2013 Micro-malting Trials with Australian Baudin Barley Sample CMBTC 12/4/2013 Micro-malting Trials with 2012 Crop Australian Baudin Barley Samples Summary CMBTC conducted micro-malting trials with Australian 2012 crop Baudin barley samples. Baudin is one of the varieties that Australia exports to customers in Asia. These barley samples were provided to CMBTC by Glencore Grain in Australia. CMBTC received 11 Baudin samples in total, obtained from the same barley lot. The objectives of this study were to examine the malting quality of Baudin barley against the control Canadian AC Metcalfe barley in order to generate information for us to use when competing with Baudin in the export markets. The trial results generated in this study indicated that there were some significant differences in malting quality attributes between Australian Baudin and Canadian AC Metcalfe. Some of the important quality differences recorded in this study are summarized in the table below: Australian Canadian Baudin AC Metcalfe Barley Analysis Barley protein Comparable Average Germination energy Comparable Excellent Water sensitivity Similar Light Water-uptake Slower Rapid Chitting Comparable Very good Acrospire growth Slower Normal Malting Performance Process time Comparable Short Malting yield Comparable Good Modification Comparable Very good Extract yield Lower High α-amylase Moderate High Diastatic power Moderate High Βeta-glucan Higher Average FAN level Adequate but lower High Green = better; Red = poorer; Yellow= comparable results Page Baudin barley samples showed selectable quality for malting use. They exhibited good grain moisture content, desirable protein content, excellent germination energy, insignificant water sensitivity, acceptable thousand kernel weight and excellent 2 Parameter 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com plumpness. Their high RVA values suggest that good storability could be expected from these Baudin barley samples. In the micro-malting trials under the given processing conditions, the Baudin samples did not show any process difficulties. They showed good water uptake and normal chitting at steep and normal growth of acrospires during germination. They produced malts with acceptable overall quality. In comparison with the control AC Metcalfe, the Baudin malts showed lower extract yield, lower soluble protein content and KI, lower enzymes, comparable color and comparable FAN. The malts showed significantly higher beta-glucan content than the control AC Metcalfe. Page 3 In conclusion, the trial results indicated that in order to produce better modified malts from these Baudin barley samples, the processing conditions need to be modified to lower the β-glucan content and to improve overall modification. This requires additional time in the steeping (14 hours). 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com 1. Barley Quality When these 2012 crop Baudin barley samples arrived at CMBTC, their quality was assessed immediately, and these results are summarized in Table 1. Please note, that with the exception of the germination test, all the results given in Table 1 were generated from a single test. For comparison, the analytic results for AC Metcalfe were also included in Table 1. Over 6/64 sieve, % Over 5/64 sieve, % RVA 1000 Kernel, wt. g Germination , % (8ml) Germination , % (4ml) Protein ,% Moisture, % CMBTC ID Table 1. Analysis of 2012 crop barley samples of Australian Baudin and Canadian AC Metcalfe 88.47 93.81 93.52 92.41 93.02 89.05 93.47 92.90 90.88 93.32 93.04 92.17 1.86 9.18 4.86 5.15 5.73 5.35 9.22 5.35 5.38 7.32 5.03 5.49 6.19 1.62 121 133 126 126 111 151 127 126 131 128 10.69 88.3 9.34 151 B-13-030 B-13-033 B-13-034 B-13-035 B-13-036 B-13-037 B-13-038 B-13-039 B-13-040 B-13-041 B-13-042 Mean Std B-12-196 11.2 10.7 10.8 10.8 10.9 11.8 10.9 10.8 11.5 10.9 11.0 11.0 0.34 11.7 100 99 35.6 10.9 100 94 39.2 10.8 98 97 38.4 11.1 100 93 36.7 10.8 100 97 38.6 10.8 99 97 37.2 10.7 100 96 38.7 10.7 100 98 40.7 10.9 100 99 40.4 10.9 99 97 39.5 11.0 99 92 40.8 10.9 99.5 96.3 38.7 0.28 0.69 2.33 1.68 Control 2012 crop AC Metcalfe 11.1 11.4 100 96 39.4 Page The 2012 crop Baudin barley samples showed normal appearance and no noticeable signs of mould infection and/or serious staining. Although there were some quality variations between samples, these barley samples all showed good grain moisture content, desirable protein content and excellent germination energy with insignificant water sensitivity (Table 1). In addition, the Baudin barley samples showed acceptable thousand kernel weight and excellent plumpness. RVA values for Baudin barley were satisfactory. With the exception of one sample, all the tested samples showed high RVA values (>120). This suggests that these Baudin samples did not experience significant pre-harvest sprouting damages and good storability could be expected from them. 4 2012 crop Australian Baudin 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com In comparison with the control AC Metcalfe barley, the 2012 crop Baudin barley showed on average similar grain moisture content, slightly lower protein content, comparable germination energy and water sensitivity, slightly lower thousand kernel weight, significantly higher plumpness and significantly lower RVA values. 2. Micro-malting Trial Two micro-malting trials were conducted on these Baudin barley samples at CMBTC with a Joe White micro-malting unit using the processing conditions given in Box 1. In the micro-malting trials, water-uptake, chitting rate at steep and growth of acrospires during germination were monitored. Since the Baudin barley showed very limited quality variations between samples, we tested six samples in the first micro-malting trial and four samples in the second malting trial. Please note that in the two trials we used different steep and germination conditions but identical kilning conditions. Box 1. Processing conditions used the two micro-malting trials Trial # 1 STEEPING CYCLE 28 hours (8 Wet-9 Dry-10Wet- 1Dry) at 16 C GERMINATION CONDITIONS Day 1, Day 2, Day 3 & Day 4 @15 C KILNING CONDIT IONS A 24 hour cycle with a 4-hour curing phase at 82C Trial # 2 STEEPING CYCLE 44 hours (9 Wet-16 Dry-6 Wet-12 Dry- 2 Wet) at 16 C GERMINATION CONDITIONS Day 1 ,Day 2, Day 3 and Day 4 @15 C KILNING CONDIT IONS A 24 hour cycle with a 4-hour curing phase at 82C Page 5 Water uptake, chitting rate and acrospires growth: Under the applied processing conditions, in the two trials Baudin barley samples did not show any abnormalities in process (Table 2). They all showed normal water-uptake and chitting at steep and normal growth of acrospires during germination. However, significant differences in steep-out moisture, chitting rate and acrospires growth were recorded. Baudin barley samples in Trial #2 obtained higher steep-out moisture, higher chitting rate and more advanced acrospire growth than in Trial #1. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com In comparison with the control, AC Metcalfe barley, Baudin barley showed on average slower water-uptake, comparable chitting rate and significantly slower acrospire growth. Table 2. Water uptake, chitting rate and acrospires growth of Australian Baudin and the control AC Metcalfe Cast Chit Length of Acrospires@96 hrs,% moist Varieties Trial ID Baudin Micro-malting Trial 1 Conditions Control Baudin Micro-malting Trial 2 Conditions Control JW-13-143 JW-13-144 JW-13-145 JW-13-146 JW-13-147 JW-13-148 Mean AC Metcalfe JW-13-185 JW-13-186 JW-13-187 JW-13-188 Mean AC Metcalfe (%) (%) 41.6 43.0 41.9 42.0 42.4 41.9 42.1 Trial #1 95 0 100 0 100 0 100 0 100 0 90 0 97.5 0.0 42.8 100 47.8 45.9 45.9 45.9 46.4 51.8 0-1/4 0 Trial #2 100 0 100 0 100 0 100 0 100.0 0.0 90 0 ¼-1/2 ½-3/4 ¾-1 >1 5 0 10 0 5 5 4.2 45 50 60 80 40 65 56.7 50 50 30 20 55 30 39.2 0 0 0 0 0 0 0.0 0 20 80 0 0 0 20 0 5.0 30 50 30 40 37.5 70 50 50 60 57.5 0 0 0 0 0.0 0 20 80 0 Malt quality and overall performance Complete analysis was carried out on the malts generated from the two micro-malting trials, and the analytical results are given in Tables 3 and 4. 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com Page Extract yield and enzyme levels: The malts produced from Baudin barley samples exhibited good extract yield and good levels of enzymes. The malts produced from Trial #1 showed significantly lower extract yield, diastatic power and α-amylase than the 6 Overall modification: Under the given micro-malting conditions, Baudin barley samples in Trial #1 produced under-modified malts as indicated by low friability and very high β-glucan content (Table 3). In contrast, Baudin barley samples in Trial #2 produced better modified malt as indicated by higher friability, lower F/C difference and lower βglucan content. In comparison with the AC Metcalfe control, the overall modification for Baudin barley was comparable, but its malts on average showed higher friability, lower soluble protein and higher β-glucan content (Table 4). malts from Trial #2. In comparison with the control AC Metcalfe, Baudin malts showed on average lower extract yield, α-amylase and diastatic power (Table 4). Table 3. Analysis of the malts generated from the micro-malting trials Trial Conditions 1 Trial Conditions 1 Wort pH Fan, mg/L 4.4 68.5 79.6 1.3 3.62 10.2 35.5 530 1.64 4.3 72.1 80 1.2 3.88 10 38.7 403 1.58 4.3 67.3 79.7 1.5 3.66 10.1 36.4 535 1.64 4.2 67.9 79.6 1.6 3.65 9.9 36.9 519 1.61 4.3 65.5 79.9 2.0 3.77 9.9 38.0 538 1.62 4.4 67.0 80.3 2.3 3.58 10.4 34.4 521 1.64 4.0 94.6 82.3 1.0 4.59 9.9 46.4 84 1.46 3.8 91.7 82.5 0.5 4.67 10.0 46.8 108 1.47 3.8 91.6 82.5 0.3 4.6 10.0 45.9 127 1.48 3.8 91.6 82.4 0.5 4.55 10.0 45.7 126 1.48 95 48.7 1.96 5.9 167 98 49.2 2.01 5.92 181 92 48 1.93 5.83 168 96 48 1.94 5.93 173 102 49 2.21 5.96 177 103 47.7 1.83 5.97 171 143 69.3 2.24 5.85 234 89.2 138 68.6 2.39 5.82 227 90.1 134 68.2 2.45 5.82 223 90.0 130 67.9 2.35 5.81 232 90.0 Page 7 Malting Yield % JW-13-188 Diastatic power, L -Amylase, D.U. Wort color, ASBC JW-13-187 Viscosity, cps JW-13-186 Beta-Glucan, ppm JW-13-185 Kolbach Index, % JW-13-148 Soluble protein, % Total protein, % JW-13-147 F/C Difference, % JW-13-146 Fine-extract, % JW-13-145 Friability, % JW-13-144 Moisture, % JW-13-143 Parameter 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com 4.1 80.3 81.2 1.2 4.15 10.1 41.5 310 1.55 117 58.5 2.17 5.88 201 89.8 Mean 3.9 92.4 82.4 0.6 4.60 10.0 46.2 111 1.47 136 68.5 2.36 5.83 229 89.8 Trial #2 JW-13-193 AC Metcalfe 4.3 68.1 79.9 1.7 3.69 10.1 36.7 508 1.62 98 48.4 1.98 5.92 173 Trial #1 JW-13-141 AC Metcalfe Mean Moisture, % Friability, % Fine-extract, % F/C Difference, % Soluble protein, % Total protein, % Kolbach Index, % Beta-glucan, ppm Viscosity, cps Diastatic power, L -Amylase, D.U. Wort color, ASBC Wort pH Fan, mg/L Malting Yield % Trial #2 Mean (n=4) Parameter Trial #1 Mean (n=6) Table 4. Summary of the analysis of the malts generated from the micro-malting trials 2012 Baudin 2012 AC Metcalfe Test samples Control samples 4.6 69.7 80.3 1.3 4.54 10.9 41.9 357 1.56 122 71.5 1.91 5.97 191 4.4 79.2 83.1 0.2 5.11 10.9 46.8 187 1.51 151 75.7 2.27 5.80 232 89.6 4.5 74.5 81.7 0.8 4.83 10.9 44.4 272 1.54 137 73.6 2.09 5.89 212 89.6 Page Beta-glucan content and wort viscosity: Baudin malts produced from Trial #1 showed extremely high β-glucan content and high wort viscosity as a result of undermodification (Table 3). In contrast, the malts produced from Trial #2 showed significantly improved modification as indicated by lower β-glucan content and lower wort viscosity (Table 3). In comparison with the AC Metcalfe control, Baudin malts on average showed higher β-glucan content and comparable wort viscosity (Table 4). 8 Soluble protein, free amino nitrogen (FAN) and malt color: Baudin malts produced from Trial #1 showed undesirably low soluble protein content and low Kolbach Index, adequate FAN and good color (Table 3). In contrast, the malts produced from Trial #2 showed significantly improved protein solubilization as indicated by higher soluble protein content, higher kolbach Index and higher FAN (Table 3). As a result of higher protein solubilization, the malts for Trial #2 developed significantly higher color. In comparison with the AC Metcalfe control, Baudin malts showed lower values in soluble protein, KI, FAN and color (Table 4). 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com Malting yield: Malting yield was measured in Trial #2 only. Both Baudin and the AC Metcalfe control showed good and comparable malting yield (Tables 3 and 4). For more information, please contact CMBTC: Rob McCaig Managing Director and Director of Brewing Tel: (204) 983-1981 Email: rmccaig@cmbtc.com Yueshu Li Director of Malting Technology Tel: (204) 984-0561 Email: yli@cmbtc.com Page 9 Fax: 204-984-5843 1365-303 Main Street • Winnipeg, Manitoba, Canada R3C 3G7 • Telephone 204-984-4399 • Fax 204-984-5843 Email cmbtc@cmbtc.com • Website www.cmbtc.com
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