1. No category

System Components for Sample Gas Sampling
Data Sheet
10/235.10 EN November 2006
A gas analysis system usually consists of two groups of devices:
• The gas analyzer measures the concentrations of the sample
gas components and converts them into an electrical signal.
• Supplementary devices sample the sample gas from the
process, condition it and feed it in the gas analysis system.
Contents
In most cases, the sample gas sampled from the process cannot
be processed by the gas analyzer without further conditioning. Too
high a dust content, temperature and dew point as well as too
high or too low pressure, and not least interference components in
the sample gas can impair the operational capability of the gas
analyzer and falsify the measuring result.
Supplementary devices such as the sampling probe, the sample
gas line, the sample gas cooler and pumps and filters ensure that
the sample gas inlet conditions of the connected gas analyzers are
satisfied and faultless measuring results are obtained independently of the process sequence and the local conditions.
Modular Sample Gas Probe System
FE2 Filter Unit
Annular Heating Element
Heating Sleeve
PFE2 Filter Unit
PFE3 Filter Unit
Selection Table for Probe Tube Types and Probes
Type 40, Type 40 W Probe Tubes
Type 42 Probe Tube (heated)
Type 60 Probe Tube (Cement Flue Gas Probe)
Probe 2
Probe 11
Ceramic Filter
Process Pressure Reducers
Heated Sample Gas Lines
CGWB 13 Heated Sample Gas Line
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
Electronic Temperature Controller and Switching Relay
Page
2
3
4
5
6
11
15
16
17
18
19
20
21
22
24
26
29
35
Modular Sample Gas Probe System
„ Easily adaptable to different sampling conditions thanks
to modular construction
„ Components:
•
•
•
•
FE2, PFE2, PFE3 filter units
Probe tube types 40, 42, 60
Annular heating element
Heating sleeve
„ Probe tubes and filter unit heatable
„ Connections for test gas and back purging
„ Filter with high retention rate and long service life
„ Easy filter replacement
„ Usable in emission measuring systems conforming to
13th BImSchV and 17th BImSchV (German Federal
Immissions Protection Law)
2
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
FE2 Filter Unit
Use
The FE2 filter unit is a component of the modular gas sampling
probe system. It is used for filtering gases containing dust.
Process Gas Sampling Conditions
Pressure
pabs = 50 to 600 kPa
Temperature
max. 200 °C (coated max. 180 °C)
Flow Rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure Drop
approx. 0.6 hPa at 100 l/h
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with probe tube type 40 (see page 16) with
purge-back device;
max. 2000 g/m3 with probe tube type 60 (see page 18)
Filter Characteristics
Connection Ports
Filter Element
Surface filter
Sample Gas / Test Gas
G 1/4 internal thread to DIN ISO 228/1
Filter Fineness
0.3 µm
Compressed Air (2 Ports)
G 1/2 internal thread to DIN ISO 228/1
Retention Rate
99.98 %
Probe Tube
G 3/4 internal thread to DIN ISO 228/1
Seal Integrity
10–4 hPa l/s
Compressed Air Supply for Purge Back
Dead Volume
280 ml
(See PFE2 Filter Unit, page 6)
Materials of the Gas-carrying Parts
Instrument Air
Free of dust, water and oil
Pressure
max. 600 kPa
Casing and Connections
Special steel Mat. No. 1.4571
Flange
Special steel Mat. No. 1.4541
Dimensional Drawing (Dimensions in mm)
Filter
Aluminum oxide surface filter
105
14
130
160
65
Coating
Thermoset plastic, resistant up to 180 °C
Installation
Flange
DN 65, PN 6, Form B to DIN 2573, flange gasket A;
positioning of holes:
0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°, 360°
280
40...65
Mounting
Flange connect or bolt to the probe tube
Weight
approx. 8.0 kg
10/23-5.10 EN November 2006
Ordering Information
Catalog No.
Housing and flange SS, filter fineness 0.3 µm 23042-4-0730709
Housing and flange SS, coated, 0.3 µm
23042-4-0730718
System Components for Sample Gas Sampling
3
Annular Heating Element
Use
For heating the FE2 filter unit, which is a component of the
modular gas sampling probe system (see page 3).
Heating is necessary if condensation is likely from moist gases
and there is consequently risk of the filter becoming clogged
and corroded.
Data
Power Supply
115 VAC or 230 VAC, 50 to 60 Hz
Heater Output
200 W, 100 W or 50 W – depending on setting (see below)
The heating resistors are factory-set for heat output of 100 W
Temperature of Heater (unregulated)
approx. 120 °C to 180 ° C (measured at ambient temperature
of 20 °C, still air)
Ambient Temperature
0 to 55 °C (still air)
Degree of Protection of Housing
IP50
Materials
Housing: aluminum alloy, heating surface: brass
Dimensional Drawing (dimensions in mm)
Weight
approx. 1.7 kg
Electrical Connections
Terminals via M20 cable gland. The electrical supply
conductor must be heat resistant (≥ 200 °C).
Installation
Two half shells are placed round the FE2 filter unit to be heated
and closed with a wing screw.
Option
Regulated Heating with 1 x Pt 100
Ordering Information
Heating Circuit
Ring heater 230 V, 50/60 Hz
Ring heater 115 V, 50/60 Hz
Ring heater with Pt 100, 230 V, 50/60 Hz
Ring heater with Pt 100, 115 V, 50/60 Hz
230 / 115 V AC
200 W
4
230 / 115 V AC
100 W
Catalog No.
23029-5-7865312
23029-5-8008813
23029-5-7865316
23029-5-7865317
230 / 115 V AC
50 W
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
Heating Sleeve
Regulated Heating Sleeve for FE2 Filter Unit
Heater
Micanite
Holding Temperature
max. 350 °C
Temperature Control
max. 200 °C (Pt 100)
Power Supply
115 VAC or 230 VAC
Power Consumption
250 VA
Connection
Terminal box with M16 cable gland,
degree of protection IP54
Supply Cable
3 x 1 mm2 with silicone sheath, length 1 m
Ambient Temperature
–20 to +45 °C
Relative Humidity
≤ 75 % yearly mean; infrequent slight condensation
permissible
Weight
approx. 1 kg
Essential Accessories
Ordering Information
Heated sleeve, 230 V, 50/60 Hz, 250 VA
Heated sleeve, 115 V, 50/60 Hz, 250 VA
Isolation for heated sleeve
Catalog No.
23043-5-8018410
23043-5-8018411
23043-5-8018412
– Insulating Mat
– Temperature Controller (see page 35)
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
5
PFE2 Filter Unit
Use
The PFE2 filter unit consists of the FE2 filter unit with a regulated heating sleeve, installed in a special-steel protective case. It
is used to filter dust-containing gases and is a component of
the modular gas sampling probe system.
When used for gases with high dust content, the PFE2 can
optionally be fitted with valves for automatic cleaning of the
filter element in the FE2 filter unit.
FE2 Filter Unit
Technical data see page 3
Protective Case
Dimensions
450 x 450 x 400 mm (H x W x D)
Material
Special steel, Mat. No. 1.4301
Degree of Protection of Housing
IP54
Ambient Temperature
–20 to +45 °C
Control Valve
Solenoid Valve
3/2-way solenoid valve
Weight
approx. 18 kg
Pressure Range
600 kPa (6 bar)
Options
– Annular heating element, unregulated (see page 4)
– Heating sleeve, regulated (Pt 100), with insulating mat
(see page 5)
Connections
G 1/8 internal thread DIN ISO 228/1
Material
Brass
Pneumatic Valve
Mode of Operation
Closed in normal position
Diaphragm Valve
2/2-way straight-way valve
Ambient Temperature
0 to +100 °C
Operating Pressure / Control Pressure
600 kPa (6 bar)
Electrical Connections
Standard connector
Nominal Diameter
DN 12
Connections
G 1/2 internal thread DIN ISO 228/1
Control air: G 1/8 internal thread DIN ISO 228/1
Material
Brass
Nominal Diameter
DN 2.0
Power Supply
115 VAC or 230 VAC, 50 to 60 Hz
Power Consumption
8 VA
Mode of Operation
Closed in the normal position
Ambient Temperature
0 to +100 °C
6
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
80
165
ø11,5
ø6,5
450
50 80
M4
ø19,5
65
210
M4
75
180
155
110
2x M32
3x M25
2x M20
System Components for Sample Gas Sampling
400
300
170
160
Take holes for cable glands on the left
into account
Terminal box with cable glands
Use as required
450
90
155
M4
M4
450
80
Flange plate with pipe clamp
2 1/2" RST 37-2 hot galvanized DIN 3568
for mounting at probe mounting adapter
Elongated holes for
M8 safety collar bolts
Compressed air
Purging
Bulkhead fitting 10/12x1 mm
Test gas connection
Bulkhead fitting 4/6x1 mm
Control air
Bulkhead fitting 4/6x1 mm
Sample gas connection
Cover swivels upwards
Electrical connections
550
300
10/23-5.10 EN November 2006
155
75
PFE2 Filter Unit
Probe Protective Case Dimensional Drawing (dimensions in mm)
17
0
7
440
PFE2 Filter Unit
Mounting of Probe Protective Case
Minimum distance xmin of the mounting
flange from the wall depending on mounting
angle α:
α
10° 15° 20° 25° 30° 35°
xmin / mm 229 248 268 287 307 324
X
α
Ordering Information
Catalog No. 23028-0↓
Design
Without protection box
with protection box, IP54 (450 x 450 x 400 mm)
with protection box, IP54, anti-freeze heating
with protection box, IP54, ambient temp. max. 65 °C
↓
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
3
4
Filter housing and flange (equal FE2)
Housing and flange SS, with filter element <0.3 µm (filtration fineness)
Housing and flange SS, coated, with filter element <0.3 µm (filtration fineness)
7
8
Heating
Without
with heating sleeve and insulation (max. 200 °C)
with ring heater, unregulated
1
2
3
Control / Monitoring
Without
with 1x Pt 100
with 2x Pt 100
1
2
3
Back purging unit (without compressed air unit)
Without back purging
with back purging, 1-stage and SS mounting flange plate
with back purging, 2-stage and SS mounting flange plate
w/o back p., w test/emerg. purg. valve, unheated, w/o connection adapter (ACF-NT)
w back p., 1-st., with test/emerg. purg. v., heat. shut-off valve, SS conn. ad. (ACF-NT)
w back p., 2-st., with test/emerg. purg. v., heat. shut-off valve, SS conn. ad. (ACF-NT)
with back purging, 2-stage, heated shut-off valve, SS connection adapter (FID)
0
1
2
3
4
5
6
Power supply
230 V, 50...60 Hz
115 V, 50...60 Hz
1
2
↓
Catalog No. 23028-0-
8
↓
System Components for Sample Gas Sampling
↓
↓
↓
↓
↓
10/23-5.10 EN November 2006
10/23-5.10 EN November 2006
Solenoid Valve Aeration
-Y4
Diaphragm Valve
Cleaning Filter Surface and Probe Tube
-Y3.2
Pilot Operation Valve
Cleaning Filter Surface and Probe Tube
-Y3.1
Junction Box
Protection Box
System Components for Sample Gas Sampling
Power Supply
Heated
Check Valve
-Y5
Filter Unit
B
D
C
Heated Sample Line
-E2
Pt100 Connection
A
Check Valve
Control Air Inlet
Bulk Head Union 6 mm
Calibration Gas Inlet
Bulk Head Union 6 mm
Instrument Air Inlet
Bulk Head Union 12 mm
Diaphragm Valve
Puls-Instrumentenluft
-Y1.2
Pilot Operation Valve
Puls-Instrument Air
-Y1.1
Diaphragm Valve
Cleaning Filter
-Y2.2
Pilot Operation Valve
Cleaning Filter
-Y2.1
A:
Calibration Gas Inlet
G 1/4" -> 6 mm Tube Fitting
D:
Sample Outlet
G 1/4" -> 6 mm or 8 mm Tube Fitting
C:
Back Pressure Purging Filter Surface
and Probe Tube Inlet
G 1/2" -> 12 mm Tube Fitting
B:
Back Pressure Purging Filter Inlet
G 1/2" -> 12 mm Tube Fitting
PFE2 Filter Unit
Pneumatics Connections for 2-Stage Back-Purging, Test/Emerg. Purging Valve and Heated Shutoff Valve
9
PFE2 Filter Unit
Circuit and Terminal Diagram
Protection Box
External
Junction Box
Analyzer Cabinet
-X1
J
L
1
N
2
PE
3
3x1,5 mm²
-X1
3x2,5 mm²
Heating
Sleeve
Filter Unit
Heated
Sample Line
-E1
J
Power Supply Heating Sleave Filter Unit,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A,
controller required !
L
4
J
5
-E2
6
J
N
7
PE
8
3x1,5 mm²
L
9
10
J
-E3.1
21.10.2005
Power Supply Sample Line,
230 VAC: < 35 m -> 1~, > 35...60 m -> 3~,
115 VAC: < 15 m -> 1~, > 15...40 m -> 3~,
50...60 Hz, 90 W/m,
in case of a 3~ sample line connect
L2 -> Termination 5, L3 -> Termination 6,
required fusing 16 A,
controller required !
J
N
-E3.2
Power Supply Heater Probe Tube,
230 VAC, 50...60 Hz, max. 800 W,
required fusing 6 A,
in case of 115 VAC power supply wire the
heating elements -E3.1 and -E3.2 parallel.
controller required !
11
PE
12
-X1
3x1,5 mm²
-B01
set @ 30°C
3x1,5 mm²
L
13
N
14
PE
15
-E4
Frost Protection
Heated
Probe Tube
Power Supply Frost Protection,
230 or 115 VAC, 50...60 Hz, 300 W,
required fusing 6 A
-X1
L
16
N
17
PE
18
19
-E5.2
Heated Check
Valve
-E5.1
Power Supply PTC-Elements and
Powerpack -G02 / Heated Solenoid Valve
in Sample Outlet,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A
20
21
-T01
4x1,5 mm²
115 V~
24 V=
1,3 A
-X2
3x1,5 mm²
L
1
-Y3.1
N
2
PE
Power Supply Pilot Operation Valve -Y3.1,
Cleaning Filter Surface and Probe Tube,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
3
...
L
4
-Y1.1
N
5
PE
Power Supply Pilot Operation Valve -Y1.1,
Puls-Instrument Air,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
6
...
L
7
-Y2.1
N
8
...
9
PE
Power Supply Pilot Operation Valve -Y2.1,
Cleaning Filter,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
L
10
-Y4
N
11
12
PE
Power Supply Pilot Operation Valve -Y4,
Aeration,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
3
-Y5
2
-X2
1
L
13
A1
A2
-K01
N
14
15
PE
3x1,5 mm²
Power Supply Relais -K05/
Check Valve -Y5,
230 or 115 VAC, 50...60 Hz,
required fusing 1 A
3...18
x 0,14 mm²
-X3
2x0,14 mm²
1
2x0,14 mm²
2
Resistance Thermometer PT100,
Filter Unit Sample Outlet,
3-Wire-Connection
3
4
5
Resistance Thermometer PT100,
Sample Line,
3-Wire-Connection
6
7
8
9
2x
0,14 mm²
10 11 12 13 14 15 16 17 18
2x
0,14 mm²
2x0,14 mm²
2x0,14 mm²
10
Resistance Thermometer PT100,
Probe Tube,
3-Wire-Connection
System Components for Sample Gas Sampling
Resistance Thermometer PT100,
Filter Unit Sample Outlet (Safety Wiring), 3Wire-Connection
Resistance Thermometer PT100,
Sample Line (Safety Wiring),
3-Wire-Connection
Resistance Thermometer PT100,
Probe Tube (Safety Wiring),
3-Wire-Connection
10/23-5.10 EN November 2006
PFE3 Filter Unit
Design
The PFE3 filter unit consists of a modified FE2 filter unit with a
self-regulating heater. It is installed in a stainless steel protective case.
Process Gas Sampling Conditions
Pressure
pabs = 50 to 600 kPa
Temperature
max. 200 °C
Flow Rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure Drop
approx. 0.6 hPa at 100 l/h
Dust Content
max. 3 g/m3 (application recommendation)
Filter Characteristics
Filter Element
Surface filter
Installation
Filter Fineness
0.3 µm
Flange
DN 65, PN 6, Form B to DIN 2527;
positioning of holes: 45°, 135°, 225°, 315°
Seal Integrity
10–4 hPa l/s
Mounting
Flange connect or bolt to the probe tube
Dead Volume
280 ml
Dimensions
50 / 20 x 135 mm
Connection Ports
Heater
Test Gas
Bulkhead fitting 6 mm (option)
Sample Gas
Pipe fitting 6 mm
Type
Self-regulating heater (400 W)
Purge Gas
Bulkhead fittings 18 mm (option)
Temperature
180 °C (ambient temperature 20 °C)
Probe Tube
G 3/4 internal thread to DIN ISO 228/1
Temperature Alarm
approx. 150 °C
Power Supply
115 VAC or 230 VAC, 50 to 60 Hz
Protective Case
Options
– Annular heating element (see page 4)
– Heating sleeve (see page 5)
Dimensions
270 x 203 x 330 mm (H x W x D)
Material
Special steel Mat. No. 1.4301
Materials of the Gas-carrying Parts
Degree of Protection of Case
IP54
Casing, Flange and Connections
Special steel Mat. No. 1.4571
Weight
approx. 17 kg incl. FE2 filter unit
Seals
FPM
Ambient Temperature
–20 to +45 °C
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
11
12
266
Cleaning
Filter Surface
and Probe Tube,
Bulk Head Union
18 mm
M20x1,5
System Components for Sample Gas Sampling
124
3x
M20x1,5
2x
M12x1,5
Junction Box -X1
IP66
200
Cleaning Filter,
Bulk Head Union
18 mm
Tube, CU
15x1 mm
Tube, SS 316Ti,
6x1 mm
Calibration Gas
Bulk Head Union
6 mm
Tube, CU
15x1 mm
330
58
PFE3 Filter Unit
Dimensional Drawing, Gas Connections (dimensions in mm)
10/23-5.10 EN November 2006
130
270
80
PFE3 Filter Unit
Circuit and Terminal Diagram
Protection Box
External
Junction Box
Analyser Cabinet
-X1
Heated Aluminium Forms
Filter Unit
L
1
J
N
Power Supply
Heated Aluminium Form Filter Unit,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A
2
PE
3x1,5 mm²
PE
-E1.2
-E1.1
-E1.4
-E1.3
set @ 140°C
-X1
3x2,5 mm²
Heated
Sample Line
L
3
J
N
-E2
4
PE
PE
Power Supply Sample Line,
230 or 115 VAC, 50...60 Hz,
90 W/m, max. 3600 W / 5700 W,
required fusing 16 A / 25 A,
controller required !
-X1
2x0,14 mm²
5
6
2x0,14 mm²
Resistance Thermometer PT100,
Filter Unit Sample Outlet,
3-Wire-Connection
7
8
9
Resistance Thermometer PT100,
Sample Line,
3-Wire-Connection
10
11
Temperature Alarm,
Surface heated Aluminium Forms
12
13
2x0,2 mm²
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
13
PFE3 Filter Unit
Ordering Information
Catalog No. 23046-0↓
Design
with protection box IP54 (330 x 203 x 270 mm)
↓
↓
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
1
Filter housing and flange in stainless steel
Filter unit < 0.3 µm (filtration fineness), without purge connectors
Filter unit < 0.3 µm, coated, without purge connectors
Filter unit FE2, < 0.3 µm, with purge connectors, 2-stage
Filter unit FE2, coated, < 0.3 µm, with purge connectors, 2-stage
4
5
6
7
Heating
with self regulated heating and temperature alarm (115 / 230 VAC)
with ring heater, unregulated
with heated sleeve (max. 190 °C, Pt 100 required)
1
2
3
Controlling / Monitoring
without
with 1 x Pt 100 (only for heated sleeve)
with 2 x Pt 100 (only for heated sleeve)
3
4
5
Connectors for back purging (without compressed air unit)
without
with bulkhead unions for back purging, 1-stage
with bulkhead unions for back purging, 2-stage
1
2
3
Power supply
230 VAC, 50…60 Hz
115 VAC, 50…60 Hz
1
2
Test gas / emergency purging valve
without
with, unheated, bulkhead union for connecting
1
2
↓
Catalog No. 23046-0-
14
↓
0
↓
System Components for Sample Gas Sampling
↓
↓
↓
↓
↓
↓
10/23-5.10 EN November 2006
Probe tube type 60 R
water cooled 3)
Probe tube type 60 S
water cooled 3)
Probe system H
water cooled 3)
Probe 2
partly heated
Probe 2
heated
Probe tube type 42
SS heated
Probe tube type 40
silicone carbide
Probe tube type 40
SS 1.4893
Probe tube type 40
SS 1.4571 coated
Probe tube type 60
water cooled 3)
< 130°C
< 180°C
< 300°C
180–450°C
180–900°C
< 1300°C
< 1400°C
Dust content
< 50 mg/m3
< 1000 mg/m3
< 3 g/m3
> 3 g/m3
1)
40–100 g/m3
< 2000 g/m3
Water vapor
< 65 °C
dew point
> 65 °C
Acidic aerosols (acid dew pt. 130 °C)
Pressure
< 2 bar
< 5 bar
Technical data see …
p. 16
Probe tube type 40 W
SS 1.4571
Probe tube type 40
SS 1.4571
Selection Table for Probe Tube Types and Probes
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
p. 18
p. 18
p. 18
p. 18
p. 19
p. 19
Temperature
2)
1)
p. 16
1)
p. 16
p. 16
1)
p. 16
1)
p. 17
1) Back purging required
2) with regulated heating sleeve (see page 5)
3) “ACK Cement Analysis System” data sheet (Document No. 10/23-8.40 EN)
Lead-Through Tube Installation
Brickwork with metal sheeting
1
2
5 3
Isolated sheet-metal channel
1
2
Brickwork
5 3
1
4
2
5 3
α
Flow direction of
process gas
1 Lead-through tube
2 Mounting flange DN 65, PN 6,
Form B to DIN 2573
3 Gasket
4 Welded-on rectangular block
5 Sampling probe flange
Minimum distance xmin of the mounting flange
from the wall depending on mounting angle α:
α
xmin / mm
10°
133
15°
138
20°
143
25°
147
30°
151
35°
153
Dimensions in mm
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
15
Type 40, Type 40 W Probe Tubes
Use
Dimensional Drawing (dimensions in mm)
For sampling hot dust-containing gases in conjunction with the
FE2 / PFE2 filter unit (see page 3 or page 6)
Flow Rate
max. 300 l/h
Pressure Drop
approx. 10 hPa at 30 to 90 l/h
G3/4
L1
max. 450 °C
max. 180 °C
max. 900 °C
max. 300 °C
max. 1.300 °C
16
Special Steel Material No. 1.4893 (max. 900 °C)
16,8 ø
Temperature
SS Mat. No. 1.4571
SS Mat. No. 1.4571 (coated)
SS Mat. No. 1.4893
SS Mat. No. 1.4571 (Type 40 W)
Silicone carbide (max. length 1.000 mm)
17,2 ø
pabs = 50 to 500 kPa (0.5 to 5 bar)
21,4 ø
Pressure
12,6 ø
Process Gas Sampling Conditions
Special Steel Material No. 1.4571 (max. 450 °C)
G3/4
L1
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with purge-back device in conjunction with
FE2 / PFE2 filter unit (not for coated probe tube)
16
Silicon-Carbide (max. 1300 °C)
Mounting Angle
any; 8° to 90° downwards from the horizontal is recommended. It is imperative to install the silicon carbide probe
tube vertically.
34 ø
15 ø
G 3/4 external thread DIN ISO 228/1
Protective Tube
23 ø
SiC
Installation
G3/4
105
L1
16
Ordering Information
Catalog No. 23036-0↓
Version
Stainless steel (1.4571), up to 500 °C
Stainless steel (1.4571), coated, up to 180 °C
Silicon carbide up to 1300 °C, max. 1000 mm
Stainless steel (1.4893), up to 900°C
Stainless steel (1.4571), up to 300 °C, heated (Type 40 W for cement)
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
4
5
6
Nominal length
500 mm
1000 mm
1500 mm
2000 mm
2500 mm
3500 mm (only for heated version)
4000 mm (only for heated version)
4500 mm (only for heated version)
1
2
3
4
5
6
7
8
↓
Catalog No. 23046-0-
16
↓
System Components for Sample Gas Sampling
↓
10/23-5.10 EN November 2006
Type 42 Probe Tube (heated)
Use
Probe Tube Heater
• Low gas temperature
• High moisture content in gas
• Corrosive components in the process gas
Heat Output
nominal length 1.000 mm: 2 x 200 W
nominal length 1.500 mm: 2 x 300 W
nominal length 2.000 mm: 2 x 400 W
Typical places of use are:
• Sampling points in wet desulphurization plants
(crude gas, clean gas, part-cleaned clean gas)
• Waste incineration plants
• Auxiliary boilers and stack emission measurements
Nominal Voltage
115 VAC or 230 VAC, 50 to 60 Hz
Control
Control temperature max. 200 °C
Process Gas Sampling Conditions
Temperature Sensor
Pt 100
Pressure
pabs = 200 kPa (2 bar)
Continuous Operation
at 200 °C flue gas temperature 450 °C
Temperature
< 200 °C
Ordering Information
Flow Rate
max. 250 l/h
Catalog No.
23041-4-8018392
23041-4-8018393
23041-4-8018394
Length 1000 mm
Length 1500 mm
Length 2000 mm
Flow Velocity
max. 12 m/s (> 1000 mm max. 7 m/s)
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with purge-back device in conjunction with
FE2 / PFE2 filter unit (see page 3 or page 6)
T90 Time
approx. 0.4 s at 250 l/h
Dimensional Drawing (dimensions in mm) and Terminal Diagram
40
17
160
21
1000/1500/2000 mm
0
Heater
120
40 x 2
25 x 1,5
13
Pt100
123456 789
Bridge:
Line 230 V Terminals 3+4
Line 115 V Terminals 2+3/4+5
Length
M20
Wattage
(W)
400
600
800
Weight
(kg)
8
10
12
(mm) 1000 1500 2000
Line Sensor
90
Temperature Controller
Connection
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
17
Type 60 Probe Tube (Cement Flue Gas Probe)
Use
Cooling Water Supply
For sampling hot cement flue gas with high dust content for
CO, CO2, NO and SO2 analysis in “dry” cement production
process (e.g. recuperator furnaces, furnaces with grate
coolers), at rotary kiln inlet and/or after precalcination.
Quality
Drinking water quality with approx. 30 % anti-freeze if
required
Outlet Temperature
min. 50 °C (or > dew point of the cement flue gas),
max. 85 °C
Process Gas Sampling Conditions
Pressure
pabs = max. 400 kPa (4 bar)
Pressure
pabs = max. 200 kPa (2 bar)
Quantity Circulated
approx. 3 m3/h (closed system)
Temperature
max. 1200 °C for length = 3500 mm
max. 1250 °C for length = 3000 mm
max. 1300 °C for length = 2500 mm
max. 1350 °C for length = 2000 mm
max. 1400 °C for length = 1500 mm
Type 60 S Probe Tube
Model with reinforced protection tube and flange DN 150, PN 16
Flow Rate
max. 250 l/h
Ordering Information
Dust Content
max. 2000 g/m3 with periodical compressed air cleaning in
conjunction with FE2 filter unit (see page 3)
Length 1500 mm
Length 2000 mm
Length 2500 mm
Length 3000 mm
Length 3500 mm
Length 1500 mm, reinforced protection tube
Length 2000 mm, reinforced protection tube
Length 2500 mm, reinforced protection tube
Length 3000 mm, reinforced protection tube
Length 3500 mm, reinforced protection tube
Type 60 S, length 1500 mm
Type 60 S, length 2000 mm
Type 60 S, length 2500 mm
Type 60 S, length 3000 mm
Type 60 S, length 3500 mm
Type H, length 1500 mm
Type H, length 2000 mm
Type H, length 2500 mm
Type H, length 3000 mm
Type H, length 3500 mm
Dead Time (Tt) for Length = 3500 mm
approx. 40 s at 60 l/h, approx. 9 s at 250 l/h
90% Time (T90) for Length = 3500 mm
approx. 82 s at 60 l/h, approx. 17 s at 250 l/h
Pressure Drop
approx. 10 hPa
Materials of the Gas-carrying Parts
Special steel, Material No. 1.4541
Mounting
A flanged probe connector (internal diameter 200 mm) should
be installed by the customer. The mounting flange is essential
for installing the probe tube. The connections should be
aligned according to the local situation.
Catalog No.
23038-4-0856831
23038-4-0856832
23038-4-0856833
23038-4-0856834
23038-4-0856835
23038-4-8018478
23038-4-8018479
23038-4-8018480
23038-4-8018481
23038-4-8018482
23038-4-0730642
23038-4-0730643
23038-4-0730644
23038-4-0730645
23038-4-0730646
23020-4-0730656
23020-4-0730647
23020-4-0730648
23020-4-0730649
23020-4-0730650
Dimensional Drawing (dimensions in mm)
~60
3
2
A
ø60,3
~70
1
35
ø89
A
90
L2
L3
3
L1
18
System Components for Sample Gas Sampling
1 Sample gas inlet
ports
2 Thickened shank
of probe tube
3 Cooling water
connections
L1 Probe tube length
L2 Length of
thickened shank:
800 mm for
L1 ≤ 2000 mm
1300 mm for
L1 ≥ 2500 mm
L3 200 mm with
reinforced
protection tube
10/23-5.10 EN November 2006
Probe 2
Use
Wherever large volumes of gas are sampled, gas pressure is
raised and there is a high moisture or dust content in the gas.
Electrical Connections
Harting connector, IP55
Probe Tube Heating
Process Gas Sampling Conditions
Pressure
pabs = max. 400 kPa (4 bar)
Heat Output (unregulated)
Nominal length 1200 mm: 650 W
partially heated (for heating of the wall bushing): 255 W
Nominal Voltage
230 VAC, 50 to 60 Hz (115 VAC on inquiry)
Temperature
max. 450 °C (probe tube partly heated)
max. 130 °C (probe tube heated
Protective Case (Option)
Flow Rate
max. 2000 l/h
Dust Content
max. 20 g/m3 (application recommendation),
max. 100 g/m3 with purging
Dimensions
270 x 203 x 330 mm (H x W x D)
Material
Special steel Mat. No. 1.4301
Purging Pressure
max. 600 kPa (6 bar)
Degree of Protection of Case
IP54
Heating Temperature of Inlet Filter
≥ 200 °C (at process gas temperature of 20 °C)
Weight
approx. 7 kg
90% Time (T90)
< 2 s at 250 l/h
Ambient Temperature
–20 to +45 °C
Filter Fineness
0.3 µm
Dimensional Drawing and Connection Diagram
Z
Material of the Gas-carrying Parts
Support Tube, Heating Rod, Connecting Pipe
Special steel, Material No. 1.4571
650
1
Inlet Filter
Aluminum oxide
α
Seals
Ceramic fiber
1 80
Z
Flange
Special steel, Material No. 1.4581
1=N
2 = L1
4
260
Mounting
Flange
DN 65, PN 6, Form B, to DIN 2573
position of holes: 45°, 135°, 225°, 315°
1 Filter mounting
4 Harting connector
2 Gas sampling probe tube
3 Sample gas outlet or test gas / purge air inlet
Mounting Angle
any; 10° to 35° downwards from the horizontal recommended (take direction of flow into account), see dim. drawing
Ordering Information
Sample Gas Outlet
G 1/4 internal thread DIN ISO 228/1
Test Gas / Purge Air Inlet
G 3/8 internal thread DIN ISO 228/1
10/23-5.10 EN November 2006
Catalog No.
1200 mm, 230 V, 50/60 Hz, 650 W
23022-4-0768301
1200 mm, 230 V, 50/60 Hz, 255 W, part. heat.23022-4-0768305
Prot. box, insulat., IP54, (330x203x270 mm) 23022-4-0730719
System Components for Sample Gas Sampling
19
Probe 11
Probe 11
Dimensional Drawing (dimensions in mm)
Use in interior air, garage and tunnel monitoring, including
corrosive atmospheres. The materials used ensure that with the
gases normally occurring no adsorption occurs.
Technical Data
Sampling Pressure
Atmospheric pressure
Gas Temperature
–25 to +50 °C, dry
Sample Gas Flow Rate
max. 70 l/h
Dust Content
max. 1 mg/m3
Pressure Drop with New Filter
≤ 10 hPa (mbar) at 70 l/h
Service Life of Filter (estimated)
filter constant (2500)
d (days) =
flow rate (l/h) x dust concentration (mg/m3)
Ordering Information
Sample Gas Connection Port
Bolted connection for flexible pipe with internal diameter
4 mm and external diameter 7 mm
Room air probe 11
Catalog No.
23021-4-0859585
Materials
Polycarbonate (probe head), aluminum oxide (filter)
Transport and Storage Temperature
–25 to +70 °C
Mounting
On wall or suspended from ceiling
20
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
Ceramic Filter
Use
For filtering dust from gases in the gas conditioning systems of
analyzer systems when the gas sampling probe does not have
a filter. The ceramic filter is positioned upstream the other
devices in the sample gas conditioning chain. The ceramic filter
can be heated with the annular heating element if condensation
from the sample gas is likely.
Technical Data
Flow Rate (Air)
max. 300 l/h
Gas Pressure
pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 °C filter
temperature, max. 200 kPa (2 bar) at 180 °C
Pressure Drop
0.1 to 0.85 hPa at 30 to 250 l/h (air)
Dynamic Characteristics at
Flow rate (air)
30 l/h
3.7 s
Dead time Tt
11.5 s
90% time T90
60 l/h
2.3 s
5.5 s
90 l/h
1.7 s
3.9 s
Filter Fineness
0.3 µm
Dimensional Drawing (dimensions in mm)
Construction, Mounting
Materials of the Gas-carrying Parts
Housing: steel, St 37 K or special steel, Material No. 1.4571;
Filter: aluminum oxide; Seals: FPM, Cu, Al2O3 fiber
incl. T-handle (not shown)
Gas Connection Ports
G 1/4 internal thread DIN ISO 228/1 or
pipe connectors for pipe of internal diameter 4 mm
Filter Surface
approx. 212 cm2
Weight
approx. 2.1 kg
Filter Heating
Annular heating element, see page 4
Mounting
On wall with angle bracket
Ordering Information
Ceramic filter, steel version
Ceramic filter, stainless steel version
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
Catalog No.
23031-5-8018177
23031-5-8018178
21
Process Pressure Reducers
Use
If the pressure of the process gas is too high for the analyzer, a
pressure reducer is required to lower the pressure. The type of
pressure reducer used is determined by the properties of the
process gas and the required sample gas pressure.
Technical Data
Casing: Brass
Casing: Brass
Casing: Special steel
Casing: Special steel
Single-stage with one
manometer (outlet)
max. 1.5 MPa (15 bar)
0.8 to 10 kPa
(8 to 100 mbar)
Single-stage without
manometer
max. 3.5 MPa (35 bar)
10 to 70 kPa
(0.1 to 0.7 bar)
80 kPa
(0.8 bar)
–
25 to 250 l/h
Special steel
EPDM
Special steel
Single-stage with two
manometers (inlet / outlet)
max. 3.5 MPa (35 bar)
10 to 70 kPa
(0.1 to 0.7 bar)
80 kPa
(0.8 bar)
0 to 4 MPa
(0 to 40 bar)
0 to 150 kPa
(0 to 1.5 bar)
25 to 250 l/h
Special steel
EPDM
Special steel
approx. 2.35 kg
max. 50 °C
approx. 2.35 kg
max. 50 °C
23422-4-0730699
23422-4-0730700
Weight
Gas Temperature and
Ambient Temperature
approx. 1.25 kg
max. 50 °C
Single-stage with two
manometers (inlet / outlet)
max. 3.5 MPa (35 bar)
10 to 40 kPa
(0.1 to 0.4 bar)
50 kPa
(0.5 bar)
0 to 4 MPa
(0 to 40 bar)
0 to 60 kPa
(0 to 0.6 bar)
25 to 250 l/h
Buna rubber
Buna rubber
Special steel; gascarrying parts: brass
approx. 2.65 kg
max. 50 °C
Catalog No.
23035-5-5864958
23035-5-5864951
Construction
Inlet Pressure
Outlet Pressure
(adjustable)
Safety Valve Set to
–
Manometer Display
Inlet Pressure
Manometer Display
Outlet Pressure
Flow Rate
Material Diaphragm
Material Gasket
Material Housing
–
0 to 250 hPa
(0 to 250 mbar)
25 to 250 l/h
Buna rubber
Buna rubber
Brass
–
Supplied: Pressure reducer with angle bracket
22
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
Process Pressure Reducers
Dimensional Drawings (dimensions in mm)
Pressure reducer single-stage with one manometer (outlet)
(Catalog No. 23035-5-5864958)
Pressure reducer single-stage without manometer
(Catalog No. 23422-4-0730699)
x. 30
appro
Ø4
79
able)
° (vari
105
GasTech
approx. 94
(depending on handwheel position)
Pressure reducer single-stage with two manometers
(inlet / outlet) (Catalog No. 23035-5-5864951)
Pressure reducer single-stage with two manometers
(inlet / outlet) (Catalog No. 23422-4-0730700)
118
appro
ble)
(varia
148
Ø4
°
x. 30
GasTech
approx. 94
(depending on handwheel position)
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
23
Heated Sample Gas Lines
Heated Sample Gas Line CGWB 13
„ Parallel strip heater (holding temperature max. 200 °C)
„ Pt 100 resistance thermometer for regulation
„ Self-regulating anti-frost heater (max. 30 °C)
„ Self-regulating heater (option, holding temp. max. 100 °C)
Heated sample gas line TBL 01-S
„ Fixed resistor heat. conductor (holding temp. max. 200 °C)
„ Pt 100 resistance thermometer for regulation
„ Self-regulating heater (option, holding temp. max. 100 °C)
Heated sample gas line TBL 01-C
„ Self-regulating heater (holding temp. max. 100 / 120 °C)
„ Integral pipe-end connectors for cement analysis systems
Heated sample gas line TBL 01-E
„ Competitive version
„ Pipe ends with polyamide hard caps
Selection Table for Heated Sample Gas Lines
Heater
Self-regulating strip heater (30 °C)
Self-regulating strip heater (100 °C)
Self-regulating strip heater (120 °C)
Fixed resistor heat. cond. (200 °C)
Parallel strip heater (200 °C)
Outer covering
Options
Line can be shortened
Small bending radius
Gas connections
Electrical connections
Maximum line length
Applications
CO, O2, CO2
CO, O2, CO2
SO2, NOx, CnHm
Cement analysis systems
24
CGWB 13
TBL 01-S
TBL 01-C
TBL 01-E
x
x
–
–
x
Polyvinyl chloride (PVC)
–
x
–
x
–
Polyamide (PA)
–
x
x
–
–
Metal or PVC
–
–
–
x
–
Polyamide (PA)
x
–
Various options
Heater and Pt 100 fixed
130 m
–
x
Various options
Heater and Pt 100 fixed
100 m
–
x
Various options
Heater and Pt 100 fixed
70 m
–
x
PTFE
Heater and Pt 100 fixed
40 m
Anti-frost heater
–
–
Holding temp. 100 °C Holding temp. 100 °C –
Holding temp. 200 °C Holding temp. 200 °C –
–
–
Holding temp. ≤ 120 °C
System Components for Sample Gas Sampling
–
–
Holding temp. 200 °C
–
10/23-5.10 EN November 2006
Heated Sample Gas Lines
Integral Pipe-end Connectors
Flange
Silicone cap
Metal cap
POM cap and shrunk-on hose
Hard cap
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
25
CGWB 13 Heated Sample Gas Line
Technical Data
Frost protected line
Outer Covering
Medium-carrying Pipe
Integral Pipe-end Connectors
PVC
PTFE
Various options (see ordering
information, page 28)
Heater
self-regulating strip heater
Power Supply
230 V or 115 V, 50 to 60 Hz
Heat Output
16 W/m
Making / holding current
Current Consumption
= 65 / 25 mA
Holding Temperature
see diagram
Ambient Temperature
–30 to +60 °C
Outer Diameter
30 mm
Flexible Sample Gas Pipe
6 x 4 x 1 mm or 8 x 6 x 1 mm
Maximum Line Length
130 m
Line Duct
M42
Minimum Bending Radius
300 mm
Weight
approx. 1 kg/m
Connect. Lead for Heater (fixed)3 x 2.5 mm2; length 5 m
Connect. Lead for Pt 100 (fixed) –
Self-regulating strip heater
Regulated parallel strip heater
PVC
PTFE
Various options (see ordering
information, page 28)
self-regulating strip heater
230 V or 115 V, 50 to 60 Hz
30 W/m
0.15 A/m
PVC
PTFE
Various options (see ordering
information, page 28)
CPD heating element, regulated
230 V or 115 V, 50 to 60 Hz
60 W/m
0.3 A/m
see diagram
–30 to +60 °C
43 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
90 m
M42
300 mm
approx. 1 kg/m
3 x 2.5 mm2; length 5 m
–
200 °C
–30 to +60 °C
40 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
60 m
M42
300 mm
approx. 1 kg/m
3 x 2.5 mm2; length 5 m
LIYCI 2 x 0.14 mm2; length 5 m
Holding Temperature Diagrams
Medium pipe temperature °C
Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating
50
40
30
20
- 30
- 20
- 10
0
+ 10
+ 20
+ 30
+ 40
Ambient temperature °C
Medium pipe temperature °C
Self-regulating strip heater, 6 x 4 x 1 mm PTFE, 30 W/m
100
90
80
70
- 30
- 20
- 10
0
+ 10
+ 20
+ 30
+ 40
Ambient temperature °C
26
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
54
46
63
Replacable tube nipple,
316ss, 6x1 or 8x1 mm
300
25
Sample take-off side
Sample take-off side
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
Length by customer’s request
max. length depending on MCB
POM cap
Shrinking hose
POM cap
Shrinking hose
Pt100
Cable 2 x 0.14 mm²
Power Supply
Cable 3 x 1.5...2.5 mm²
300
Analyzer side
Power Supply
Cable 3 x 1.5...2.5 mm²
300
Analyzer side
CGWB 13 Self-regulating strip heater
49
42
42
10/23-5.10 EN November 2006
46
46
Process tube overhang,
SS-nipple 6x1 or 8x1 mm
CGWB 13 Heated Sample Gas Line
Dimensional Drawings (dimensions in mm)
CGWB 13 Regulated parallel strip heater
27
CGWB 13 Heated Sample Gas Line
Ordering Information
Catalog No. 23281-0↓
Version
Parallel strip heater 60 W/m, line can be shortened, regulated (Pt 100), 200 °C
Self-regulating 16 W/m, 30 °C (antifreeze)
Self-regulating 30 W/m, 100 °C
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
2
3
7
Integral pipe-end connectors
Probe: Metal cap for PFE2/3 – Analysis: Plastic cap with shrunk-on hose
Probe: Metal cap for PFE2/3 – Analysis: Flange
Both sides with POM plastic cap (for self-regulated versions only)
Probe: PTFE cap for PFE2/3 in conf. set – Analysis: POM plastic cap
Probe: Metal cap for PFE2/3 in conf. set – Analysis: Plastic cap with shrunk-on hose
2
3
4
5
6
Gas conducting line
PTFE tube 6x4x1 mm
PTFE tube 8x6x1 mm
1
2
Power supply
230 V, 50 to 60 Hz
115 V, 50 to 60 Hz
1
2
Controlling and monitoring
without Pt 100 (for self-regulated versions only)
with 1 x Pt 100 (fixed built-in)
0
1
↓
Catalog No. 23281-0-
28
↓
0
↓
System Components for Sample Gas Sampling
↓
↓
↓
↓
10/23-5.10 EN November 2006
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
Technical Data
TBL 01-S Self-regulating strip heater
Outer Covering
Medium-carrying Pipe
Integral Pipe End Connectors
Power Supply
Heat Output
Holding Temperature
Ambient Temperature
Outer Diameter
Maximum Line Length
Line Duct
Minimum Bending Radius
Weight
Electrical Connection for
Heater and Pt 100
Outer Covering
Medium-carrying Pipe
Integral Pipe End Connectors
Power Supply
Heat Output
Holding Temperature
Ambient Temperature
Outer Diameter
Maximum Line Length
Line Duct
Minimum Bending Radius
Weight
Electrical Connection for
Heater and Pt 100
10/23-5.10 EN November 2006
TBL 01-S Fixed resistor heating conductor
Polyamide corrugated tubing
Polyamide corrugated tubing
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Probe: metal cap, analyzer: flange or hard caps on both sides (pipe projecting 300 mm) or silicon
caps on both sides (probe: 6/4 stainless steel connections, analyzer: pipe projecting 300 mm)
230 V or 115 V, 50 to 60 Hz
230 V or 115 V, 50 to 60 Hz
30 W/m
90 W/m
see diagram on page 26
200 °C
–30 to +60 °C
–30 to +60 °C
43 mm
43 mm
100 m
40 m
M48
M48
200 mm
200 mm
approx. 1 kg/m
approx. 1 kg/m
fixed, 3 x 2.5 mm2, length 5 m
fixed, 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
TBL 01-C Self-regulating strip heater
TBL 01-E Fixed resistor heating conductor
Metal corrugated tubing (for ACK) or
PVC outer covering (for ACMP)
PTFE pipe 6 x 4 x 1 mm
Probe: metal cap – analyzer: silicon cap
(mandatory for ACK) or POM plastic caps on
both sides (mandatory for ACMP) or probe:
PTFE cap – analyzer: POM plastic cap
(mandatory for ACMP 120°C)
230 V or 115 V, 50 to 60 Hz
30 W/m or 47 W/m
100 °C or 120 °C
–30 to +60 °C
43 mm
70 m
M48
200 mm
approx. 1 kg/m
fixed, 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
Polyamide corrugated tubing
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Polyamide hard caps
230 V or 115 V, 50 to 60 Hz
90 W/m
200 °C
–30 to +60 °C
43 mm
40 m
M48
200 mm
approx. 1 kg/m
fixed, 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
System Components for Sample Gas Sampling
29
50
System Components for Sample Gas Sampling
50
56
42
Ø 6 mm
300
Replacable tube nipple,
316ss, 6x1 or 8x1 mm
60
25
8
6
Power supply
Cable 3 x 1.5...2.5 mm²
81
PA corrugated hose
Analyzer side
Power supply
Cable 3 x 1.5...2.5 mm²
Hard cap
PA corrugated hose
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
Pt100
Cable 2 x 0.14 mm²
Length by customer’s request
max. length depending on MCB
350
Hard cap
81
24
25
Sample take-off side
300
Process tube overhang
54
350
42
42
Sample take-off side
63
30
49
TBL 01-S, Pipe end connectors with hard caps
49
Analyzer side
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
Dimensional Drawings (dimensions in mm)
TBL 01-S, Pipe end connectors with flange and metal cap
10/23-5.10 EN November 2006
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
50
300
Process tube overhang
Hard cap
2 x M16
Cable Gland
Power supply
Cable 3 x 1.5...2.5 mm²
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
PA corrugated hose
Pt100
Cable 2 x 0.14 mm²
Power cupply
Cable 3 x 1.5...2.5 mm²
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
42
Hard cap
350
81
54
49
6
300
56
42
Ø 6 mm
Process tube overhang
Sample take-off side
24
25
Sample take-off side
TBL 01-S, Pipe end connectors with metal caps for ACF-NT
Analyzer side
Replaceable tube nipple,
316ss, 8x1 mm
PA corrugated hose
Pt100
Cable 2 x 0.14 mm²
63
50
60
Analyzer side
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
Dimensional Drawings (dimensions in mm)
TBL 01-E
31
42
54
300
Process tube overhang
Replacable tube nipple,
316ss, 6x1 mm
63
49
25
Sample take-off side
81
45
Length by customer’s request
max. length depending on MCB
PVC Jacket
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
System Components for Sample Gas Sampling
300
Pt100
Cable 2 x 0.14 mm²
Power Supply
Cable 3 x 1.5...2.5 mm²
300
Analyzer side
Pt100
Cable 2 x 0,14 mm²
Power supply
Cable 3 x 1,5...2,5 mm²
POM cap
Shrinking hose
Silicone cap
Process tube overhang
Analyzer side
TBL 01-C, Pipe end connectors for ACK
46
Metall
corrugated hose
51
32
46
Sample take-off side
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
Dimensional Drawings (dimensions in mm)
TBL 01-C, Pipe end connectors for ACMP
10/23-5.10 EN November 2006
42
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
TBL 01-S Ordering Information
Catalog No. 23283-0↓
Version
Fixed resistor heating strip, 90 W/m, Holding temperature 200 °C
Self-regulated heating strip, 30 W/m, Holding temperature 100 °C
Fixed resistor heating strip for ACF-NT, 90 W/m, Holding temperature 200 °C
↓
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
4
Gas conducting line
with PTFE tube 6x4x1 mm
with PTFE tube 8x6x1 mm (mandatory for ACF-NT)
1
3
Material of sheathing
with plastic hose of PA (outside and indoors installation)
1
Connections
Metal caps w. 6/4 SS connectors on both sides (mandatory for ACF-NT)
Probe: Metal cap / Analyzer: Flange, 6/4 SS connectors on both sides
Plastic hard caps on both sides (tube 300 mm surplus, self-regulated only)
Silicone caps both sides / probe 6/4 SS conn. / Analyzer: tube 300 mm surplus
A
B
C
D
Control / Monitoring
without Pt 100 (self-regulated version only)
with 1 x Pt 100
0
1
Power supply
230 V, 50 to 60 Hz, for self-regulating strip heater (not for ACF-NT)
115 V, 50 to 60 Hz, for self-regulating strip heater (not for ACF-NT)
230 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m
115 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m
230 V, 50 to 60 Hz, for fixed resistor heat. cond. 90 W/m (for ACF-NT, length ≤ 35 m)
115 V, 50 to 60 Hz, for fixed resistor heat. cond. 90 W/m (for ACF-NT, length ≤ 15 m)
400 V / 230 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACF-NT, length 35-60 m)
200 V / 115 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACF-NT, length 15-40 m)
1
2
3
4
5
6
7
8
↓
Catalog No. 23283-0-
10/23-5.10 EN November 2006
↓
0
↓
System Components for Sample Gas Sampling
↓
↓
↓
↓
↓
33
TBL 01-S, TBL 01-C, TBL 01-E Heated Sample Gas Lines
TBL 01-C Ordering Information
Catalog No. 23285-0↓
Design
Self-regulating strip heater, 30 W/m, 100 °C (ACK)
Self-regulating strip heater, 30 W/m, 100 °C (ACMP coal bin)
Self-regulating strip heater, 47 W/m, 120 °C (ACMP pre-heater)
↓
↓
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
2
3
4
Gas conducting line
with PTFE tube 6x4x1 mm
1
Material of sheathing
with metal corrugated tubing for ACK (outdoor and indoor installation)
with PVC sheathing for ACMP (outdoor and indoor installation)
1
2
Connections
Probe: Metal cap, Analyzer: Silicone cap (mandatory for ACK) + shortening kit
POM plastic caps on both sides (mandatory for ACMP ) + shortening kit
Probe: PTFE caps, Analyzer: POM caps (mandatory for ACMP 120°C ) + shorten. kit
1
2
3
Control / Monitoring
with 1 x Pt 100
1
Power supply
230 V, 50 to 60 Hz
115 V, 50 to 60 Hz
1
2
↓
↓
Catalog No. 23285-0-
↓
↓
↓
↓
TBL 01-E Ordering Information
Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 230 V
Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 230 V
Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 115 V
Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 115 V
34
Catalog No.
23284-4-0730695
23284-4-0730696
23284-4-0730697
23284-4-0730698
System Components for Sample Gas Sampling
10/23-5.10 EN November 2006
Electronic Temperature Controller and Switching Relay
Temperature Controller
Connection Diagram
48 x 48 mm, C-rail housing
Weight
140 g
Catalog No.
23345-5-8328907 parameters not set
23345-5-8328907P parameters set for
filter unit
23345-5-8328907L parameters set for
sample gas line
23345-5-8328907C parameters set for
self-regulating heater
for ACMP
L1
N
342 343 341 142 143
Alarm 1
Temperature
max.
230V
/3A
0/12V
81
83
max.
230V
/3A
Alarm 2
Limiter
242 243
80 112 111 113
Logic
Outputs
Switching Relay
Load Voltage
not used
Dimensions
+
110 to 240 VAC +10 / –15 %, 48 to 63 Hz
+
2 x relay 3 A, 250 VAC
Power Supply
Binary
Output 2
Outputs
GND
Measurement Input Pt 100
Binary
Output 1
–200 to +850 °C
110...240 VAC
-15/+10%
48...63 Hz
Control Range
Urms = 24 to 265 V
4+
3-
Max. Load Current Irms = 30 A (ambient temperature = 25 °C)
Weight
200 g
Catalog No.
23345-5-8328731
M2A
ϑ
1
L
N
2
Last
For load current > 2 A
use coupling relay
L
10/23-5.10 EN November 2006
System Components for Sample Gas Sampling
35
The Company’s policy is one of continuous product
improvement and the right is reserved to modify
the information contained herein without notice.
www.abb.com
Printed in the Fed. Rep. of Germany (11.06)
© ABB 2006
ABB Automation GmbH
Analytical
Stierstaedter Strasse 5
60488 Frankfurt am Main
Germany
Hotline: +49 69 793040
Fax:
+49 69 79304566
EMail: analyticalmkt.deapr@de.abb.com
10/235.10 EN Rev. 6
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in over 100 countries worldwide.