15th International Congress on Sound and Vibration 6-10 July 2008, Daejeon, Korea THE EFFECT OF SAMPLE EDGE CONDITIONS ON STANDING WAVE TUBE MEASUREMENTS OF ABSORPTION AND TRANSMISSION LOSS Kwanwoo Hong1 and J. Stuart Bolton1 1 Ray W. Herrick Laboratories, School of Mechanical Engineering, Purdue University 140 S. Intramural Drive, West Lafayette, IN, 47907-2031, USA hong10@ecn.purdue.edu Abstract The acoustical properties of isotropic, elastic porous materials are now conventionally specified by a set of nine, frequency-independent macroscopic parameters: e.g., flow resistivity, tortuosity, viscous and thermal characteristic lengths, etc. When these properties are known, it is possible to predict the absorption performance of the material, for example, in arbitrary geometries. Conversely, it has become popular to infer the macroscopic parameters of porous materials by finding the set of parameters that results in an optimal match of measurements and prediction. The software packages FOAM-X and COMET/Trim, for example, offer inverse characterization features of this type. However, here it is shown that that it may not be possible to represent large and small diameter samples of the same material as measured in standing wave tubes by using a single set of parameters. In practice, measurements in standing wave tubes can be significantly affected by sample edge effects, particularly gaps around the sample resulting from minor damage of the sample during cutting. Here it will be illustrated that it is necessary to model the sample inhomogeneity resulting from edge damage if both large and small tube results are to be modelled by using a single, consistent set of parameters. 1. INTRODUCTION In this paper we are concerned with the effect of sample edge conditions on normal incidence absorption coefficients and transmission losses as measured in standing wave tubes. In particular, it will be shown that damage to the edge of a sample due to cutting may cause a discrepancy between small and large tube results in the frequency range in which they would be expected to overlap. As a result, small and large tube results cannot be reproduced by using a single set of material parameters in combination with a homogeneous finite element model. However, by allowing the sample edge to have different properties than the main body of the sample, i.e., by making the model inhomogeneous, it is possible to fit both large and small tube results simultaneously with a single set of parameters. This behavior may have implications regarding the estimation of poroelastic material properties by inverse method, e.g., by using the software packages FOAM-X or COMET/Trim, since it is usually assumed that the material properties are homogeneous and that the acoustical data input to the parameter estimation procedure is unaffected by finite size sample effects: i.e., edge effects. 1 184 ICSV15 • 6-10 July 2008 • Daejeon • Korea 2. ABSORPTION COEFFICIENT AND TRANSMISSION LOSS MEASUREMENTS A two-microphone arrangement was used to measure the normal incidence sound absorption coefficient; in particular, a Brüel and Kjær two-microphone standing wave tube type 4206 was used, as shown in Figure 1. The procedure followed ASTM E1050 [1]; a 2.9 cm diameter tube was used for the frequency range from 500 Hz to 6400 Hz, and a 10 cm diameter tube was used for the frequency range from 100 Hz to 1600 Hz. A loudspeaker at one end of the tube was used to generate the required random signals. Absorption measurements were made using a 2 cm air space behind the sample. Figure 1. Two-microphone setup with 2 cm air backing space. The normal incidence sound transmission loss was measured by using the four-microphone standing wave, Brüel and Kjær 4206T, tube shown in Figure 2 [2,3]. As in the two-microphone setup, two different diameter tubes were used in the low and high frequency ranges. The downstream section was terminated by an approximately anechoic termination that was created by loosely packing the standard sample holder with 3M Thinsulate sound absorbing material. Mic 1 Mic 2 Mic 3 A Mic 4 C B Speaker D d x2 x3 x1 x4 x Figure 2. Four-microphone setup. The material used in this work was a polyurethane foam supplied by Bridgestone. All the samples were 5 mm thick, and were carefully cut to fit snuggly, but without distortion into the 2.9 cm and 10 cm diameter tube: there were no visible leaks around the edges of the samples. The density of the foam was 64.7 kg/m3. Ten small and large diameter samples were cut and measured. The measurement results shown in Figure 3 are the averages of the absorption coefficients and transmission losses (and the corresponding standard deviations) measured in the small and large tubes. It can be seen that there is a significant discrepancy between the large and small tube results in the region where they might be expected to overlap: that discrepancy 2 185 ICSV15 • 6-10 July 2008 • Daejeon • Korea was the focus of the work described below. In particular, note that the first absorption peak appears at a lower frequency when measured in the large tube than it does when measured in the small tube, and that the transmission loss measured in the large tube is significantly larger than the small tube result in the region above 700 Hz. 1 10 Transmission Loss [dB] Absorption Coefficient 0.8 12 Large Tube +STD -STD Small Tube +STD -STD 0.6 0.4 0.2 0 2 10 8 Large Tube +STD -STD Small Tube +STD -STD 6 4 2 10 0 2 10 3 Frequency [Hz] (a) Absorption Coefficient 10 3 Frequency [Hz] (b) Transmission Loss Figure 3. Absorption coefficient and transmission loss measurement comparison. 3. FINITE ELEMENT MODELS To help explain the origin of the discrepancy noted above, finite element models of the absorption and transmission loss measurements were created. The simulations were performed by using the code COMET/Safe supplied by Comet Technology Corporation. This software is based on a finite element implementation of the Biot theory [4] for wave propagation in elastic porous materials. Specifically, it implements both the u-U and p-U versions of the Biot theory [5,6]. All of the finite element models used in this paper involved axisymmetric elements as described by Kang et al. [7]. Axisymmetric finite element models were created to match both the large and small tube absorption and transmission loss measurements. All these models were homogeneous: i.e., all elements were given the same properties. The model boundary conditions consisted of: a unit amplitude velocity to represent the loudspeaker, a zero normal velocity condition to represent the hard backing in the absorption case, and an impedance boundary condition to represent the anechoic termination in the transmission loss case. In addition, the foam elements’ solid phase displacement at the circumferential edge was set to zero in both the radial and axial directions, as was the radial component of fluid phase displacement. The latter three boundary conditions implement the sample edge constraint condition, in which it is assumed that the foam is bonded to the inner surface of the tube [8]. A manual inverse characterization was then performed to extract sets of nine elastic porous material properties that could fit both the experimental absorption and transmission loss data as closely as possible. The acoustical properties of isotropic, elastic porous materials are now conventionally specified by a set of nine, frequency-independent macroscopic parameters: flow resistivity, tortuosity, viscous and thermal characteristic lengths, porosity, Young’s modulus, Poisson’s ratio, bulk density, and loss factor. The manual inverse characterization process was started by checking the sensitivity of the absorption and transmission loss data to each of the nine material properties. The results of the sensitivity check for three material properties for the small tube case are shown in Figures 4 and 5. The fitting process was first applied to the small tube data, and those material properties were then used to predict the large tube results, and then the process was repeated starting from the large tube data and ending with a prediction of the small tube results. The resulting sets of material properties are listed in Table 1 (note that the porosity was fixed at 0.99 and was not varied in the inverse characterization). Predictions of the 3 186 ICSV15 • 6-10 July 2008 • Daejeon • Korea absorption coefficients and transmission losses made using those parameters are plotted in Figures 6. In Table 1, the first row of data is the inverse characterization result based on the small tube experimental results, and predictions made using these parameters are labeled “set for small tube” in Figure 6. The second row of material properties in Table 1 are based on the large tube experimental results, and the corresponding predictions are labeled “set for large tube” in the Figure 6. It can be seen that the estimated material properties based on the small tube experiment allow the small tube absorption and transmission loss to be predicted very accurately, but that the large tube results are not well predicted with that parameter set. In the same way, the material properties based on the large tube experiment allow accurate estimation of the large tube absorption and transmission loss (although some discrepancy remains in the large tube absorption), but the small tube result are predicted inaccurately. Further, recall, as discussed in connection with Figure 3 that the large tube absorption coefficient peak was shifted down by about 300 Hz compared to the small tube absorption peak location. Also the large tube transmission loss measured in the small tube was less than that measured in the large tube by approximately 2 dB at 1600 Hz. Those features were not reproduced by the homogenous finite element model. In Figure 7, the large and small tube finite element predictions (based on the small tube parameter set) are plotted. It can be seen that the predicted absorption coefficients for the small and large tube cases are nearly identical up to 1600 Hz, and while there is about a 1 dB difference between the predicted small and large tube transmission losses, that difference is not as large as the measured difference. Thus it was concluded from these various observations that a single set of material properties could not be used to predict both the small and large tube experimental result when using a homogenous finite element model. Tortuosity Viscous characteristic length 1 0.8 0.8 0.8 0.6 0.4 0.2 0 2000 3000 4000 5000 0.6 0.4 0.2 50,000 140,000 200,000 1000 Absorption Coefficient 1 Absorption Coefficient Absorption Coefficient Flow resistivity 1 0 6000 2000 3000 4000 5000 0.4 0.2 1.0 2.5 4.0 1000 0.6 0 6000 1E-5 3E-5 7E-5 1000 2000 Frequency [Hz] Frequency [Hz] (a) Flow resistivity 3000 4000 5000 6000 Frequency [Hz] (b) Tortuosity (c) Viscous characteristic length Figure 4. Sensitivity of absorption coefficient. Flow resistivity Tortuosity 10 Viscous characteristic length 14 10 12 6 4 2 0 50,000 140,000 200,000 1000 2000 3000 4000 Frequency [Hz] (a) Flow resistivity 5000 Transmissoin Loss [dB] 8 Transmissoin Loss [dB] Transmissoin Loss [dB] 8 10 8 6 4 1.0 2.5 4.0 2 6000 0 1000 2000 3000 4000 5000 6000 6 4 2 0 Frequency [Hz] (b) Tortuosity 1E-5 3E-5 7E-5 1000 2000 3000 4000 5000 6000 Frequency [Hz] (c) Viscous characteristic length Figure 5. Sensitivity of transmission loss. 4 187 ICSV15 • 6-10 July 2008 • Daejeon • Korea Table 1. Material properties for single layer model. Top row: small tube set. Bottom row: large tube set. 1 1 0.8 0.8 Absorption Coefficient Absorption Coefficient Flow Viscous Thermal Resistivity characteristic characteristic Tortuosity (MKS Length Length Rayls/m) (m) (m) -5 140,000 2.5 1.0*10 8.0*10-5 -5 200,000 3.5 1.0*10 8.0*10-5 0.6 0.4 0.2 0 400 600 800 Poisson’s ratio Loss factor 50,000 50,000 0.48 0.49 0.25 0.25 0.6 0.4 0.2 Experiment Set for Small Tube Set for Large Tube 200 Young’s Modulus (Pa) 0 1000 1200 1400 1600 Experiment Set for Small Tube Set for Large Tube 1000 2000 Frequency [Hz] (a) Absorption coefficient in large tube 5000 6000 12 10 Transmissoin Loss [dB] 8 Transmissoin Loss [dB] 4000 (b) Absorption coefficient in small tube 10 6 4 2 0 3000 Frequency [Hz] 400 600 800 6 4 2 Experiment Set for Small Tube Set for Large Tube 200 8 0 1000 1200 1400 1600 Frequency [Hz] Experiment Set for Small Tube Set for Large Tube 1000 2000 3000 4000 5000 6000 Frequency [Hz] (c) Transmission loss in large tube (d) Transmission Loss in small tube 1 10 0.8 8 Transmissoin Loss [dB] Absorption Coefficient Figure 6. Results of first inverse characterization. 0.6 0.4 0.2 6 4 2 Small Tube Large Tube 0 2 10 10 Small Tube Large Tube 0 2 10 3 Frequency [Hz] (a) Absorption coefficient 10 3 Frequency [Hz] (b) Transmission loss Figure 7. Absorption coefficient and transmission loss simulation comparison. 5 188 ICSV15 • 6-10 July 2008 • Daejeon • Korea 4. EFFECT OF EDGE CONSTRAINT The circumferential edge constraint of a poroelastic sample has a significant impact both on its absorption and transmission loss when measured in a standing wave tube, as first noted by Beranek [9] in the context of absorption measurements. For example, Ingard et al. [10] demonstrated the effect of edge constraint on the normal incidence absorption coefficient of polyurethane foam. They found significant differences between the cases in which the foam was held tightly by the tube walls or was cut so the sample fit loosely in the tube. They noted that a tight contact between sample and tube wall could alter the acoustically induced motion of the solid part of porous material, thus altering the frequency dependence of the absorption coefficient. The same effect was more recently noted by Pilon et al. [11] and Kino and Ueno [12]. In contrast, Cummings [13] discussed the effects of air gaps around a sample on its absorption coefficient. It was noted that air gaps tended to have a greater significance when the material has a relatively high flow resistivity. His theoretical model and experiment data showed that air gaps would appear to provide acoustic leakage flow paths around the circumferential edge of the sample. Pilon et at. [14] have also discussed these effects. The edge effect in the present case can be seen by comparing the small tube and large tube experiment results presented in Figure 3. In particular, the location of the first absorption coefficient peak is shifted to a higher frequency in the small tube case when compared to the large tube result. It can be inferred that the edge effect has a more significant impact in the small tube case since the sample size in that case is much smaller than the large tube sample. In the transmission loss results, the small tube sample yields a lower transmission loss than the large tube result. That observation can be explained if there is a leakage flow path around the circumferential edge of the sample, that leakage being more significant in the small tube case due to the relatively small sample size. The acoustic leakage could be explained by the formation of small air gaps or regions of reduced flow resistivity around the sample that are caused by damage around the edge of the sample due to the cutting process. To model this effect without introducing complex geometry or additional boundary conditions, the sensitivity results presented earlier are helpful. Note that the observed absorption peak shift and transmission loss change can be modeled by changing material properties, particularly around the edge of the sample: i.e., by creating an inhomogenerous model. As illustrated Figure 4, the absorption peak can be shifted by controlling the tortuosity and viscous characteristic length. The overall level and slope of transmission loss can also be adjusted by changing flow resistivity, tortuosity, and viscous characteristic length. The finite element model described in section 3 featured homogeneous elastic porous elements: i.e., all elements possessed the same properties. A second finite element model was built in which a layer of elastic porous elements around the circumferential edge were introduced to allow for the effect of edge leakage or damage. The edge elements were given different material properties than the remainder of the elements. The thickness of the edge layer was 2 mm for both small and large tube model. The same inverse characterization process was performed based on the small tube experiment results, and the resulting material property estimates are listed in Table 2. In that table, the first row of values applies to the core part of the model, while the second row applies to the circumferential edge elements. The listed material properties were then used to estimate the large tube absorption and transmission loss. In contrast with the results obtained using the homogeneous model, the second model results in significantly improved agreement with the large tube experimental result. That is, a single set of material properties reproduced both the small and large tube absorption coefficient and transmission losses quite closely: see Figure 8. In Figure 9, the small and large tube predictions are superimposed. It can be seen that the difference in the locations of the absorption peaks (about 300 Hz) is very close to the difference seen in the experiment result. The transmission loss discrepancy is still not quite as large as in the experimental result, but it is larger than that produced by the first model. It is possible that the large tube results could be 6 189 ICSV15 • 6-10 July 2008 • Daejeon • Korea further improved by adjusting the stiffness of the edge elements. Table 2. Material properties for multi layer model. 1 1 0.8 0.8 Absorption Coefficient Absorption Coefficient Flow Viscous Thermal Resistivity characteristic characteristic Tortuosity (MKS Length Length Rayls/m) (m) (m) 200,000 3.0 -5 8.0*10-5 1.0*10 100,000 2.0 0.6 0.4 0.2 Young’s Modulus (Pa) Poisson’s ratio Loss factor 50,000 0.48 0.4 0.25 0.6 0.4 0.2 Experiment SAFE 0 200 400 600 800 Experiment SAFE 0 1000 1200 1400 1600 1000 2000 Frequency [Hz] (a) Absorption coefficient in large tube 4000 10 10 8 8 6 4 2 6000 6 4 2 Experiment SAFE 0 5000 (b) Absorption coefficient in small tube Transmissoin Loss [dB] Transmissoin Loss [dB] 3000 Frequency [Hz] 200 400 600 800 Experiment SAFE 0 1000 1200 1400 1600 Frequency [Hz] 1000 2000 3000 4000 5000 6000 Frequency [Hz] (c) Transmission loss in large tube (d) Transmission Loss in small tube 1 10 0.8 8 Transmissoin Loss [dB] Absorption Coefficient Figure 8. Result of second inverse characterization. 0.6 0.4 0.2 0 2 10 Experiment: Small Tube SAFE: Small Tube Experiment: Large Tube SAFE: Large Tube 10 6 4 2 0 2 10 3 Frequency [Hz] Experiment: Small Tube SAFE: Small Tube Experiment: Large Tube SAFE: Large Tube 10 3 Frequency [Hz] (a) Absorption coefficient (b) Transmission loss Figure 9. Absorption coefficient and transmission loss simulation comparison. 7 190 ICSV15 • 6-10 July 2008 • Daejeon • Korea 5. CONCLUSIONS It has been shown here that the discrepancy frequently noted between absorption coefficients and transmission losses measured in large and small tubes may be a consequence of apparently minor damage to the edge of samples during the cutting process. It was suggested that for the relatively dense foam considered here, the sample cutting reduces the flow resistivity at the sample edge, thus introducing a partial leak around the sample; the effect of this damage is relatively more important for small than large diameter samples. Further, it was concluded that if material parameters that accurately represent a material’s properties are to be inferred from acoustical measurements, this edge effect must be explicitly accounted for. REFERENCES [1] Standard test method for impedance and absorption of acoustical materials using a tube, two microphones and a digital frequency analysis system, E1050-98, American Society for Testing and Materials, 1998A.W. Leissa, Vibration of shells, American Institute of Physics, Woodbury, New York, 1993. [2] B.H. Song and J.S. Bolton, “A transfer-matrix approach for estimating the characteristic impedance and wave numbers of limp and rigid porous materials”, Journal of the Acoustical Society of America 107, 1131-1152 (2000). [3] J.S. Bolton, T. Yoo and O. Olivieri, “A four-microphone procedure for measuring the normal incidence transmission loss and other acoustical properties of a sample in a standing wave tube”, B&K Technical Review (2007). 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