was the presence of chemical attack. Normality = Equivalent chlorides and the magnitude of distress was more dependent upon the chloride 6.2 Sonepat District 340 mg/L – 250 = 90 mg/L concentration in the soil and ground The ground water samples were also water rather than sulphates. studied in respect of Sonepat District Journal of the Indian Roads Congress, January-March 2015 Mahesh kumar, Goyal & Sharma ON 10 580 mg. of Alkalinity is neutralized with to severe cracking of concrete structures HCl = 1 ml, exposed to sulphatic environments. The cracking also create conditions for the 90 mg. of Alkalinity is neutralized with reinforcement corrosion which in turn HCl = 1 × 90 may lead to spalling of concrete. 580 Chlorides such as MgCl2 and AICl3 reacts For 90 mg. of Alkalinity, the requirement with lime and forms thereby unstable of HCl is 0.155 ml. and water soluble compounds which are detrimental to concrete. The chlorides of 1 L of water needs 0.155 ml. to neutralize alkali metals (NaCl, KCl) which do not the Alkalinity react with lime or with other components of the hardened concrete are harmless 1000 L of water need 0.155 ml. to but in concentrated solutions, they tend neutralize the to leach lime from concrete. On the other hand, the soluble chlorides may induce Alkalinity 0.155 × 1000 =155 ml. corrosion of the steel reinforcement So 155 ml of HCl of Normality N-12 is and as such reinforced concretes required to be added to 1000 L of water exposed to chloride environments so as to make it safe for use on bridges need to be protected against attack and and culverts on highways. Same can vary deterioration. from area to area. 7. SALINITY PROBLEMS - EFFECT ON THE DURABILITY OF CONCRETE OF BRIDGES AND CULVERTS Portland cement on hydration gives rise mainly to calcium silicate hydrates and calcium hydroxide. The calcium silicate hydrates are responsible for the strength of concrete and the calcium hydroxide is uniformly distributed in the calcium silicate hydrate matrix. Acidic waters with pH below 6 or so dissolve the calcium hydroxide and also effect the stability of the calcium silicate hydrate matrix both leading to deterioration of concrete. On the other hand alkaline waters with pH in the range of 7.5 to 10 or so are harmless to concrete. The sulphates react with the calcium hydroxide giving rise to gypsum with a molar volume nearly 2.20 times that of calcium hydroxide. Also the sulphates react with the tricalcium aluminate in portland cement gives rise to a calcium sulphoaluminate solid solution with a molar volume 2.5 times the original volume. Thus, both these reactions lead Magnesium ions are introduced into ground water mainly in the form of MgSO4, MgCl2 and MgHCO3. The majority of magnesium ions originate from dolomitic rocks. Surface waters rarely contain more than 25 mg/L of Mg++ions whereas the ground water may contain as much as 300 mg/L As such in water, the magnesium ion contents areusually 1.3 g/L All salts of magnesium with the exception of hydrocarbonate are destructive to concrete of bridges and culverts and are even more aggressive than CaSO4 and Na2SO4, because in this type of attack, the entire calcium content of the binding agent of the concrete may be replaced gradually by magnesium which may lead to the deterioration of concrete. precautions and treatments. The possible solutions to make durable constructions will involve proper choice of materials, adoption of proper construction practices, quality control and use of protective coatings or barriers, wherever necessary. The choice of construction material is as below: 8.1 Cement The type, chemical composition and physical characteristics of the cement greatly influence the resistance of plain and reinforced concrete in the presence of sulphates and chlolrides. So far as the sulphates are concerned, calcium aluminate or part of cement are susceptible to sulphate attack of concrete and so in such cases, use of sulphate resisting cements is the obvious solution. From this point of view, cements in decreasing order of preference are: ●● High alumina cement ●● Super sulphated cement ●● Sulphate cement ●● Portland Pozzolana cement or Portland slag cement ●● Ordinary Portland cement resisting Portland Among the various cements listed above, high alumina cement is not suitable for use under tropical conditions. Super sulphated cements are not to be used above 400C and as such both high alumina cement and super sulphated cement should not be considered. 8.MEASURES TO COUNTER Sulphate resisting Portland cement has been recommended for countering the THE SALINITY ATTACK attack of sea waters which contain both Investigations of the soil and ground sulphates and chlorides in amounts water of Rohtak and Jhajjar districts, ranging up to 3.65 g/l and 19.00 g/l as discussed above, shows that the respectively. As such this type of cement foundation conditions will be aggressive conforming to the specifications for to the usual concrete and brickwork ASTM type V (ASTM C-150) will be constructions without any special preferable. Accordingly, the Portland Journal of the Indian Roads Congress, January-March 2015 Quality of Water– Challenge for Highways cement should contain C3A not more than 5 percent and 2C3A+C4AF or solid solution (4CaO.Al2O3 + 2 CaO.Fe2O3) not more than 20 percent. A Portland cement as per IS: 269 with the additional stipulation of C3A not more than 5 percent and 2C3A + C4AF (or its solid solution) up to 20 percent could also be considered for use. However, in the absence of this type of cement, the choice may fall respectively on such Portland slag cement (IS: 455) and Portland pozzolana cement (IS: 1489) which are known to possess sulphate resistance greater than that of ordinary Portland cement. However, except when sulphate resistant portland cement is being used, in case of use of all other cements including ordinary Portland cement as per IS: 269, suitable precautions and protections can be adopted. ●● Reinforced foundations 11 concrete pile plaster (1:4). On top of the plaster, a coat of bitumen (blown type grade 85/25, IS: 702) at the rate of 1.5 kg/m2 on a coat of The relevant construction practices primer (of asphalt and kerosene in equal recommended for these three types of proportions) should be applied upto the foundations are described below: HFL and also around the base concrete footing. This type of construction is likely 9.1 Brickwork on Plain Concrete to cost approximately 58 percent more Footing than the usual brickwork foundations. If this type of foundation is adopted, the concrete footing should be of minimum M 20 grade (corresponding to 1:1.5:3) and sulphate resistant Portland cement or other alternative cements as discussed above should be used. The bricks should be of first class having not more than 10 percent water absorption. The mortar should be of 1:4 proportion preferably with sulphate resistant cement. The concrete footing should have a formed finishso as to result in a more impermeable construction. Such a construction is likely 8.2 Canal Water to cost approximately 48 percent more Water used for mixing and curing than the usual brickwork foundation. concrete and mortars should not contain harmful amounts of dissolved salts. The If for some reason, the above type of ground water samples containing large foundation is not feasible, eg. for nonamounts of deleterious salts should not be availability of bricks having less than used. Water conforming to requirements 10 percent water absorption or sulphate of IS: 456 and meeting specifically the resistant cement, then an alternative limitations of solids content shall only foundation can be adopted. This type of foundation envisages use of first class be used. bricks as per PWD Specifications and Water from the irrigation canal in Rohtak ordinary Portland cement or Portland and Jhajjar districts was also tested. The pozzolana cement or Portland slag sample tested had pH 7.2 and contained cement. In this case, the foundation chlorides and sulphates in traces only should be excavated, 75 mm thick limebrickbat concrete in proportions 1:2:5 and was found fit for construction use. (one part lime, two parts of sand and five 9. CONSTRUCTION PRACTICES parts of overburnt brick bats by volume) FOR BRIDGES AND should be laid and consolidated. The top CULVERTS surface should be finished smooth with Cement-lime-sand plaster. 1:1:6 (one part The foundations for the various structures cement, one part lime and six parts sand). in Rohtak and Jhajjar districts can be of When this surface has dried, it should one of the following types: be coated with two coats of bitumen. Then the usual base concrete (M 20 or ●● Brickwork on plain concrete 1:1.5:3) for the footing shall be laid. This footing concrete should be form finished. The brickwork in cement mortar 1:4 should ●● Reinforced concrete foundations be provided with 12 mm thick cement 9.2 Reinforced Concrete Foundations for Bridges and Culverts Such concrete foundations should be made with proper type of cement of richer proportions and should have adequate cover and protective coatings. Cement used should preferably be sulphate resistant type. If the same is not available, any other type of cement as discussed above may be used. The minimum cement content in the mix should be at least 370 kg/m3 when sulphate resistant cement is used or 400 Kg/m3 when any other cement is used for a nominal maximum size of aggregate of 20 mm. If for some reason the nominal size of aggregate has to be restricted to 10 mm, the cement content in the mix shall be increased by 50 Kg/ m3. The water-cement ratio shall not exceed 0.45. The concrete cover upto the plinth level shall be increased by 25 mm over and above the minimum specified in IS: 456. The concrete foundation shall rest on 75 mm thick lime sand brickbat concrete (1:2:5) finished smooth with 12 mm thick cement-lime-sand plaster (1:1:6), as in the case of brickwork foundations. Concrete of bridges and culverts shall be protected all around including on the top of the plaster, upto the plinth level, with two coats of bitumen. This type of construction is likely to cost approximately 37 percent more than the usual (unprotected) reinforced concrete foundation as per PWD Specifications. In this case, however, only sulphate resistant Portland cement should be used. Journal of the Indian Roads Congress, January-March 2015 12 Mahesh kumar, Goyal & Sharma ON Quality of Water– Challenge for Highways If more durable foundations are needed, then concrete shall be protected with a five course bituminous protective treatment all around (instead of bitumen coatings). Such a protective treatment should be laid on top of the above plaster and taken right up to the plinth level. At the base, a 50 mm thick layer of cement concrete (of identical proportions as in the rest of the foundations) should be laid over the protective layer to prevent puncturing of the bitumen layers while placing the reinforcements. The cover of concrete shall be in addition to this. Also vertical and top surfaces 120 mm thick brick lining should be provided to ensure that the protective treatment is secured to the concrete surface. Such a construction is likely to cost approximately 100 percent more than the usual (unprotected) reinforced concrete foundation as per PWD Specifications. Another alternative solution will be to use two coats of epoxy paints on the concrete surface instead of two coats of bitumen as described in the first alternative above, the other details remaining the same. This type of construction is likely to cost approximately 175 percent more than the usual (unprotected) reinforced concrete foundation as per PWD Specifications. 9.3 Reinforced Concrete Foundations for Bridges Pile If RCC pile foundations are to be adopted, special considerations and precautions become necessary. Generally, precast RCC piles with suitable protective treatments lowered in prebored holes will be preferable. For this, the type of cement, cement content, water- cement ratio and the cover thickness shall be the same as above. The precast concrete piles should be protected with two coats of bitumen coatings after proper curing and then lowered into the prebored holes, the intermediate space being filled with bentonite slurry. Epoxy paints will be more durable but the cost will be nearly purify the increasingly polluted water in three to four time more. our cities. 9.4 Other Precautions Fresh concrete surfaces should not be allowed to come in contact with the aggressive soil and ground water from the foundation trenches at least for the first 14 days. It is the most efficient and effective method of water purification known to man. It uses a special, semi-permeable membrane which removes impurities as small as 0.0001 micron (i.e. 0.00000004 inches) in size, cleansing water of all biological impurities, suspended particles, Total Dissolved Solids (TDS), salts, metals and chemicals. Most nonRO systems can filter particles only up to 0.5-10 microns in size, leaving out almost all dissolved impurities (like badtasting salts) and some finer physical impurities. Concrete surfaces exposed to such aggressive environments should preferably be free from construction joints. For this concrete should be cast in single uninterrupted operation. If construction joints become inevitable, then, they should be located beyond the range of levels of the fluctuating water 11. CONCLUSIONS table. Steps should be taken so that a perfect bond between the hardened and The results of the investigation show that fresh concrete is obtained in such a case. the water and soil in and around Rohtak, Jhajjar and National Capital Region 9.5 Quality Assurance contains high percentages of sulphates It is well known that properly placed, and chlorides. The water in Sonepat dense, impermeable and well cured district is alkaline and does not meet the concrete is very necessary to ensure its requirements of IS: 456. durability. Therefore, proper quality Suitable measures are required to protect control must be exercised at all stages foundations of bridges and culverts from of construction and proper workmanship surrounding aggressive environment so ensured. Materials conforming to the that structures may live upto the normal required specifications should only be expected life. Appropriate treatment of used, after proper testing. All aspects of water is also needed to be done so as to concrete making right from the choice of bring water as per standards. materials through the stages of batching, mixing, placing, compaction and curing should receive adequate attention. A References proper quality control plan should be 1. British Standards Institution – drawn before the commencement of Structural Use of Concrete. construction and strictly adhered to. 2. Specifications for Road & Bridges Works by Ministry of Road, Wherever we do not have appropriate Transport & Highways. ground water or if there are no canals or water courses then, we have no alternative 3. Study Report of Guru Govind Singh but to use principle of Reverse Osmosis Inderaprastha University; Delhi. to purify water for construction. 10. WHY REVERSE OSMOSIS? Reverse Osmosis (RO) is an advanced 4. Haryana Vidhan Sabha Report, 2014 on Water Conservation Measures in water purification technology being Haryana. adopted for use in homes and offices to Journal of the Indian Roads Congress, January-March 2015 Paper No. 629 UTILIZATION OF RICE HUSK ASH IN HOT MIX ASPHALT CONCRETE AS MINERAL FILLER REPLACEMENT Raja mistry *and tapas kumar roy** ABSTRACT An experimental study was conducted to investigate the use of agro-industrial by product namely Rice Husk Ash (RHA) as filler instead of conventional material filler in dense bituminous macadam (DBM) mix. For this purpose, samples with five different asphalt content were prepared by using 2% cement as conventional filler and different proportions of RHA ranging from 2% to 4% as alternative filler and the amount of optimum bitumen content and other Marshall properties were determined. Comparing the test result of Marshall mix design for different filler mixes, it has come in view that RHA can be used effectively as mineral filler by reducing optimum bitumen content in asphalt concrete mix. 1. INTRODUCTION The use of good quality conventional materials in road construction is becoming increasingly expensive in India due to the increasing demand as well as its scarcity in nature. Further the development and use of new modified paving materials in road construction results in high performance pavement to meet the communities. So, attempts should be made to utilize industrial and agricultural wastes effectively in construction to address environmental and economic concerns.In usual practice the mineral filler used in asphalt-aggregate mixture as tail end product conforms to aggregate specification (Serkan Tapkin, 2007). The use of Portland cement, lime stone powder, fly ash (Serkan Tapkin, 2007), marble dust (Karasahin and Terzi, 2007), Glass powder (Jony et al.2011) in place of conventional mineral filler like stone dust is universally accepted. Rice is a primary source of food especially in Asian region. In 2002, the annual global production of paddy rice was 579.5 million tones and of this 21.2% was produced by India alone. Rice husk, basically an agricultural residue is obtained from rice paddy milling industries and each ton of dried rice paddy produces about 20% husks. After burning rice husk at rice mill and electricity generating power plant as fuel, rice husk ash (RHA) is produced as by product.As the ash to husk ratio is 18%, therefore the total ash production in India could be 4.43 million tones per year (Bronzeoak Ltd, 2002). RHA is a highly pozzolanic material; it contains non-crystalline silica and high specific surface area that are accountable for his high pozzolanic reactivity (Della et al.2002). RHA has been used in limepozzolana mixes and could be a suitable partly replacement for Portland cement (Smith et al., 1986; Zhang et al., 1996; Nicole et al., 2000; Sakr 2006; Sata et al., 2007; etc). So, an effort was made to evaluate the usefulness of using RHA as filler instead of conventional filler in hot mix asphalt concrete that may mitigate the problem of waste management as well as the cost of land required for disposal of wastes. 1.1 Objective of the Present Work In order to solve the environmental pollution caused by RHA usually dumped near by the plant, it is tried to use as filler material in the construction of roadway pavement by improving the properties of asphalt mix. In view of the same, the present investigation is targeted: • To use of RHA as replacement of conventional filler in a certain percentage to minimize the cost of utilization of cement, lime or stone dust which are used conventionally. • To evaluate the modified Marshall properties for utilization of RHA. • To check the validity of utilization of RHA for construction of HMA as alternative filler that may bring the economic and environmental benefit. * Ph.D., Student, E-mail: rajamistry45@gmail.com Indian Institute of Engineering Science and Technology Shibpur, (WB) ** Assistant Professor, E-mail: tapash2000@hotmail.com Written comments on this Paper are invited and will be received by the 10th June, 2015 Journal of the Indian Roads Congress, January-March 2015 14 2. mistry LITERATURE REVIEW In construction industry considerable research work was made on the use of RHA after detection of the said materials as waste, particularly in cement industry, RHA was mixed with cement in concrete work.Chatveera and Lertwattanaruk (2011) ground and used the black rice husk ash (BRHA) from a rice mill as a partial cement replacement and investigated the durability of conventional concretes with high water–binder ratios including drying shrinkage, autogenous shrinkage, depth of carbonation, and weight loss of concretes exposed to hydrochloric (HCl) and sulphuric(H2SO4) acid attacks. Memon et al. (2010) evaluated the utilization of RHA as viscosity modifying agent in self compacting concrete (SCC) by satisfying the slump flow, L-Box, V-funnel, V-funnel at T5min, compressive strength, density of hardened SCC and water absorption characteristics and indicated as the cost effective ingredients for specific SCC mix upto 42.47%. The various properties of concrete like compressive strength, splitting tensile strength, modulus of elasticity, water permeability and rapid chloride permeability were determined by Ramezanianpour et al. (2009) by & roy Table 2: Evaluated Properties of Aggregates Property Tested Test Methods Results Aggregate Impact Value IS:2386(IV) 16.0 % MoRT&H Specifications 24% max Los Angeles Abrasion Value IS:2386(IV) 19.0% 30% max Water Absorption Value Specific Gravity1. Coarse aggregate 2. Fine aggregate. Combined Flakiness and Elongation Index 1.2% 2% max IS:2386(III) IS:2386(III) 2.83 IS:1202-1978 2.68 2.5-3.0 IS:2386(I) 30% adding RHA with cement and the result of investigation showed the enhanced durability criteria of concrete by reducing the chloride diffusion. Further Roy (2013) utilized RHA to improve the strength of subgrade constructed by alluvial soil without increasing any significant demend of water for achieving desired compaction. 27.45% 3.1 Aggregate Basalt and granite type of crushed aggregate was used in this investigation. The coarse and fine aggregates were sieved and mixed in proportion to achive the desired grading as per IS: 2386 part-I. The combined grading of coarse and fine aggregates and added filler for the particular mixture fall within the limit shown in Table 1. The percentage content of aggregates reduced 3.MATERIALS USED IN THIS accordingly as the percentage of RHA INVESTIGATION increased in the gradation. The evaluated properties of aggregates used in the present In the present investigation coarse study are tabulated in Table 2. aggregate, fine aggregate, cement, Rice Husk Ash (RHA) and bitumen were 3.2Mineral Filler used to check the potentiality of using RHA as mineral filler in the preparation The mineral filler used in this study was of Dense Bituminous Macadam Ordinary Portland Cement (OPC) of 43 grade and rice husk ash as alternative (DBM) mix. of cement after satisfying the MoRT&H Specification mentioned in table 500-9. Properties of OPC were tested as per Table 1: Aggregate Gradation of Dense Bituminous Macadam Grading 2 from IS 4031 (Part 1) – 1988 and results are MORT&H Table 500-10 furnished in Table 3. Normal aggregate size Layer Thickness IS sieve (mm) 37.5 26.5 19 13 4.75 2.36 0.300 0.075 Bitumen 25 mm 50-75 mm Specified grading 2 Cumulative % by weight of total aggregates passing Specified limit Adopted Gradation 100 100 90-100 95 71-95 83 56-80 68 38-54 46 28-42 35 7-21 14 2-8 5 minimum 4.5% minimum 4.1% Table 3: Evaluated Properties of Cement Property Tested Results Specific Gravity 3.14 Setting time 1. Initial 2. Final 135 180 Fineness, m2/kg 225 Compressive Strength, MPa Journal of the Indian Roads Congress, January-March 2015 3 day 7 day 28 day 20 44 54 Utilization of rice Husk ash in hot mix Asphalt Concrete As mineral Filler Replacement Rice husk ash collected from the rice mill of Bardhaman, a district of West Bengal. Now for using as filler materials such ashes were sieved through 75 µ sieve and then different physical and chemical properties were evaluated. The characteristics of RHA are given in Tables 4 and 5. Table 4: Evaluated Physical properties of RHA Used Sl. Properties No. 1. Grain size distribution (a) Sand size particles (b) Silt size particles (c) Clay size particles 2. Light compaction (a) Proctor’s maximum dry density (b) OMC 3. Specific gravity 4. CBR (a) Unsoaked (b) Soaked Test results 63.0% 29.0% 8.0% 11.1 kN m-3 27.50% 2.00 16.50% 11.50% were evaluated by using RHA in three different proportions (2%, 3% and 4%) as alternative of conventional filler for the said five different bitumen contents. Three samples were prepared for each proportion of bitumen and total 45 number of samples were prepared for determining Marshall Stability, flow value, percentage air void (Vv), voids in mineral aggregate (VMA), voids filled with bitumen (VFB) values. 15 the said value has been increased to 3500 kg for mixing of 4% RHA as alternative filler. But all such experimental values as shown in Fig. 1 (a) have satisfied the minimum Marshal Stability value of DBM mentioned in the specification of Ministry of Road Transport and Highways, 2001 (MoRT&H) as 900 kg at 60ºC. Flow value corresponding to OBC as illustrates in Fig 1(b) decreases Table 6: Physical Properties of 60/70 gradually for mixing RHA in increasing proportion. For addition of RHA as Grade Bitumen 4%, the said value becomes 2.5 mm, which is nearly 35% lesser than that Property Tested Test Method Results value obtained by using 2% cement as Penetration (100 g, 5 IS 1203-1978 67 filler as shown in Table 8. According sec at 25°C) (1/10th to MORT&H, the flow value range of mm) between 2 mm to 4 mm and satisfies all Softening Point , IS 1205-1978 49 the experimental values. °C (Ring & Ball Apparatus) Ductility at 27°C (5 cm /min pull), cm IS 1208-1978 >100 Specific Gravity IS 1202-1978 1.024 3.3 Bitumen 5. RESULTS AND DISCUSSIONS Bitumen used in this investigation was collected from the PWD, Howrah Sub Division, West Bengal. Different evaluated properties of the same as per standard code of practices have been furnished in Table 6. Further, Fig. 1(c) shows the changes in air voids (Vv) against the varying bitumen content ranging from 4.1% to 5.7% for all kinds of fillers. The said value of against OBC for mixes with 2% cement is 3.4% but for RHA of increasing proportion from 2% to 4% shows the increasing trend having range from 4.6% to 5.12% satisfies the standard specifications of MORT&H by increasing the stability value. The Marshall Test result conducted on mixes by using 2% cement and varying proportions of RHA as filler are shown in Fig. 1 and different Marshall properties of Dense Bituminous Macadam corresponding to OBC are VMA for all the specimens against varying proportion of bitumen for 4.METHODOLOGY also shown in Table 7. different filler materials shown in Fig For determining the optimum bitumen The OBC values are remain same as 1(d).The VMA value corresponding content (OBC) of DBM mix, samples 5.433% on addition of 2% cement as OBC for conventional mix is 15.8%. well as 2% RHA as filler, however were prepared with varying asphalt further addition of RHA the said value But for addition of RHA as alternative content (4.1%, 4.5%, 4.9%, 5.3% decreases gradually and for mixing of filler from 2% to 4%, it decreases and 5.7%) by using 2% cement as 4% RHA, the OBC value decreases to from 16.7% to 15.64%. According to conventional filler. Then Marshall Test 5.167%. MoRT&H, minimum VMA value is was conducted as per outline of ASTM: 12.5% against nominal Dmax value and D-1559 on the prepared samples In conventional mix, stability value designed air voids in this study. in view of determining Marshall corresponding to OBC is 2585 kg for Properties. Further the said properties addition of cement, however after that All the calculated values of VFB as shown in Fig 1(e) indicates a decreasing tread with mixing RHA in increasing Table 5: Evaluated Chemical Properties of RHA ratio and become 15.64% for addition of SiO2 CAO Al2O3 Fe2O3 MgO K2O SO3Loss on insoluble 4% RHA, while for mixing 2% cement, aggravation residue the VFB is 15.8%. All such values 86.17 1.98 1.52 1.26 0.87 0.35 0.11 6.28 satisfy the standard specification. Journal of the Indian Roads Congress, January-March 2015 16 mistry & roy VFB as specified in the Ministry of Road Transport and Highway (2001). 6.4 Hence, rice husk ash can be usedas an alternative filler material instead of conventional mineral filler in asphalt concrete mixture as a cost effective solution by reducing the environmental hazard created by such wastes. Fig. 1a: Bitumen Content vs Marshall Stability Fig. 1e: Bitumen Content vs VFB valus 7. ACKNOWLEDGEMENT Fig 1: Marshall Properties of DBM mixture with Cement and RHA as The Authors are thankful to the technical filler Materials Fig. 1b: Bitumen Content vs Flow value persons of Transportation Engineering Laboratary of Indian Institute of 6. CONCLUSIONS Engineering Science and Technology, From this experimental study, the Shibpur, Howrah, West Bengal. following conclusions can be made: REFERENCES 6.1 Addition of RHA in DBM mix,by replacing conventional mineral filler 1. ASTM: D-1559, “Test for Resistance to like cement effectively reduces the Plastic Flow of Bituminous Mixture Using optimum bitumen content. Marshall Apparatus” 6.2 Experimental results also indicate that mixing of different proportions of RHA as alternative filler have better strength with lesser deformation compare to that of the conventional mix. Fig. 1c: Bitumen Content vs Vv value 6.3 Further, addition of RHA as a filler up to 4% by weight of the bitumen may be used satisfactorily in asphalt concrete by satisfying the Marshall parameters i.e. stability value, flow value, percent air void, VMA and 2. Bronzeoak Ltd., Rice husk ash market study. <www.berr.gov.uk/files/file15138.pdf>. 3. Chatveera, B. and Lertwattanaruk, P. (2011) “Durability of Conventional Concrete Containing Black Rice Husk Ash” Journal of Environment Management, Vol. 92, pp. 59-66. 4. Della, V.P., Kuhn, I. and Hotza, D. (2002) “Rice Husk Ash as an Alternate Source for Active Silica Production.” Materials Letter, Vol.57 (4), pp. 818-821. Table 7: Marshall Properties of DBM with Cement and RHA Corresponding to Optimum Bitumen Content Fig. 1d: Bitumen Content vs VMA value Optimum Filler Added Bitumen Content (%) 5.433 2% Cement Marshall Stability (kg) 2585 Flow Value (mm) 3.825 Vv (%) VMA (%) VFB (%) 3.4 15.8 74.7 5.433 5.33 5.167 2675 3228 3500 3.53 2.9 2.5 4.6 4.427 5.12 16.7 16.721 15.64 72.5 72.65 69 2% RHA 3% RHA 4% RHA Journal of the Indian Roads Congress, January-March 2015 Utilization of rice Husk ash in hot mix Asphalt Concrete As mineral Filler Replacement 5. Jony, H. H., Al-Rubaie, M. F. and Jahad, I. Y. (2011) “The Effect of Using Glass Powder Filler on Hot Asphalt Concrete Mixtures Properties” Eng. & Tech. Journal, Vol.`29, pp. 44-57. 6. Karasahin, M. and Terzi, S. (2007) “Evaluation of Marble Waste Dust in the Mixture of Asphaltic Concrete” Journal of 9. Memon, S. A., Shaikh, M. A. and Akbar,H. (2010) “Utilization of Rice Husk Ash as Viscosity Modifying Agent in Self Compacting Concrete” Journal of Materials in Civil Engineering. Vol.25, pp. 1044-1048. 10. Nicole, P.H., Monteiro, P.J.M. and Carasek, H. (2000) “Effect of Silica Fume and Rice Husk Ash on Alkali-Silica Reaction” Journal of Materials. Vol. 97 (4), pp. 486-492. 7. Kartini, K., Mahamum B.H. and Hamidah, M.S. (2008) “Improvement on Mechanical Properties of Rice Husk Ash Concrete with Superplasticizer” International Conference on 13. Sakr,K. (2006) “Effects of Silica Fume and Rice Husk Ash on the Properties of Heavy Weight Concrete.” Journal of Materials in Civil Engineering. Vol.18 (3), pp. 367-376. 14. Sata, V., Jaturapitakkul, C. and Kiattikomol, K. (2007) “Influence of Pozzolan from Various by-Product Materials on Mechanical Properties of High-Strength Concrete.” Journals of Construction and Building Construction and Building Materials, Vol. 21, pp. 616-620. 17 11. Ramezanianpour, A.A.M., Khani, M. and Ahmadibeni, Gh. (2009) “The Effect of Rice Husk Ash on Mechanical Properties and Durability of Sustainable Concretes” International Journal of Civil Engineering. Vol.7 (2), pp. 83-91. Materials. Vol. 21 (7), pp. 1589–1598. 15. Tapkin, S. (2008) “Mechanical Evaluation of Asphalt-Aggregate Mixture Prepared with Fly Ash as a Filler Replacement” Journal of Civil Engineering, Canada, Vol.35, pp. 27-40. Construction and Building Technology, A (20), pp. 221-230. 8. Ministry of Road Transport and Highways (MoRT&H) (2001), “Specification for Roads and Bridge Works”, New Delhi. 12. Roy, T.K. (2013) “Evaluation of Properties of Alluvial Soil with addition of Wastes from Thermal Power Plantand Rice Mill” International Journal of Geotechnical Engineering, Vol.7 (3), pp. 323-329. 16. Zhang, M.H. and Mohan, M.V. (1996) “HighPerformance Concrete Incorporating Rice Husk Ash as a Supplementary Cementing Material” ACI Materials Journal, Vol. 93 (6), pp. 629-636. Journal of the Indian Roads Congress, January-March 2015 18 Statement about ownership and other particulars about Newspaper (JOURNAL OF THE INDIAN ROADS CONGRESS) to be published in the first issue of every year after the last day of February Form IV (See Rule 8) 1. Place of Publication … Delhi 2. Periodicity of its Publication … Quarterly 3. Printer’s Name … S.S. Nahar Nationality – whether citizen of India (if foreigner, state the country or origin) Address … Indian … Secretary General, Indian Roads Congress, Jamnagar House, Shahjahan Road, New Delhi-110011 Publisher’s Name … S.S. Nahar Nationality-whether citizen of India (if foreigner, state the country or origin) Address … Indian … Secretary General, Indian Roads Congress, Jamnagar House, Shahjahan Road, New Delhi-110011 Editor’s Name … S.S. Nahar Nationality-whether citizen of India (if foreigner, state the country or origin) Address … … Secretary General, Indian Roads Congress, Jamnagar House, Shahjahan Road, New Delhi-110011 Names and address of individuals who own the newspaper and partners of shareholders holding more than one percent of the total capital … Indian Roads Congress, Jamnagar House, Shahjahan Road, New Delhi-110011. 4. 5. 6. Indian I, S.S. Nahar, Secretary General, Indian Roads Congress, hereby declare that particulars given above are true to the best of my knowledge and belief. S.S. Nahar Publisher Dated: 1 March 2015 Journal of the Indian Roads Congress, January-March 2015 Journal of the Indian Roads Congress, January-March 2015 Paper No. 630 Analysis of T-Beam Skew Bridges under Live Loads Ankita Chowgule* And M. Manjunath** abstract T-beams are most commonly used by the designers for small and medium span bridges. For the safety of fast moving traffic, the roadway must be maintained as straight as possible. In order to cater to this requirement of the bridge, provision of skew bridge becomes necessary. With increase in skew angle, the stresses in the bridge deck and reactions on the abutment vary significantly from those in straight slab [1, 2]. The analysis is carried out on reinforced concrete T-beam skew bridges using FE software SAP2000. The live load considered is Class 70R wheeled vehicle as per IRC. The results in terms of longitudinal bending moment, transverse bending moment, shear force and torsional moment for varying skew angles (0, 10, 20, 30, 40, 50 and 60 degrees) and different spans (16m, 20m and 24m) are compared with the respective straight bridges. 1. Introduction in straight slab. Special characteristics of The superstructure consists of three skew deck slab are: longitudinal girders at 2.5m centre to centre spacing and cross girders at 1. Variation in the direction of every 4m interval. Three single-span maximum bending moment across lengths of 16m, 20m and 24m, simply width, from near parallel to span at supported bridge for various skew angles edge and orthogonal to abutments in (as specified in Table 1) are modelled. central region. Details of the bridge and constituent material are given below: 2. Hogging bending moments near obtuse corners. Deck slab Thickness 200 mm Skewed bridges are most commonly encountered at highways, river crossings and at other extreme grade changes when the provision of skew bridge becomes necessary due to limitation of space. T-beams are most commonly used by the designers for small and medium span bridges. The skew angle can be defined as the angle between the normal to the centreline of the bridge and the 3. Considerable torsion in decks. centreline of the abutment or pier cap. With the increase in skew angle, the 4. High reactions and shear forces near stresses in the bridge deck and reactions obtuse corners. on the abutment vary significantly from those in straight slab. [1, 2] 5. Low reaction and possibly uplift near acute corners, especially in case In normal bridges, the deck slab is of slab with high skew angles. perpendicular to the supports and as such the load placed on the deck slab 6. The points of maximum deflection is transferred to the supports which are nearer obtuse angled corners.[3] placed normal to slab. Load transfer from a skew slab bridge is a complex problem 2. Details of the with uncertainties regarding spanning of Structure the slab and load transfer to the supports. With increase in skew angle, the stresses The bridge selected for the study is in the bridge deck and reactions on the two-lane T-beam concrete bridge with abutment vary significantly from those kerb and parapet (without footpath). Grade of Concrete M 25 Grade of Steel Fe 415 The dimensions of main girders and diaphragms are as shown in Table 1. The analysis is carried out using FE software SAP2000[4]. The live load considered is IRC Class 70R wheeled vehicle [5, 6]. 3. Geometric Dimensions T-beam construction consists of vertical rectangular stem with a wide top flange as shown in Fig. 1; the wide top flange is usually the transversely reinforced deck slab and the riding surface for the traffic. * Post Graduate Student, E-mail: chowguleankita@yahoo.co.in ** Assistant Professor, E-mail: manju_bgm2003@yahoo.co.in Department of Civil Engineering, KLEMSSCET, Belgaum, Karnataka, (India) Written comments on this Paper are invited and will be received by the 10th June, 2015 Journal of the Indian Roads Congress, January-March 2015 Chowgule & Manjunath on 20 Table 1: Dimensions of T-beams and Diaphragms Model Span No. (m) Skew Angle T – beams (m) hw hf ht Diaphragms (m) hw h’f ht 1 16 0° 0.3 0.2 1.6 0.3 0.2 1.6 2 16 10° 0.3 0.2 1.6 0.3 0.2 1.6 3 16 20° 0.3 0.2 1.6 0.3 0.2 1.6 4 16 30° 0.3 0.2 1.6 0.3 0.2 1.6 5 16 40° 0.3 0.2 1.6 0.3 0.2 1.6 6 16 50° 0.3 0.2 1.6 0.3 0.2 1.6 7 16 60° 0.3 0.2 1.6 0.3 0.2 1.6 8 20 0° 0.3 0.2 2.0 0.3 0.2 2.0 9 20 10° 0.3 0.2 2.0 0.3 0.2 2.0 10 20 20° 0.3 0.2 2.0 0.3 0.2 2.0 11 20 30° 0.3 0.2 2.0 0.3 0.2 2.0 12 20 40° 0.3 0.2 2.0 0.3 0.2 2.0 13 20 50° 0.3 0.2 2.0 0.3 0.2 2.0 14 20 60° 0.3 0.2 2.0 0.3 0.2 2.0 15 24 0° 0.3 0.2 2.4 0.3 0.2 2.4 16 24 10° 0.3 0.2 2.4 0.3 0.2 2.4 17 24 20° 0.3 0.2 2.4 0.3 0.2 2.4 18 24 30° 0.3 0.2 2.4 0.3 0.2 2.4 19 24 40° 0.3 0.2 2.4 0.3 0.2 2.4 20 24 50° 0.3 0.2 2.4 0.3 0.2 2.4 21 24 60° 0.3 0.2 2.4 0.3 0.2 2.4 The stem widths (hw) vary from (0.25 to 0.40m). The depth of wide top flanges (hf) and stem depth (hs = ht -hf) must satisfy the requirement of moments, shear and deflection under critical combination of loads. 4.Modelling using SAP2000 In the analysis, dead load and live load without impact factor are considered. Dead load includes the self weight of the deck slab, longitudinal girder, transverse girder and wearing coat load. The live load considered is IRC Class 70R wheeled vehicle Fig. 2: Cross Section of T-beam Fig. 3: Plan of T-beam 4. Results and Discussions 4.1 Comparison of Results The longitudinal bending moment, its percentage variation and ratio of transverse bending moment to longitudinal bending moment for 16 m, 20 m and 24 m spans and 0, 10, 20, 30, 40, 50 and 60 degrees skew angles is studied and is presented in the form of various graphs for each span respectively. SAP2000 supports predefined T-Beam deck element which includes various geometric data such as material 4.2 Discussions properties and sectional details of bridge For 16 m span: components. The sectional details of Fig. 1: Section in T-beam T-Beams used in this study are arrived as per the codal provisions and the same is support data which is partially hinged 1) The maximum longitudinal bending moment decreases from 0 degree i.e. the translational displacement across incorporated in the model. skew angle to 30 degree skew angle the span of the bridge is not permitted and further it increases to 50 degree The boundary condition used in and thereby allowing for vertical skew angle. analysing the model includes the displacement. Journal of the Indian Roads Congress, January-March 2015 Analysis of T-Beam Skew Bridges under Live Loads 21 Table 2: Dead Load Results for 16m Span Skew Angle (degree) Maximum Longitudinal Bending Moment ‘Tmax‘ (kNm) 0 (Ref.) 10 20 30 40 50 60 Skew Angle (degree) 0 (Ref.) 10 20 30 40 50 60 Ratio of Tmax Lmax 1120.741 Maximum Transverse Bending Moment ‘Lmax’ (kNm) 291.388 1123.306 1121.154 1127.390 1145.921 1156.123 1165.274 297.156 310.209 315.333 329.799 371.397 361.3753 0.265 0.277 0.280 0.288 0.321 0.310 0.260 Percentage Shear Force Variation Of at 0m end Longitudinal (kN) BM as Compared to 0 deg. skew. 0 -329.639 0.229 0.037 0.593 2.247 3.157 3.974 -332.847 -343.856 -362.201 -382.418 -430.724 -329.639 Table 3: Live Load Results for 16m Span Maximum Maximum Ratio of Percentage Shear Force Longitudinal Transverse Tmax Variation Of at 0m end Bending Bending Lmax Longitudinal (kN) Moment Moment BM as ‘Tmax‘ (kNm) ‘Lmax’ (kNm) Compared to 0 deg. skew. 2371.324 520.170 0.219 0 -905.711 2342.165 2333.744 2333.254 2335.877 2363.726 2341.571 532.895 557.681 569.385 606.961 765.691 763.322 Skew Angle (degree) Maximum Longitudinal Bending Moment ‘Tmax‘ (kNm) 0 (Ref.) 1937.387 10 20 30 40 50 60 1940.902 1950.207 1966.217 1989.880 2027.456 2083.131 0.227 0.239 0.244 0.260 0.332 0.326 1.230 1.585 1.605 1.495 0.320 1.255 -897.948 -936.193 -989.770 -955.941 -943.114 -977.079 Table 4: Dead Load Results for 20m Span Ratio of Maximum Percentage Shear Force Transverse Variation Of at 0m end Tmax Bending (kN) Longitudinal Moment BM as Lmax ‘Lmax’ Compared to (kNm) 0 deg. skew. 386.233 0.199 0 -439.877 387.973 390.716 395.407 399.219 415.051 460.977 0.200 0.200 0.201 0.201 0.205 0.221 0.181 0.662 1.488 2.709 4.649 7.523 -448.69 -459.565 -473.797 -498.042 -531.078 -601.717 Journal of the Indian Roads Congress, January-March 2015 Shear Force at 16m end (kN) Torsional Moment (kNm) 317.572 -35.915 314.594 362.382 306.739 307.672 299.316 296.981 -41.799 -46.581 -48.917 -62.182 -65.881 -118.659 Shear Force at 16m end (kN) Torsional Moment (kNm) 908.300 -222.025 867.024 845.461 815.184 765.200 726.801 694.479 -230.638 -246.360 -258.294 -286.443 -325.950 -415.393 Shear Force at 20m end (kN) Torsional Moment (kNm) 439.877 -42.771 432.653 426.937 422.85 423.39 422.016 425.668 -47.747 -49.530 -49.788 -67.304 -90.273 -114.404 Chowgule & Manjunath on 22 Skew Angle (degree) Maximum Longitudinal Bending Moment ‘Tmax‘ (kNm) 0 (Ref.) 10 20 30 40 50 60 3174.762 3167.933 3165.668 3181.247 3170.391 3160.747 3152.346 508.118 514.202 529.561 545.936 584.572 699.648 Skew Angle (degree) Maximum Longitudinal Bending Moment ‘Tmax‘ (kNm) 0 (Ref.) 10 20 30 40 50 60 3084.247 Skew Angle (degree) 0 (Ref.) 10 20 30 40 50 60 3085.155 3113.287 3145.556 3190.026 3283.072 3416.473 Table 5: Live Load Results for 20m Span Maximum Ratio of Percentage Shear Force Transverse Tmax Variation Of at 0m end Bending Lmax Longitudinal (kN) Moment BM as ‘Lmax’ Compared to (kNm) 0 deg. skew. 505.145 0.159 0 -978.365 0.160 0.162 0.167 0.172 0.185 0.222 0.215 0.286 -0.204 0.138 0.441 0.706 -987.112 -1021.577 -1062.192 -1044.261 -1038.109 -1068.370 Table 6: Dead Load Results for 24m Span Maximum Ratio of Percentage Shear Force Transverse Tmax Variation Of at 0m end Bending Lmax Longitudinal (kN) Moment BM as ‘Lmax’ Compared to (kNm) 0 deg. skew. 488.815 0.158 0 -614.928 500.830 521.605 548.088 576.203 634.050 731.5033 0.162 0.168 0.174 0.181 0.193 0.214 0.029 0.942 1.988 3.430 6.446 10.772 -621.615 -632.542 -645.698 -669.034 -706.871 -776.440 Table 7: Live Load Results for 24m Span Maximum Maximum Ratio of Percentage Shear Force Longitudinal Transverse Tmax Variation Of at 0m end Bending Bending Lmax Longitudinal (kN) Moment Moment BM as ‘Tmax‘ (kNm) ‘Lmax’ (kNm) Compared to 0 deg. skew. 4040.601 550.576 0.136 0 -1095.074 4024.205 4021.197 4026.506 4008.677 4016.809 4002.743 564.205 586.759 621.467 639.588 707.120 837.299 0.140 0.146 0.154 0.159 0.176 0.209 0.406 0.480 0.349 0.790 0.589 0.937 -1094.715 -1113.330 -1139.739 -1105.907 -1089.943 -1108.757 Journal of the Indian Roads Congress, January-March 2015 Shear Force at 20m end (kN) Torsional Moment (kNm) 985.013 -247.779 947.579 923.379 902.309 865.991 815.462 781.250 -254.330 -261.458 -270.705 -289.327 -336.697 -409.011 Shear Force at 24m end (kN) Torsional Moment (kNm) 614.928 -48.912 609.983 611.183 602.768 600.300 595.976 592.368 -55.591 -58.120 -57.181 -74.849 -101.390 -141.595 Shear Force at 24m end (kN) Torsional Moment (kNm) 1098.425 -247.532 1072.184 1056.856 1041.447 1001.936 947.824 891.845 -254.315 -261.026 -267.312 -282.652 -326.748 -396.282 Analysis of T-Beam Skew Bridges under Live Loads 2) The maximum transverse bending For 24m span: moment increases from 0 degree skew angle to 50 degree skew angle 1) The maximum longitudinal bending and further it decreases to 60 degree moment decreases from 0 degree skew angle. This is because the skew angle to 30 degree skew angle stress concentration at the supports and further it increases to 50 degree varies significantly. skew angle. 3) The maximum shear force at the obtuse angle of the deck decreases 2) The maximum transverse bending moment increases from 0 degree from 0 degree skew angle to 60 skew angle to 50 degree skew angle degree skew angle. and further it decreases to 60 degree 4) The maximum torsional moment skew angle. This is because the increases from 0 degree skew angle stress concentration at the supports to 60 degree skew angle. varies significantly. 5) The ratio of maximum transverse bending moment to maximum 3) The maximum shear force at the longitudinal bending moment obtuse angle of the deck decreases increases from 0 degree skew angle from 0 degree skew angle to 60 to 50 degree skew angle and further degree skew angle. it decreases to 60 degree skew angle. 4) The maximum torsional moment increases from 0 degree skew angle For 20m span: to 60 degree skew angle. 1) The maximum longitudinal bending moment decreases from 0 degree skew angle to 30 degree skew angle, then it increases to 40 degree skew angle and further it again decreases to 60 degree skew angle. This is because the stress concentration at the supports varies significantly. 2) The maximum transverse bending moment increases from 0 degree skew angle to 60 degree skew angle. 23 4) The maximum shear force at the obtuse angle of the deck decreases as the skew angle increases. 5) The maximum torsional moment increases as the skew angle increases. This is due to the variation in load dispersion area on the bridge deck. 6) The ratio of maximum transverse bending moment to maximum longitudinal bending moment increases as the skew angle increases. 7. References 1.Kar Ansuman, Vikash Khatri, Maiti P.R., Singh P.K., “Study on Effect of Skew Angle in Skew Bridges” International Journal of Engineering Research and Development, Vol. 2, Issue 12, August 2012, pp. 13-18. 2.Menassa C., Mabsout M., Tarhini K., Frederick G., “Influence of Skew Angle on Reinforced 5) The ratio of maximum transverse Concrete Slab Bridges” Journal of bending moment to maximum Bridge Engineering, Vol. 12, No. 2, 2007, pp. 205-214. longitudinal bending moment increases from 0 degree skew angle 3.Khatri Vikash, Maiti P. R., Singh to 60 degree skew angle. P. K., Kar Ansuman, “Analysis Of Skew Bridges Using Computational 5. Conclusions Methods” International Journal of Computational Engineering Based upon the results presented in Research, Vol. 2, No. 3, 2012, pp. this study, the following conclusions 628-636. emerge: 4.SAP2000 (2009), User’s manual SAP2000, Computers 1) SAP2000 Software is useful to and Structures, Inc., Berkeley, develop the finite element (FE) California, U.S.A. models of T-beam skew bridges. 3) The maximum shear force at the obtuse angle of the deck decreases 5.IRC: 6-2010, “Standard from 0 degree skew angle to 60 2) The maximum longitudinal bending Specifications and Code of Practice degree skew angle. moment decreases upto 30 degree for Road Bridges”, Section II 4) The maximum torsional moment skew angle and further it increases Loads and Stresses, Indian Road increases from 0 degree skew angle to 60 degree skew angle. This is Congress, New Delhi. to 60 degree skew angle. because the plane of maximum stress 21-2000, “Standard in skew deck bridges is not parallel 6.IRC: 5) The ratio of maximum transverse Specifications and Code of to the centerline of the roadway. bending moment to maximum Practice for Road Bridges”, longitudinal bending moment 3) The maximum transverse bending Section III Cement Concrete (Plain increases from 0 degree skew angle and Reinforced), Indian Road moment increases as the skew angle Congress, New Delhi. to 60 degree skew angle. increases. Journal of the Indian Roads Congress, January-March 2015 Paper No. 631 Replacement of damaged suspended span of Varsova Bridge across Vasai Creek on NH-8 M. L. Gupta* Dhananjay A. Bhide** And Prashant Dongre*** SYNOPSIS The existing Varsova Bridge across Vasai Creek, called as Bassein Creek Bridge when constructed, was opened to traffic in 1968. It is in Mumbai Ahmedabad section of NH-8, about 35 Km from Mumbai. Major cracks were noticed on 12th December 2013 in the west side girder of the penultimate span from Mumbai end. As an immediate measure the traffic was restricted to single lane of light vehicles only. The site was inspected for assessment of the damage. It was decided to replace the said span with composite steel girder. The road being one of the busiest National Highway in India connecting MumbaiDelhi carrying heavy traffic,, an immediate replacement in very short duration was warranted. The real task was to dismantle the existing PSC span without any debris falling in the creek and working in very restricted location. This paper discusses the constraints imposed by the design of the existing structure, formulating replacement scheme, design of new structure, dismantling the damaged PSC span and its replacement with composite steel girders and concrete deck slab, in detail. INTRODUCTION The Varsova Bridge across Vasai creek is 555.32m long with 8 spans. The span arrangement is 48.46 + 2 x 57.3 + 2 x 114.6 + 2 x 57.3 + 48.46m spans. The main spans were built with balanced cantilever construction from central three piers for spans of 2*57.3 + 2 * 114.6 + 2*57.3 m. The cantilever construction was continued in adjacent penultimate spans with overhangs of 8.84m each. These overhangs supported suspended spans of 48.46m. Thus the bridge has 6 spans that constitute a continuous module for a length of 458.4m. This is quite a long continuous module even at prevailing standards. Bridge is with 7.32m carriageway, 1.525m wide raised footpaths on both side and 0.180m wide railing kerbs. Overall deck width is 10.77m. The suspend spans and end spans are with two numbers of precast, post tensioned girders of 3.05m total depth. The deck slab in these spans is 275mm thick in between girders and depth of cantilevers vary from 275mm to 150mm at the tip. Part of the deck slab thickness constitutes 2.285m wide flanges of pre-cast girders. 100mm thick slab is cast in-situ over precast flanges. Rocker and rocker cum roller bearings are used at all the locations. Expansion joints at articulations, penultimate foundations and abutments are of single strip seal type. Thin plate piers are provided at all locations. Except at penultimate foundation locations, only a single row of bearings is provided over all piers. All foundations are with well foundations. dia strands, provided externally for each of the girders. This strengthening was carried out on two occasions, first in year 1989 by external prestress with 10 nos. of strands and subsequently with additional 10 nos. of strands in year 2001. (Photos 1 & 2). THE DAMAGE Existing girder on West side of suspended span penultimate span on Mumbai end developed cracks at center (Photo 3). Cracks were predominant on one side of central diaphragm. The major crack was widest at the bottom flange, measuring about 150mm and progressed towards top and away from center. Crack had branched out while progressing. A large chunk of concrete was missing at the The suspended spans as well as end crack location. The reinforcement and spans i.e. all 4 simply supported spans internal prestressing cables were exposed were strengthened with 20 nos. 12.7mm at this point (Photo 4). Some of the wires * Director ( Technical), IRB Infrastructure Developers Ltd., Mumbai ** Vice President (Design) *** Manager (Technical) Modern Road Makers Pvt. Ltd., Mumbai Written comments on this Paper are invited and will be received by the 10th June, 2015 Journal of the Indian Roads Congress, January-March 2015 Gupta, Bhide & Dongre on 26 provided at the support of overhang was sufficient to carry the design loads only. Live load part of this was same for existing as well as new structure. As such the weight of the new structure could not exceed than that of damaged structure so as not to overstress the cantilever overhang. Photo 1 Photo 2 External Pre-stressing to Simply Supported Spans of internal cables were snapped. At top 6. The articulated end was about of deck, a perceptible dip was observed 8.84m away from nearest pier at the location of the crack. Some cracks and therefore no firm support were observed in intermediate diaphragm for any construction activity was at one of the suspenders of the deviator available at that end. block as well. The deviator block at this location was twisted also. The girder was 2.Constraints dictated by the held in position due to external prestress arrangement of existing provided and this prevented a total structure: collapse, averting a catastrophe. 1. The span rested on articulated support at one end. At this CONSTRAINTS FOR PROPOSED location a rocker bearing was STRUCTURE provided. The bearings did not 1. Physical Constraints: have any pedestal. Therefore gap 1. The suspended span was with 2 between the two articulations was pre-cast PSC beams with in-situ very small only 175mm. deck slab. 2. The dimensions of the 2. The dimensions of the existing articulations were just sufficient structure were very slender to accommodate the bearings compared with present day only. requirement of various codes / practices. 3. The suspended span was 3. The damaged span was between a strengthened span on Mumbai end and cantilever span on Surat end, imposing restrictions on type and weight of equipment for replacement due to their limited load carrying capacities. 4. The span was in tidal zone. 5. Head room between HTL and soffit of the structure was very small to allow any equipment to work underneath. supported on overhang from adjacent span. The prestress Photo 3: Cracks in Damaged Girder 4. The adjacent span on Surat end was with an overhang. Therefore the sagging moments in the span were controlled by the load from the overhang and span supported by it. Any reduction in the weight of suspended span would have resulted in increase in the sagging moments in this span. 5. Any change in weight of new span would have induced differential moments in penultimate pier and foundation. 6. From the conditions as in 3 to5 it was imperative to maintain weight of new span same as that was replaced. 7. The existing structure complied with code provisions that were prevailing in Sixties. Structure with 2 girders was then allowed, instead of minimum three girders now required. The thickness of web of the girders was only Photo 4: Failed Internal Cables Journal of the Indian Roads Congress, January-March 2015 Replacement of damaged suspended span of Varsova Bridge across Vasai Creek on NH-8 190 mm. Prestressing cables important, absence of proper jetty now available cannot be facilities. accommodated in this thickness. The pre-stressing was with 3. The pre-stressed girders had to be removed from span either as a whole 28 nos. of cables. Only 14 cables or with cut segments that were to be were anchored at end and balance temporarily held from equipment cables were anchored in the spanning across the damaged span. deck at top. The resulting web thickness at end of 600mm would be insufficient to accommodate 4. A standard launching girder for all the cables at end. It was 50m span and capacity for girder therefore a foregone conclusion weighing 180T was not readily that concrete structure complying available at such a short notice. with present codes and still maintaining weight restrictions PROPOSED STRUCTURE: was impossible. 1. Structural arrangement: 3. Construction constraints: i. The replacement structure had to be launched/moved over existing end span. ii. The launching/movement within damaged span had to be over intact girder as well as within its capacity. iii. The number of girders had to be two to accommodate on existing pre-stressed articulations, thereby making individual girders heavier. i.With due consideration to the foregoing constraints, it was decided to provide two simply supported steel girders with cast in-situ deck slab. 27 bottom plates, without breaking pre-stressed articulation was impossible. iv.The visual inspection of the bearings reveled that these were maintained in good condition without any corrosion and damage. Therefore it was decided to use the same for new structure. v.The strip seal type expansion joints at both ends of the damaged span were found in good condition. It was decided to use same type of joint. CONSTRUCTION SCHEME AND SEQUENCE: The major construction steps were as below (Fig. 1A & 1B show schematic sequence). ii.The weight and overall depth of the deck was exactly matched 1. Remove the service/utility cables with that of original structure, laid over footpaths. with slab weight adjusted for the same. 2. Cut the footpaths and part of the cantilever slab, keeping the flanges iii.Arrangement of raised footpaths of the precast girders intact along was retained as it helped to with deck slab over them. maintain the weight of the deck. 3. Remove existing bituminous wearing coat. iv.At support over cantilever overhang, the articulations 4. Assemble steel girders in the similar to existing girders were approach, in line with intact girder of 1. The movement of any equipment provided. The depth at other the damaged span. Launch the steel over damaged span had to be within end was maintained, same as girder over intact girder across the the zone and capacity of intact existing structure. damaged span. Support this girder girder. beyond diaphragm at articulations of cantilever overhang on Surat end, 2. The bed comprised of marine 2. Bearings and expansion joints: in line with girder/webs and over clay/soft soil overlaying rocky i.The cast steel rocker bearings beams on Mumbai end. Side shift 1st stratum. Thus any support from bed were used for existing structure, necessarily had to be from bed rock girder to place it over the damaged rocker on articulation end and for its stability. girder. Launch 2nd girder across the rocker cum sliding on pier end. intact span. Fix cross diaphragms for lateral stability. Support from bed for holding cut ii.The bottom plates of the bearings were embedded in presegments was therefore difficult stressed articulation and fixed to 5. Clear headroom of 1.5m was and cost prohibitive due shallow it with rag bots, as per practice draft, limited head room, depth of required at Surat end (higher end) in those days. Removal of the founding stratum and last but equally for placing the concrete, cutting CONSTRAINTS FOR DISMANTLING EXISTING STRUCTURE: Journal of the Indian Roads Congress, January-March 2015 28 Gupta, Bhide & Dongre on Fig. 1A: Schematic Arrangements for Construction Methodology machinery etc. As such lift both the temporarily supported from already 8. Remove the cut segments with girders and support them on trestles. a moving trolley over main steel launched steel girders. The resulting head room at Mumbai girders with strand jacks mounted 7. The pre-cast girder was proposed to end was about 3m. over the trolley. be cut in segments, about 3m long and weighing 10t each, on an average. 9. Lower the cut segments in the barge 6. Remove the deck in between girder Cross members along flanges were stationed below. flanges and cross diaphragms, with proposed at 1.5m centers to hold the segments of about 3m in length. cut segments through bolts drilled Since the slab and diaphragms for and anchored in the flanges. For 10. Retrieve the embedded parts of the bearings from cut segments. some length were essential for lateral connecting cut segments suspenders Clean all the components for reuse. stability of the damaged girder these from cross members across main Reassemble and fix the bearings in in central portion were to be cut only girders at top were proposed and position. after girder segments were cut and were to be erected at this stage. Journal of the Indian Roads Congress, January-March 2015 Replacement of damaged suspended span of Varsova Bridge across Vasai Creek on NH-8 Fig. 1B: Schematic Arrangements for Construction Methodology Journal of the Indian Roads Congress, January-March 2015 29 Gupta, Bhide & Dongre on 30 11. Lower the main girders assembled bearings. over arrangements were designed as per relevant IRC/BIS Codes. 12. Erect shuttering for the deck slab 4. Arrangement for lifting and and cast the same. Follow this with lowering Main Steel Girders: casting of raised footpaths and Girders were to be lowered within parapets. the gap created by removing 13. Fix expansion joints, lay bituminous the span and since no space to support the girders was available wearing coat and open to traffic. at pier cap/articulations, additional DESIGN AND DETAILING length of the girder were required OF THE STRUCTURE AND to enable to support them from ARRANGEMENTS: spans on either side. To facilitate this, brackets from top flange was 1.Main Steel Girders: provided at either ends. These In order to limit the weight of the brackets were bolted to top flanges steel girder to a minimum, medium for easy removal before casting of tensile steel of grade E350 BR was deck slab. (Fig. 2) used for main girders and of grade E250 BR for other components The temporary supports for the girders were in form of trestles at such as cross diaphragms, bracings, each end (Fig. 3). Trestles were web stiffeners etc. HTS Bolts of made in pieces that could be easily grade 8.8 were used for spliced handled for raising and lowering. connections. All other joints were Two trestle arrangement was welded joints. necessary. To expedite the fabrication activity 5.Procedure for dismantling of the depth of webs were limited to damaged span: 2.45m, to suit available plate width, 2.5m. The splices in web were also The cantilever footpaths along with some part of deck slab, till edge of decided on similar lines to suit flange of original precast girder available lengths, 12m. Splice at were cut in segments of 2.5 to 3m center of the span was avoided. length.The slab in between girders 2. Composite Deck Slab: was cut in two stages. Firstly transverse cuts were completed for RCC slab for full deck width in segments prior to launching of the M40 grade concrete was adopted. steel girders. After launching of The required slab thickness for the steel girders and lifting them matching the weight of the structure in position the individual segment to that of old one was 340mm thick of slab was cut. Diaphragms were between girders and for cantilevers cut after damaged main PSC girder with thickness reducing to 200mm at was cut into segments. tip and provided. Existing precast girders weighed 3. Analysis and design: about 180 T each with in-situ slab Analysis of the structure i.e. new over their flanges. Individual PSC composite deck was done with girder was to be cut with damaged STAAD analysis program. Design girder first followed by intact one. was as per latest IRC codes. Similarly Initial cuts were planned at L/4 all the components/members location. These were in two stages, for various supporting/lowering first cutting bottom bulb and web followed by top flange. The 20 nos. of strands for external pre-stress were to be cut sequentially. After completing first two cuts and cutting strands of external prestress, the cutting of girder in 3m long segments was allowed as per site convenience. Diaphragms were cut in parallel to the activity of cutting smaller segment of first girder. 6.Suspending arrangement holding cut segments: for Basic arrangement for suspending cut segments of the girders was with beams across the two main girders. These were spaced at 1.5m C/C with respect to corresponding segment that was to be held. Thus four suspenders were planned for each of the segments. Each of the suspenders was designed to carry half the load of the segment at working stress level.(Fig. 4) Since the girders were with external prestress as well some residual prestress in damaged girder and full in intact girders, each of the segmentsof L/4 length resulting from first cuts was expected to act one unit. Therefore the suspenders on either side of first cuts were designed to carry load of the said length of the girder.(Fig. 5) The suspenders held the girder segments through a beam connected to segment at top of slab. The slab and diaphragm panels were comparatively light, weighing about 2.5t. These were suspended directly from jacks over the trolley during cutting operation itself. 7.Arrangement for securing cut segments to suspenders: The cut segments of the girders were connected to suspenders through Journal of the Indian Roads Congress, January-March 2015 Replacement of damaged suspended span of Varsova Bridge across Vasai Creek on NH-8 Fig. 2: Bracket Arrangement for Lifting and Lowering of Main Girders Fig. 3: Trestles for Supporting Main Girders During Dismantling of Damaged Girder Journal of the Indian Roads Congress, January-March 2015 31 Gupta, Bhide & Dongre on 32 a beam that in turn is connected to anchor bolts in segments. This indirect system was necessary as the suspenders at top had to clear the 1150mm wide bottom flange of the steel girders. Suspenders on either side of the first cuts at L/4 locations were connected to beams across bottom of the girder instead of anchors as the loads to be catered were substantially higher. Anchor bolts were placed in drilled holes for a depth of 200mm in 275mm thick slab. These holes were kept at haunch of cantilever slab. The reinforcement in cantilevers of existing slab was very nominal, 10mm dia (MS) at 300mm C/C. As such slab did not have any significant capacity in flexure and load had to be predominantly transferred through shear. Slabs and diaphragms panels were planned to be held directly during cutting operations. However anchor bolts at 4 locations for slab panel and 2 locations for diaphragm panels were provided to connect these through a beam to holding equipment. No suspenders were provided for these. All anchors were expected to carry about 6T load. 8.Arrangement for Removal of Cut Segments: The cantilever footpath and part slab panels were planned to be held in position with slings through drilled holes, connected to holding and removing equipment. As already explained the cut segments of the girder were suspended through 2 beams spaced at 1.5m. Two lifting beams, one at each end of the beams connected to suspenders were planned. Strand from jacks on trolley over Fig. 4 Fig. 5 girders was to be attached to lifting beams. REMOVAL OF DAMAGED SPAN: Five anchors were tested for 13.6T load each while one was tested till 18T load. (Photos 5 & 6) EXISTING 3.Fabrication, Erection, Launching and Positioning of Main Steel 1.Cantilever Footpaths and Part of Girders: Deck Slab: Fabrication of the girder segments Cutting and removal was as well as other steel components commenced from Mumbai end, started in different workshops to starting at damaged girder side. facilitate simultaneous activity. Initially the segments were held in The joints in main girders were position by hydra of 10T capacity. planned to enable transporting of However it was observed that each with commercially available the front axle of hydra had to be trailers. positioned on damaged girder itself. Therefore the system A rail track with standard BG rails was discontinued as a safety was laid in line with intact girder precaution. of the span over approach of the bridge. It was laid over intact A 50T capacity crane was mobilized. girder to transport the steel girders in damaged span. Trolleys were A careful study and check was made erected over track to launch the to decide the position of the crane girders. and its outriggers to maintain the loads transferred within carrying Girders were launched over the capacity of the deck. damaged span one after the other. First girder after launching across 2.Installing and Testing of Anchor the span was side shifted. The Bolts: support to girder was provided As a precaution and ensuring the over the diaphragms of the span to workability and capacity of the avoid any load transfer to damaged anchor bolts and existing slab girder. The second girder was then concrete, it was decided to install launched in similar way. Cross six test anchor bolts. As per the diaphragms and bracings were design of the anchor bolt, anchor installed. The girder assembly depth of 150 mm, for 20 mm dia. was then lifted to its desired HTS anchor bolt, was necessary. Journal of the Indian Roads Congress, January-March 2015 Replacement of damaged suspended span of Varsova Bridge across Vasai Creek on NH-8 Photo 5 : Pull out Test in Progress position over trestles to support cut segments of the damaged span. The assembly was raised and maintained in horizontal alignment. (Photos 7 & 8) 4. Intermediate Slab and Diaphragm Panels: Photo 6 : Pull out Test Assembly 33 Prior to start of the initial cuts suspenders of the proposed segments were tightened. Tightening continued during the cutting operations, prior to cutting of each of the external strand set as well as after cutting them. Suspenders on either side of the cut were invariably found to be tight indicating the load transfer to them and three segments spanning across them, as predicted. cut at the haunch point leaving After completion of first main cuts further cutting was continued at part of the pre-cast portion of two locations in the girder till all diaphragms with girders only. This was a parallel activity to cutting of segmentation was complete. A damaged girder. separate set of equipment cut the diaphragms along with. 5. Segments of the Girders: The cutting was done with diamond For removal of the segments the lifting beams were attached studded wire saw in conjunction to segments. These beams were with concrete saw whenever connected to overhead jacks on required.The cut was from bottom trolleys. The jacks then lowered upwards.As explained earlier the the segments in the barge first two cuts were at L/4 positions. positioned below the segment for The external strands were cut as transporting them to dump yard. planned during this cut. (Photos 9 & 10) The intermediate slab panels were removed, starting from one end. The panels on either side of the central diaphragm were retained till first two main cuts in damaged girders were complete. This was to ensure the lateral stability of the girder, especially at the main crack Unexpectedly wire saw was getting location. frequently stuck while cutting the The overall estimated time was an underestimate on account of webs. This appeared to be due to frequently stuck wire saw as well as The diaphragms were cut only pre-stress from external as well as only cutting or lowering operation after first two cuts in damaged internal cables. This slowed down possible at any given time. girder were complete. These were the progress quite significantly. Photo 7 Photo 8 Main Girders Launched Over the Damaged Span The end segments of both the girders and connecting diaphragms could not be tackled along with respective girders. Trolley holding the segments directly below the jacks could not be stationed at required position as brackets holding the girder and supporting it on trestles were at higher position than rails. Length of the trolley beyond jacks also added to the eccentric position. The segments then had to be further cut in five pieces at each end for both girders put together. Journal of the Indian Roads Congress, January-March 2015 Gupta, Bhide & Dongre on 34 Steel girders were then lowered in position. The rocker bearings at Surat end were aligned and matched with existing bottom plates, embedded in articulations. The rollers of the bearings on Mumbai end were set at required position for ambient temperature for resting the rocker assemblies over them. COMPLETING BALANCE ACTIVITIES: Photo 9 Photo 10 Lowering of Girder Segments by Using Strand Jack While lifting for lowering the last, (fifth piece) at Mumbai end anchor bolts in the concrete failed one after the other. Fortunately the piece was on pier cap and was laterally held hence it did not fall in the creek. The saddle plate of rocker cum roller bearing at this end slipped into the creek. Rollers were fortunately held by bottom plate and remained in dangling position. The segment and rollers were secured over cap with wooden wedges immediately. Slings were passed around by drilling holes in the segments and then removed. Except this, all dismantling operations were without any untoward incident. (Photos 11 & 12) RE-FIXING OF BEARINGS AND LOWERING OF STEEL GIRDERS: Loss of one saddle plate was a setback. The bearings were manufactured with cast steel of yield stress of 425 Mpa and UTS of 550 Mpa. Cast steel plate of this grade was very difficult to get of-the- The unfamiliar and challenging activities for replacement of the span were almost over. Casting of deck slab and providing other miscellaneous items however became a new challenge on account of fast approaching monsoon i.e. almost end of working season. shelf. After a concentrated search a plate of this grade was located at ongoing works in Jamnagar, about 800 Km away from Mumbai. The plate of required size, shape and finish was fabricated from the 1.Removal of Trolley Rails etc. said plate but it took a full week to get from Top of Girder and Erection it at site. of Shuttering: The top plates of the rocker bearings This was done with the help of were removed from cut segments 50T crane having 25m reach that was simultaneously. All the plates were deployed for erecting these items. cleaned and inspected. Only surface This had to be done after lowering rusting and some dried grease stains the main steel girders in position existed. These were thoroughly cleaned as otherwise the crane boom would and reassembled. The bolts connecting need to be with steep angle to reach bearings to girders were removed. Existing near mid span and capacity of crane bolt threads were inspected and new bolts would be quite large, beyond the manufactured to suit the same as well as allowable load on the existing deck. for the required length to fix with steel girders. The shear pins in rocker bearings Trolley and jacks were moved were also removed and replaced. to Mumbai end and removed. Rails and cross beams along The main steel girders were provided with with suspenders were removed. slotted holes in bottom flanges to pass Cantilevering brackets as well as the bolts connecting bearing plates and to beams between steel girders were fasten them. This enabled fixing of bearings fixed to them to receive longitudinal quite smoothly to the new girders. members of the shuttering system. Half the span was done from each end with the help of the crane. 2. Casting of Deck Slab: Expansion joints were cast along with deck slab to minimize the overall time. The edge beams of adjacent spans were used along with new edge beams in the damaged spans. Mix design was specially made to allow pumped concrete as well as Photo 11 Photo 12 Lowering of Existing Damaged Girders Completed Journal of the Indian Roads Congress, January-March 2015 Replacement of damaged suspended span of Varsova Bridge across Vasai Creek on NH-8 achieve strength of 40 Mpa at age of 4 days. tanker; 3000 Lit storage water tank; 3 nos. 125 KVA DG sets; 10 T hydra; 50 T capacity hydraulic crane. Road kerbs were cast a day after concreting of deck slab and parapet walls after three days. 2. Removal of Segments: The solid footpaths were cast a Movable trolley on girders; 4 no. week after casting deck slab. strand jacks 185 T capacity; 12 nos. 15.2mm dia strands 15m long; 3.Laying Bituminous Wearing 1 no. 125 KVA DG set; 200 T Coat: capacity barge with tug. After deck slab concrete had 3. Assembling and Erection of main achieved strength of 35 Mpa, i.e. Steel Girders: th on 4 day after concreting deck slab, bituminous wearing coat was 300m long 52 kg rails; 2 nos. laid. In order to limit loads within trolleys; 1 no. 50 T capacity crane; the capacity of newly laid deck 1 no. 10 T capacity winch with slab the mix was brought to site in 225m wire rope; 5 nos. 100 T light loads i.e. limited to 10t only. capacity hydraulic jacks with 200 As a precaution only one truck was mm stroke. allowed on the new span besides 4. Casting of Deck Slab and Laying the paver and roller. Wearing Coat: EQUIPMENT USED FOR THE 6 nos. transit mixers; concrete OPERATIONS: pump; vibrators; sensor paver 1. Cutting of the Concrete etc. Structure: 5.Miscellaneous: 3 nos. wire saw sets; 2 nos. wheel Motor boat for movement in creek; saw sets, 10000 Lit capacity water safety nets; wood items (planks, CHRONOLOGICAL EVENTS: (From noticing the damage till completion of the replacement) Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 35 ply wood, sleepers etc.); grinders; concrete and steel drills, welding sets, flame cutters; leveling instruments; chain pulley blocks; flood lights; platforms below decking etc. CREDITS: 1. Owner: National Highway Authority of India 2. Independent Intercontinental Engineer: Consultants & Technocrats Pvt. Ltd. 3. Executed by: IRB Surat – Dahisar Tollway Pvt. Ltd. 4. Design STUP Consultants Consultant: Pvt. Ltd. ACKNOWLEDGEMENTS: The Authors express sincere thanks to NH Division, Public Works Department, Government of Maharashtra, Gammon India Ltd. and Mr. D K Kanhere, Retired CE, PWD, Government of Maharashtra for making available the original drawings and valuable information on old structure and repairs. Event Cracks noticed and communicated by Police petrol Joint inspection by NHAI, IE and concessionaire Traffic restricted to single lane Inspection by experts and recommendation for replacing span and closure of traffic Closure of traffic Concept proposal Review of detailed designs and drawings In-principle approval for replacement of span Acceptance to proposal with composite construction Dismantling of footpaths and part slab Erection of steel girders at site Launching of girders across damaged span Fixing of cross diaphragm, end brackets and lifting of girders to desired level Commencement of segment cutting Complete removal of span Fixing of reassembled bearings Placing steel girders in position Casting of deck slab Laying wearing coat using light loads Opening of the rehabilitated Bridge to traffic Journal of the Indian Roads Congress, January-March 2015 Date 12th December 2013 19th December 2013 19th December 2013 24th December 2013 25th December 2013 27th December 2013 10th January 2014 17th January 2014 31st January 2014 11th March 2014 31st March 2014 05th April 2014 16th April 2014 26th April 2014 24th May 2014 31st May 2014 02nd June 2014 05th June 2014 10th June 2014 12th June 2014 Paper No. 632 EFFECT OF UTILIZATION OF WASTE MARBLE ON INDIRECT TENSILE STRENGTH PROPERTIES OF BITUMINOUS CONCRETE MIXES M.R. Archana*, H.S. Sathish**, G. Brijesh*** And Vinay Kumar*** ABSTRACT Generally, the aggregate material passing the No: 200 sieve has been called filler. The amount of filler material is specified as percentage of the weight of the mix, and becomes part of the bituminous mix design. The mechanical properties of properly compacted pavements are dependent on the interlocking of the aggregate and the consistency of the binder. For the present study bituminous concrete grade II as per MoRT&H (IV revision), binders 60/70 and PMB SBS 70 were used. Aggregates, binders and marble dust were tested for their basic properties to ascertain their suitability for further tests. Marshall properties, viz., stability, bulk density, air voids, flow, VMA and VFB were determined both for neat and modified bituminous concrete mixes to find optimum binder content and optimum filler content. It was found that mixes with 10% marble filler replacement exhibited optimum results both neat and modified bituminous concrete mixes. However mixes with marble fine aggregate and filler replacement showed better Marshall results as compared to conventional mixes. As the next part of investigations degradation tests were conducted on bituminous concrete mixes with 10% marble filler and marble (fine aggregate and filler) replacement. All of which indicated breakage within standard limits. Modified bituminous concrete mixes exhibited lower breakage as compared to neat bituminous concrete mixes. To determine the temperature susceptibility, bituminous concrete mixes were subjected to indirect tensile strength test at 25°C and 40°C temperature. 1. INTRODUCTION A flexible pavement is built up of several layers consisting of the wearing course, surface course, base course, sub base course, and compacted sub grade. The pavement is built to a depth where stress on any given layer will not cause undue rutting, shoving and other differential movements resulting in an uneven wearing surface. The chief function of a surfacing course is to provide a smooth wearing surface with high resistance to deformation. The thickness of the pavement largely depends on the load to be carried and the strength characteristics of the sub grade. The effect of magnitude of loads, tyre pressure, wheel configuration influences largely the stress, strain and deflection induced in the flexible pavement. These factors must be thoroughly analyzed and understood for the pavement thickness design, damage analysis and sensitivity analysis in both ideal masses and layered systems. 2. in solid waste management resulted in alternative construction materials as a substitute to traditional materials like bricks, blocks, tiles, aggregates, cement, lime, soil, timber and paint. To safeguard the environment, efforts are being made for recycling different SOLID WASTE GENERATION wastes and utilize them in value added IN INDIA applications. Presently in India, about 960 million tonnes of solid waste are being generated annually as by-products during industrial, mining, municipal, agricultural and other processes [2]. Out of 960 million tonnes, 350 million tonnes are organic wastes from agricultural sources and 290 million tonnes are inorganic waste of industrial and mining sectors. Advances 2.1Necessity Materials of Using Waste Growth of population, increasing urbanization, rising standards of living due to technological innovations have contributed to increase both in the quantity and variety of solid wastes generated. Globally the estimated *Assistant Professor, Department of Civil Engineering, RVCE, Bangalore ** Associate Professor, Department of Civil Engineering, BMSCE, Bangalore *** Post Graduate Students, Department of Civil Engineering, RVCE, Banglaore Written comments on this Paper are invited and will be received by the 10th June, 2015 Journal of the Indian Roads Congress, January-March 2015 Effect of Utilization of Waste Marble on Indirect Tensile Strength Properties of Bituminous Concrete Mixes quantity of wastes generation was 12 billion tonnes in the year 2002 of which 11 billion tonnes were industrial wastes and 1.6 billion tonnes were municipal solid wastes (MSW). About 19 billion tonnes of solid wastes are expected to be generated annually by the year 2025. Annually, Asia alone generates 4.4 billion tonnes of solid wastes and MSW comprise 790 million tonnes (MT) of which about 48 (6%) MT is generated in India. By the year 2047, MSW generation in India, is expected to reach 300 MT and land requirement for disposal of this waste would be 169.6 km2 as against which only 20.2 km2 were occupied in 1997 for management of 48 MT. Fig. 1 shows the details of solid waste (non-hazardous and hazardous waste) generation from different sources in India. 37 Table 1: Industrial Waste Product Usage in Road Construction [3] Waste product Fly ash Blast furnace slag Construction and demolition waste Colliery spoil Spent oil shale Foundry sands Mill tailings Cement kiln dust Used engine oil Marble dust Waste tyres Glass waste Nonferrous slags China clay Source Thermal power station Steel industry Construction industry Possible usage Bulk fill, filler in bituminous mix, artificial aggregates Base Sub-base material, Binder in soil stabilization (wound slag) Base Sub-base material, bulk-fill, recycling Coal mining Petrochemical industry Foundry industry Mineral processing industry Cement industry Automobile industry Marble industry Automobile industry Glass industry Mineral processing industry Bricks and tile industry Bulk-fill Bulk-fill Bulk-fill, filler for concrete, crack-relief layer Granular base/sub-base, aggregates in bituminous mix, bulk fill Stabilization of base, binder in bituminous mix Air entraining of concrete Filler in bituminous mix Rubber modified bitumen, aggregate Glass-fibre reinforcement, bulk fill Bulk-fill, aggregates in bituminous mix Bulk-fill, aggregates in bituminous mix are a major source of pollution. Due to environmental degradation, energy consumption and financial constraints, various organizations in India and abroad, apart from the regulatory frame work of United States Environmental Protection Agency (USEPA), have recommended various qualitative guidelines for generation, treatment, transport, handling, disposal and recycling of non-hazardous and hazardous wastes. Safe management of hazardous wastes is of paramount importance. It is now a global concern, to find a socio-technoeconomic, environmental friendly solution to sustain a cleaner and greener environment. The heterogeneous characteristics of the huge quantity of wastes generated lead to complexity in recycling and utilization. Generation of all these inorganic industrial wastes in India is estimated to be 290 MT. In India, 4.5 MT of hazardous wastes are being generated annually during different industrial process like electroplating, various metal extraction processes, galvanizing, refinery, petrochemical industries, pharmaceutical and pesticide industries. However, it is envisaged that the total solid wastes from municipal, agricultural, non-hazardous and hazardous wastes generated from different industrial processes in India seem to be even higher than the reported 2.2Solid Waste Generation from data. Already accumulated solid wastes Mining Operations and their increasing annual production India has considerable economically useful minerals and they constitute one-quarter of the world’s known mineral resources. In India, Rajasthan, Chhattisgarh, Bihar, Madhya Pradesh, Orissa and Andhra Pradesh are rich in minerals. Mining operations are the primary activity in any industrial process and the major sources of pollutants include overburden waste disposals, tailings, dump leaches, mine water seepage and other process wastes disposed by near-by industries. Management of mining wastes is likely to be of some significance in many Fig. 1: Current Status of Solid Waste Generation in India [2] developing countries where recycling/ extraction and processing of minerals have important economic values. In coal was hery operations about 50% of the material is separated as colliery shale or hard rock. Most of this spoil is used as filler in road embankments. Some spoils can be considered for use in producing lightweight aggregate. Presently most of these wastes are being recycled and used for manufacture of various building materials and details are shown in Table 1. 2.3Construction Debris, Marble Processing Waste and their Recycling Potentials In India, about 14.5 MT of solid wastes are generated annually from construction industries, which include wasted sand, gravel, bitumen, bricks, and masonry and concrete. However, some quantity of such waste is being recycled and utilized in building materials. The share of recycled materials varies from 25% in old buildings to as high as 75% in new buildings. In India, about 6 MT of waste from marble industries is being released from marble cutting, polishing, processing, and grinding. Rajasthan alone accounts for almost 95% of the total marble produced in the country and can be considered as the world largest marble deposits. There are about 4000 marble mines in Rajasthan and about 70% of the processing wastes are being disposed locally. The marble dust is usually dumped on the riverbeds and posses a major environmental concern. Journal of the Indian Roads Congress, January-March 2015 Archana, Sathish, Brijesh & Kumar on 38 In dry season, the marble powder/dust is lifted and carried in the air, flies and gets deposited on vegetation and crop. All these acts significantly affect the environment and local ecosystems. The marble dust disposed in the riverbed and around the production facilities causes’ reduction in porosity and permeability of the topsoil and results in water logging. Further, fine particles result in poor fertility of the soil due to increase in alkalinity. Marble industry has few human impacts with minor environmental risks, however, each factory needs an intensive evaluation to determine the certain norms to regulate their action and to control the possible impact produced. However, new factories must be established within industrial zones to prevent environmental-community damages and to allow better and safe competition. On the other hand, existing factories have to introduce mitigation actions to minimize gradually the environmental impacts through providing proper managements relevant to environmental performance test. Attempts are being made to utilize marble dusts in different applications like road construction, concrete and bituminous concrete aggregates, cement, and other building materials. It is evident from such studies that there is a great potential for recycling of wastes released from different industrial processes. Work carried out by earlier researchers has shown that marble process residues could be used in road construction since they help to reduce permeability and improve settlement and consolidation properties. 3 Laboratory Investigations 3.1Main Constituents of BC Mix binder. Material passing 2.36 mm IS MoRT&H (IV revision) specifications. sieve and retained on 0.075 mm or Table 3 shows the specifications of 75 micron IS sieve is taken as fine bituminous concrete mix grade-I. aggregate. c) Filler: Fills the voids between the fine aggregates, stiffens the binder and reduces permeability. Ordinary portland cement, stone dust and Marble dust are used as filler. d) Binder: Fills the voids and also causes particle adhesion. Neat bitumen 60/70 grade or Polymer modified bitumen SBS 70 grade is used. 3.2 Aggregates Aggregates to be used should be sufficiently strong, hard, tough, and durable and of desirable right shape to with stand the traffic effects. In the present investigation crushed granite aggregates were used. Table 2: Tests Results of Aggregates Sl. Aggregate tests No. Test result Requirements as per Table 500-14 of MoRT&H Specifications (IV revision) 1 Crushing value (%) 12.80 Max 30% 2 Impact value (%) 18.50 Max 27% 3 Los Angeles abrasion value (%) 21.50 Max 35% 4 29.85 Flakiness and Elongation Index (Combined) (%) Max 30% 5 Water absorption 0.162 (%) Max 2% 6 Aggregate specific gravity (i) Coarse aggregate (ii) Fine aggregate Table 3: Aggregate Gradation as per MoRT&H (IV revision) for Bituminous Concrete Grade-I Mix Sieve Size, in mm 26.5 – 19 19 - 13.2 13.2 - 9.5 9.5 - 4.75 4.75 - 2.36 2.36 - 1.18 1.18 - 0.6 0.6 - 0.3 0.3 - 0.15 0.15 - 0.75 0.75 – pan Adopted Mid Gradation 100 89.5 69 62 45 36 27 21 15 9 5 Table 3.1: Physical Properties of Marble Dust Physical Properties Bulk Density (gm/cc) 1.38 Specific gravity 2.72 Particle size Less than 350 micron 3.4 Filler In the present study stone dust, marble, and cement has been used as filler material. Their specific gravity test results are presented in Table 3.3 Table 3.2: Chemical Composition of Marble Dust in Percentage Chemical Composition 2.65 a) Coarse Aggregates: Offer compressive and shear strength and 2.69 show good interlocking properties. Material retained on 2.36 mm IS sieve is taken as coarse aggregate. 3.3 Aggregate Gradation 2.5-3.0 b) Fine Aggregates: Fills the voids in Bituminous concrete mix of grading-I, the coarse aggregate and stiffens the was chosen as per Table-500-18, of CaCO3 MgCO3 SiO2 TiO2 Al2O3 MnO MgO CaO K2O P2O5 BaO LOI Journal of the Indian Roads Congress, January-March 2015 0.548 0.322 0.099 25 0.7 0.022 <0.05 0.054 0.58 0.02 0.34 37.06 Effect of Utilization of Waste Marble on Indirect Tensile Strength Properties of Bituminous Concrete Mixes 39 Table 3.3: Specific Gravity of Filler Material Mineral filler Specific gravity Stone dust Marble Cement 2.78 2.72 3.01 3.5 Bitumen Properties of bitumen to be used in the mix design were tested for Ductility, viscosity, flash and fire points etc. and the results tabulated in Tables 3.4 and 3.5 Table 3.4 Basic Test Results of Neat Bitumen 60/70 Grade SL Test conducted Test Requirements No. results as per IS: 73-2002 1 2 Penetration at 25°C (1/10th of mm) 66 Softening 47.25 point(R&B) (°C) Fig. 2: Variation of Bitumen Content with Varying Marble Filler for Both Neat and Modified Bituminous Concrete Mixes 60-70 45-55 3 Ductility @27°C, cm 80+ 75 minimum 4 Specific gravity 1.01 0.99 - 1.02 5 Flash point, °C 230 175 minimum Table 3.5: Basic Test Results of PMB SBS 70 Grade Bitumen Requirements SL Test conducted Test No. results as per IRC: SP: 532002 1 Penetration at 25°C, 0.1 mm 100 gm, 5 sec. 62 50-90 2 Softening point (R&B) (°C), min. 59 55 Min. 3 Specific gravity 1.05 - 4 Flash point, °C, min. 226 220 min. 5 Elastic Recovery of half thread in ductilometer at 15 °C, %, min. 85 50 min. 6 Separation difference in softening point R&D, °C, max. 2.45 3 max. 7 Ductility @ 27°C, cm 100+ 40+ Fig. 3: Variation of Bulk Density with Varying Marble Filler for Both Neat and Modified Bituminous Concrete Mixes Fig. 4: Variation of Stability with Varying Marble Filler for Both Neat and Modified Bituminous Concrete Mixes Journal of the Indian Roads Congress, January-March 2015 40 Archana, Sathish, Brijesh & Kumar on 3.6 Degradation test results: Degradation test were conducted on the neat and modified bituminous concrete mixes. The results are shown in Fig. 8 and 9. 3.7 Indirect Tensile Strength Test (ITS) Results: Indirect Tensile Strength test were conducted on the neat and modified bituminous concrete mixes. The results are shown in Fig. 10 and 11, The variation in ITS ratio for both the mixes is shown in Fig.13. Fig. 5: Variation of Air Voids with Varying Marble Filler for Both Neat and Modified Bituminous Concrete Mixes 4.CONCLUSIONS i.A portion of large size aggregates in the bituminous concrete mixes break down during compaction and get into the voids between the smaller aggregates. This results in creating a more dense mixture and further degradation in Marshall testing will be minimum. ii.The tests shows that degradation of course aggregates in neat bituminous concrete mixes prepared with conventional mixes is 10.02% and 2.87% lower degradation compared to 10% marble dust and partial marble replacement (fine aggregate and filler). iii.The tests shows that degradation of course aggregates in modified bituminous concrete mixes prepared with conventional mixes is 6.21% and 3.19% lower degradation compared to 10% marble dust and partial marble replacement (fine aggregate and filler) showing better performance for modified bituminous mixes. iv.The bituminous concrete mixes prepared with PMB SBS 70 performed better than neat bituminous concrete mixes. Fig. 6: Variation of Voids Filled with Bitumen with Varying Marble Filler for Both Neat and Modified BC Mixes Fig. 7: Variation of Flow with Bitumen with Varying Marble Filler for Both Neat and Modified Bituminous Concrete Mixes Journal of the Indian Roads Congress, January-March 2015 Effect of Utilization of Waste Marble on Indirect Tensile Strength Properties of Bituminous Concrete Mixes 41 4.1Effect of marble dust on indirect tensile strength properties i.The indirect tensile strength values for neat bituminous concrete mixes tested at 25°C for conventional mixes showed 15.24% and 9.35% lesser values. Similarly for conventional mixes prepared with modified bituminous concrete mixes showed 20% and 12.92% lesser values compared to bituminous concrete mixes prepared with 10% marble dust and partial marble replacement (fine aggregate and filler). ii.The indirect tensile strength values for neat bituminous concrete mixes tested at 40° C for conventional mixes showed 29.04% and 18.46% lesser values. Similarly for conventional mixes prepared with modified bituminous concrete mixes showed 25.66% and 17.19% lesser values compared to bituminous concrete mixes prepared with 10% marble dust and partial marble replacement (fine aggregate and filler). Fig. 8: Degradation Test Results for Specimens Prepared with Neat Bituminous Concrete Mixes Fig. 9: Degradation Test Results for Specimens Prepared with Modified Bituminous Concrete Mixes 4.2Effect of Marble Dust on Indirect Tensile Strength Ratio The indirect tensile strength ratios for neat bituminous concrete mixes tested at 25°C for conventional mixes showed 17.10% and 10.49% lesser values. Similarly for conventional mixes prepared with modified bituminous concrete mixes showed 23.53% and 13.37% lesser values compared to bituminous concrete mixes prepared with 10% marble dust and partial marble replacement (fine aggregate and filler). REFERENCES Fig. 10: Shown the Variation of Indirect Tensile Strength for Specimens Tested at 250°C 1.Ministry of Road Transport and Highways (MORTH), Indian Road Congress, 4th Edition, 2001 New Delhi. Journal of the Indian Roads Congress, January-March 2015 42 Archana, Sathish, Brijesh & Kumar on Effect of Utilization of Waste Marble on Indirect Tensile Strength Properties of Bituminous Concrete Mixes 2.Asokan Pappua(a), Mohini Saxenaa(a) and Shyam R(b). “Solid Wastes Generation in India and their Recycling Potential in Building Materials”, A Regional Research Laboratory (CSIR), Bhopal–462026, India, b CESE, Indian Institute of Technology, 2006, Bombay, India. 3.Amit Goel and Animesh Das “Emerging Road Materials and Innovative Applications”, National Conference on Materials and their Application in Civil Engineering, Aug. 2004, Hamirpur, India. Fig. 11: Shows the Variation of Indirect Tensile Strength for Specimens Tested at 400°C 4.Fakher J. Aukour and Mohammed I. Al-Qinna “Marble Production and Environmental Constrains”, Jordan Journal of Earth and Environmental Sciences, Vol 1, Mar. 2008, pp 11 -21. 5.Ibrahim Ugur1 and Erhan Sener2 “Site Selection for Marble Wastes Using Multi criteria Decision Analysis and Geographic Information Systems”, Ecology and Environmental Protection, Jan. 2007, pp 765 – 771. 6.Guidance for Collecting, Disposing and Reusing Solid and Liquid Residuals from Marble and Stone Extraction and Cutting “Marble and Stone Waste Management”, Palestinian Marble Hebron Municipality, Hebron, Oct. 8th, 2007. Fig. 12: Shows the Variation of Indirect Tensile Strength Ratio for Specimens Prepared with Neat Bituminous Concrete Mixes 7.Paryavaran Bhawan, “Clean Technology & Waste Minimization”, Ministry of Environment & Forests Government of India, 2006. 8.Santhosh Kumar M.M. “Comparison of Marshall Stability and Indirect Tensile Strength Using 60/70 Grade Bitumen, Crumb Rubber Modified and Polymer Modified Bitumen on Bituminous Concrete Mix”, Seminar work, Bangalore University, University Visveswaraya College of Engineering Jnana Bharathi, Bangalore560056, 2007-08. 9.Peter E. Sebaaly, “The Benefits of Hydrated Lime in Hot Mix Asphalt”, Prepared for the National Lime Association, Apr. 2006. Fi.g 13: Shows the Variation of Indirect Tensile Strength Ratio for Specimens Prepared with Modified Bituminous Concrete Mixes 10.Randy C. West and Robert S. James, “Evaluation of a Lime Kiln Dust as A Mineral Filler for Stone Matrix Asphalt”, Submitted at the 85th Annual Meeting of the Transportation Research Board, Washington, D.C., Jan. 2006. Journal of the Indian Roads Congress, January-March 2015 Paper No. 633 GAP ACCEPTANCE BEHAVIOR OF RIGHT-TURNING VEHICLES AT T-INTERSECTIONS - A CASE STUDY Gopal R. Patil∗ And Jayant P. Sangole** SYNOPSIS This paper deals with the study of the gap acceptance of major to minor road and minor to major road right turning vehicles at limited priority T-intersections in India (vehicles are driven on the left side in India). The unsignalized intersections in India are uncontrolled or partially controlled; analyzing such intersections is complex. Limited priorities are observed at partially controlled intersections, where major and minor roads are perceived by drivers based on intersection geometry and traffic volume and speed on the approaches.Field data were collected at four T-intersections with limited priority using video camera. The data extracted include gap/lag, subject vehicle type, conflicting vehicle type, and driver’s decision (accepted/ rejected).Different distributions are fitted to the available and accepted gaps. Based on Kolmogorov-Smirnov (K-S) test, it is found that gamma distribution fits the available gaps well, whereas accepted gaps are better represented with lognormal distribution. Binary logit models are developed for gap acceptance for the both turning movements. For model development, 80% of the extracted data (total data observations are 722 for major road right turning vehicles and 1066 for minor road right turning vehicles) are used and remaining are used for model validation. The percentage of correct prediction by binary logit models are 74.48% (for major road right turning) and 81.51% (for minor road right turning).Critical gaps estimation revealed that maximum likelihood method gives the most consistent results. The critical gaps are smaller than the values reported for developing countries. 1. Introduction In developed countries, unsignalized intersections are usually controlled by stop and yield (give way) signs, which decide the priorities of various movements. Efficient enforcement of priority rules has made it possible to cross the intersections with minimum conflicts. However, the situation is very different in India where most of the unsignalized intersections do not have stop or yield sign, and even if they exist, drivers do not follow the priorities indicated by the signs. At a few intersections, where drivers are well aware of the major and minor roads, limited priority is observed; drivers usually interpret the major and minor approaches based on the intersection geometry, traffic volumes, and vehicle speeds on those approaches. At a significant number of unsignalized T-intersections, especially in uncongested areas,limited priority is observed. At such intersections, the drivers on the minor approach and vehicles taking right turn from the major approach will behave as if there is a give way or yield sign, even if a stop sign is present.The driver will not perform the mandatory stop if adequate gap is available to maneuver. Overall, the drivers’ behavior at unsignalized intersections in India is significantly different than that in the developed countries. Thus, it is important to investigate and model the traffic characteristics at such intersections. Many analytical and simulation models for unsignalized intersections are based on the gap acceptance behavior of drivers (Tanner 1962, 1967. The Highway Capacity Manual (HCM 2010) uses gap acceptance approach for determining the capacity of unsignalized (sign controlled) intersections. Thus, it is necessary to verify if the gap acceptance approach is suitable for at least some type of unsignalized intersections in India. Data is collected and extracted at four T-intersections with limited priority and analyzed gap acceptance for the major road and minor road right turning movements. Vehicles are driven on the left side in India, thus the right turns are critical. Binary logit models are developed that predict the gap acceptance of right turning vehicles.Various methods in the literature are used to estimate critical gap values. This paper is organized in seven sections including this section. The second section gives a brief background and literature related to this study. Section three discusses the data collection procedure * Assistant Professor, Email: gpatil@iitb.ac.in ** Ph. D. Student, Email: sangolejayant@iitb.ac.in Department of Civil Engineering, Indian Institute of Technology Bombay, Written comments on this Paper are invited and will be received by the 10th June, 2015 Journal of the Indian Roads Congress, January-March 2015 Gap Acceptance Behavior of Right-Turning Vehicles At T-Intersections - A Case Study and geometry of intersections selected for this study. Preliminary data analysis and distribution fitting for gaps is given in section four. Section five gives the structure and procedure for development of binary-logit models. Section six discusses the validation of models with field observations of binary-logit models and its prediction. Section seven discusses the estimation of critical gap and section eight concludes the paper. 2. (a) Turning from Major to Minor Approach 45 (b) Turning from Minor to Major Approach Fig.1: Measurement of Lag BACKGROUND AND roads at all the intersections considered LITERATURE REVIEW in this study are four-lane divided and the lane discipline is not observed at the Gap is defined as the time interval intersections. Therefore, gap between between passing the rear bumpers of the two consecutive vehicles irrespective of leading vehicle and the front bumper of their lateral position along the width of the following vehicle on the same point the road have been measured. moving in the same direction. Lag is defined as the time elapsed after a right A good amount of work is available turn intended vehicle reaches the stop in the literature on the sign controlled line until a major approach conflicting unsignalized intersections. Some of the vehicle reaches the conflict point (refer earlier studies are by Tanner (1962), Fig. 1). As shown in Fig. 1, conflict Tanner (1967), and Mahmassani and point of right turning vehicles with the Sheffi (1981). A model to estimate through vehicles of the opposing road average delay for minor road is is used for measuring gap/lag. The developed by Tanner (1962), and Tanner measurement of lag for right turning (1967) focused on capacity estimation vehicles from major approach and minor of minor road. Cowan (1987) extended approach are explained with the help of Tanner’s work by developing delay Fig. 1(a) and 1(b) respectively. Let t0 model considering wider class of arrival be the time at which the subject vehicle A, intending to take right turn, reaches stream. The effect of waiting time on gap section Y1-Y1; and Y2-Y2 is the section acceptance is studied by Mahmassani where the first conflicting vehicle B is and Sheffi (1981) using probit model. located at time t0 (Fig. 1(a)). Assume t1 is The authors observed that the probability the time at which the vehicle B reaches of accepting a gap increases with the sectionY3-Y3, that is, the conflict point. increased waiting time. In Fig. 1(b), let section Y’-Y’ be the location of conflicting vehicle D at time A probit model to estimate the probability t0 when right turning vehicle C reaches of a driver to accept a given gap for section X-X and t1 be the time at which minor road left turning at T-intersection vehicle D reaches the conflict point at is developed by Hamed et al. (1997). section Y’-Y’. The lag in both the cases Ruskin and Wang (2002) through their is calculated as the difference in times t1 cellular automata (CA) model observed that CA model captures many feature and t0. of traffic behavior at unsignalized The definitions of gap and lag as discussed intersection than gap acceptance models. above are suitable if the major road is two- The gap acceptance decision is affected lane (one lane in each direction) and all by driver characteristics, characteristics vehicles follow lane disciple. The major of the gap, and the choice situation. The driver characteristics include gender, age, driving skill, etc (Sheikh, 1997.) Gap and choice situation factors may include gap size, speed of vehicles, type of subject and conflicting vehicle types, waiting time, type of sign control, etc. Limited work has been done for unsignalized intersections with no priority or limited priority, which are prevalent in India. Ashalatha and Chandra (2011) proposed a method of critical gap estimation based on clearing behavior of vehicles. The authors estimate the critical gaps using six different methods available in literature and conclude that the results by these methods are not acceptable because the critical gap values obtained are smaller than the values recommended in HCM 2000 and the values by different methods vary. Venkatesan (2011) developed probit based gap acceptance models for normal merging, forced merging, group merging and vehicle cover merging for left turning vehicles at uncontrolled T-intersection. The gap acceptance behavior of right turning vehicles which involve crossing major road through vehicles is not considered. Recently, Sangole et al. (2011) used ANFIS for modeling gap accepting behavior focusing twowheelers at uncontrolled intersections. The studies that focus on some aspects of uncontrolled intersections include the work by Chandra et al. (2009), Rengaraju and Rao (1995), carried out a study to identify suitable probability distribution models for vehicle arrivals at uncontrolled intersections under Journal of the Indian Roads Congress, January-March 2015 Patil & Sangole on 46 mixed traffic conditions. It was observed that Poisson distribution gives a close fit to vehicle arrivals, if traffic volume is less than 500 vehicles/hour/lane. For higher traffic volumes, multivariate distribution is suggested. The authors in another study developed a model to estimate possible conflicts at urban uncontrolled intersection. In yet another study on uncontrolled intersection they used simulation to model the conflicts at uncontrolled intersections. Chandra et al. (2009)developed models for estimating service delay for various vehicle types. Based on the data collected at five uncontrolled intersections, eighteen exponential models for different movements and vehicle combinations are developed. No other variable except conflicting traffic is used for all models. Based on the literature review, it is clear that more studies are required to develop proper understanding of the traffic flow at uncontrolled intersections. In this process, it is also important to evaluate the applicability of existing approaches of sign controlled intersections. The gap acceptance approach may not be suitable for fully uncontrolled intersections found in congested urban parts. Thus, it becomes necessity to explore the applicability of gap acceptance approach to partially controlled intersections. 3. DATA COLLECTION EXTRACTION AND The data used in this study were collected at four T-intersections: three in Aurangabad city and one in Thane city, both are in Maharashtra state. Aurangabad is a city of about 1.2 million people with two-wheelers as the primary personal mode of transportation. Thane city has about 1.8 million people and is within Mumbai Metropolitan Region (MMR), which is heavily dependent on transit and para-transit (auto-rickshaws and taxis) modes. Consequently, Thane has lower penetration of two-wheelers than Aurangabad. Data at Aurangabad intersections were collected in July 2010 and at Thane intersection in November 2010. Data were collected during morning hours (approximately between 10:00 to 11:00 am) of typical weekdays. All the intersections are in plain terrain and there is adequate sight distance available for all approaches. The intersections are sufficiently away from upstream or downstream intersection, so the flow was not affected by the nearby intersections. Additionally, at the time of data collections the intersections were free from any encroachments. The geometric features of two intersections in Aurangabad (Intersection 1 and Intersection 4) and an intersection in Thane (Intersection 3) are similar (refer Fig.2 (a)). Both major as well as minor roads are four-lane divided. The major road Intersection 2 (from Aurangabad city) is also four-lane divided, but the minor road two-lane undivided. Video camera was placed on the terrace of a nearby building in such a way that a good view of all the three approaches is obtained for getting attributes of the traffic stream (refer Fig. 2 (b). Recording was done for about 60 minutes at each intersection. The recordings were played at slow speed on a screen in laboratory to extract various parameters. Lags/gaps were measured in 1/100th of second. The data extraction resulted in 722 lags/gaps (both accepted and rejected) for major road right turning movement (WS movement in Fig. 2(a) and 1066 lags/gaps for minor road right turning (SE) movement. These observations are from 384 major road and 530 minor road vehicles. A summary of traffic composition at all intersections, as well as the mode wise share (in %) is given in Table 1. For the traffic compositions of all the movements shown in Fig. 2(a) refer Sangole et al. (2011). It can be observed that the proportion of two-wheelers at all intersections is much higher than other modes. This proportion is significantly high at the three intersections in Aurangabad city, (74.47%, 69.93%, and 78.76% respectively at intersections 1, 2, and 4). Public transit is heavily used in Mumbai and neighboring cities, thus Thane has lesser share of two-wheelers than Aurangabad. The gap acceptance of movements WSthe right turning movement from major to minor approach and SE–the right turning movement from minor to major approach are the focus of this study (see Fig. 2). The conflicting movement for both WS and SE is EW-the through traffic from east to west on the major road. The movements WS and SE are conflicting to each other; however, it is observed that the WS has priority over SE at all intersections. 4. DISTRIBUTION OF GAPS Fitting distribution to available gaps is useful in traffic flow simulation and may help in analyzing and evaluating the traffic on transportation facility. Fig. 3 shows the histogram of available gaps (accepted and rejected gaps) in the major stream (EW movement) for the both right turning movements. As seen in the Fig. 3, different distributions fitting are tried to the available gaps data. The probability distribution functions (pdf) of normal distribution, lognormal distribution, exponential distribution, and gamma distribution fit for all the four intersections as shown in the Fig. 3. Kolmogorov-Smirnov (K-S) test is used to measure the goodness of fit for fitted distribution. K-S test value is the maximum distance between the empirical distribution function of the sample and the cumulative distribution function of the reference distribution. Journal of the Indian Roads Congress, January-March 2015 Gap Acceptance Behavior of Right-Turning Vehicles At T-Intersections - A Case Study 47 weight coefficients. For a binary logit model, the probability of choice i by driver k is given as: a) Geometry of intersection b) Location of video camera Fig.2: Geometry of Intersections and Locations of Video Camera Table 2 gives the mean, standard deviation of gap data, and K-S test values for the fitted distribution. K-S test critical values at 95% are also given in the last column. As seen in the table, the K-S test values for Gamma distribution are the lowest and less than the critical values for three intersections (intersection 1, 2, and 4); intersection 3 has the lowest K-S value for lognormal distribution, but the value for gamma distribution is also within the threshold values. lowest K-S test values, which are also within the threshold values. 5. DEVELOPMENT OF BINARYLOGIT MODELS NLOGIT 4.0, popular econometric software, is used for developing logit models. Two separate models are for major road right turning and minor road tight turning. About 20% of the data for each movement are selected randomly and kept for validation and the remaining data are used for models development. The major road and minor road right turning models are developed with 576 and 852 gaps/lags, respectively. Different combinations of different variables are considered but models with one variable have been chosen, GAP for both the major and minor road right turning. The models along with various model parameters are presented in Table 4 and Table 5 respectively. Some earlier studies have used discrete choice models for the driver’s decision of accepting or rejecting gaps. In this section, the implementation of binary logit model to capture the gap acceptance behavior of right turning drivers is discussed. The formulation of logit Also different distributions are fitted for model is based on random utility theory. 6. VALIDATION AND accepted gaps only at each intersection. The deterministic component of utility PREDICTION OF MODELS Fig. 4 shows the normal distribution, of an alternative i is expressed as: lognormal distribution, exponential As mentioned above about 20% of the distribution, and gamma distribution data (146 gap/lag for major and 213 fit of accepted gaps. Various statistical for minor road) are randomly selected parameters including K-S test values where, Vi = deterministic component and kept for the validation of the for accepted gaps are given in Table 3. of utility of choosing a particular various models developed Simply using It is clear that for all the intersections, alternative; α = constant; X1,X2,.., Xn = prediction by model can sometimes lognormal distribution results in the independent variables; and β1, β2,… βn= result in mislead interpretations and hence Receiver Operator Characteristic (ROC) curve are used for binary decision problem. ROC curves shows how correct Table 1: Traffic Composition and Mode Wise (%) Share at All Intersections predictions of model vary with incorrect predictions of model. Precision-Recall Intersection no. Two-wheeler Auto-rickshaw Car Bus/Truck Total (PR) curve is an alternative to ROC Intersection 1 2643 328 401 177 3549 curves and can be used if data is highly (Aurangabad) (74.47)* (9.24) (11.30) (4.99) (100) skewed. In ROC curves data should be Intersection 2 1495 271 262 110 2138 present in the upper left-hand corner, and (Aurangabad) (69.93) (12.68) (12.25) (5.14) (100) in PR curves, it should be in the upper Intersection 3 1197 818 1038 205 3258 right-hand corner. Model results are (Thane) (36.74) (25.11) (31.86) (6.29) (100) validated by calculating the Type I and Intersection 4 2422 378 258 17 3075 Type II error, and comparing ROC and (Aurangabad) (78.76) (12.29) (8.39) (0.55) (100) PR curves. The output of binary logit * Percentage share Journal of the Indian Roads Congress, January-March 2015 Patil & Sangole on 48 model is the probability of accepting the lag/gap and it varies from 0 to 1. If the probability of accepting lag/gap is greater than 0.5, then that particular lag/ gap is accepted. (a) Intersection 1 (b) Intersection 2 (c) Intersection 3 (d) Intersection 4 Fig. 3: Distributions Fitted for Accepted Gaps In a binary decision problem, the validation model outputs can be represented as a confusion matrix or contingency table (Provost et al., 1998). Table 6 gives the format of confusion matrix along with some definitions. From the validation results, it is necessary to group the responses into the following categories to develop a confusion matrix: i) True Positives (TP) (response correctly labeled as positives), ii) False Positives (FP) (response incorrectly labeled as positive), iii) True Negatives (TN) (negatives correctly labeled as negative), and iv) False negatives (FN) (response incorrectly labeled as negative). It is considered that gap acceptance as condition positive and gap rejection as condition negative. The False Positive Rate (FPR) is the proportion of negative responses that are misclassified as positive, whereas the True Positive Rate (TPR) also known as Sensitivity is the proportion of positive responses that are correctly labeled. Calculations of confusion matrices are done by grouping the gap values into three ranges: less than or equal to 5 sec, greater than 5 and less than or equal to 10, and greater than 10 and less than or equal to 21 (see Table 7). Calculations can also be carried out for whole validation data as a single group. But in that case the variation of true positive rate with respect to false positive rate, over particular ranges of gap values, cannot be observed. Cutoff points for different groups can be decided by trial and error method to improve sensitivity and specificity. The cutoff point of 5 sec was found to be suitable for the first group. Since the number of observations for gaps larger Journal of the Indian Roads Congress, January-March 2015 Gap Acceptance Behavior of Right-Turning Vehicles At T-Intersections - A Case Study 49 Table 2: Statistical Parameters for Available Gaps Distribution Fitting Intersection Inter. 1 Corr. volume (Veh/hr) Mean 3549 2.68 Std. dev. 2.43 K-S test values Normal Dist. Lognormal Dist. Exponential Dist. 0.1388 0.0788 0.1413 Gamma Dist. 0.0459 Critical values 0.0738 Inter. 2 2138 4.44 3.79 0.1413 0.0629 0.0866 0.0363 0.0840 Inter. 3 3258 3.66 2.01 0.1230 0.0495 0.2835 0.0658 0.1025 Inter. 4 3075 4.74 4.20 0.1350 0.0460 0.0965 0.0369 0.0426 Gamma Dist. Critical values Table 3: Statistical Parameters for Accepted Gaps Distribution Fitting Intersection Corr. volume (Veh/ hr) Mean Std. dev. Inter. 1 3549 3.78 2.83 0.1807 0.0452 0.2720 0.0794 0.1469 Inter. 2 2138 6.85 3.70 0.1372 0.0461 0.2715 0.0668 0.1201 Inter. 3 3258 4.37 2.10 0.1618 0.0713 0.3307 0.1010 0.2243 Inter. 4 3075 7.87 4.42 0.1615 0.0534 0.2580 0.0903 0.1097 Normal Dist. K-S test values Lognormal Dist. Exponential Dist. Table 4: Logit Model Estimation Results for Major Road Right Turn Estimated Parameters Name Coefficient Standard error Constant -2.779 0.2530 GAP 0.9145 0.0816 McFadden Pseudo R-squared: 0.3841 Log likelihood function: hi squared: 306.4122 Restricted log likelihood: t-stat -10.987 11.211 -245.6777 -398.8837 Table 5: Logit Model Estimation Results for Minor Road Right Turn Estimated Parameters Name Constant GAP McFadden Pseudo R-squared: Chi squared: Coefficient -2.3761 0.6810 0.238 277.132 Standard error 0.1687 0.0533 Log likelihood function: Restricted log likelihood: t-stat -14.08 12.75 -443.516 -582.082 than 10 sec were less, all such data is grouped into one range. The confusion matrices calculations for the major right turning and minor right turning are presented in Table 8 and Table 9 respectively as per the format given in Table 6. The part (a) of Table 8 indicates that there are 20 gaps of less than 5 sec are accepted in the data and the model predicts 17 observations correctly, resulting in the positive prediction value of 0.85. The lower value of positive prediction rate in Table 9 (a) is due to the small number of accepted data for gaps less than 5 sec in the validation data set. In general, it can be noted that prediction rates of positive values are higher than of the negative value. In other words, the models are predicting gap acceptance decisions better than the gap rejection. (a) Intersection 1 Journal of the Indian Roads Congress, January-March 2015 Patil & Sangole on 50 Table 7: Data for Model Validation Major Road Minor Road Gap range Accepted Rejected Accepted Rejected (in sec) 0 to 5 20 73 16 119 5 to 10 30 4 49 3 10 to 21 13 0 24 0 Table 8: (a), (b), (c) Calculations of Confusion Matrices for Major Road Right Turning Model (a) At cut-off point less than or equal to 5 (b) Intersection 2 Logit Model Prediction Actual Output 17 3 21 57 0.85 0.7307 0.4473 0.95 0.5526 0.05 (b) At cut-off point less than or equal to 10 Logit Model Prediction Actual Output 43 7 (c) Intersection 3 23 59 0.86 0.7195 0.6515 0.8939 0.3485 0.1060 Logit Model Prediction (c) At cut-off point less than or equal to 21 Actual Output 56 7 0.8889 23 0.7195 59 0.7088 0.8939 0.2911 0.1060 (d) Intersection 4 Fig. 4: Distributions Fitted for Available Gaps. Table 6: Format of Confusion Matrix (Provost et al., 1998) Test Test Outcome Outcome Negative Positive Test Outcome Actual Condition Condition Positive Condition Negative True Positive False Positive (Type I error) Positive predictive value = Σ True Positive Σ Test Outcome Positive False Negative (Type II error) True Negative Negative predictive value = Σ True Negative Σ Test Outcome Negative Sensitivity = Specificity = Σ True Positive Σ True Negative Σ Condition Positive Σ Condition Negative False negative rate (β) = type II error = 1 − sensitivity False positive rate (α) = type I error = 1 − specificity Journal of the Indian Roads Congress, January-March 2015 Gap Acceptance Behavior of Right-Turning Vehicles At T-Intersections - A Case Study 51 Table 9 (a), (b), (c) Calculations of Confusion Matrices for Minor Road Right Turning Model (a) At cut-off point less than or equal to 5 Logit Model Prediction Actual Output 1 3 0.25 15 116 0.8854 0.0625 0.9747 0.9375 0.0252 (a) ROC curve (b) PR Curve (b) At cut-off point less than or equal to 10 Fig. 5: ROC Curve and PR Curve for Major Road Right Turning Vehicles Logit Model Prediction Actual Output 44 4 0.9166 21 118 0.8489 0.6769 0.9672 0.3230 0.0327 (c) At cut-off point less than or equal to 21 (a) ROC curve (b) PR Curve Fig. 6: ROC Curve and PR Curve for Minor Road Right Turning Vehicles Logit Model Prediction Actual Output 68 4 0.9444 21 118 0.8489 0.7640 0.9672 0.2359 0.0327 Fig. 7: Predicted Probabilities The Receiver Operating Characteristic (ROC) and Precision Recall (PR) curves presented in Fig. 5 and Fig. 6 are constructed using these confusion matrices of Tables 8 and 9. Recall used in the PR curves is the same as TPR and it is the fraction of responses classified as positive that are truly positive i.e. positive predictive value. For obtained a ROC curve the true positive rate (Sensitivity) is plotted against the false positive rate (1 - Specificity) for different cut-off points. Each point on the ROC curves represents a sensitivity/specificity Journal of the Indian Roads Congress, January-March 2015 52 Patil & Sangole on Table 11: Critical Gap by Raff’s Method for Different Subject Vehicle Type and pair corresponding to a particular group Conflicting Vehicle Type of gaps decision. ROC curve lying in the upper left corner indicates that the Subject Vehicle Conflicting Vehicle Type model predictions are well. It can also Type be observed that specificity increases Major road right turn Minor road right turn slightly with increase in TPR and gap TW AR CAR TW AR CAR values.Ideally, a PR curves should TW 2.8 3.25 3.35 3.10 3.25 3.60 overlap with the diagonal lines, which AR 2.65 2.70 2.80 3.55 3.30 2.90 will happen if the models’ prediction is 3.40 2.30 3.00 3.25 2.60 3.50 100% accurate. The PR curves presented CAR are not deviating much from the diagonal lines, indicating good prediction by critical gap is the minimum gap required well. For these distributions Ashworth’s models. Presence of PR curve on upper for the road user or driver to make the method gives close approximation. The part of diagonal line indicates more maneuver safely. Different methods maximum likelihood method is based on positive responses in the data. are available for determining critical the assumption that a driver’s critical gap Fig. 7 shows the predicted probabilities of gap; some of them are Raff’s method, is within the range of his/her accepted developed logit models. The percentage Lag method, Ashworth’s method, and gap and the largest rejected gap during a of correct prediction by binary logit Maximum likelihood estimation method. single decision making. In logit method, models are 74.48% for major road right Raff defines the critical gap as the gap the gap for which the probability of turning and 81.51% for minor road right for which the number of accepted gaps acceptance is 0.5 is taken as the critical shorter than it is equal to the number gap. turning. of rejected gaps longer than it. In lag method, only lags are considered for Table 10 gives the critical gap values 7. ESTIMATION OF CRITICAL critical gap estimation. Ashworth’s for the four intersections, calculated by GAP method estimates critical gap based on various methods. Almost all critical gaps accepted gaps/lags only. It is based on the values vary between 2 to 5 seconds. Critical gap is a primary parameter for the assumption that major stream gaps are The mean values of critical gaps and deterministic gap acceptance models. It exponentially distributed and accepted standard deviations are also given in is generally used to estimate the capacity gaps are normally distributed. It should the Table. Among all the methods, the and delay at unsignalized intersections. be noted that the Ashworth method maximum likelihood method has the The accuracy of the capacity and delay assumes normal distribution for accepted lowest standard deviation of critical estimation is mainly dependent on the gaps, but normal distribution is not a gaps at different intersections showing accuracy of the critical gap estimation. As good fit to the data in this study; gamma its consistency in estimating critical per Highway Capacity Manual (HCM), and lognormal distributions fit the data gaps. Raff’s method gives critical gaps comparable to maximum likelihood method and it also has lower standard Table 10: Critical Gap Values (In Seconds) by Different Methods (for Individual deviation than Lag and Ashworth’s Intersections) methods. Ashworth’s method has the highest variability among critical gaps at Method Intersections Mean Std. Dev. different intersections. 1 2 3 4 The values of critical gap and critical Mjr. Mnr. Mjr. Mnr. Mjr. Mnr. Mjr. Mnr. Mjr. Mnr. Mjr. Mnr. lag obtained from Raff’s method for Raff’s Method 2.40 2.50 3.35 3.00 2.25 3.70 3.75 3.20 2.94 3.07 0.73 0.60 left turning vehicles by other studies Lag Method 2.35 2.00 3.60 3.32 2.25 3.25 4.05 4.75 3.06 3.33 0.90 1.12 in developed countries on a twolane roadway are 4.2 sec and 5.6 sec Ashworth’s 1.76 2.26 5.25 4.45 2.85 4.86 2.32 5.26 3.05 4.21 1.54 1.34 respectively. The base critical gap on Method a four-lane major road given in HCM Maximum 2.55 2.83 3.26 3.06 2.32 3.30 3.05 2.97 2.80 3.04 0.43 0.20 2000 for left turning from minor road Likelihood is 7.5 sec. HCM 2010 also recommends Method the same value but uses term critical headway instead of critical gap. These Note: Mjr: Major Approach; Mnr: Minor Approach Journal of the Indian Roads Congress, January-March 2015 Gap Acceptance Behavior of Right-Turning Vehicles At T-Intersections - A Case Study values are much higher than the values For major road right turn: reported in this study. These insights clearly prove that the drivers in Thane and Aurangabad are aggressive and choose smaller gaps than the drivers in developed countries. Although, the data in this study are not enough to make For minor road right turn: the countrywide generalized statement, the traffic situation in other cities is not totally different. Thus, it is expected that similar aggressive gap acceptance will Critical gap = 3.48 sec. be observed in other parts of the country. More similar studies with the data from Table 12: Critical Gap Values (In Seconds) the different parts are needed to confirm by Different Methods (Combined Data) this observation. camera. The following are some of the conclusions based on our analysis of the study intersections: ●● The results in this paper indicate that the gap acceptance concept can be used in India at limited priority intersections in uncongested conditions. ●● The available gaps follow gamma distribution and accepted gaps follow lognormal distribution. ●● The prediction success of the developed binary logit models for major road right turning and minor road right turning is about 75% and 82% respectively. ●● Critical gap obtained by developed logit models are comparable with maximum likelihood method and Raff’s method. Critical gaps obtained in this study are smaller than that obtained in developed countries and suggested in HCM 2010. Method The different vehicle types in Indian traffic have significantly different characteristics from one another. In order to underst and the gap acceptance of different vehicles, critical gaps values are estimated considering different subject vehicle types and conflicting vehicle types. Two-wheelers, three-wheelers and cars are considered and the values are given in Table 11. The values for heavy vehicles are not given because the less number of heavy vehicles making right turns. It was generally observed that when the subject vehicle and conflicting vehicle are the same, the critical gap values are smaller. Additionally, since the right turning vehicles on minor road perceive lower priority than the right turning vehicles on the major road, the critical gap values of the former are larger. Table 12 gives the critical gap values for minor road and major road right turning movements considering all intersections together. Also the critical gap values from the logit models (developed in section 5 (Table 4 and 5)) are calculated. The binary models are developed combining data for all the intersections; thus the method is used only for the combined critical gap values given in Table 12. Using the utility function developed logit model takes the following forms for critical gap estimation: Major Minor Major and right right Minor Right turn turn Turns Combined Raff’s Method 3 3.3 3.18 Lag Method 3.05 3.3 3.2 Ashworth’s 3.6 4.01 3.84 Method Maximum 2.79 3.04 2.91 Likelihood Method Logit method 3.03 3.48 3.26 As seen in Table 12, although the critical gaps of right turning from major road and minor road are comparable, the values of the latter are found to be ●● larger by about 10%. At intersection 2, the critical gap by all the methods for major right turn is smaller than that for minor right turn. 8. CONCLUSIONS Unlike in developed countries, the unsignalized intersections in India are not properly controlled, that is, the priorities of different movements are not fully respected by drivers. At a few intersections, limited priorities are observed where the right turning vehicles look for suitable gaps in through vehicles. The primary focus of this paper is to understand the gap acceptance behavior of vehicles at such limited priority intersections. Gap acceptance data were collected at four T-intersections with the help of video 53 The critical gaps obtained by various methods indicate the drivers at studied intersections are aggressive and accept lower gaps. Among different method maximum likelihood method found to give more consistent results. Although the findings of this study can become a building blocks for developing detailed methodology for unsignalized intersections in India, the study has some limitations. The data for this study have been collected at only four intersections in two cities of Maharashtra. The applicability of the models and conclusions need to be verified at more places in India. Many more such studies are needed focusing traffic conditions in India and other developing countries. In this study, only right turning movements at T-intersection are considered; the Journal of the Indian Roads Congress, January-March 2015 54 Patil & Sangole on Gap Acceptance Behavior of Right-Turning study can be extended to four legged intersections and more movements can also be studied. Effect of some other parameters such as approach speed, geometric characteristics, driver’s characteristics, etc. will further increase the understanding of the traffic behavior at uncontrolled intersections. ACKNOWLEDGMENT This study is partially funded by Department of Science and Technology (DST), Govt. of India, through project SR/FTP/ETA-61/2010. The authors would like to thank Mr. Prasad Patare for helping during the data collection and the preliminary analysis. REFERENCES 1.Tanner, J.C. (1962). A Theoretical Analysis of Delays at an Uncontrolled Intersection. 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