Manual Renault Kangoo Family and Mercedes-Benz Citan Wheelchair Accessible Vehicle (Version 1.5 English) Introduction Dear driver/user, Congratulations on purchasing a new converted vehicle. This manual is intended to improve your pleasure and comfort with the vehicle. The driver’s handbook contains the information to: • Enable you to get to know your vehicle, to use it to the best advantage and to benefit from all the latest (technical) developments which are incorporated in it. • Ensure that it always gives the best performance by following the simple, but strict advice concerning regular maintenance. • Enable you to deal quickly with minor faults not requiring specialist attention. • Ensure good safety when using the wheelchair tie-down system. It is well worth taking a few minutes to read this handbook to familiarise yourself with the information and guidelines it contains about the vehicle and its features. If certain points are still unclear, our Sales representatives will be pleased to provide you with any additional information you require. In case of any technical problems, always contact your supplier. Enjoy driving your new vehicle. 2 Renault Kangoo / Mercedes-Benz Citan V 1.5 Table of Contents 2 3 4 5 6 9 11 12 14 19 20 21 22 23 24 V 1.5 Introduction Table of Contents What’s New Citan 4-Point belt fixation Q’Straint-ISO 10542 compliant The use of the foldable seat Foldable ramp (optional) Hydraulic lowering system (optional) Electrical Schemes Troubleshooting List of original Renault components List of important components Warranty Notes Contact Renault Kangoo - Mercedes-Benz Citan 3 What’s New Survey of the kit 4 Renault Kangoo / Mercedes-Benz Citan V 1.5 Kangoo / Citan • • • • • • Lowered floor (RDW SPE 3.2.1/6.4/1) Ramp Part to remount the middle bumper onto the rear hatch Wheelchair restraint system, 4-point belt fixation (ISO – 10542) Fuel tank (70/221/EC) Exhaust system (70/157/EC) Important: The original fuel tank has been replaced by a stainless steel model which can contain 45 litres of fuel (including 6 litres of spare fuel). Because the new fuel tank is smaller than the original fuel tank, the fuel gauge on the dashboard will show ¾ (as indicated in the image) when the tank is full. From this point on, the correct level of fuel will be displayed. The original exhaust is replaced. This model is made from stainless steel and is TIG welded. A new exhaust is only available from your converter. Always mention the VIN and the engine type of the car. The tie-down/occupant belts system is tested to ISO - 10542. We do not guarantee any other use of the tie-down/occupant belt system then for the restraint of the wheelchair and occupant. The ramp is strong enough to carry an occupied wheelchair with a total combined weight of 300 kg max. We do not guarantee any other use of the ramp. V 1.5 Renault Kangoo - Mercedes-Benz Citan 5 4-Point belt fixation Q’Straint-ISO 10542 This system uses four belts with J-hooks to fit around the frame of the wheelchair. The two front belts are provided with an electrical lock. Before you enter the vehicle with the wheelchair you have to unlock the belts by pressing the switch (fig. 1), which allows you to pull them out of the vehicle and hook them onto the wheelchair (fig. 2). Ensure that you lock the belts by pressing the other side of the switch (illumination is off). Fig. 1 Fig. 2 6 Renault Kangoo / Mercedes-Benz Citan V 1.5 Fig. 3 When the wheelchair is positioned you can hook on the two rear belts and pull them tight by rotating the turning knobs (see fig. 3 and 4). It is now time to fasten the 3-point belt for the wheelchair passenger. Hook up the extra belt onto the left belt housing (see fig. 6). Fasten the passenger with the 3-point belt. For releasing the belts you press the lever on the belt housings (see fig. 5). Fig. 4 Fig. 5 V 1.5 Renault Kangoo - Mercedes-Benz Citan Fig. 6 7 Whenever the front belts are released and fully rolled up, there is a chance that they will not release again. To solve this, make sure the switch is in the release position and then pull the belt firmly and then slightly release it again. This will tighten the belt and it will give the belt the ability to rotate back slightly, allowing it to be unlocked. Important: • Too much tension applied by the belts can damage the wheelchair! • Never forget to apply the brakes of your wheelchair and to fasten the passenger’s safety belt! • When not in use, make sure the belts are locked or the system will drain power from your battery. 8 Renault Kangoo / Mercedes-Benz Citan V 1.5 The use of the foldable seat Please be careful when folding the seat. If this is not done as described in this manual, the interior of your vehicle can be damaged. Release the seat by pulling the handle, on top of the seat (fig. 1). fig. 1 Make sure the backrest of the seat stands upright (fig. 2). fig. 2 V 1.5 Renault Kangoo - Mercedes-Benz Citan 9 Fig. 4 Fig. 3 Fig. 5 Fig. 6 Reach behind the seat and pull the seat up by the backrest, while folding the seat (fig 3&4). To place the seat back to it’s position, follow the same steps in reverse order. Push the seat firmly back into the locking mechanism (fig 6). 10 Renault Kangoo / Mercedes-Benz Citan V 1.5 Foldable ramp (optional) In order to easily load and unload luggage when there won’t be a wheelchair in the car, your vehicle can be equipped with a foldable ramp. To fold the ramp into the lowered floor, pull the red levers at the same time towards you. Now you can carefully lower the ramp in the vehicle. V 1.5 Renault Kangoo - Mercedes-Benz Citan 11 Hydraulic lowering system (optional) For easy accessibility, your vehicle is equipped with a hydraulic lowering system in addition to a lowered vehicle floor. This hydraulic lowering system consists of an electro/hydraulic pump and two hydraulic cylinders which are mounted under your vehicle. To lower the vehicle, use the black side of the green switch in the back of the vehicle (see fig. 1). You can now hear the pump operate. The car will lower until the stroke of the hydraulic cylinder of the lowering system has reached its end. You can release the switch and unfold the ramp to load or unload the wheelchair. To raise the vehicle back to the driving position, you should press the other side of the switch until the light of the switch turns on and/or a buzzer sounds. Always make sure you raise the vehicle back to driving position! There is a safety precaution against driving with a lowered vehicle. When you close the back door, a button is pushed and the pressure will be released from the cylinders. A slight ticking noise can occur while driving if the vehicle is not raised properly. Press to lower Press to raise 12 Renault Kangoo / Mercedes-Benz Citan V 1.5 Information about the pump: Position: At the rear on the right side, behind the wheel arch cover. Oil: Drosera MS 10 (Total) Oil level: Oil reservoir approximately half filled when the car is in driving position Important: The hydraulic cylinders that are mounted under the vehicle have a strenght of 700 kg each. Do not operate the lowering system when working on any parts of the rear suspension, including tyres and rims. V 1.5 Renault Kangoo - Mercedes-Benz Citan 13 Ground switch Tailgate Fusebox 14 Manual Switch 4-point belt fixation Back retractor Front retractor Electrical Schemes Renault Kangoo / Mercedes-Benz Citan V 1.5 Fuse for the 4-point belt fixation Location: ID9 V 1.5 Renault Kangoo - Mercedes-Benz Citan 15 16 Renault Kangoo / Mercedes-Benz Citan V 1.5 Routing of the wiring of the 4-point belt fixation. V 1.5 Renault Kangoo - Mercedes-Benz Citan 17 Relais Relais eye M6 with 60 A fuse, 2× M5×16 bolt, tooth lock washer and nut. Solenoid A Fuse 5 A Solenoid B Wiring of the hydraulic lowering system Door switch Green light Pressure switch Operating switch Electrical scheme of the hydraulic lowering system 18 Renault Kangoo / Mercedes-Benz Citan V 1.5 Troubleshooting The lowering system doesn’t need any servicing and with normal usage, there should be no problems. If by any chance you do encounter an issue, please contact your converter for additional information. There are two fuses located in the vehicle for the lowering system. One is situated under the bonnet, and the other one is behind the left wheel arch cover on the hydraulic pump. If the lowering system is not working, please check the fuses before contacting your dealer/converter. 60 A fuse 5 A fuse V 1.5 Renault Kangoo - Mercedes-Benz Citan 19 List of original Mercedes-Benz components These parts can be purchased at your local Mercedes-Benz dealer: Lock of the rear Hatch (1) Door latch (2) Rubber Seal back door (3) 8200497798 8200000899 8200425638 1 2 3 20 Renault Kangoo / Mercedes-Benz Citan V 1.5 List of important components These parts can only be purchased at your Bierman conversion dealer: Fuel tank (1) Exhaust system petrol (2) Exhaust system diesel (3) Filler pipe (4) Fillerpipe (5) Gas strut (6) N726607002 760110 760111 38708002 38708003 215921 2 1 3 4 5 6 V 1.5 Renault Kangoo - Mercedes-Benz Citan 21 Warranty Bierman guarantees a warranty of 3 years or 150.000 km (100.000 miles), wichever comes first, on the parts of the Bierman conversion kit, except for the parts that are subject to normal wear and tear as described below. • • • • • • • Gas springs Fuel Hoses/Filler Pipes Exhausts Hydraulic cylinders + pump Ramp hinge covers Bumper caps Rubber seals backdoor For the following parts there are different warranty specifications: • Q’Straint: 3 years on QRT MAX and QRT Deluxe parts (if registered, otherwise 1 year) and 1 year on accessories. • VB Air Suspension: 2 years or 50.000 km, whichever comes first. If you have a part that in your opinion needs to be replaced under warranty, please provide the following information (warranty declaration form) in your request: • Serial number from the lowered floor, situated on the front left of the lowered floor (001-000-000, 004-000-000, 007-000-000) • Part • Reason of failure • Pictures (if necessary) 22 Renault Kangoo / Mercedes-Benz Citan V 1.5 Notes _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ V 1.5 Renault Kangoo - Mercedes-Benz Citan 23 Contact Bierman B.V. Address: Pesetaweg 16 2153 PJ Nieuw-Vennep The Netherlands Telephone: +31 252 210611 Fax: +31 252 232985 Internet: www.bierman.eu Supplier Stamp 24 Renault Kangoo / Mercedes-Benz Citan V 1.5
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