Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 Contents lists available at ScienceDirect Journal of Pharmaceutical and Biomedical Analysis journal homepage: www.elsevier.com/locate/jpba Determination of flow properties of pharmaceutical powders by near infrared spectroscopy Mafalda C. Sarraguc¸a a , Ana V. Cruz a , Sandra O. Soares a , Helena R. Amaral b , Paulo C. Costa b , João A. Lopes a,∗ a b REQUIMTE, Servic¸o de Química-Física, Faculdade de Farmácia, Universidade do Porto, R. Aníbal Cunha No. 164, 4099-030 Porto, Portugal Servic¸o de Tecnologia Farmacêutica, Faculdade de Farmácia, Universidade do Porto, R. Aníbal Cunha No. 164, 4099-030 Porto, Portugal a r t i c l e i n f o Article history: Received 31 August 2009 Received in revised form 21 January 2010 Accepted 22 January 2010 Available online 1 February 2010 Keywords: Near infrared spectroscopy Pharmaceutical powders Flow properties Angle of repose Aerated density Tapped density a b s t r a c t The physical properties of pharmaceutical powders are of upmost importance in the pharmaceutical industry. The knowledge of their flow properties is of critical significance in operations such as blending, tablet compression, capsule filling, transportation, and in scale-up operations. Powders flow properties are measured using a number of parameters such as, angle of repose, compressibility index (Carr’s index) and Hausner ratio. To estimate these properties, specific and expensive equipment with time-consuming analysis is required. Near infrared spectroscopy is a fast and low-cost analytical technique thoroughly used in the pharmaceutical industry in the quantification and qualification of products. To establish the potential of this technique to determine the parameters associated with the flow properties of pharmaceutical powders, blended powders based on paracetamol as the active pharmaceutical ingredient were constructed in pilot scale. Spectra were recorded on a Fourier-transform near infrared spectrometer in reflectance mode. The parameters studied were the angle of repose, aerated and tapped bulk density. The correlation between the reference method values and the near infrared spectrum was performed by partial least squares and optimized in terms of latent variables using cross-validation. The near infrared based properties predictions were compared with the reference methods results. Prediction errors, which varied between 2.35% for the angle of repose, 2.51% for the tapped density and 3.18% for the aerated density, show the potential of NIR spectroscopy in the determination of physical properties affecting the flowability of pharmaceutical powders. © 2010 Elsevier B.V. All rights reserved. 1. Introduction Pharmaceutical powders are described as heterogeneous systems with different physical and/or chemical compositions with a range of particle sizes between a few micrometers to about a millimeter. In a typical pharmaceutical industry, in average, more than 80% of its production is based on powders in tablet form [1,2]. For those reasons, the knowledge and subsequent control of the powders physical behavior is crucial in the development and processing of solid dosage forms. The powders flow behavior is a key factor in a series of unit processes such as blending, compression, filling, transportation and in scale-up operations [1,3]. In tablets compression and capsules filling, an optimal powder flow must be achieved in order to produce final products with an acceptable uniformity content, weight variation and physical consistence. In the drug development stage, an accurate assessment of the flow ∗ Corresponding author. Tel.: +351 222078994; fax: +351 222078961. E-mail address: joaolopes@ff.up.pt (J.A. Lopes). 0731-7085/$ – see front matter © 2010 Elsevier B.V. All rights reserved. doi:10.1016/j.jpba.2010.01.038 properties is essential in order to identify the optimum formulation [1,4–6]. To evaluate the powder flow properties, parameters such as, angle of repose, compressibility index or Carr’s index, and the Hausner ratio, are generally employed. These methods are recommended by the pharmacopeia’s to evaluate powders flowability, they are easy to handle and their application is widely used in industrial applications and in scale-up operations [3,4]. However, they are indirect methods and its relation with the powders flow true behavior is not straightforward. Moreover, to have a complete evaluation of the powders flowability, various labor intensive and time-consuming techniques must be used [7]. Near infrared spectroscopy (NIRS) is a fast non-destructive and low-cost technique, vastly used in the pharmaceutical industry in quality and process control [8–12]. NIR spectra carry significant information not only on the chemical composition but also on the morphological structures of the sample due to light scattering [13]. Applications such as, determination of water content, control of polymorphisms and optical isomers, identification of raw materials, homogeneity analysis, active principle and excipients determination, are frequently used in the pharmaceutical industry M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 [9,14]. However, the use of NIRS to determine physical parameters is still under exploration. Some work has been done in relating the near infrared (NIR) spectrum with tablet hardness, drug stability, tablet coating and particle size of powders [15–18]. Otsuka et al. [19] used NIRS to predict the angle of repose of granules obtained after the granulation process using various amounts of added water using principal component regression (PCR). In the cited work, the authors discuss that the angle of repose is an index to powder flowability and that can be easily predicted by NIRS. However, no extensive work has been done to explore the potential of this spectroscopic technique to determine parameters associated with the flow properties of pharmaceutical powders in a systematic approach. In this work, the possibility to use NIRS to predict the flow properties of pharmaceutical powders, angle of repose and bulk densities (aerated and tapped), during the scale-up operation was assessed. For that purpose, blended powder samples based on paracetamol as the active pharmaceutical ingredient (API), with three excipients were constructed. NIR spectra were recorded on Fourier-transform near infrared spectrometer in reflectance mode. The tests to determine the angle of repose, and the bulk densities were performed according to what is stipulated by the European Pharmacopeia. The experimental results obtained were correlated with the NIR spectrum by partial least squares (PLS) optimized in terms of latent variables using cross-validation. 2. Theory 2.1. Flow properties of powders The angle of repose can be defined as the constant threedimensional angle measured relatively to the horizontal base, assumed by a cone-like pile of material formed when the powder is passed through a funnel-like container [20]. An angle of repose lower then 40◦ , indicates good flowability, conversely an angle of repose superior to 40◦ is an indication of cohesiveness [21,22]. This method is very simple but has some disadvantages. The powder experiences segregation, consolidation or aeration, which influence the cone formation [20]. The angle of repose is not considered for many a good method to measure powder flow, because is highly dependent on experimental factors, since it is not an intrinsic property of the powder [4]. However, it is still considered useful since it is a simple method that gives the powder tendency to flow, and has an associated general scale of flowability consistence with the classification reported by Carr [22]. Another parameter used to evaluate the flowability is the compressibility index (CI). This index measures the tendency of a powder to consolidate, and is calculated according to Eq. (1) [22,23]: CI = TD − AD TD (1) In Eq. (1), TD and AD represent the tapped (or packed) and aerated bulk densities, respectively. The aerated bulk density is defined as the mass divided by the volume occupied by the powder when the particles are not in direct contact with each other. However, a more realistic definition can be given by the density measured after the powder been aerated and left to settle gently. The tapped bulk density is obtained after tapping the container enclosing the aerated powder [21]. The compressibility index has an inverse relation with flowability, i.e. the more compressible is the material the less flowable it will be [22]. A powder with a compressibility index lower than 20% is considered to have a good flowability [5]. The Hausner ratio is defined as the ratio between the tapped bulk density and the aerated bulk density. This ratio is a useful measure of cohesion reflecting particle friction. With a Hausner ratio higher 485 than 1.4, the powder is considered a cohesive difficult to fluidize powder. Ratios lower than 1.25 characterizes a free-flowing powder [21]. Hereafter, the aerated bulk density and the tapped bulk density will be designated by aerated and tapped density. 2.2. Experimental design All developed models were calibrated and tested using different data sets. To construct the calibration and test sets an experimental D-optimal design [24] was developed and applied. The concentrations of each component present in the samples were varied in the experimental design in order to maximize the information in the selected set of experimental runs with respect to a stated model (e.g., a regression model). For a specific regression model in which Y is a (N × 1) vector containing the N experimental runs of observed responses, X is a (N × p) matrix, with p being the number of terms of the model, the D-optimal design maximizes the determinant of the Xt X matrix, which is an overall measure of the information in X. Geometrically, this corresponds to maximizing the volume of X in a p-dimensional space. In the case of a formulation, this design provides different physical properties to each sample, generating an ensemble of values that gives the necessary characteristics to the model. 2.3. Multivariate modeling To assess the consistency between the calibration and test spectra, a principal component analysis (PCA) was used. This method reduces the data information originating new variables (principal components) that are linear combinations of the original variables [25]. The principal components are estimated to have maximum variance amongst all linear combinations. The usefulness of this method resides on the fact that multivariate data can be well described in a more workable set of variables that contain almost all the information, or variability of the original data. The multivariate technique used to relate the experimental values of the parameters, angle of repose, aerated and tapped densities, obtained with the reference methods with the NIR spectra was partial least squares (PLS) with leave-one-out cross-validation [25]. This technique is commonly used in chemometrics analysis and is applied with the objective to establish a model for the analysis of unknown samples to determine physical or chemical properties [26,27]. To assess the PLS model accuracy (bias), the root mean square error of cross-validation (RMSECV) estimated according to Eq. (2) was used: RMSECV = t ˆ C ) × (YC − Y ˆ C) (YC − Y NC (2) ˆ C and YC are the PLS cross-validation estimate and In Eq. (2), Y the measured reference value for the ith sample, respectively. NC is the number of calibration samples. The model robustness was evaluated in terms of the root mean square error of prediction (RMSEP): RMSEP = t ˆ P ) × (YP − Y ˆ P) (YP − Y NP (3) ˆ P is the PLS prediction value of sample i, and YP is the In Eq. (3), Y reference value for the same sample, NP is the number of prediction samples. Model performance was assessed using the range error ratio (RER). This ratio is calculated by dividing the amplitude each parameter range by the RMSECV value. With a RER > 10 the model can be considered good for quality control purposes. In a univariate analytical technique, uncertainty is assessed by the standard deviation of replicates. In multivariate techniques 486 M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 such as NIRS, the estimation of the model uncertainty is not straightforward. To overcome this difficulty, a statistical technique called bootstrapping can be used. This method generates an ensemble of samples by sampling with replacement from an original data set [28]. This technique is used to generate a large number of new data sets, each one with the same size of the original data set. These data sets yield an ensemble of estimations that can be used to obtain statistical parameters such as the standard deviation [29]. Figures of merit, such as limit of detection (LOD), sensitivity (SEN) and selectivity (SEL) were calculated for each modeled parameter using the net analyte signal (NAS) theory. Using NAS theory, the figures of merit of a multivariate method can be easily determined as in univariate methods [30]. Further details on the calculation of figures of merit based on the NAS theory can be found elsewhere [31]. All calculations were carried out using Matlab version 6.5 release 13 (MathWorks, Natick, MA). 3. Experimental Fig. 1. Apparent volume from the 26 calibration samples in function of the number of taps. 3.1. Samples preparation Paracetamol, a powder with poor flowability and compactibility, was the base of the pharmaceutical formulation used in this work. For that reason, the excipients added to a paracetamol formulation must improve the tablet processability and bioavailability [2]. Microcrystalline cellulose is the excipient with higher concentration, acting as filler, while talc and magnesium stearate are both lubricants. To construct a model with robustness and generalization ability necessary for quantitative applications, the samples must be manufactured considering a wide composition variation. To comply with the latter requirements, each component concentration in the sample was varied according to an experimental D-optimal design [24]. The calibration and test sets were constructed with independent but similar experimental designs. The experimental design used to generate the calibration set was a 4 factor design (number of components present in the samples) with 23 design runs and 3 central point replicates. The test set was build using the same strategy but the components concentration range was narrower than for the calibration samples. Fourteen design runs without replicates or central points were generated. Table 1 summarizes the mass fraction interval for each component in each set of samples. Samples were prepared by mixing the individual powders, previously weighed (110 g per sample), in a shaker mixer (Turbula WAB T2F, Switzerland). An overall of 40 samples, 26 for calibration and 14 for testing, consisting on blended powders of paracetamol (API) with three excipients, microcrystalline cellulose, talc, and magnesium stearate were prepared. 3.2. Flow properties determination The angle of repose was determined in a powder flow tester (GTB, Erweka, Germany). The apparatus can determine the flow time and angle of repose by draining the sample through a funnel Table 1 Calibration and test samples mass fraction range (% w/w). Components Calibration Test Minimum Maximum Minimum Maximum Paracetamol Microcrystalline cellulose Talc Magnesium stearate 58.0 0.00 0.00 0.00 92.0 37.0 10.0 1.00 64.0 4.00 1.00 0.50 90.0 30.0 4.00 1.00 Number of samples 26 14 located at a predefined height above a circular plate, thus forming a gravimetric cone. The angle of the powder cone is measured optically by a laser. The funnel used can have different diameter apertures. For this work, three diameters were tested: 10 mm, 15 mm and 25 mm. Each sample was measured in triplicate with the three apertures and at the end the average value was taken. Some samples show a very cohesive behavior with arduousness to flow through the funnel. With the exception of one sample from the calibration set, only the large aperture funnel samples showed free flow behavior. Free flow designates the behavior of the powders when no external help (e.g., by shaking the funnel) is need to the powder flow in the funnel. Consequently, only the values for the 25 mm diameter funnel were considered for the PLS analysis since in this way no external factors are influencing the model. A tap density tester (Electrolab ETD-1020, India) was used to determine the tapped density. For each sample, the test tube was filled with the powder and the initial volume (V0 ) was measured. This volume was then used to calculate the aerated density. Afterwards, volume measurements were made following 10, 500, and 1250 taps. The latter has been described as the number of taps sufficient to achieve maximum compaction equilibrium [5]. As can be seen in Fig. 1, for all samples the volume tends to stabilize when reaching 1250 taps. For that reason, volume measured after 1250 taps was used to determine the tapped density. Each sample was measured in triplicate, and the average value was taken. The range, mean and mean relative standard deviation (RSD) for the reference values are gathered in Table 2. 3.3. Near infrared spectra acquisition Near infrared spectra were recorded on a Fourier-transform NIRS analyser (Antaris I, ThermoNicolet, Madison, WI) equipped with a reflectance fiber optical probe (SabIR, ThermoNicolet) and an indium–gallium–arsenide (InGaAs) detector. The equipment was controlled via the Result software package (ThermoNicolet Industrial Solutions, Madison, WI) which enables the automated acquisition of the NIR spectra. The spectrum for each sample was recorded with a 2 cm−1 resolution with an average of 64 scans over a wavenumber range between 4250 cm−1 and 10,000 cm−1 . The measurements were performed in diffuse reflectance mode, using the fiber optical probe. Before each sample measurement, a background spectrum was taken inserting the probe into the fiber optical holder containing the internal reflectance reference (Spec- M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 487 Table 2 Calibration and test samples reference values range, mean and mean relative standard deviation (RSD). Properties Calibration Test Range Mean RSD (mean) (%) Range Mean RSD (mean) (%) Angle of repose (◦ ) Aerated density (g ml−1 ) Tapped density (g ml−1 ) 45.50–38.03 0.86–0.62 0.99–0.77 42.32 0.75 0.87 1.82 1.69 0.81 44.87–39.43 0.82–0.71 0.94–0.83 42.24 0.76 0.89 1.42 1.59 0.57 tralon). The powders were measured by directly inserting the probe into the samples. Three measurements were made for each sample. 3.4. Data processing The spectral data was pre-processed to remove interferences such as, base line drifts, light scattering effects and other instrumental variations [32]. A number of pre-processing methods were tested, namely, Savitzky–Golay filter with different filter widths, derivatives, standard normal variate (SNV) and multiplicative scatter correction (MSC). 4. Results and discussion A graphic representation of the parameters used as flowability indicators maybe proven useful to best understand the flow behavior of the samples. In Fig. 2, compressibility index, angle of repose, and Hausner ratio are plotted for the calibration (white circles) and test samples (black circles). In the upper part of the figure are positioned the samples with poor flowability (e.g., samples 13, 15 of the calibration set) while in the left down corner the samples with high flowability are situated (e.g., samples 6, 7, 25 of the calibration set). Analyzing the distribution of the samples according to the classification establish by these parameters it can be concluded that the calibration samples have a large range and distinct flow behavior. Moreover, the flow behavior of the test samples span the same space has the calibration samples, a necessary condition for a robust PLS model. The samples used in this work had some moisture, for that reason the spectral areas related with the water bands (7140– 6170 cm−1 and 5280–5000 cm−1 ) were removed prior to analysis since no relevant information could be retrieved from those areas. Fig. 2. Compressibility index, angle of repose and Hausner ratio for the 26 calibration () and the 14 test (䊉) samples. Fig. 3 shows the standard normal variate (SNV) pre-processed NIR spectra of the calibration and test samples. Despite the spectra of the two sets of samples appear to be similar a further analysis based on PCA was performed to ensure that the calibration samples cover the space spanned by the test samples, otherwise the calibration could not be used to predict the test samples due to possible model generalization problems. A PCA model was therefore developed on the calibration samples. The pre-processing technique applied in the PCA was SNV and mean-centering (MNCN). The test samples were then subjected to the same pre-processing Fig. 3. NIR spectra pre-processed with SNV of calibration (a) and test (b) samples. 488 M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 4.1. Calibration Fig. 4. PCA score plot for the calibration () and test samples (䊉). The PCA model captured 97.3% of the total variance in the first three components. and projected onto this model. The corresponding scores were plotted in Fig. 4. The capture variance was of 97.3% in total with 85.4% captured in the first component and 7.7% and 4.1% of variance captured in the second and third component, respectively. Analyzing the PCA score plot it can be seen that the samples spectra span the same area in the score plot confirming the consistency between the calibration and the test samples spectra. Moreover, the calibration samples encompass the space spanned by the test samples as required. The NIR spectra from the 26 calibration samples were correlated with the angle of repose, aerated density, and tapped density values. The best pre-processing method, for each model, was chosen based on the lowest RMSECV achieved. For the angle of repose, the pre-processing method applied was Savitzky–Golay filter (15 points width), second derivative followed by SNV and MNCN. Savitzky–Golay filter (15 points width), first derivative with MNCN were the pre-processing methods optimized for aerated and tapped density. The calibration results are shown in Table 3. The number of latent variables was equally chosen based on the lowest RMSECV value. In Fig. 5, the dependence of the RMSECV value on the number of latent variables is shown for the three-modeled parameters. For the angle of repose, the minimum RMSECV value is very well defined. The RMSECV profiles for the densities are less defined, but a minimum is obtained when 5 latent variables are considered. Therefore, 3 latent variables were used to model the angle of repose and 5 to model the densities. To be able to compare the cross-validation errors for the three parameters the relative error (RMSECV divided by the average parameter value) was calculated. The tapped density has the lowest error with 2.4% followed by the angle of repose with an error of 2.8%. The aerated density has the highest error with a value of 3.6%. The RSD’s for the three parameters are in the interval between 1 and 2%, which indicate models with good reproducibility. The RER value for the densities is close to 10 indicating good models for quality control purposes. A RER value of 6.3 for the angle of repose is the consequence of the not so good experimental results, being the experimental RSD for this parameter the highest with a value of 1.82% (Table 2). Table 3 Calibration results for the NIR based prediction of the three flow properties analysed. Properties Angle of repose Aerated density Tapped density a b c Pre-processing b SG , SNV and MNCN SGc and MNCN SGc and MNCN Latent variables RMSECVa Relative error (%) 2 RCV RSD (mean) (%) RER 3 5 5 1.18 0.03 0.02 2.79 3.60 2.39 0.67 0.84 0.88 0.94 1.75 1.24 6.32 8.68 10.61 Angle of repose units are (◦ ), aerated and tapped density units are g ml−1 . Savitzky–Golay filter with a 15 points filter and a second-order polynomial fit and second derivative. Savitzky–Golay filter with a 15 points filter and a second-order polynomial fit and first derivative. Fig. 5. RMSECV as function of the number of latent variables for the PLS models predictivity (left) angle of repose, (right) ()—aerated density and ()—tapped density. M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 489 Fig. 6. PLS loadings for the three parameters under study: (a) first loading for the angle of repose model, (b) third loading for the angle of repose model, (c) first loading for the aerated density model, (d) fourth loading for the aerated density model, (e) first loading for the tapped density model, and (f) fourth loading for the tapped density model. The lower relative error and higher determination coefficient for the tapped density compared with the other two parameters are due to lower interference of experimental factors in the determination of these parameters. The angle of repose and aerated density determinations are more subject to errors due to manual control of the powder samples during measurement. This fact can be confirmed by the experimental RSD value (Table 2) for the aerated density, lower when compared with the values for the other two parameters. For a more fundamental explanation on how the three parameters affect the NIR spectra, the PLS models loading were analysed. This discussion is based on the loadings that correspond to the components for which a substantial decrease on the error was observed. In this paper, strategies like orthogonal-PLS (o-PLS) were not used, therefore the information orthogonal to the parameter being modeled is sometimes not totally discarded by the method. Therefore, it is possible that some components appear, although not contributing for a substantial decrease of error. This can be seen in the cross-validation profile (Fig. 5). In Fig. 6, it is shown the first and third loading for the angle of repose, and the first and fourth for the densities. The fist loading of each model corresponds to an average pre-processed spectrum and can be use for comparison. The other loading represents the spectral features that were more important in the PLS model construction. For the densities, the fourth (and not the fifth) model component was chosen because the cross-validation error decrease is not very significative (Fig. 5). Analyzing the third loading for the angle of repose model, it can be clearly seen that the peak around 7000 cm−1 is very important for the model. This peak is caused by the presence of talc (see Fig. 7), a lubricant excipient. The angle of repose can be seen as a fluidity indicator which gives a qualitative assessment of the internal cohesive and frictional effects of a powder, which is related with the quantity of lubricant present in the mixture. In the forth loading for both densities models, the peak correspondent to talc is not considered, but the peaks around 9000 cm−1 and 6000 cm−1 appear as important spectral features to the models. These peaks can be related with the paracetamol component (see Fig. 7). The densities are a measure of the powder compressibility and this parameter is closely related with particle size. The particle size distributions of the samples and pure components were determined (results not shown). The particle size distribution showed that paracetamol is the component with the largest particle size. As consequence it is the most important parameter associated to the densities determination. In a previous work by Blanco and Peguero [33] it was proved that the NIRS can be used to determine the particle size distribution. In consequence, the relation between the particle size and the flowability parameters under study was explicitly incorporated in the models because the information regarding the particle size is already included in the NIR spectra. The calibration results showed that good models can be estimated for the determination of the three parameters using NIRS. However, some considerations have to be made on the dependence of the three parameters regarding factors such as moisture and temperature and experimental errors. As mentioned before, the manual control of the powder flow during the angle of repose and aerated density measurements makes them more subjected to experimental errors, which is reflected by the experimental RSD. Temperature and moisture will affect in a very significant manner the powder particles flowability, and consequently the three parameters under study. Studies were performed in which was showed that flowability of powders first decreases with moisture content. This effect is due to the increase in powder aggregation due to liquid bridges formed between particles. Above a critical water content the flowability increases, however this critical point is dependent on the powder. An increase in the temperature may lead to a drying process and result on the opposite effect [4,34]. These factors were not controlled during the experiments which lead to some experimental errors that are reflected into the PLS models. 4.2. Testing To test the calibration models robustness, 14 samples were constructed. The samples spectra were projected onto each PLS model and the prediction values were compared with the refer- 490 M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 Fig. 7. NIR spectra from the pure components present in the powder samples. Table 4 Test results for the NIR based prediction of the three flow properties analysed. Properties RMSEPa Relative error (%) 2 Rtest RSD (mean) (%) LODa SEN (dimensionless) SEL (mean) (dimensionless) Angle of repose Aerated density Tapped density 1.00 0.02 0.02 2.35 3.18 2.51 0.68 0.71 0.93 0.98 1.64 1.13 3.00 0.06 0.06 5.23 0.04 0.05 0.19 0.13 0.15 a Angle of repose units are (◦ ), aerated and tapped density units are g ml−1 . ence methods results. The predictions were assessed by calculation the RMSEP. The mean RSD, determination coefficient, and figures of merit were also determined for each model. The prediction results are expressed in Table 4 and the predicted versus reference values are depicted in Figs. 8–10, for the angle of repose, aerated density and tapped density, respectively. The angle of repose and the tapped density have a relative error very close, around 2.5%, although the determination coefficient of the density is considerably better, 0.93 compared with 0.68 for the angle of repose. Comparable with the calibration results the aerated density has the worst result with a relative error of 3.18%. The RSD is lower for the angle of repose (0.98%) followed by the tapped density (1.13%) and by the aerated density (1.64%). These results confirm what was said for the calibration models. The aerated density is more affected by external variables such as operator control, because is the less precise (higher relative error) and less exact (higher RSD). The LOD value is for the angle of repose, the highest of the three parameters, since it is directly related with the Fig. 8. Angle of repose NIR based predictions versus reference method values for the calibration samples () and test samples (䊉). Fig. 9. Aerated density NIR based predictions versus reference method values for the calibration samples () and test samples (䊉). M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 491 will possibly be reflected in an enhancement of the near infraredbased prediction results. Acknowledgements The authors acknowledge the financial support given by the Reitoria da Universidade do Porto and Caixa Geral de Depósitos (Project IRIC IPG2007-131). Mafalda Cruz Sarraguc¸a acknowledges the financial support from the Fundac¸ão para a Ciência e Tecnologia (FCT), Portugal (Ph.D. grant, ref: SFRH/BD/32614/2006). References Fig. 10. Tapped density NIR based predictions versus reference method values for the calibration samples () and test samples (䊉). prediction error (RMSEP). The value of the sensitivity cannot be compared between the angle of repose and the densities, since the value for this parameter is affected by the spectral pre-processing technique used. The sensitivity value for the both densities is similar. The angle of repose has a selectivity value slightly higher than the other parameters. The same problems in terms of environmental conditions that were referred in the calibration section can also be applied in this section. However, relative prediction errors lower than 5% for all parameters and models with good reproducible showed that the use of NIRS to predict flow properties in pharmaceutical quality control is possible. 5. Conclusions The potential of near infrared spectroscopy to determined physical properties that affect the flowability of pharmaceutical powders was assessed in this study. The angle of repose, aerated and tapped bulk densities were determined for pharmaceutical powders based on a synthetic paracetamol formulation, according to what is stipulated in the European Pharmacopeia. Reference method results were compared with the NIRS predicted values obtained from partial least squares models. Prediction errors varied between 2.35% for the angle of repose, 2.51% for the tapped density and 3.18% for the aerated density. The prediction errors obtained with NIR spectroscopy, lower than 5%, are acceptable from a quality control point of view. It was also evaluated the powder components that mainly affect the NIR spectrum in the determination of flow properties. The angle of repose is more affected by the presence of talc, a lubricant. The densities are predominantly affected by the difference in paracetamol concentration, the component with higher particle size. NIR spectroscopy was proven to be the more advantageous method concerning time per analyses and in an economic level, since a spectrum is collected in 1 min and only one method is needed for determining a series of parameters. Moreover, the use of NIR spectroscopy is not limited to physical properties determination, being also possible the use of the same spectrum to determined chemical properties, e.g. concentrations. The experimental results could be improved by controlling the temperature and humidity during the experimental set-up, though. The incorporation of these parameters in the calibration models [1] C.V. Navaneethan, S. Missaghi, R. Fassihi, Application of powder rheometer to determine powder flow properties and lubrication efficiency of pharmaceutical particulate systems, AAPS Pharmscitech 6 (2005), article 49. [2] Q. Li, V. Rudolph, B. Weigl, A. Earl, Interparticle van der Waals force in powder flowability and compactibility, Int. J. Pharm. 280 (2004) 77–93. [3] E. Rasanen, O. Antikainen, J. Yliruusi, A new method to predict flowability using a microscale fluid bed, AAPS Pharmscitech 4 (2003) 418–424. [4] K.M. Nagel, G.E. Peck, Investigating the effects of excipients on the powder flow characteristics of theophylline anhydrous powder formulations, Drug Dev. Ind. Pharm. 29 (2003) 277–287. [5] E. Guerin, P. Tchoreloff, B. Leclerc, D. Tanguy, M. Deleuil, G. Couarraze, Rheological characterization of pharmaceutical powders using tap testing, shear cell and mercury porosimeter, Int. J. Pharm. 189 (1999) 91–103. [6] M. Taylor, J. Ginsburg, A. Hickey, F. Gheyas, Composite method to quantify powder flow as a screening method in early tablet or capsule formulation development, AAPS Pharmscitech 1 (2000), article 18. [7] M. Blanco, M. Alcala, J.M. Gonzalez, E. Torrasz, A process analytical technology approach based on near infrared spectroscopy: tablet hardness, content uniformity, and dissolution test measurements of intact tablets, J. Pharm. Sci. 95 (2006) 2137–2144. [8] M. Blanco, M. Alcala, Simultaneous quantitation of five active principles in a pharmaceutical preparation: development and validation of a near infrared spectroscopic method, Eur. J. Pharm. Sci. 27 (2006) 280–286. [9] M. Blanco, J. Coello, H. Iturriaga, S. Maspoch, C. de la Pezuela, Nearinfrared spectroscopy in the pharmaceutical industry, Analyst 123 (1998) 135r–150r. [10] T. Herkert, H. Prinz, K.A. Kovar, One hundred percent online identity check of pharmaceutical products by near-infrared spectroscopy on the packaging line, Eur. J. Pharm. Biopharm. 51 (2001) 9–16. [11] J. Luypaert, D.L. Massart, Y.V. Heyden, Near-infrared spectroscopy applications in pharmaceutical analysis, Talanta 72 (2007) 865–883. [12] Y. Roggo, P. Chalus, L. Maurer, C. Lema-Martinez, A. Edmond, N. Jent, A review of near infrared spectroscopy and chemometrics in pharmaceutical technologies, J. Pharm. Biomed. Anal. 44 (2007) 683–700. [13] W. Kessler, D. Oelkrug, R. Kessler, Using scattering and absorption spectra as MCR-hard model constraints for diffuse reflectance measurements of tablets, Anal. Chim. Acta 642 (2009) 127–134. [14] M.C. Sarraguc¸a, J.A. Lopes, Quality control of pharmaceuticals with NIR: from lab to process line, Vib. Spectrosc. 49 (2009) 204–210. [15] P. Luukkonen, M. Fransson, I.N. Bjorn, J. Hautala, B. Lagerholm, S. Folestad, Realtime assessment of granule and tablet properties using in-line data from a high-shear granulation process, J. Pharm. Sci. 97 (2008) 950–959. [16] M. Otsuka, Comparative particle size determination of phenacetin bulk powder by using Kubelka–Munk theory and principal component regression analysis based on near-infrared spectroscopy, Powder Technol. 141 (2004) 244–250. [17] M. Otsuka, Chemoinformetrical evaluation of granule and tablet properties of pharmaceutical preparations by near-infrared spectroscopy, Chemometr. Intell. Lab. Syst. 82 (2006) 109–114. [18] M. Otsuka, I. Yamane, Prediction of tablet hardness based on near infrared spectra of raw mixed powders by chemometrics, J. Pharm. Sci. 95 (2006) 1425–1433. [19] M. Otsuka, Y. Mouri, Y. Matsuda, Chemometric evaluation of pharmaceutical properties of antipyrine granules by near infrared spectroscopy, AAPS Pharmscitech 4 (2003) 1–7. [20] M. Rios, Developments in powder flow testing, Pharm. Technol. 30 (2006) 38–49. [21] E.C. Abdullah, D. Geldart, The use of bulk density measurements as flowability indicators, Powder Technol. 102 (1999) 151–165. [22] R. Carr, Evaluating flow properties of solids, Chem. Eng. 72 (1965) 163–168. [23] D.H.Z.M. Maghsoodi, M. Barzegar-Jalali, A. Nokhodchi, G. Martin, Improved compaction and packing properties of naproxen agglomerated crystals obtained by spherical crystallization technique, Drug Dev. Ind. Pharm. 33 (2007) 1216–1224. [24] E.J.L. Eriksson, N. Kettaneh-Wold, C. Wikström, S. Wold, Design of Experiments: Principles and Applications Umetrics AB, 2000, Umea. [25] I.T. Naes Tormod, Fearn Tom, Davies Tony, A User-Friendly Guide to Multivariate Calibration and Classification, NIR Publications, Chichester, UK, 2002. 492 M.C. Sarraguc¸a et al. / Journal of Pharmaceutical and Biomedical Analysis 52 (2010) 484–492 [26] P. Geladi, B.R. Kowalski, Partial least-squares regression—a tutorial, Anal. Chim. Acta 185 (1986) 1–17. [27] C.E. Miller, Chemometrics for on-line spectroscopy applications—theory and practice, J. Chemometr. 14 (2000) 513–528. [28] R. Wehrens, W.E. VanderLinden, Bootstrapping principal component regression models, J. Chemometr. 11 (1997) 157–171. [29] R. Wehrens, H. Putter, L.M.C. Buydens, The bootstrap: a tutorial, Chemometr. Intell. Lab. Syst. 54 (2000) 35–52. [30] A.C. Olivieri, N.K.M. Faber, J. Ferre, R. Boque, J.H. Kalivas, H. Mark, Uncertainty estimation and figures of merit for multivariate calibration, Pure Appl. Chem. 78 (2006) 633–661. [31] M.C. Sarraguc¸a, J.A. Lopes, The use of net analyte signal (NAS) in near infrared spectroscopy pharmaceutical applications: interpretability and figures of merit, Anal. Chim. Acta 642 (2009) 179–185. [32] G. Reich, Near-infrared spectroscopy and imaging: basic principles and pharmaceutical applications, Adv. Drug Deliv. Rev. 57 (2005) 1109–1143. [33] M. Blanco, A. Peguero, An expeditious method for determining particle size distribution by near infrared spectroscopy: comparison of PLS2 and ANN models, Talanta 77 (2008) 647–651. [34] A.M.N. Faqih, A. Mehrotra, S.V. Hammond, F.J. Muzzio, Effect of moisture and magnesium stearate concentration on flow properties of cohesive granular materials, Int. J. Pharm. 336 (2007) 338–345.
© Copyright 2024