1. No category

TRANSFORMER FITTINGS &
ACCESSORIES
CONTENTS
1. Low Voltage transformer bushing clamps....................................................................... 3
1.1. TOGA type clamps............................................................................................................
5
1.1.1. TOGA 1 type clamps .....................................................................................................
5
1.1.2. TOGA 2 type clamps......................................................................................................
6
1.1.3. TOGA 3 type clamps......................................................................................................
7
1.1.4. TOGA 4 type clamps......................................................................................................
8
1.1.5. TOGA 5 i TOGA 6 type clamps......................................................................................
9
1.1.6. TOGA 7 type clamps...................................................................................................... 10
1.1.7. TOGA 8 type clamps...................................................................................................... 10
1.2. MK type clamps.............................................................................................................. 11
1.2.1. MK 1 type clamps........................................................................................................... 11
1.2.2. MK 1A type clamps......................................................................................................... 12
1.2.3. MK 1B type clamps........................................................................................................ 13
1.2.4. MK 2 type clamps........................................................................................................... 14
1.2.5. MK 3 type clamps........................................................................................................... 15
1.2.6. Angled MK 4 type clamps............................................................................................... 16
1.2.7. MK 5 type clamps........................................................................................................... 17
1.3. Medium Voltage ZGU OP i ZGU type transformer bushing clamps............................ 18
1.4. ZIP 40/95 bushing clamp.................................................................................................. 19
2. Insulating covers................................................................................................................ 21
2.1. OZT (TOGA clamps) type insulating covers...................................................................... 23
2.2. OZ MK (MK clamps) type insulating covers...................................................................... 24
2.3. OSOP type insulating covers (for MV surge arresters)..................................................... 25
2.4. OIP-2, OIP-3 type bushing covers & OIN type spark gap cover....................................... 25
3. Extension arms & vibration dampers............................................................................... 27
3.1. UM/BOP/TOGA 1-4 type (low voltage surge arrester’s) extension arm............................ 29
3.2. UM/SBK type (medium voltage surge arrester’s) extension arm...................................... 29
3.3. UM/BOP/TOGA 5 type (low voltage surge arrester’s) extension arm for TOGA 5............ 30
3.4. UM/K type capacitor extension arm ................................................................................. 30
3.5.Transformer vibration dampers ......................................................................................... 31
3.5.1. WOT type vibration dampers......................................................................................... 31
3.5.2. WPK type vibration dampers.......................................................................................... 32
Dear Sirs.
Transformer bushing fixing is one of the significant areas where specialized
equipment should be used to provide:
- low losses to conductivity
- wide range of applicable cable types
- ease of application and accessibility
Some of the major faults which have an impact on damage of the transformer
come from inapropriate temperature of transformer bushings according to low quality
materials used on bushing clamps. It is essential to establish efficient connection
between transformer bushing and cables, using right methods. Competent fixing is also
crucial to power loss and is strictly connected with materials and manufacturing methods.
The most common ways to produce clamps are: casting and drop forging.
As castings are often still being affected with many faults, the more efficient and
reliable method is drop forging. It may be still more costly on production, it will pay back
when fitted on transformer. Our high quality clamps have been designed to meet the most
demandful needs and provide simple, functional connection between transformer and
output cables. High purity of materials and advanced production used in our products will
result in energy saving.
According to our research where our product TOGA1 2x240 sq.mm was exposed
to I=500A during 3h period at T=20 degrees Celsius, we received following readings:
- max voltage loss - ?U=5mV
- max opeerating temperature = 33 degrees Celsius
- resistance = 0,000014 Ohm
- dissipated power = 2,5W
We are proud to present to you products of high quality and exceptional
properties. We kindly invite you to browse our range of products in this catalogue.
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
Low Voltage transformer bushing
clamps
ISSUE 2011
3
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
4
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.1. TOGA type clamps
1.1.1. TOGA 1 type clamps*
a)
b)
c)
50
42
~95
D=25
~85
TOGA 1
TOGA 1/U
TOGA 1/N
TOGA 1/NS
M
extra connectivity
fixing
Application:
Cable linking connection clamps are intended to be used on transformer bushings of sizes M12
up to M30x2.
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Wire assembly screws - brass (tin coated)
Suitable for use on cables:
Main cables:
2 x 50 up to 240 sq.mm RE,RM,SM,
2 x 300 sq.mm RMC
Additional cable (TOGA 1/NS): 1 x 2,5 up to 50 sq.mm
Additional cables (TOGA 1): 2 x 2,5 up to 50 sq.mm
Technical data:
Dimensions as shown on drawing „a”.
Selection chart listed below.
Product info:
1. TOGA 1 clamps are being sold as a set of :
! three pcs. of phase clamps (draw. „a”).
! one pc. of neutral clamp with earthing strip fixing and
no additional connetivity fixing (draw. „b” TOGA 1/N)
2. We also offer TOGA 1/U earthing clamps (draw. „c”) which have an additional connectivity
fixings that allow to earth some extra devices fitted on transformer.
3. Another model of earthing clamp is presented on draw. „b” (Toga 1/NS) where an additional
earthing wire (2,5 up to 50 sq.mm) can be fitted using front connectivity fixing.
Cat. number
KTM code
BK 6100
BK 6101
BK 6102
BK 6103
BK 6104
BK 6105
BK 6106
BK 6107
BK 6108
BK 6109
BK 6110
BK 6111
BK 6112
BK 6113
BK 6114
BK 6115
1115-811-112-350
1115-811-112-340
1115-811-112-330
1115-811-112-320
1115-811-116-350
1115-811-116-340
1115-811-116-330
1115-811-116-320
1115-811-120-350
1115-811-120-340
1115-811-120-330
1115-811-120-320
1115-811-130-350
1115-811-130-340
1115-811-130-330
1115-811-130-330
TYPE
TOGA-1/M12
TOGA-1/M12/N
TOGA-1/M12/U
TOGA-1/M12/NS
TOGA-1/M16
TOGA-1/M16/N
TOGA-1/M16/U
TOGA-1/M16/NS
TOGA-1/M20
TOGA-1/M20/N
TOGA-1/M20/U
TOGA-1/M20/NS
TOGA-1/M30
TOGA-1/M30/N
TOGA-1/M30/U
TOGA-1/M30/NS
Bushing screw
size
M 12
M 12
M 12
M 12
M 16
M 16
M 16
M 16
M 20
M 20
M 20
M 20
M 30 x 2
M 30 x 2
M 30 x 2
M 30 x 2
OZT TOGA 1**
applicable clamp insulation
cover
I max [A]
Transformer type
250
250
250
250
400
400
400
400
630
630
630
630
1000
1000
1000
1000
max 160 kVA
max 160 kVA
max 160 kVA
max 160 kVA
max 200 kVA
max 200 kVA
max 200 kVA
max 200 kVA
max 250 kVA/400 kVA
max 250 kVA/400 kVA
max 250 kVA/400 kVA
max 250 kVA/400 kVA
630 kVA
630 kVA
630 kVA
630 kVA
Cable core description legenda: RE - round, single core; SE - sector, single core.
SM - sector, multicore; RMC - round, multicore.
* Patent pending
** Technical data and size chart presented on page 19
ISSUE 2011
5
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.1.2. TOGA 2 type clamps*
a)
b)
c)
50
~42
~92
D=21
~75
TOGA 2
TOGA 2/NS
TOGA 2/N
Application:
Cable linking connection clamps are intended to be used on transformer bushings of sizes M12 up
to M20.
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Wire assembly screws - brass (tin coated)
Suitable for use on cables:
Main cables:
2 x 50 up to 185 sq.mm RE,RM,SM,
2 x 240 sq.mm RMC
Additional cable (TOGA 2/NS) : 1 x 2,5 up to 50
sq.mm
Additional cables (TOGA 2) : 2 x 2,5 up to 50 sq.mm
Technical data:
Dimensions as shown on drawing „a”.
Selection chart listed below.
Product info:
1. TOGA 2 clamps are being sold as a set of:
!
three pcs. of phase clamps (draw.”a”)
!
one pc. of neutral clamp with earthing strip fixing and no additional conectivity fixing
draw. „b” TOGA 2/N
2. We also offer TOGA 2 type clamps presented on draw. „c” TOGA 2/NS where an additional
earthing wire of sizes between 2,5 up to 50 mm2 can be fitted.
Cat. number
KTM Code
OZT TOGA 2**
applicable clamp insulation
cover
TYPE
Bushing screw
size
I max [A]
Transformer type
TOGA-2/M12
M 12
250
max 160 kVA
BK 6130
1115-811-212-350
BK 6131
1115-811-212-340
TOGA-2/M12/N
M 12
250
max 160 kVA
BK 6132
1115-811-212-320
TOGA-2/M12/NS
M 12
250
max 160 kVA
BK 6133
1115-811-216-350
TOGA-2/M16
M 16
400
max 200 kVA
BK 6134
1115-811-216-340
TOGA-2/M16/N
M 16
400
max 200 kVA
BK 6135
1115-811-216-320
TOGA-2/M16/NS
M 16
400
max 200 kVA
BK 6136
1115-811-220-350
TOGA-2/M20
M 20
630
max 250 kVA/400 kVA
BK 6137
1115-811-220-340
TOGA-2/M20/N
M 20
630
max 250 kVA/400 kVA
BK 6138
1115-811-220-320
TOGA-2/M20/NS
M 20
630
max 250 kVA/400 kVA
Cable core description legenda: RE - round, single core; SE - sector, single core.
SM - sector, multicore; RMC - round, multicore.
* Patent pending
** Technical data and size chart presented on page 19
6
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.1.3. TOGA 3 type clamps*
a)
c)
b)
50
~90
D=25
~85
TOGA 3
TOGA 3/N
TOGA 3/A
Application:
Cable linking connection clamps are intended to be used on transformer bushings of
sizes M12 up to M30x2.
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Wire assembly screws - brass (tin coated)
Suitable for use on cables:
Main cables:
2 x 50 up to 240 sq.mm RE,RM,SM,
2 x 300 sq.mm RMC
Additional cable (TOGA3/A): 1 x 2,5 up to 50 sq.mm
Additional cables (TOGA3): 2 x 2,5 up to 50 sq.mm
Technical data:
Dimensions as shown on drawing „a”.
Selection chart listed below.
Product info:
1. TOGA 3 clamps are being sold as a set of :
! three pcs. of phase clamps (draw. „a”).
! one pc. of neutral clamp with earthing strip fixing and no additional conectivity fixing
draw. „b” TOGA 3/N
2. We also offer TOGA 3/A type clamp (draw. „c”) which has been equipped with an
additional fixing for extra earthing cable intended for use in indoor substations.
OZT TOGA 3**
applicable clamp insulation
cover
I max [A]
Transformer type
TOGA-3/M12
TOGA-3/M12/N
Bushing screw
size
M 12
M 12
250
250
max 160 kVA
max 160 kVA
TOGA-3/M12/A
TOGA-3/M16
TOGA-3/M16/N
TOGA-3/M16/A
TOGA-3/M20
TOGA-3/M20/N
TOGA-3/M20/A
TOGA-3/M30
TOGA-3/M30/N
TOGA-3/M30/A
M 12
M 16
M 16
M 16
M 20
M 20
M 20
M 30 x 2
M 30 x 2
M 30 x 2
250
400
400
400
630
630
630
1000
1000
1000
max 160 kVA
max 200 kVA
max 200 kVA
max 200 kVA
max 250 kVA/400 kVA
max 250 kVA/400 kVA
max 250 kVA/400 kVA
630 kVA
630 kVA
630 kVA
Nr katalogowy
Cat.
number
KTM Code
TYPE
BK 6150
BK 6151
1115-811-312-350
1115-811-312-340
BK 6152
BK 6153
BK 6154
BK 6155
BK 6156
BK 6157
BK 6158
BK 6159
BK 6160
BK 6161
1115-811-312-310
1115-811-316-350
1115-811-316-340
1115-811-316-310
1115-811-320-350
1115-811-320-340
1115-811-320-310
1115-811-330-350
1115-811-330-340
1115-811-330-310
Cable core description legenda: RE - round, single core; SE - sector, single core.
SM - sector, multicore; RMC - round, multicore.
* Patent pending
** Technical data and size chart presented on page 19
ISSUE 2011
7
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.1.4. TOGA 4 type clamps*
a)
b)
~55
42
~102
D=25
50
M
TOGA 4
TOGA 4/N
Application:
Cable linking connection clamps are intended to be used on transformer bushings of
sizes M12 up to M20..
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Wire assembly screws - brass (tin coated)
Suitable for use on cables:
Main cable:
1 x 50 up to 240 sq. mm RE,RM,SM,
1 x 300 sq.mm RMC
Additional cable :
1 x 2,5 up to 50 sq.mm
1 x 2,5 up to 25 sq.mm
Technical data:
Dimensions as shown on drawing „a”.
Selection chart listed below.
Product info:
TOGA 4 clamps are being sold as a set of :
! three pcs. of phase clamps (draw. „a”).
! one pc. of neutral clamp with earthing strip fixing and no additional conectivity fixing
(draw. „b”)
OZT TOGA 4**
applicable clamp insulation
cover
Cat. number
KTM Code
TYPE
Bushing screw
size
I max [A]
transformer type
BK 6170
1115-811-412-350
TOGA-4/M12
M 12
250
max 160 kVA
BK 6171
1115-811-412-340
TOGA-4/M12/N
M 12
250
max 160 kVA
BK 6172
1115-811-416-350
TOGA-4/M16
M 16
400
max 200 kVA
BK 6173
1115-811-416-340
TOGA-4/M16/N
M 16
400
max 200 kVA
BK 6174
1115-811-420-350
TOGA-4/M20
M 20
630
max 250 kVA/400 kVA
BK 6175
1115-811-420-340
TOGA-4/M20/N
M 20
630
max 250 kVA/400 kVA
Cable core description legenda: RE - round, single core; SE - sector, single core.
SM - sector, multicore; RMC - round, multicore.
* Patent pending
** Technical data and size chart presented on page 19
8
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.1.5. TOGA 5 & TOGA 6 type clamps*
M
110
65
53
66
M
54
Application:
Uniwersal, vertical or horizontal cable linking connection clamps are intended to be used on
transformer bushings of sizes between M12 to M20 (TOGA 5) and between M12 and M30x2
(TOGA 6). Both clamps have been equipped in a special locking device which allows the
clamp to be fitted either vertically or horizontally.
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Suitable for use on cables:
2 x 70 up to 240 sq.mm RE, RM, SM,
4 x 240 sq.mm RE, RM i SM. (using fixing doubler)
Technical data:
Dimensions as shown on drawing shown above.
Selection chart listed below.
Product info:
TOGA 5 clamps can be also equipped in earthing extension arm made of galvanized
steel which allow fitting earthing strip.
OZT TOGA 5**
applicable clamp insulation
cover
fixing doubler for
TOGA 5 (fixing doubler fitted)
Cat. number
TOGA 5 & TOGA 6
TYPE
KTM Code
Bushing screw
size
I max [A]
Transformer type
BK 6185
1115-811-512-350
TOGA-5/M12
M 12
250
max 160 kVA
BK 6186
1115-811-516-350
TOGA-5/M16
M 16
400
max 200 kVA
BK 6187
1115-811-520-350
TOGA-5/M20
M 20
630
max 250 kVA/400 kVA
BK 6188
1115-811-530-350
TOGA-6/M30x2
M 30x2
1000
max 630 kVA
BK 6189
1115-811-520-070
TOGA-5/M20+fixing doubler
M 20
630
250-400 kVA
BK 6190
1115-811-530-070
TOGA-6/M30x2+fixing doubler
M 30x2
1000
max 630 kVA
Cable core description legenda: RE - round, single core; SE - sector, single core.
SM - sector, multicore; RMC - round, multicore
* Patent pending
** Technical data and size chart presented on page 19
ISSUE 2011
9
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.1.6. TOGA 7 type clamps
Materials used:
2 x 30 to 150 sq.mm RE, RM, SM
Technical data:
Dimensions as shown on drawing.
I max - 630A
Transformer type selection:
- as for size M12 bushing screw - up to 160 kVA,
- as for size M16 - up to 200 kVA,
- as for size M20 - 250 - 400 kVA.
Product info:
TOGA 7 clamps allow to establish earthing connection using
additional extension arm made of galvanized steel.
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Application:
Cable linking connection clamps TOGA 7 are intended to be used on transformer bushings of sizes M12 up to M20.
1.1.7. TOGA 8 type clamps
Suitable for use on cables:
4 x 70 to 300 sq.mm RE, RM, SM
technical data:
Dimensions as shown on drawing.
I max - 2000A
Transformer type selection:
- as for size M 33x2 bushing screw - up to 1000 kVA.
- as for size M 42x3 - up to 1000 kVA.
- as for size M 48x3 - up to 1000 kVA.
Materials used:
Main body - drop forged brass (tin coated)
Clamping screws - stainless steel
Application:
4-way cable linking connection clamps TOGA8 are intended to be used on transformer bushings of sizes M12 up to M20. Applicable to
bushing screw sizes of M33x2, M42x3, M48x3.
Cable core description legenda: RE - round, single core; SE - sector, single core.
SM - sector, multicore; RMC - round, multicore
10
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2. MK type clamps.
1.2.1. MK 1 type clamps
Application:
Rail linking connection clamps MK 1 are intended to be used on transformer bushings of
sizes M12 up to M20. Rail connection width < 40mm.
Materials used:
Main body - drop forged brass, tin coated.
Product info:
MK 1 clamp is suitable for use on M12 & M16 transformer bushings and it is fitted by M8
clamp screw.
Transformer type selection:
! M12 bushing screw (l=250A) - up to 160 kVA
! M16 bushing screw (I=400A) - up to 200 kVA
44
~104
44
20
8
OZ MK 1*
applicable clamp insulation
cover
M
Cat. number
BK 6200
BK 6201
KTM Code
TYPE
1115-810-112-000
1115-810-116-000
MK 1/12
MK 1/16
Bushing screw
size
M 12
M 16
I max [A]
Transformer type
250
400
DO 160 kVA
DO 200 kVA
* Technical data and size chart presented on page 19
ISSUE 2011
11
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2.6. MK 1A type clamps
Application:
Rail linking connection clamps MK 1A are intended to be used on transformer bushings of sizes M12, M16 & M20.
Rail connection width < 40mm.
Materials used:
Main body - drop forged brass, tin coated.
Clamping screw - stainless steel.
Product info:
MK 1A clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by two M8 clamp screw.
8
Transformer type selection:
! M12 bushing screw (I=250A) - up to 160 kVA
! M16 bushing screw (I=400A) - up to do 200 kVA
! M20 bushing screw (I=630A) - up to 400 kVA
44
M
Cat. number
BK 6210
BK 6211
BK 6212
12
KTM Code
TYPE
1115-810-120-000
1115-810-160-000
1115-810-120-000
MK 1A/12
MK 1A/16
MK 1A/20
Bushing screw
size
M 12
M 16
M 20
I max [A]
Transformer type
250
400
630
max 160 kVA
max 200 kVA
max 250/400 kVA
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2.6. MK 1B type clamps
Application:
Rail linking connection clamps MK 1A are intended to be used on transformer bushings of
sizes M12, M16 & M20. Rail connection width < 40mm.
Materials used:
Main body - drop forged brass, tin coated.
Clamping screw - stainless steel.
Product info:
MK 1 clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by
M10 clamp screw.
8
54
Transformer type selection:
! M12 bushing screw (I=250A) - up to 160 kVA
! M16 bushing screw (I=400A) - up to do 200 kVA
! M20 bushing screw (I=630A) - up to 400 kVA
44
M
84
Cat. number
BK 6215
BK 6216
BK 6217
ISSUE 2011
KTM Code
1115-810-001-120
1115-810-001-160
1115-810-001-200
TYPE
MK 1B/12
MK 1B/16
MK 1B/20
Bushing screw
size
M 12
M 16
M 20
I max [A]
Transformer type
250
400
630
max 160 kVA
max 200 kVA
max 250/400 kVA
13
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2.2. MK 2 type clamps
Application:
Rail linking connection clamps MK 2 are intended to be used on transformer bushings of
sizes M12, M16 & M20. Rail connection width < 60mm.
Materials used:
Main body - drop forged brass, tin coated.
Clamping screw - stainless steel.
Product info:
MK 2 clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by
two M8 clamp screws.
Transformer type selection:
! M12 bushing screw (I=250A) - up to 160 kVA
! M16 bushing screw (I=400A) - up to do 200 kVA
! M20 bushing screw (I=630A) - up to 400 kVA
60
10
128
60
26
26
OZ MK 2*
applicable clamp insulation
cover
60
32
60
~128
32
15
10
M
Cat. number
KTM Code
TYPE
BK 6220
BK 6221
BK 6222
1115-810-212-000
1115-810-216-000
1115-810-220-000
MK 2/12
MK 2/16
MK 2/20
Bushing screw
size
M 12
M 16
M 20
I max [A]
Transformer type
250
400
630
max 160 kVA
max 200 kVA
max 250/400 kVA
* Technical data and size chart presented on page 19
14
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2.3. MK 3 type clamps
Application:
Rail linking connection clamps MK 3 are intended to be used on transformer bushings of
sizes M12, M16, M20 & M30x2. Rail connection width < 60mm.
Materials used:
Main body - drop forged brass, tin coated.
Clamping screw - stainless steel.
Product info:
MK 2 clamp is suitable for use on M12, M16, M20 & M30x2 transformer bushings and it is
fitted by two M8 clamp screws.
Transformer type selection:
! M20 bushing screw (I=630A) - up to 400 kVA
! M30x2 bushing screw (I=1000A) - up to 630 kVA
60
26
134
60
26
10
OZ MK 3*
applicable clamp insulation
cover
60
26
60
~123
32
15
10
M
Cat. number
BK 6225
BK 6226
BK 6227
BK 6228
KTM Code
TYPE
1115-810-312-000
1115-810-316-000
1115-810-320-000
1115-810-330-000
MK 3/12
MK 3/16
MK 3/20
MK 3/30 x 2
Bushing screw
type
M 12
M 16
M 20
M 30 x 2
I max [A]
Transformer type
250
400
630
1000
max 160 kVA
max 250 kVA
max 400 kVA
max 630kVA
* Technical data and size chart presented on page 19
ISSUE 2011
15
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2.4. MK 4 type clamps
Application:
Rail linking connection clamps MK 2 are intended to be used on transformer bushings of
sizes M12, M16 & M20. Rail connection width < 60mm.
Materials used:
Main body - drop forged brass, tin coated.
Clamping screw - stainless steel.
Product info:
MK 2 clamp is suitable for use on M12, M16, M20 transformer bushings and it is fitted by
M8 clamp screw.
35
Transformer type selection:
! M12 bushing screw (I=250A) - up to 160 kVA
! M16 bushing screw (I=400A) - up to do 200 kVA
! M20 bushing screw (I=630A) - 250- 400 kVA
15
40
32
60
M
25° degrees angled clamp
Cat. number
BK 6230
BK 6231
BK 6232
16
KTM Code
TYPE
1115-810-412-000
1115-810-416-000
1115-810-420-000
MK 4/12
MK 4/16
MK 4/20
Bushing screw
size
M 12
M 16
M 20
I max [A]
Transformer type
250
400
630
max 160 kVA
max 200 kVA
max 250/400 kVA
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.2.5. MK 5 type clamps
Application:
Rail linking connection clamps MK 2 are intended to be used on transformer bushings of
sizes M20 & M30x2. Rail connection width < 100mm.
Materials used:
Main body - drop forged brass, tin coated.
Clamping screws - stainless steel.
Product info:
MK 2 clamp is suitable for use on M20 & M30x2 transformer bushings and it is fitted by
two M10 clamp screw.
Transformer type selection:
! M20 bushing screw (I=630A)- up to 400 kVA
! M30x2 bushing screw (I=1000A)- up to 630 kVA
~172
50
104
25
104
50
M
Cat. number
BK 6237
BK 6238
ISSUE 2011
KTM Code
1115-810-530-000
1115-810-520-000
TYPE
MK 5/30x2
MK 5/20
Bushing screw
size
M 30x2
M 20
I max [A]
1000
630
Transformer type
630 kVA
400 kVA
17
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.3. ZGU OP & ZGU medium voltage clamps.
Materials used:
Main body - brass, tin coated.
Clamping screws - stainless steel.
Application:
ZGU type - medium voltage connection clamps.
ZGU OP type - medium voltage connection clamps (additional fixing intended for medium voltage
surge arrester).
Advantages:
! superb conductivity,
! rigid body design,
! easy to assemble using one Allen key,
! no need to apply cable lugs,
! ZGU OP type - additional fixing intended for mounting medium voltage surge arrester,
! mounting method eliminates any forces which could damage insulation bushing due to
overtorque,
Extras:
As an additional protection to the connection we offer suitable insulation covers which protect
it against animal interference.
42mm
2
M12
6kt6
OZ ZGU OP*
M12
O35
M8
6kt6
insulation protective
cover
12,5
M12
42
2
M12
M12
6kt6
O35
70mm
OZ ZGU*
M8
6kt6
37
insulation protective
cover
M12
62
Cat. number
BK 6240
BK 6241
KTM Code
TYPE
Bushing screw
size
Cable
section
Surge arrester
fixing
1115-810-151-000
1115-810-152-000
ZGU
ZGU OP
M12
M12
70 sq.mm
70 sq.mm
N/A
M12
* Technical data and size chart presented on page 19
18
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
1.4. ZIP 40/95 type clamps.
Materials used:
Main body - brass, tin coated.
Clamping screws - stainless steel.
Application:
Medium voltage connection clamps (additional fixing
intended for medium voltage surge arrester).
Extras:
As an additional protection to the connection we offer
suitable insulation covers which protect it against
animal interference.
Cat. number
BK 6242
19
KTM Code
TYPE
Bushing screw
size
Cable
section
Surge arrester
fixing
ZIP 40/95
M12-M20
70 sq.mm
M12-M20
ISUUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
2. INSULATING COVERS
ISSUE 2011
20
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
21
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
2.1. OZT type insulation covers for TOGA clamps.
Product info:
2 layers of PVC 3 - 6 mm thick. Top layer - black colour (UV resistant). Bottom layer - red
(wear indication). Each model has been specially designed to suit applicable clamp (as
shown on drawings below).
Technical characteristics:
Insulation protection: 7000 V/mm
Temperature factor/ protection:
! 20°C - 3x10 W cm
! 70°C - 3x10 W cm
Tensile strength : >10MPa
Application:
Presented insulation covers are intended for use on TOGA clamps and provide protection
against short-circuits which may occur by animal interference. Assembly is carried out by
synthetic PE screws.
Selection criteria:
1. accordingly to clamp type,
2. accordingly to bushing shed’s size (mm): O50, O70, O90.
Additional criteria:
Each of the covers can be supplied as normal type or as enhanced protection version
(marked as „B”).
Ordering example:
OZT - 4 O70 B
enhanced protection mark
bushing shed size
clamp type
cover type
Cat. number
BK 7100
BK 7101
BK 7102
BK 7103
BK 7104
BK 7105
BK 7106
BK 7107
BK 7108
BK 7109
BK 7110
BK 7111
BK 7112
BK 7113
BK 7114
BK 7115
BK 7116
BK 7117
BK 7118
BK 7119
BK 7120
BK 7121
BK 7122
BK 7123
BK 7124
BK 7125
BK 7126
BK 7200
ISSUE 2011
KTM Code
Cover type
1362-112-150-000
1362-112-150-001
1362-112-170-000
1362-112-170-001
1362-112-190-000
1362-112-190-001
1362-112-250-000
1362-112-250-001
1362-112-270-000
1362-112-270-001
1362-112-350-000
1362-112-350-001
1362-112-370-000
1362-112-370-001
1362-112-390-000
1362-112-390-001
1362-112-450-000
1362-112-450-001
1362-112-470-000
1362-112-470-001
1362-112-550-000
1362-112-550-001
1362-112-570-000
1362-112-570-001
1362-112-670-000
1362-112-670-001
1362-112-690-000
1362-112-690-001
OZT - 1/50
OZT - 1/50 B
OZT - 1/70
OZT - 1/70 B
OZT - 1/90
OZT - 1/90 B
OZT - 2/50
OZT - 2/50 B
OZT - 2/70
OZT - 2/70 B
OZT - 3/50
OZT - 3/50 B
OZT - 3/70
OZT - 3/70 B
OZT - 3/90
OZT - 3/90 B
OZT - 4/50
OZT - 4/50 B
OZT - 4/70
OZT - 4/70 B
OZT - 5/50
OZT - 5/50 B
OZT - 5/70
OZT - 5/70 B
OZT - 6/70
OZT - 6/70 B
OZT - 6/90
OZT - 6/90 B
Clamp
type
TOGA 1
TOGA 1
TOGA 1
TOGA 1
TOGA 1
TOGA 1
TOGA 2
TOGA 2
TOGA 2
TOGA 2
TOGA 3
TOGA 3
TOGA 3
TOGA 3
TOGA 3
TOGA 3
TOGA 4
TOGA 4
TOGA 4
TOGA 4
TOGA 5
TOGA 5
TOGA 5
TOGA 5
TOGA 6
TOGA 6
TOGA 6
TOGA 6
Bushing screw
size
M. 12 or M 16
M 12 or M16
M 16 or M 20
M 16 or M 20
M 30x2
M 30x2
M 12 or M 16
M 12 or M16
M 16 or M 20
M 16 or M 20
M 12 or M 16
M 12 or M16
M 16 or M 20
M 16 or M 20
M 30x2
M 30x2
M 12 or M 16
M 12 or M16
M 16 or M 20
M 16 or M 20
M 12 or M 16
M 12 or M16
M 16 or M 20
M 16 or M 20
M 16 or M 20
M 16 or M 20
M 30x2
M 30x2
Bushing shed size
50 mm
50 mm
70 mm
70 mm
90 mm
90 mm
50 mm
50 mm
70 mm
70 mm
50 mm
50 mm
70 mm
70 mm
90 mm
90 mm
50 mm
50 mm
70 mm
70 mm
50 mm
50 mm
70 mm
70 mm
70 mm
70 mm
90 mm
90 mm
22
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
2.2. OZ MK type insulation covers for MK clamps.
Product info:
2 layers of PVC 3 - 6 mm thick. Top layer - black colour (UV resistant). Bottom layer - red
(wear indication). Each model has been specially designed to suit applicable clamp (as
shown on drawings below).
Technical characteristics:
Insulation protection: 7000 V/mm
Temperature factor/ protection:
! 20°C - 3x10 W cm
! 70°C - 3x10 W cm
Tensile strength : >10MPa
Application:
Presented insulation covers are intended for use on TOGA clamps and provide protection
against short-circuits which may occur by animal interference. Assembly is carried out by
synthetic PE screws.
Selection criteria:
1. accordingly to clamp type,
2. accordingly to bushing shed’s size (mm): O50, O70, O90.
Additional criteria:
Each of the covers can be supplied as normal type or as enhanced protection version
(marked as „B”).
Ordering example:
OZ - 4 O70 B
enhanced protection mark
bushing shed size
clamp type
cover type
Cat. number
BK 7201
BK 7203
BK 7205
BK 7207
ISSUE 2011
KTM Code
Cover type
Clamp type
1362-112-100-050/000
1362-112-200-070/000
1362-112-300-090/000
1362-112-500-090/000
OZ MK 1/50
OZ MK 2/70
OZ MK 3/90
OZ MK 5/90
MK1
MK2
MK3
MK5
Bushing screw
size
see clamp info
see clamp info
see clamp info
see clamp info
Bushing shed size
50 mm
70 mm
90 mm
90 mm
23
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
2.3. OSOP type insulating covers (for use on MV surge
arresters).
Product info:
2 layers of PVC 3 - 6 mm thick. Top layer - black colour (UV resistant). Bottom layer - red (wear indication).
Each model has been specially designed to suit applicable clamp (as shown on drawings below).
Technical characteristics:
Insulation protection: 7000 V/mm
Temperature factor/ protection:
! 20°C - 3x10 W cm
! 70°C - 3x10 W cm
Tensile strength : >10MPa
Application:
Presented insulation cover is intended for use on MV surge arresters and provide protection against shortcircuits which may occur by animal interference. Assembly is carried out by synthetic PE screws.
Cat. number
BK 7003
OSOP
TYPE
KTM Code
OSOP
1369-112-110-050
2.4. OIP-2, OIP-3 bushing covers &
OIN type spark gap cover.
Product info:
This product has been made using UV resistant, weatherproof, self extinguishing material.
Unique construction allows to install the cover only on first shed of bushing, additionaly fixed by
cable ties provided. Wiring can be applied trough one of 4 slots on each side of cover.
Additionaly this cover can be equipped with spark gap protective cover of OIN type.
Application:
This product is intended for use on transformer bushings and provide protection against
animal and other interferences.
Selection criteria:
Bushing shed diameter:
! OIP 2 - 120 to 170 mm
! OIP 3 - above170 mm
! OIN - uniwersal cover - applicabe to most spark gaps, compatibile with both OIP2 &3.
Technical characteristics:
Height in total: 260 mm.
Operating temperature: -40°C to +70°C.
OIP 2
Advantages:
!
!
!
!
!
!
self-extinguishing material,
fault free fixing,
simple but functional,
sturdy construction,
weatherproof,
good mechanical strength.
OIN
Cat. number
BK 7004
BK 7005
BK 7006
KTM Code
TYPE
Application
1362-112-002-000
1362-112-003-001
1362-112-185-070
OIP 2
OIP 3
OIN
MV bushing cover
MV bushing cover
Spark gap cover
Bushing shed
size
120 - 170
170
NOTE!: It is highly recommended to use MV surge arresters when spark gaps are removed. Using protective covers with no surge protection
may cause severe damage to transformer’s bushings.
24
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
3. EXTENSION ARMS &
VIBRATION DAMPERS
ISSUE 2011
25
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
26
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
3.1. UM/BOP/TOGA 1 - 4 type (low voltage surge arrester’s)
extension arm.
Materials used:
Aluminium pipe, PVC coated.
Application:
Rigid extension arm allow to fix low voltage surge arresters on bushing clamps.
Advanages:
! easy to mount method intended for coupling LV surge arresters directly to bushing clamps,
! extension arm gives an additional protection to the transformer body in case of LV surge arrester discharge ,
! fully insulated extension arm provides an extra protection against animal interference,
! UV retardant, weatherproof, temperature resistant.
NOTE!
This product in beeing currently sold together with LV surge arresters:
BOP ..../5 - (fr;z)- Cat. number 1115-720-005-2...
BOP ..../5 - (fr;p)- Cat. number 1115-720-005-3...
BOP-R ..../5 - (fr;z)- Cat. number 1115-720-015-2...
BOP-R ..../5 - (fr;p)- Cat. number 1115-720-015-3...
LV surge
arrester
Extension arm
UM/BOP/TOGA 1-4
TOGA 2 type
clamp
Cat. number
BK
KTM Code
TYPE
1115-810-000-000
UM/BOP/TOGA 1 -4
3.2. UM/SBK type (medium voltage surge arrester’s)
extension arm.
Materials used:
Hot dip galvanized steel.
Application:
Rigid extension arm allows fixing MV surge arresters directly to transformer body.
Cat. number:
1131-629-005-004
ISSUE 2011
27
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
3.3. UM/BOP/TOGA 5 type (low voltage surge arrester’s)
extension arm for TOGA 5.
Application:
This extension arm is intended for coupling BOP type arresters directly to TOGA5 type clamp.
Technical characteristics:
Main body is made of hot dip galvanized steel, partially covered in PVC insulation.
Cat. number:
1115-810-000-001
3.4. UM/K type capacitor extension arm.
Materials used:
Hot dip galvanized steel .
Application:
Fixing for mounting capacitors on transformer’s body .
Cat. number:
1131-629-005-002
28
ISSUE 2011
„BEZPOL” Sp.j. ul.Partyzantów 21, 42-300 Myszków, Poland
tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
www.bezpol.pl bezpol@bezpol.pl
3.5. Transformer vibration dampers.
Vibration dampers are intended for use on reduction of vibration and noise of transformer. Specially
designed construction and materials provide an excellent attenuation to transformer’s operational
vibrations.
3.5.1. WOT type vibration dampers.
Construction characteristics:
Technical data of WOT
type vibration dampers
Aluminium body, all other steel elements are hot dip galvanized. Fitting screw is also a
height adjustment device.
Application:
Installation of non-wheeled transformers.
footing diameter
138
footing height
37
fitting screw
Application method:
Transformer should be lifted by apropriate device and lowered onto vibration dampers.
It is highly recommended to fix the dampers to the floor.
M 12
height in total
192
height adjustment
- max height
- min height
nominal load withstand
vertical stiffness
WOT
nominal operational
temperature
170
155
16 kN
1200 kN/m
-20 C
÷ 160 C
WPK
Cat. number
BK 8309
ISSUE 2011
KTM Code
TYPE
1373-163-138-192
WOT
27
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tel. (+48) 034/ 313 07 77* (*up to 81) fax. (+48) 034/ 313 06 76
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3.5.2. WPK type vibration dampers
Construction characteristics: Aluminium body, damping insert of
high ant-vibration properties.
Application:
Installation of wheeled transformers.
Application method:
Transformer should be lifted by apropriate device and lowered onto
vibration dampers.
It is highly recommended to fix the dampers to the floor.
WOT
WPK
Selection criteria:
1. transformer wheel diameter:
- up to 120 mm - WPK 1,
- above 120 mm - WPK 2
2. Nominal withstand load:
- up to 9 kN (WPK x/9)
- between 9-12 kN (WPK x/12)
Ordering example:
WPK-1/12 : (transformer wheel diameter 120 mm; nominal withstand
load up to 12 kN.
WPK 1 & 2 type vibration dampers.
Technical characteristics
Nominal withstand load 12 kN
Vertical stiffness
1000 kN
Nominal operational temperature
- 20 °C ÷ 160 °C
Nominal withstand load 9 kN
Vertical stiffness
800 kN
Nominal operational temperature
Cat. number
BK 8310
BK 8311
Cat. number
BK 8312
BK 8313
ISSUE 2011
- 20 °C ÷ 160 °C
KTM Code
TYPE
Nominal load
1373-163-100-205
1373-163-101-205
WPK-2/9
WPK-2/12
9 kN
12 kN
KTM Code
TYPE
Nominal load
1373-163-060-170
1373-163-061-170
WPK-1/9
WPK-1/12
9 kN
12 kN
30