Document 298107

VEL2199 04/14
Velcon Filtration Division
Effective: April 2014
Standard
Filter Vessel
Installation and
Operation
Manual (VF &
HF)
Parker Hannifin Corporation
Velcon Filtration Division
1210 Garden of the Gods Road
Colorado Springs, CO 80907
+1 719 531 5855 Phone
+1 719 531 5690 Fax
www.velcon.com
vfsales@parker.com
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
WARNING
DO NOT PRESSURE TEST
THIS VESSEL WITH AIR!
PRESSURE TESTING
WITH AIR IS A
HAZARDOUS PROCEDURE!
THIS VESSEL IS TO BE PRESSURIZED
ONLY WITH THE LIQUID FOR WHICH IT
IS INTENDED TO BE USED AND ONLY
TO THE MAXIMUM DESIGN PRESSURE
SHOWN ON THE VESSEL NAME PLATE.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
TABLE OF CONTENTS
General Description .....................................................................................................................4
Installation of Vessel ....................................................................................................................5
Start-Up Procedure .....................................................................................................................6
Operating Information .................................................................................................................7
Cartridge Change or Inspection Procedure ..............................................................................13
Installation Instructions
Open-Ended Filter Cartridges ...................................................................................................10
Torque Requirements for Vessels with O-ring Closures ............................................................11
Installing Tie Rods .....................................................................................................................12
Appendix
A - Pleated Media Filter Cartridges .................................................................................... 16-17
B - F0-6xxA3 & FOH-6xxA1 - EI1590 Qualified Filter Cartriges ......................................... 18-19
C - VF Series - Vertical Filter Vessels.................................................................................. 20-21
D - Assembly Torque Recommendations ........................................................................... 22-23
DISCLAIMER: This generic vessel manual is provided for your information with the
understanding that each vessel sent out from Velcon is customized for the particular
vessel and contains accessory information not included in this document. This document makes references to other pieces of literature, such as schematics and drawings
that are added to the manual as needed depending on the vessel parameters.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
6. Cartridges are normally packed separately.
Open the vessel cover and install cartridges as
explained on page 8 and as per enclosed element
stack drawing. Tighten nuts on tie rods until the
rubber washers begin to curl. Do not over-torque.
sequence.
GENERAL DESCRIPTION
The Velcon that you have received consists of the vessel,
filter elements, and accessory equipment to meet your
specific requirements. Descriptive literature covering the
accessories is included near the back of this manual.
A Velcon is specifically designed to remove solid
contaminants from the product being filtered. The product
enters from the inlet nozzle, rising vertically behind a baffle
until it reaches the region above the top of the highest
elements. The elements are arranged in vertical stacks
rising up from a flat division plate. The fluid enters the
outside of each element and flows toward the center of the
element. The flow then goes downward to the outlet.
7. Be sure the cover gasket is in place and properly
aligned. Replace cover and secure tightly.
NOTE FILTERS MUST BE PROVIDED WITH
PRESSURE RELIEF VALVES IF THE
SYSTEM HAS POSITIVE DISPLACEMENT
PUMPS UPSTREAM OR AUTOMATIC
SHUT-OFF VALVES DOWNSTREAM OF
THE VESSEL.
Velcon are manufactured to meet a variety of different end
uses and specifications. The finest workmanship has gone
into the building of this Velcon. It is of no value, however, if
elements are improperly installed or the unit is improperly
operated. We urge you to read the manual carefully and
follow the instructions given.
START UP PROCEDURE
If the Velcon Filter has the accessories listed below, they
should be placed in the following positions:
1. Manual drain valves closed.
2. Manual air eliminator valve open.
NOTE
Velcon has qualified the FO-6xxA3 pleated
media filter cartridges to EI Specification 1590,
“Specifications and Qualification Procedures for
Aviation Fuel Microfilters.”
3. The valves in the inlet and outlet piping should be
closed.
4. The pressure gauge valve to OFF position. For
Filters equipped with selector valves, this is done
by turning the handle outward so that the arrow
points toward the vessel.
INSTALLATION OF VESSEL
1. Identify the Filter inlet and outlet by the markings
provided on the vessel piping. The Filter must be
installed in the correct direction of flow to perform
properly and to avoid damage to the system.
For information on operation of accessories, turn to
Accessory Instructions in the back of the manual.
2. INLET and OUTLET PIPING should be carefully
aligned to avoid stressing the Filter connections
during installation. Installation of shut-off valves on
either side of the Filter is recommended so that it
can be independently drained for cartridge change
or inspection.
CAUTION
After the valves have been positioned as outlined, the unit
is ready to be filled.
The following operating instructions can be used for initial
start-up and for subsequent start-ups after installation of
replacement elements or servicing of the unit.
1. Start the system pump.
STEPS 3 AND 4 SHOULD BE
PERFORMED BEFORE REMOVING HINGE OR PIVOT MOUNTED
COVER TO ENSURE STABILITY OF
THE FILTER.
2. Slightly open the inlet valve, allowing the Filter to
slowly fill with fluid. (Take about 10 – 15 minutes
to fill the vessel to eliminate the possibility of an
internal fire.)
3. If the unit is equipped with a manual air eliminator
valve, leave the valve cracked open until the fluid
flows from the opening; then close quickly.
3. Bolt the filter to a stable base.
4. Carefully install correct gaskets on the inlet and
outlet connections and connect to the inlet and
outlet piping.
4. If equipped with an automatic air eliminator, the
unit is filled when the air eliminator stops flowing
air. When the Velcon Filter is filled with fluid, slowly
open the valve on the inlet line, then slowly open
5. Connect any accessories that are not already
installed. See Accessory Parts List and literature
as required.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
the valve on the outlet line.
If the filter/separator is equipped with a pressure
gauge and a selector valve, use the following
procedure for determining differential pressure:
5. When the unit is in operation, open the pressure
gauge, take a differential pressure reading and
record the reading. If there is no pressure differential, the system should be shut down and the Filter
inspected for broken seals or possibly elements left
out. See Differential Pressure Readings on Page 5
A. Turn the handle one way and record the
pressure reading.
B. Turn the handle the other way (90° or 180°,
depending on the type of valve) and record the
pressure reading.
OPERATING INFORMATION
C. Subtract the lower reading from the higher
reading to determine differential pressure. The
higher reading is inlet pressure.
Below are the Velcon recommendations for operating
procedures. Your Company Maintenance and/or Quality
Control procedures may provide alternate instructions on
these matters.
Differential pressure readings should be taken at
least once during every operating week and more
frequently in high throughput installations or when
the differential is increasing rapidly. Records of
the differential pressure and throughput should be
maintained to determine when cartridges should
be changed.
1. FILTER CARTRIDGES should be changed in accordance with one of the following (whichever comes
first):
A. When the differential pressure reaches the level
specified on the cover page of this manual.
For Filters equipped with differential pressure
gauges, see paragraph 2 below.
A sudden drop in pressure differential is an indication of a possible problem. Check first to be sure
that readings were taken at equivalent flow rates.
If so, shut the system down, open the Filter, and
inspect for the following:
B. When the flow rate is reduced to an unacceptable level because the cartridges are plugged
with contaminant.
C. Whenever effluent product is unacceptably
contaminated.
A. Collapsed or ruptured cartridges caused by
severe pressure differential or shocks in excess
of design limits.
2. DIFFERENTIAL PRESSURE READINGS Differential
pressure is the difference between the pressure
upstream and downstream of the Filter. Differential
pressure increases when contaminant is filtered by
the filter cartridges and causes flow restriction.
B. Ruptured seals. Check to see that all O-ring
seals and gaskets seals are in place and have
the same alignment as when the elements and
parts were installed.
C. Broken end plates. Inspect all of the end plates
of the elements.
Readings should be taken when the system
is flowing at maximum capacity. If the Filter is
equipped with a direct reading differential pressure
gauge, the reading shown on the gauge is the differential pressure across the Filter.
D. If any of the above are observed, check the
system for possible hydraulic shock conditions. If the system is not provided with adequate surge controls, the sudden start-up of a
high-pressure pump can create extremely high
shock
If the Filter is equipped with a pressure gauge and
a selector valve, use the following procedure for
determining differential pressure:
CARTRIDGE CHANGE OR INSPECTION PROCEDURE
A. Turn the handle one way and record the pressure reading.
A. Shut off the pump.
B. Turn the handle the other way (90° or 180°,
depending on the type of valve) and record the
pressure reading.
B. Close the inlet and outlet pipe valves.
C. Open the drain valves and remove the product
from the Filter.
C. Subtract the lower reading from the higher
reading to determine differential pressure. (The
higher reading is inlet pressure.)
D. Open the manual air eliminator valve. This will
permit the unit to drain faster.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
E.
Open the cover and inspect the cover gasket –
replace the gasket if it is damaged.
F.
Completely drain filter chamber.
G. Remove spent cartridges for cartridge change.
H. Wipe off or wash down any foreign matter from
the vessel interior.
I.
Install the cartridges in accordance with instructions on page 8.
J.
Tighten nuts on tie rods until the rubber washers begin to curl. Do not over-torque.
K. Check the cover gasket for alignment, replace the cover and secure tightly. The Filter
is now ready for the start-up procedure.SUMP
CHECKS
NOTE USE ONLY PARKER VELCON
CARTRIDGES IN THIS FILTER. VELCON
CANNOT WARRANT PERFORMANCE
IF ANY OTHER MANUFACTURER’S
CARTRIDGES ARE USED.
To reorder cartridges and replacement parts or
to obtain further information, contact your Velcon
representative:
Parker Hannifin Corporation
Filtration Group
Velcon Filtration Division
1210 Garden of the Gods Road
Colorado Springs, CO 80907-3410
Tel: +1 719 531 5855
Fax: +1 719 531 5690
vfsales@parker.com
www.velcon.com
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Installation
Instructions
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Installation Instruction for Open-End Filter Cartridges
1. Turn off pump. Close inlet and outlet valves and
open drain valve. Open the air eliminator or manual
bleed valve and drain the vessel.
Cartridge
Length
Greater than
33"
30"
28"
24"
22"
20"
18"
16"
14"
11"
9"
2. Open vessel after making sure the vessel is completely drained.
3. Jack-up head and swing aside. Remove the spider
(if installed). Remove nuts and washers, endcaps,
old cartridges, and center plates, if any.
4. Wipe vessel clean whenever possible or flush.
5. Place cartridge over the center rod making sure
the cartridge is centered over the guide bar or
mounting adapter attached to the deck plate. The
cartridge must be seated flat against the adapter
or deck plate.
Shift Within the Spider Hole
Full movement within the spider
hole
Less than 5/8"
(16 mm)
Less than 9/16"
(14 mm)
Less than 1/2"
(12 mm)
Less than 1/2"
(12 mm)
Less than 3/8"
(10 mm)
Less than 3/8"
(10 mm)
Less than 1/4"
(8 mm)
Less than 1/4"
(6 mm)
Less than 1/4"
(5 mm)
Less than 3/16"
(5 mm)
 When the cartridges are spaced properly, tighten
the spider nuts to 5 ft-lbs.
6. For vessels with stacked cartridges, place the first
tier of filter cartridges in position at all bulkhead
ports (per step 6). Insert center plate onto center
rod and insert into each cartridge. Next, install the
second tier of cartridges over the center plates.
There must always be a center plate between
every two stacked cartridges. Be sure the circular
guide on both sides of the center plate projects
into each cartridge.
10. Inspect the cover gasket and replace it if necessary. Tighten the cover securely in a cross-pattern
process.
11. Close the drain valve and start the system pump.
12. With the outlet valve closed, slightly open the inlet
valve and allow the vessel to fill SLOWLY with fuel
until the air eliminator closes or fluid begins to flow
from the manual air vent. Close the vent valve.
Fully open the inlet valve.
7. When all cartridges are loaded, insert sealing cap
over center rod.
8. Install rubber washer, flat washer, lock washer, and
nut in that order, onto each center rod. Tighten to 4
to 5 foot pounds of torque. (DO NOT TOUCH THE
OUTER FILTER MEDIA.)
13. Open the outlet valve SLOWLY.
14. When the unit is operating, check the differential
pressure across the cartridges. There should be
indication of positive pressure, normally 1-5 psid.
This insures that all seals have been properly made
during the installation.
9. Replace the spider as follows (if spider is not included proceed to step #10):
 Install the flat washer over each cartridge end and
install the spider over the ends of the cartridges.
 Affix the spider to the threaded clips on the vessel
walls using the nut and lockwasher.
 Adjust the spider clip nuts, so the spider lies flat on
the ends of the cartridges
 Install the washer and nut over the ends of the
cartridges, to affix the spider to the cartridge ends.
Snug the nuts. DO NOT TIGHTEN YET.
 Adjust the ends of each cartridge to create even
separation between the cartridges and between the
cartridge and vessel wall. Cartridges should NOT
be touching each other, nor touching the vessel
wall. The ends of the cartridges can be shifted
within the spider plate holes as follows:
OPERATING PROCEDURES
Velcon Recommended Cartridge Changeout (also
reference your company guidelines):
 1 year or 15 psid for AVIATION APPLICATIONS
 3 years or 25 psid for NON-AVIATION
APPLICATIONS whichever occurs first (INSPECT
VESSEL ANNUALLY)
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Torque Requirements for Vessels with “O-Ring Closure”
Bolted pressure vessel closures operate on the premise that
the joint is clamped closed with a force sufficient to resist
the internal pressure yet still maintain a seal. The clamping
force, or pre-load, is applied by the closure bolts and its
magnitude is controlled by the torque applied. Application
of the correct preload is essential to maintaining a
positive seal and avoiding closure failures from fatigue or
overstressed vessel components.
Correct closure torquing will result in many years of
trouble-free vessel operation. Occasional inspections
for bolt cracks or clip damage is good practice to detect
possible closure problems before they occur.
TABLE ONE*
The short term, and most obvious effect of grossly undertorqued bolts is insufficient clamping force resulting
in a leaking closure. A more ominous result of undertorqued bolts in systems which see a great number of
pressure cycles (such as refuelers, loading racks etc.), is
bolt fatigue failure. Repeated applications of stress to the
bolt eventually create a small crack at the surface of the
bolt which continues to grow until the bolt breaks and the
closure fails.
Bolt Diameter
mm (in.)
Recommended Torque
m-kgs (ft-lb)
13 (1/2)
3 (20)
19 (3/4)
6 (45)
25 (1)
14 (100)
32 (1-1/4)
22 (160)
38 (1-1/2)
36 (260)
*NOTE: These recommended torque values are only for vessels with an
O-Ring closure.
It is a good idea to re-torque the closure bolts after they
have been in use for a month or so to ensure the joint has
not “relaxed” and the preload reduced.
Over-torquing closure bolts will result in breaking or
bending vessel bolt clips or actually breaking the bolt
itself. Table One lists guideline torque values for lubricated
bolts for common sizes used for vessel closures. Always
use lubricated bolts, as this reduces the required torque,
improves torque accuracy, and retards corrosion.
A common cause of inaccurate bolt torque is inappropriate
bolt torquing procedures. Key elements to the procedure
are application of the torque in stages and in a specific
cross-torquing sequence. For most applications, torque
is applied to all bolts to 30% of full torque, then to all bolts
to 60% of full torque, and finally to all bolts to 100% of full
torque. Each torquing cycle is carried out in the applicable
cross-torquing sequence. Torquing sequences vary with
the number of bolts on the cover.
The tightening pattern is as follows: Tighten two bolts
diametrically opposite from each other, then tighten a
second pair of bolts diametrically opposite each other,
approximately 90 degrees away from the first pair, and so
on until all bolts have been tightened.
Using a clock as an example, the sequence would be: 12 - 6,
9 - 3, 11 - 5, 10 - 4, 7 - 1, and 8 - 2.
On large vessels, the cross-torquing process is tedious
but the addition of a second operator applying torque
improves the situation vastly.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Installation of Tie Rods
REFERENCE MATERIAL
7. Place an end seal plate on the top or end of the
cartridge (or cartridge stack) with the tie rod extending out from the end seal plate tie rod hole.
Form 1801- “Assembly Torque Recommendations”
VESSELS WITH TIE RODS
8. Adjust the tie rod by screwing it in or out until the
amount extending beyond the end cap is 1-5/8”.
Remove the cartridges, spacers, and caps.
 Filter vessels
 Clay vessels
9. Screw the nut at the end of the tie rod down
against the mounting adapter while preventing the
tie rod from turning.
 Monitor vessels containing 6” Aquacon® cartridges
 Filter/separator vessels (for coalescer and separators)
HARDWARE
10. Tighten the nut to 5 foot pounds of torque.
 Tie rods
11. Install the other tie rods so that they extend out
from the mounting adapters the same length as
the first rod.
 Hardware (nuts, flat washers, lock washers, seal nuts)
 Cartridges
 Mounting adapters
VERTICAL OR HORIZONTAL OPEN ENDED
CARTRIDGES WITH NO SPIDER PLATE:
 Center spacers
 End caps
1. Screw a nut on one end of the tie rod to about 2”
from the end. (See note below.)
MOUNTING CONFIGURATIONS
2. Slide a lock washer up against the nut on the
shortened side of the tie rod.
 With spider
 Without spider
3. Slide a mounting adapter (on vessels with integral
cast-in or welded-in mounting adapters, no additional adapter is required) on the short side of the
tie rod with the cartridge seal side facing the nut
and washer.
 With seal nut
VERTICAL OR HORIZONTAL OPEN ENDED
CARTRIDGES WITH SPIDER PLATE:
1. Screw a nut on one end of the tie rod to about 2”
from the end (see note on bottom of page 2).
4. While holding the mounting adapter on the end of
the rod, screw the short end of the tie rod into the
tie rod bar on the vessel. Screw in about one inch.
2. Slide a lock washer up against the nut on the
shortened side of the tie rod.
5. Install a cartridge over the tie rod and into place on
the mounting adapter.
3. Slide a mounting adapter (on vessels with integral
cast-in or welded-in mounting adapters, no additional adapter is required) on the short side of the
tie rod with the cartridge seal side facing the nut
and washer.
6. If cartridges are stacked, install center spacers
between cartridges.
7. Place an end seal plate on the top or end of the
cartridge (or cartridge stack) with the tie rod extending out from the end seal plate tie rod hole.
4. While holding the mounting adapter on the end of
the rod, screw the short end of the tie rod into the
tie rod bar on the vessel. Screw in about one inch.
8. Adjust the tie rod by screwing it in or out until the
amount extending beyond the end seal plate is
one (1) inch.
5. Install a cartridge over the tie rod and into place on
the mounting adapter.
9. Remove the cartridges, spacers, and seal plates.
6. If cartridges are stacked, install center spacers
between cartridges.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
10. Screw the nut at the end of the tie rod down
against the mounting adapter while preventing the
tie rod from turning.
NOTE 1. In AHM06xxx, AVM06xxx, HM06xxx,
and VM06xxx Aquacon® vessels, the
nut should be screwed on to the tie
rod to about 4” from the end instead
of 2”.
11. Tighten the nut to 5 foot pounds of torque.
12. Install the other tie rods so that they extend out
from the mounting adapters the same length as
the first rod.
2. In three stage HVM-xxxx filter/separator vessels, the nut on the separator tie rods should be screwed on to
the tie rod to about 4” from the end
instead of 2”.
SEPARATOR WITH SEAL NUT (WITH OR WITHOUT
SPIDER PLATE):
1. Screw a nut on one end of the tie rod to about 2”
from the end. (See note below.)
2. Slide a lock washer up against the nut on the
shortened side of the tie rod.
3. Slide a mounting adapter (on vessels with integral
cast-in or welded-in mounting adapters, no additional adapter is required) on the short side of the
tie rod with the cartridge seal side facing the nut
and washer.
4. While holding the mounting adapter on the end of
the rod, screw the short end of the tie rod into the
tie rod bar on the vessel. Screw in about one inch.
5. Install a separator over the tie rod and into place
on the mounting adapter so the tie rod extends
from the end seal cap tie rod hole.
6. On double open ended separators, place an end
seal plate on the top or end of the separator, with
the tie rod extending out from the end seal plate tie
rod hole.
7. Adjust the tie rod by screwing it in or out until the
amount extending beyond the end seal plate is
one (1) inch.
8. Remove the cartridges, spacers, and seal plates.
9. Screw the nut at the end of the tie rod down
against the mounting adapter while preventing the
tie rod from turning.
10. Tighten the nut to 5 foot pounds of torque.
11. Install the other tie rods so that they extend out
from the mounting adapters the same length as
the first rod.
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Appendix / Accessories
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Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Pleated Media Filter Cartridges
High Efficiency, Long Life Cartridges for Aviation Fuel
FEATURES
SPECIFICATIONS
 Large Surface Area – Allows high
flow rate with low initial pressure
drop and maximum
contaminant holding capacity.
•
75 psi Collapse strength
•
5 - 9 Operating pH range
•
Micron ratings from 1/4 to 75
 Resin Impregnated Media –
Maintains strength, resists effects
of water and heat.
•
98%+ Nominal filtration
efficiency
•
250°F Maximum operating
temperature
•
Recommended changeout
differential pressure - 25 psid
•
Multi-pass (Beta Ratio) data
available on request
 75 psi Collapse Strength – Heavy
gauge carbon steel endcaps and
center tube give safety margin
against pressure surges.
 Coated Steel Components –
Resist corrosion from most
industrial fluids.
 Corrugated Media – Prevents
pleat pinch-off, assuring all
filtration media is utilized.
 Buna-N Gaskets – The best
general gasket material available
assures positive seal in most
fluids.
For information about Flow Ratings with
various viscosity fluids, refer to Form #1532
Please note – The outer wrap of a cartridge can
be either nylon jacket, beaming paper, or PVCcoated screen wrap. Actual cartridges may not
look exactly like those shown in photo.
 Thermoset Bonding Material –
Durable endcap-to-media bond
prevents internal bypassing.
 Threaded base filter elements –
Available for easier installation.
FO-412PLxx
FO-614PLFxx
FO-512PLxx
16
FO-718PLxx
FO-644PLFxxTB
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
CARTRIDGE INFORMATION
The following table lists a few of the broad range
of available Velcon cartridges. Your local Velcon
representative can provide more complete information.
Model
FO-412PL2
FO-412PL5
FO-418PL5
FO-418PL15
Nominal
Micron
Rating
Protective Outer
Wrap
4” x 12¼”
x 1¾” ID
2
No
5
No
4” x 18”
x 1¾” ID
5
No
15
No
½
No
5
No
Dim.
FO-512PL1/2
FO-512PL05
For VF-61
Housing
FO-512PL25
25
No
FO-614PLF½
½
No
FO-614PLF1
1
No
FO-614PLF2
2
No
FO-614PLF5
5
No
FO-614PLF5M
5
Yes
FO-614PLF10
6” x 14½”
x 3½” ID
10
No
FO-614PLF15
15
No
FO-614PLF15M
15
Yes
FO-614PLF25
25
No
FO-614PLF25M
25
Yes
FO-614PLF75
75
No
FO-629PLF1/4
¼
Yes
FO-629PLF1/2
½
Yes
FO-629PLF1
1
Yes
2
Yes
5
Yes
FO-629PLF10
10
Yes
FO-629PLF20
20
Yes
FO-629PLF25
25
Yes
FO-629PLF1/2TB
½
Yes
1
Yes
2
Yes
FO-629PLF5TB
5
Yes
FO-629PLF25TB
25
Yes
FO-644PLF1/2
½
No
FO-644PLF1M
1
Yes
2
Yes
5
Yes
FO-644PLF10M
10
FO-644PLF15M
FO-644PLF25M
FO-629PLF2
FO-629PLF5
6” x 29”
x 3½” ID
FO-629PLF1TB
FO-629PLF2TB
6” x 29”
Threaded Base
FO-644PLF2M
FO-644PLF5M
6” x 44”
x 3½” ID
Model
FO-644PLF1/4TB
FO-644PLF1/2TB
FO-644PLF1TB
FO-644PLF2TB
FO-644PLF5TB
FO-644PLF10TB
FO-644PLF25TB
FO-656PLF1M
FO-656PLF1/2TB
FO-656PLF1TB
FO-656PLF2TB
FO-656PLF5TB
FO-656PLF25TB
FO-718PLP3
FO-718PL1/2
FO-718PL01
FO-718PL02
FO-718PL05
FO-718PL10
FO-718PL15
FO-718PL25
FO-718PL50
FO-736PLP3
FO-736PL1/2
FO-736PL05
FO-736PL15
FO-822PLP3
FO-822PL1/2
FO-822PL05
FO-829PL05
Dim.
6” x 44”
Threaded
Base
6” x 56” x 3½” ID
6” x 56”
Threaded
Base
6¼” x 18” x 2
∕16” ID
9
6¼” x 36”
2 9∕16” ID
8” x 22 1∕8” x 2” ID
8” x 29 ½” 2” ID
FOH
Nominal
Micron
Rating
Protective Outer
Wrap
¼
½
1
2
5
10
25
1
½
1
2
5
25
0.3
½
1
2
5
10
15
25
50
0.3
½
5
15
0.3
½
5
5
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
No
No
No
No
FOH-644PLF1
6” x 44” x 3½” ID
1
Yes
FOH-644PLF1/2
6” x 44” x 3½” ID
0.5
Yes
Yes
FOH-644PLF1TB
Yes
Yes
FOH-644PLF2TB
6” x 44”
Threaded Base
1
15
2
Yes
25
Yes
FOH-644PLF5
6” x 44” x 3½” ID
5
Yes
17
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
F0-6xxA3 & FOH-6xxA1
EI 1590 Qualified Filter Cartridges. 1 and 3 Micron Rated
Cartridges for Aviation Fuel
Description
Primarily designed to be used as prefilter (micronic)
cartridges for use in jet fuel handling systems.
Used to extend the life of coalescer cartridges in filter/
separator vessels described in EI 1581.
Velcon has qualified cellulose and microfiberglass media
filter cartridges to EI Specification 1590, “Specifications
and Qualification Procedures for Aviation Fuel
Microfilters.”
Product Features:
 Large Surface Area – Allows high flow rate with low
initial pressure drop and maximum contaminant holding
capacity.
 Resin Impregnated Microfiberglass/Cellulose Media –
Maintains strength, resists effects of water and heat.
 75 psi Collapse Strength – Heavy gauge carbon steel
endcaps and center tube give safety margin against pressure
surges.
 Coated Steel Components – Resist corrosion from
most industrial fluids.
 Corrugated Media – Prevents pleat pinch-off, assuring
all filtration media is utilized.
 Buna-N Gaskets – The best general gasket material
available assures positive seal in most fluids.
 Epoxy Bonding Material – Endcaps epoxy-bonded to
media to prevent internal bypassing.
 Threaded Base also available
FO-614A3
18
FOH-644A1K
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
SPECIFICATIONS
 75 psi Collapse strength
 1 & 3 micron efficiency (per EI
1590)
 5 - 9 Operating pH range
 250°F Maximum operating
temperature
CARTRIDGE INFORMATION
VELCON MODEL
NUMBER
OUTER
WRAP
API MICRON
EFFICIENCY
MAXIMUM FLOW
RATE
FO-614A3
DIMENSIONS
6” x 141/2” x 31/2” ID
NO
3
53
FO-614A3TB
6” x 141/2” x 31/2” ID
NO
3
47
FO-629A3
6” x 29” x 31/2” ID
YES
3
111
FO-629A3TB
6” x 29” x 31/2” ID
YES
3
105
FO-644A3
6” x 44” x 31/2” ID
YES
3
171
FO-644A3TB
6” x 44” x 31/2” ID
YES
3
165
FO-656A3
6” x 56” x 31/2” ID
YES
3
219
FO-656A3TB
6” x 56” x 31/2” ID
YES
3
213
FOH-614A1K
6” x 141/2” x 31/2” ID
YES
1
53
FOH-614A1TB
6” x 141/2” x 31/2” ID
YES
1
47
FOH-629A1K
6” x 29” x 31/2” ID
YES
1
111
FOH-629A1TB
6” x 29” x 31/2” ID
YES
1
105
FOH-644A1K
6” x 44” x 31/2” ID
YES
1
171
FOH-644A1TB
6” x 44” x 31/2” ID
YES
1
165
FOH-656A1K
6” x 56” x 31/2” ID
YES
1
219
FOH-656A1TB
6” x 56” x 31/2” ID
YES
1
213
Please see Data Sheet #1936 for more information about the FOH Series Cartridges.
19
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
VF Series
Vertical Filter Vessels
DESCRIPTION
Consult our cartridge data sheets
to select the micron rating and
type of cartridge that is right for your
application – PLF Series (pleated surface type filtration), FG Series (fiberglass depth type filtration), or
Aquacon® Series (dehydration and
filtration).
Filter vessels VF814 through VF844,
such as the VF814150 shown at
right, have through-bolt covers, NPT
connections, and include fittings for
drain, pressure gauge and air vent.
VF1614 and larger vessels, such as
the VF2044150 shown at top right,
are provided with swing bolt closure,
RF flange connections and fittings
for pressure gauge, air eliminator,
pressure relief valve and drain valve.
Note: In applications where increased dirt
contamination is present, it may be desirable
to oversize filtration equipment.
Contact Velcon for oversizing recommendations. For API/EI applications, please consult
Velcon
VF2044150
APPLICATION
STANDARD DESIGN FEATURES
• Jet Fuel
 150 psi welded steel ASME Code
construction.
• Diesel Fuel
• Gasoline
VF814150
RECOMMENDED OPTIONAL
ACCESSORIES
 Automatic Air Eliminator
 Choice of micron rating from 0.5
to 75 microns.
 Pressure Relief Valve
 Choice of pleated or depth type
media.
 Drain Valve(s)
 Epoxy coated interior, primed
exterior.
 ASME Code Stamp
 Differential Pressure Gauge
 Sampling Probes
 Buna-N O-ring cover seals.
20
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
Qty.
65
14
1
133
136
130
29
1
Volume U.S.
Gallons
Length
68
Fig. No.
Diesel
67
Figure 2
Weight with
Skid, lbs.
VF829
FO
Series
Gasoline
VF814
Maximum Flow
USGPM
Jet Fuel
Vessel
Model
Number
Figure 1
6½
-
-
225
5
3
6½
-
-
265
8
3
Dimensions in Inches
A
B
C
D
E
F
G
H
I
J
K
2
85⁄8
3
24¾
26¾
39
2
13
103⁄8
2
5
8 ⁄8
3
39
41 ⁄8
5
1
7
1
68
2
13
10 ⁄8
VF844
200
204
195
44
1
2
8 ⁄8
3
57 ⁄16
59 ⁄16
101
2
13
10 ⁄8
6½
-
-
305
11
VF1614
267
272
260
14
4
1
16
15
3713⁄16
4013⁄16
52
4
24¼
9
75⁄8
75⁄8
187⁄16
500
22
15
13
13
9
5
7 ⁄8
5
7 ⁄8
7
18 ⁄16
560
35
5
5
7
VF1629
533
544
520
29
4
1
16
52 ⁄16
55 ⁄16
82
4
24¼
VF1644
800
816
780
44
4
1
16
15
66¾
69¾
110
4
24¼
9
7 ⁄8
7 ⁄8
18 ⁄16
620
48
VF2029
800
816
780
29
6
1
20
19½
601⁄8
655⁄8
89
6
28
13
7½
7½
26
1000
67
VF2044 1200 1224 1170 44
6
1
20
19½
745⁄8
807⁄16
118
6
28
13
7½
7½
26
1100
88
VF2829 1600 1632 1560 29
12
1
28
24
48½
64¼
77
8
36
18
9
9
35
1500
125
VF2844 2400 2448 2340 44
12
1
28
24
643⁄8
79¾
108
8
36
18
9
9
35
1600
165
VF3644 3600 3672 3510 44
18
1
365⁄8
26
633⁄8
84
109
10
48
23
12½
12½
44
2250
288
3
110
12
54
28
13
13
52¼
3800
400
VF4244 5400 5508 5265 44
27
1
42¾
28
66
87 ⁄8
1.
Flow rates are for FO-614PLF series pleated paper cartridges. For higher viscosity fluids, consult your Velcon Representative.
2.
VF Series Filters are designed to accommodate our standard 6 in. O.D., 31/2 in. I.D., 141/2 in. long cartridges that are stacked one, two, or three
high. Many cartridges are available in longer lengths that eliminate stacking. For example, a 44 inch long FO-644PLF1M could be used in place of
three 141/2 inch long cartridges. This makes for easier and less expensive changeouts.
3.
A number of threaded base filter cartridges (e.g. FO-644PLF5TB) are available, which allow for easier cartridge changeout and removal of
particulate matter from the deckplates. See data sheet #1549. The threaded base cartridges mount on the 6000T Adapters.
4.
Dimensions shown are for estimating purposes only. For exact dimensions, obtain certified drawing.
5.
VF16 and VF20 Series vessels have flat covers. VF16 Series vessels do not have hydraulic lift jacks.
6.
Available Aquacon® Cartridges are AC-6xx05 and AD-6xx25 where xx represents cartridge lengths of 14, 29, and 44 inches.
21
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
NOTES
22
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
Velcon Filtration Division
Filter Vessel Installation & Operation Manual
NOTES
23
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
Worldwide Filtration Manufacturing Locations
North America
Europe
Asia Pacific
Compressed Air Treatment
Compressed Air Treatment
Australia
Filtration & Separation/Balston
domnick hunter Filtration & Separation
Haverhill, MA
978 858 0505
www.parker.com/balston
Gateshead, England
+44 (0) 191 402 9000
www.parker.com/dhfns
Castle Hill, Australia
+61 2 9634 7777
www.parker.com/australia
Finite Airtek Filtration
Airtek/domnick hunter/Zander
Parker Gas Separations
Lancaster, NY
716 686 6400
www.parker.com/faf
Finite Airtek Filtration/Finite
Oxford, MI
248 628 6400
www.parker.com/finitefilter
Engine Filtration &
Water Purification
Racor
Modesto, CA
209 521 7860
www.parker.com/racor
Holly Springs, MS
662 252 2656
www.parker.com/racor
Beaufort, SC
843 846 3200
www.parker.com/racor
Racor – Village Marine Tec.
Gardena, CA
310 516 9911
desalination.parker.com
Parker Sea Recovery
Carson, CA
310 637 3400
www.searecovery.com
Hydraulic Filtration
Hydraulic Filter
Metamora, OH
419 644 4311
www.parker.com/hydraulicfilter
Laval, QC Canada
450 629 9594
www.parkerfarr.com
Etten-Leur, Netherlands
+31 76 508 5300
www.parker.com/dhfns
Hiross Zander
Padova Business Unit
Padova, Italy
+39 049 9712 111
www.parker.com/hzd
Hiross Zander
Essen Business Unit
Essen, Germany
+49 2054 9340
www.parker.com/hzd
Engine Filtration &
Water Purification
Racor
Dewsbury, England
+44 (0) 1924 487 000
www.parker.com/rfde
Racor Research & Development
Stuttgart, Germany
+49 (0)711 7071 290-10
www.parker.com/rfde
domnick hunter Process Filtration
Oxnard, CA
805 604 3400
www.parker.com/processfiltration
Madison, WI
608 824 0500
www.scilog.com
Phoenixville, PA
610 933 1600
www.parker.com/processfiltration
Aerospace Filtration
Shanghai, China
+86 21 5031 2525
www.parker.com/china
India
Navi Mumbai, India
+91 22 651 370 8185
www.parker.com/india
Parker Fowler
Bangalore, India
+91 80 2783 6794
www.johnfowlerindia.com
Japan
Tokyo, Japan
+81 45 870 1522
www.parker.com/japan
Parker Techno
Osaka, Japan
+81 66 340 1600
www.techno.taiyo-ltd.co.jp
Korea
Hwaseon-City
+82 31 359 0852
www.parker.com/korea
Singapore
Hydraulic Filtration
Hydraulic Filter
Arnhem, Holland
+31 26 3760376
www.parker.com/hfde
Urjala Operation
Urjala, Finland
+358 20 753 2500
www.parker.com/hfde
Condition Monitoring Centre
Norfolk, England
+44 (0) 1842 763 299
www.parker.com/hfde
Parker Kittiwake
Process Filtration
China
West Sussex, England
+44 (0) 1903 731 470
www.kittiwake.com
Jurong Town, Singapore
+65 6887 6300
www.parker.com/singapore
Thailand
Bangkok, Thailand
+66 2186 7000
www.parker.com/thailand
Latin America
Parker Comercio Ltda.
Filtration Division
Sao Paulo, Brazil
+55 12 4009 3500
www.parker.com/br
Pan American Division
Parker Procal
Miami, FL
305 470 8800
www.parker.com/panam
Peterborough, England
+44 (0) 1733 232 495
www.kittiwake.com
Africa
Process Filtration
domnick hunter Process Filtration
Aeroport Kempton Park, South Africa
+27 11 9610700
www.parker.com/africa
Birtley, England
+44 (0) 191 410 5121
www.parker.com/processfiltration
Velcon Filtration
Parker Twin Filter BV
Colorado Springs, CO
719 531 5855
www.velcon.com
Zaandam, Netherlands
+31(0)75 655 50 00
www.twinfilter.com
© 2014 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies.
Parker Hannifin Corporation
Velcon Filtration Division
1210 Garden of the Gods Road
Colorado Springs, CO 80907
phone 719 531 5855
www.parker.com
VEL2162 02/14