Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services MOVIDRIVE® MDR60A Regenerative Power Supply Unit Edition 02/2006 11369612 / EN EA363000 System Manual SEW-EURODRIVE – Driving the world 1 Important Notes...................................................................................................... 5 2 System Description................................................................................................ 7 2.1 2.2 2.3 Two types of DC link connection.................................................................................. 7 DC link connection without regenerative power supply unit......................................... 8 DC link connection with regenerative power supply unit.............................................. 9 3 Technical Data and Dimension Drawings .......................................................... 11 3.1 3.2 3.3 3.4 3.5 3.6 CE marking, UL approval and unit designation.......................................................... 11 General technical data ............................................................................................... 13 MOVIDRIVE® MDR60A0370-503-00......................................................................... 14 MOVIDRIVE® MDR60A0750-503-00......................................................................... 16 MOVIDRIVE® MDR60A1320-503-00......................................................................... 18 Line choke option type ND.. ....................................................................................... 20 4 Project Planning ................................................................................................... 22 4.1 4.2 4.3 DC link connection without regenerative power supply unit....................................... 22 DC link connection with regenerative power supply unit............................................ 26 Selecting the braking resistor BW.../ BW...-T / BW...-P ............................................. 32 5 Installation (MDR60A0370/750) ........................................................................... 36 5.1 5.2 5.3 5.4 Installation notes ........................................................................................................ 36 EMC-compliant installation......................................................................................... 38 UL compliant installation ............................................................................................ 38 Wiring diagrams ......................................................................................................... 39 6 Startup (MDR60A0370/0750)................................................................................ 42 6.1 6.2 Evaluation of the ready signal .................................................................................... 42 Parameter setting P52_ "Power off control"............................................................... 44 7 Operation and Service (MDR60A0370/0750) ...................................................... 45 7.1 7.2 7.3 Reset.......................................................................................................................... 45 Operating characteristics ........................................................................................... 46 SEW electronics service ............................................................................................ 47 8 Introduction (MDR60A1320-503-00).................................................................... 48 8.1 8.2 Scope of delivery ....................................................................................................... 48 Legal provisions ......................................................................................................... 49 9 Safety Notes (MDR60A1320-503-00) ................................................................... 51 9.1 9.2 9.3 9.4 9.5 9.6 General safety notes .................................................................................................. 53 Persons responsible for safety................................................................................... 55 Designated use .......................................................................................................... 55 Layout of safety notes ................................................................................................ 56 Residual dangers ....................................................................................................... 56 General information ................................................................................................... 57 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 3 10 Technical Data (MDR60A1320-503-00) ............................................................... 62 10.1 10.2 10.3 10.4 General technical data ............................................................................................... 62 Rated data ................................................................................................................. 63 Current carrying capacity ........................................................................................... 63 Fuses and cable cross sections ................................................................................. 64 11 Installation (MDR60A1320-503-00)...................................................................... 65 11.1 11.2 11.3 11.4 Mechanical installation ............................................................................................... 65 Notes on electrical installation.................................................................................... 66 Electrical connection .................................................................................................. 67 Installation in a CE typical drive system..................................................................... 72 12 Startup (MDR60A1320-503-00) ............................................................................ 74 12.1 12.2 Initial operation........................................................................................................... 74 Ready signal .............................................................................................................. 74 13 Configuration (MDR60A1320-503-00) ................................................................. 75 13.1 Important notes on configuration ............................................................................... 75 14 Operation and Service (MDR60A1320-503-00)................................................... 77 14.1 14.2 14.3 Reset.......................................................................................................................... 77 Operating displays ..................................................................................................... 78 Maintenance .............................................................................................................. 80 15 Index of Changes ................................................................................................. 81 15.1 Changes to the previous version ............................................................................... 81 16 Index ...................................................................................................................... 82 4 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Important Notes 1 1 Important Notes Safety and warning notes Systemhandbuch 1 Always observe the safety and warning instructions in this publication. 2 Electrical hazard Possible consequences: Severe or fatal injuries. 3 4 5 Hazard Possible consequences: Severe or fatal injuries. 6 7 Hazardous situation Possible consequences: Slight or minor injuries. 8 9 Harmful situation Possible consequences: Damage to the unit and the environment. 10 11 Tips and useful information. 12 13 A requirement of fault-free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions. Read the operating instructions before you start operating the unit! 14 The operating instructions contain important information about service and should be kept near the unit. 15 16 Designated use 17 MOVIDRIVE® units are intended for industrial and commercial use for operating AC asynchronous motors with squirrel-cage rotors or permanent-field AC synchronous motors. These motors must be suitable for operation with frequency inverters. No other loads may be connected to the units. 18 19 MOVIDRIVE® units have been designed for stationary installation in control cabinets. Observe all information on the technical data and the permitted conditions where the unit is operated. 20 Do not start up the unit (take it into operation in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 98/37/EEC (with reference to EN 60204). System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 21 22 5 Important Notes 1 Operating environment The following uses are prohibited unless the units are expressly designed for the purpose: • In potentially explosive atmospheres • In areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. • In non-stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 61800-5-1. Safety functions MOVIDRIVE® MDX60/61B drive inverters may not perform safety functions without higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. For safety applications, refer to the following publications: Disposal • Safe disconnection for MOVIDRIVE® MDX60B / 61B – Conditions • Safe disconnection for MOVIDRIVE® MDX60B / 61B – Applications Please follow the current regulations: Dispose of the following materials in accordance with the regulations in force: • Electronics scrap (circuit boards) • Plastic (housing) • Sheet metal • Copper etc. 6 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit System Description Two types of DC link connection 2 2 System Description 1 The types of DC link connection with or without regenerative power supply described in this documentation apply to the following devices: • MOVIDRIVE® MD_60A • MOVIDRIVE® MDX60B/61B • ® MOVIDRIVE compact • MOVITRAC® 07 (MC07A055-5A3-4 ... 450-503-4) • MOVITRAC® B (MC07B055-5A3-4 ... 450-503-4) 2 3 4 5 The following sections cover the MOVIDRIVE® MDX60B/61B drive inverter only. 6 MOVIDRIVE® drive inverters can be interconnected using the DC link circuit or a regenerative power supply unit. This features allows the inverters to exchange regenerative power among themselves, which means that less electrical energy is converted into waste heat via the braking resistors. As a result, this feature not only allows you to save energy, but means that you can install fewer braking resistors. As a rule, only the largest unit in the group has to be equipped with a braking resistor. 2.1 7 8 9 Two types of DC link connection 10 We differentiate between two types of DC link connection: 1. DC link connection without regenerative power supply unit. 11 2. DC link connection with regenerative power supply unit MOVIDRIVE® MDR60A. 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 7 System Description DC link connection without regenerative power supply unit 2 2.2 DC link connection without regenerative power supply unit Only two MOVIDRIVE® drive inverters can be connected via the DC link without a regenerative power supply unit. You can implement the DC link connection without a regenerative power supply unit using the following connection types (→ following figure): • Connection type A: Both inverters are connected to the supply system. • Connection type B: Only one of the two inverters is connected to the supply system. 3 x AC 380...500 V 3 x AC 380...500 V ND... ND... ND... B A NF... NF... BW... NF... BW... 57236AXX 8 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit System Description DC link connection with regenerative power supply unit 2.3 2 DC link connection with regenerative power supply unit 1 3 x AC 380...500 V 2 3 4 Option Netzdrossel ND... 5 6 Option Netzfilter NF... 7 MOVIDRIVE® MDX60B/61B...-5_3 Option Netzrückspeisegerät ® MOVIDRIVE MDR60A ® MOVIDRIVE MDX60B/61B...-5_3 MOVIDRIVE® MDX60B/61B...-5_3 8 9 10 11 Zwischenkreis 12 13 14 15 Option Bremswiderstand Option Ausgangsfilter Option Ausgangsdrossel 16 17 18 19 20 21 22 54272BDE System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 9 2 System Description DC link connection with regenerative power supply unit More than two MOVIDRIVE® drive inverters can be connected via the DC link with a regenerative power supply unit MOVIDRIVE® MDR60A. To determine the permitted number of inverters, refer to the project planning information. The MOVIDRIVE® MDR60A regenerative power supply unit can be used with MOVIDRIVE® drive inverters operating in regenerative mode as an alternative to braking resistors. The prerequisite is a stable supply system. The MOVIDRIVE® MDR60A regenerative power supply unit supplies the DC link circuit of the MOVIDRIVE® drive inverter with motor power from the supply system and returns regenerative power to the supply system from the DC link circuit. A supply system rectifier is used to supply the motor power, and an inverter is used to supply the regenerative power. The MOVIDRIVE® MDR60A regenerative power supply unit does not require an auxiliary power supply or control signals. MOVIDRIVE® MDR60A signals that it is ready for operation via a ready signal and a ready signal indicator. With the MOVIDRIVE® MDR60A0370/0750 regenerative power units (sizes 3 and 4), you can inhibit the inverter of the regenerative power supply unit using terminal X3:3 (inhibit). Before inhibiting the unit make sure that all connected drives have been shut down; that is, regenerative power cannot flow back into the system. Take the following information into account when performing sequence control in your system: • MOVIDRIVE® MDR60A0370/0750 units (sizes 3 and 4) display the operating status "Ready" even when they are inhibited. • MOVIDRIVE® MDR60A1320 units (size 6) display the operating status "Error" even when they are inhibited. If you inhibit the inverter during no-load operation, MOVIDRIVE® MDR60A generates fewer losses and operates with lower power supply disturbances. 10 Features of a regenerative power supply unit compared to an inverter with braking resistors • Energy balance: Regenerative power is fed back into the supply system instead of being converted into waste heat. • Less installation work for several inverter (network and braking resistor connections). However, a braking resistor is required to bring the drive to a controlled stop even when there is a disruption in the supply system. • Reduction in use of control cabinet space and fan power if the braking resistor was previously installed in the control cabinet. Protection and monitoring functions • Monitoring and protection against thermal overload. • Detection of power failure within one supply system half-wave. • Overvoltage protection. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data and Dimension Drawings CE marking, UL approval and unit designation 3 Technical Data and Dimension Drawings 3.1 CE marking, UL approval and unit designation CE marking • kVA i f n 3 P Hz 1 2 Low voltage directive The MOVIDRIVE® MDR60A regenerative power supply units meet the guidelines stipulated in the low voltage directive 73/23/EEC. • 3 Electromagnetic compatibility (EMC) 4 MOVIDRIVE® regenerative power supply units are designed for use as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives." Provided the installation instructions are complied with, they satisfy the appropriate requirements for CE marking of the entire machine/system in which they are installed, on the basis of the EMC Directive 89/336/EEC. 5 6 7 The CE mark on the nameplate indicates conformity with the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC. We can provide a copy of the declaration of conformity on request. UL approval C UL UL ® 8 9 10 UL and cUL approval has been granted for the entire MOVIDRIVE® MDR60A0370-50300 and MDR60A0750-503-00 range of units. cUL is equivalent to CSA approval. The MOVIDRIVE® MDR60A1320-503-00 unit does not have UL or cUL approval. 11 ® 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 11 3 kVA i f n Technical Data and Dimension Drawings CE marking, UL approval and unit designation P Hz Example Unit designation MDR60 A 0370 - 5 0 3 - 00 Design 00 = Standard Connection type 3 = 3-phase Radio interference suppression on the line side 0 = No radio interference suppression Supply voltage 5 = AC 380 ... 500 V Recommended inverter connected load 0370 = 37 kW Version A Series and generation Figure 1: MOVIDRIVE® MDR60A regenerative power supply units 12 MDR = regenerative power supply unit 54512AXX System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data and Dimension Drawings General technical data 3.2 kVA i f n 3 P Hz General technical data MOVIDRIVE® MDR60A 1 0370-503-00 (size 3) 0750-503-00 (size 4) Interference immunity 1320-503-00 (size 6) Fulfills EN 61800-3 2 Meets EN 61000-6-1 and EN 61000-6-2 Interference emission with EMC-compliant installation Meets EN 61800-3: • With NF085-503 line filter (size 3) • With NF150-503 line filter (size 4) Meets EN 61000-6-4 with line filter NF300-503 3 Ambient temperature ϑU Derating ambient temperature 0 °C...+40 °C IN reduction: 3 % IN per K to max. 60 °C 0 °C...+40 °C IN reduction: 3 % IN per K to max. 55 °C 4 Climate class EN 60721-3-3, class 3K3 Storage temperature1) ϑL –25 °C...+70 °C (EN 60721-3-3, class 3K3) –25 °C...+55 °C (EN 60721-3-3, class 3K3) Cooling type (DIN 51751) Forced cooling (temperature-controlled fan, response threshold 50 °C) Forced cooling (temperature-controlled fan, response threshold 45 C) Enclosure EN 60529 (NEMA1) IP20 IP00 (power connections) IP10 (power connections) • With fitted plexiglass cover supplied as standard • With shrink tubing (not included in scope of delivery) IP20 Size 3 Size 4 Duty type 5 6 7 8 9 Continuous duty (EN 60149-1-1 and 1-3) Overvoltage category III according to IEC 60664-1 (VDE 0110-1) Pollution class 10 2 according to IEC 60664-1 (VDE 0110-1) There are no restrictions for heights ≤ 1000 m. The following restrictions apply at heights ≥ 1000 m: • From 1000 m (3,280 ft.) to max. 4,000 m (6561 ft.): – IN reduction by 1% per 100 m (330 ft) Installation altitude • h ≤ 1000 m: No limitation From 1000 m (3,280 ft.) to max. 4,000 m (6561 ft.): IN reduction: 0.5 % per 100 m 11 From 2000 m (6,561 ft.) to max. 4000 m (13,123 ft.): – VN reduction by AC 6 V per 100 m 12 Over 2000 m only overvoltage class 2, external measures are required for overvoltage class 3. Overvoltage classes according to DIN VDE 0110-1. 13 14 1) In case of long-term storage, the unit must be connected to the mains voltage for at least 5 minutes every two years, otherwise the unit’s service life may be reduced. 15 Smallest wire bending space (EN 61800-5-1) As stipulated in EN 61800-5-1, the distance between a power connection terminal and an obstruction toward which the wire is directed on leaving the terminal must correspond with the minimum values given in the table below. Cable cross section [mm2] 16 Smallest wire bending space [mm] 17 Wires per connection terminal 1 2 3 10 ... 16 40 - - 25 50 - - 35 65 - - 50 125 125 180 70 150 150 190 95 180 180 205 120 205 205 230 150 255 255 280 185 305 305 330 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 18 19 20 21 22 13 kVA 3 i 3.3 f n Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0370-503-00 P Hz MOVIDRIVE® MDR60A0370-503-00 MOVIDRIVE® MDR60A 0370-503-00 (size 3) Part number 826 658 1 INPUT Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply frequency fmains 50 Hz ... 60 Hz ±5 % Rated connected load PN 37 kW Rated supply current (at Vmains = 3 × AC 400 V) Imains AC 66 A DC LINK Apparent output power (at Vmains = 3 × AC 380...500 V) SA DC 560 V ... 780 V DC link voltageVDClink Rated DC link current Max. DC link current 50 kVA IDClink IDClink_max DC 70 A DC 105 A GENERAL INFORMATION Power loss at PN PVmax Cooling air consumption 180 m3/h Connection for power terminals X1, X2 M6 screw with washer Permitted tightening torque Permitted cable cross section 3.5 Nm 25 mm2 Connection for elect. terminals X3 Permitted cable cross section: • One core per terminal: 0.20...2.5 mm2 (AWG 24..0.13) • Two cores per terminal:0.25...1 mm2 (AWG 23...17) Weight 16 kg W×H×D Dimensions 14 950 W 200 × 465 × 221 mm Line choke (always required) ND085-013, LN = 0.1 mH, part number 826 014 1 Line filter (optional) NF085-503, part number 827 415 0 For MOVIDRIVE® MDX60B/61B...-5_3 0005 ... 0370 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0370-503-00 Dimension drawing kVA i f n 3 P Hz Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. There is no need for clearance at the sides. You can line up the units directly next to one another. 1 2 3 4 445 465 5 6 7 8 11 9 10 7 105 173 200 11 221 54260BXX 12 Figure 2: Dimension drawing for MDR60A size 3, dimensions in mm 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 15 kVA 3 i 3.4 f n Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0750-503-00 P Hz MOVIDRIVE® MDR60A0750-503-00 MOVIDRIVE® MDR60A 0750-503-00 (size 4) Part number 826 556 9 INPUT Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply frequency fmains 50 Hz ... 60 Hz ±5 % Rated connected load PN 75 kW Rated supply current AC 117 A Imains (at Vmains = 3 × AC 400 V) DC LINK Apparent output power (at Vmains = 3 × AC 380...500 V) SA 90 kVA DC 560 V ... 780 V DC link voltage VDClink Rated DC link current IDClink DC 141 A Max. DC link current IDClink_max DC 212 A GENERAL INFORMATION Power loss at PN PVmax 360 m3/h Connection for power terminals X1, X2 M10 terminal studs Permitted tightening torque Permitted cable cross section 14 Nm 70 mm2 Connect. for electronics terminalsX3 Permitted cable cross section: • One core per terminal: 0.20 ... 2.5 mm2 (AWG 24..0.13) • Two cores per terminal:0.25 ... 1 mm2 (AWG 23..0.17) Weight 24 kg W×H×D Dimensions 16 1700 W Cooling air consumption 280 × 522 × 205 mm Line choke (always required) ND200-0033, LN = 0.03 mH, part number 826 579 8 Line filter (optional) NF150-503, part number 827 417 7 For MOVIDRIVE® MDX60B/61B...-5_3 0005 ... 0750 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0750-503-00 Dimension drawing kVA i f n 3 P Hz Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. There is no need for clearance at the sides. You can line up the units directly next to one another. Do not install any components sensitive to high temperatures (e.g. contactors or fuses) within 300 mm of the top of the unit. 1 2 3 4 5 502 522 6 7 8 11 9 10 7 140 160 280 205 11 54261BXX 12 Figure 3: Dimension drawing for MDR60A size 4, dimensions in mm 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 17 kVA 3 i 3.5 f n Technical Data and Dimension Drawings MOVIDRIVE® MDR60A1320-503-00 P Hz MOVIDRIVE® MDR60A1320-503-00 MOVIDRIVE® MDR60A 1320-503-00 (size 6) Part number 827 952 7 INPUT Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply frequency fmains 40 Hz ... 60 Hz ±10 % Rated connected load PN 132 kW Rated supply current (at Vmains = 3 × AC 400 V) Imains AC 260 A DC LINK 173 kVA Apparent output power SA (at Vmains = 3 × AC 380...500 V) DC link voltage VDClink DC 560 V ... 780 V Rated DC link current IDClink DC 340 A Max. DC link current IDClink_max DC 410 A PVmax 2650 W GENERAL INFORMATION Power loss at PN Cooling air consumption 700 m3/h Connection for power terminals L1, L2, L3 Connection for DC link connection ±UG M10 terminal studs Permitted cable cross section / tightening torque: 150 mm2 (power supply connection) / 30 Nm1) 185 mm2 (DC link connection) / 32 Nm1) Connection for electronics terminalsX2 Permitted cable cross section: 0.8 ... 4 mm2 (AWG18 ... AWG12) Weight 90 kg W×H×D Dimensions Line choke 380 × 937 × 395 mm Already installed Line filter (optional) ® For MOVIDRIVE MDX61B...-5_3 NF300-503, part number 827 419 3 0005 ... 1320 1) Important: Do not apply tightening torque directly at terminals L1, L2, L3 and ±UG; use a second wrench. 18 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data and Dimension Drawings MOVIDRIVE® MDR60A1320-503-00 Dimension drawing kVA i f n 3 P Hz Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. There is no need for clearance at the sides. You can line up the units directly next to one another. 1 2 Do not install any components sensitive to high temperatures (e.g. contactors or fuses) within 300 mm of the top of the unit. 3 110 4 5 6 7 680 8 804 9 10 350 11 82 12 13 14 33 350 85 395 15 380 16 54282BXX Figure 4: Dimension drawing for MDR60A size 6, dimensions in mm 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 19 kVA 3 i 3.6 n f Technical Data and Dimension Drawings Line choke option type ND.. P Hz Line choke option type ND.. • To increase overvoltage protection. • To limit the charging current when several inverters are connected together in parallel on the input end with shared mains contactors (rated current of line choke = total of inverter rated currents). ND020-0131) Line choke type Part number 826 012 5 827 151 8 ND045-0131) ND085-0131) 826 013 3 826 014 1 ND1500131) ND20000331) 825 548 2 826 579 8 ND30000531) 827 721 4 3 × AC 380 V -10 % ... 3 × AC 500 V +10 %, 50/60 Hz Rated voltage UN Rated current2) ND030-0231) IN Power loss at IN PV Inductance LN AC 20 A AC 30 A AC 45 A AC 85 A 10 W 30 W 15 W 25 W 65 W 100 W 280 W 0.1 mH 0.2 mH 0.1 mH 0.1 mH 0.1 mH 0.03 mH 0.05 mH Ambient temperature ϑU AC 150 A AC 200 A AC 300 A –25 ... +45 °C Enclosure IP 00 (EN 60529) Connections/ Tightening torque Terminal blocks Terminal blocks Terminal strips Terminal strips 10 mm2 35 mm2 4 mm2 (AWG12) 2.5 mm2... 10 mm2 (AWG13 ... AWG8) (AWG8) (AWG2) Tightening torque 0.6 ... 0.8 Nm max. 2.5 Nm 3.2 ... 3.7 Nm M10 stud PI: M8 stud M10 stud: 10 Nm PI: 6 Nm M12 stud PI: 2 × M10 M12 stud: 15.5 Nm PI: 10 Nm 1) UL/cUL approval in conjunction with MOVIDRIVE® drive inverters. SEW-EURODRIVE will provide a certificate on request. 2) If more than one MOVIDRIVE® unit is connected to a line choke, the total value of the rated currents of the connected units must not exceed the rated current of the line choke! [1] C [1] c c a A b B 58357AXX Figure 5: Dimension drawing for line chokes ND020.../ ND030.. / ND45.. / ND85.. (1) Space for terminal blocks Any mounting position 20 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data and Dimension Drawings Line choke option type ND.. kVA i f n 3 P Hz 1 2 C 3 4 5 6 c c a A b 7 B 58315AXX Figure 6: Dimension drawing for ND150.. / ND200.. / ND300.. 8 9 All dimensions in mm: Main dimensions Mounting dimensions Hole dimension Weight Line choke type A B C a b c kg ND020-013 85 60 120 50 31-42 5-10 0.5 ND030-023 ND045-013 125 95 170 84 55-75 6 2.5 ND085-013 185 115 235 136 56-88 7 8 ND150-013 255 140 230 170 77 8 17 ND200-0033 250 160 230 180 98 8 15 ND300-0053 300 190 295 255 145 11 35 10 11 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 21 Project Planning DC link connection without regenerative power supply unit 4 4 Project Planning 4.1 DC link connection without regenerative power supply unit Only two MOVIDRIVE® drive inverters are to be connected via the DC link without a regenerative power supply unit MOVIDRIVE® MDR60A. You can implement the DC link connection without a regenerative power supply unit using the following connection types: Connection type A • Connection type A: Both inverters are connected to the supply system. • Connection type B: Only one of the two inverters is connected to the supply system. In connection type A, both inverters are connected to the supply system via one input contactor and one fuse at the supply end. The following unit combinations are permitted for connection type A: 1. MOVIDRIVE® 2. MOVIDRIVE® optionally: 0005-5A3-4 0005-5A3-4 - - - 0008-5A3-4 0005-5A3-4 0008-5A3-4 - - 0011-5A3-4 0005-5A3-4 0008-5A3-4 0011-5A3-4 - 0014-5A3-4 0005-5A3-4 0008-5A3-4 0011-5A3-4 0014-5A3-4 0055-5A3-4 0055-5A3-4 - - - 0075-5A3-4 0055-5A3-4 0075-5A3-4 - - 0110-5A3-4 0055-5A3-4 0075-5A3-4 0110-5A3-4 - 0150-503-4 0075-5A3-4 0110-5A3-4 0150-503-4 - 0220-503-4 0110-5A3-4 0150-503-4 0220-503-4 - 0300-503-4 0150-503-4 0220-503-4 0300-503-4 - 0370-503-4 0220-503-4 0300-503-4 0370-503-4 - 0450-503-4 0220-503-4 0300-503-4 0370-503-4 0450-503-4 0550-503-4 0300-503-4 0370-503-4 0450-503-4 0550-503-4 0750-503-4 0370-503-4 0450-503-4 0550-503-4 0750-503-4 0900-5A3-4 0450-5A3-4 0550-5A3-4 0750-5A3-4 0900-5A3-4 1100-5A3-4 0550-5A3-4 - 0900-5A3-4 1100-5A3-4 1320-5A3-4 - 0900-5A3-4 1100-5A3-4 1320-5A3-4 With MOVIDRIVE® size 1 (0015-5A3-4 ... 0040-5A3-4) DC link connection in connection type A is not permitted! 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning DC link connection without regenerative power supply unit Project planning notes 4 Observe the following project planning instructions: 1 Both MOVIDRIVE® drive inverters must be equipped with the appropriate ND... line choke. The following table shows the assignments of inverters and line chokes: • Size ® MOVIDRIVE Line choke type Part number 0 0005-5A3-4 ... 0014-5A3-4 ND020-013 826 012 5 2 0055-5A3-4 ... 0110-5A3-4 ND030-023 827 151 8 0150-503-4 ND045-013 826 013 3 0220-503-4 / 0300-503-4 ND085-013 826 014 1 0370-503-4 ND085-013 826 014 1 0450-503-4 ND150-013 825 548 2 5 0550-503-4 / 0750-503-4 ND150-013 825 548 2 6 0900-503-4 ... 1320-503-4 ND300-005 827 721 4 3 4 • If the two inverters are not grounded by one but by separate fuses, all poles of both fuses must disconnect and trigger together, otherwise one of the two inverters can suffer irreparable damage. • The larger MOVIDRIVE® must be equipped with a sufficiently large braking resistor. Make sure to consult the notes on selecting the correct braking resistor in the MOVIDRIVE® MDX60B/61B system manual. • • • 2 3 4 5 6 7 8 9 The DC link carries a high DC voltage (up to 900 V). Use a suitable cable with twisted cores that is capable of withstanding the high direct voltage carried by the DC link connection. We recommend using prefabricated cables from SEW for the DC link connection (→ “Prefabricated cables for the DC link connection” on page 31). 10 11 The maximum permitted length of the DC link connection is 2 m. In accordance with VDE 0100 part 430 there is no need for fusing with a cross section reduction up to a cable length of 3 m if the risk of a short circuit can be reduced to a minimum and the cable is not routed close to combustible substances. 12 13 Observe country-specific and system-specific regulations when fusing the DC link or motor cables. 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 23 Project Planning DC link connection without regenerative power supply unit 4 Connection type B In connection type B, only one of the two inverters (the larger) is connected to the supply system. The following unit combinations are permitted for connection type B: 1. MOVIDRIVE® Project planning notes 0005-5A3-4 0005-5A3-4 0008-5A3-4 0005-5A3-4 ... 0008-5A3-4 0011-5A3-4 0005-5A3-4 ... 0011-5A3-4 0014-5A3-4 0005-5A3-4 ... 0014-5A3-4 0055-5A3-4 0005-5A3-4 ... 0040-5A3-4 0075-5A3-4 0005-5A3-4 ... 0040-5A3-4 0110-5A3-4 0005-5A3-4 ... 0055-5A3-4 0150-503-4 0005-5A3-4 ... 0075-5A3-4 0220-503-4 0005-5A3-4 ... 0110-5A3-4 0300-503-4 0005-5A3-4 ... 0150-503-4 0370-503-4 0005-5A3-4 ... 0150-503-4 0450-503-4 0005-5A3-4 ... 0220-503-4 0550-503-4 0005-5A3-4 ... 0300-503-4 0750-503-4 0005-5A3-4 ... 0370-503-4 0900-503-4 0005-5A3-4 ... 0450-503-4 1100-503-4 0005-5A3-4 ... 0550-503-4 1320-503-4 0005-5A3-4 ... 0220-503-4 Observe the following project planning instructions: The MOVIDRIVE® drive inverter connected to the supply system must be equipped with an appropriate ND... line choke. The following table shows the assignments of inverters and line chokes: • Size MOVIDRIVE® Line choke type Part number 0 0005-5A3-4 ... 0014-5A3-4 ND020-013 826 012 5 2 0055-5A3-4 ... 0110-5A3-4 ND030-023 827 151 8 0150-503-4 ND045-013 826 013 3 0220-503-4 / 0300-503-4 ND085-013 826 014 1 0370-503-4 ND085-013 826 014 1 0450-503-4 ND150-013 825 548 2 5 0550-503-4 / 0750-503-4 ND150-013 825 548 2 6 0900-503-4 ... 1320-503-4 ND300-005 827 721 4 3 4 24 2. MOVIDRIVE® optionally: • The larger MOVIDRIVE® must be equipped with a sufficiently large braking resistor. Make sure to consult the notes on selecting the correct braking resistor in the MOVIDRIVE® MDX60B/61B system manual (→ section "Project Planning"). • The DC link carries a high DC voltage (up to 900 V). Use a suitable cable with twisted cores that is capable of withstanding the high direct voltage carried by the DC link connection. We recommend using prefabricated cables from SEW for the DC link connection (→ “Prefabricated cables for the DC link connection” on page 31). System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning DC link connection without regenerative power supply unit • 4 The maximum permitted length of the DC link connection is 2 m. In accordance with VDE 0100 part 430 there is no need for fusing with a cross section reduction up to a cable length of 3 m if the risk of a short circuit can be reduced to a minimum and the cable is not routed close to combustible substances. 1 2 • Observe country-specific and system-specific regulations when fusing the DC link or motor cables. 3 • The total of the maximum currents must be less than or equal to the maximum current (= 150 % IN) of the first MOVIDRIVE®. 4 The total of the continuous output currents must be less than or equal to the continuous output current (VFC: 125 % IN; CFC and SERVO: 100 % IN) from the first MOVIDRIVE®. 5 • 6 Cable cross sections and tightening torques of the DC link connection Select the maximum possible cross section of the unit terminal of the smaller inverter as the cable cross section. The following table lists the cross sections and tightening torques of the unit terminals for the power sections of MOVIDRIVE® drive inverters: MOVIDRIVE® 0005 Size Cable cross section 0008 0011 0014 0015 0022 0 0030 0040 1 Separable terminal strip 4 mm2 (AWG12) conductor end sleeve DIN 46228 Tightening torque 0.6 Nm 0055 7 8 0055, 0075, 0110 0075 2S1) 2 Terminal strip 4 mm2 (AWG12) conductor end sleeve DIN 46228 M4 screw with washer assembly with terminal clip 4 mm2 (AWG12) conductor end sleeve DIN 46228 6 mm2 (AWG10) crimp cable lug DIN 46234 0.6 Nm 9 10 11 12 13 14 1.5 Nm 15 1) Size 2S (0055/0075): only applies to MOVIDRIVE® B 16 MOVIDRIVE® Size 0150 0220 0300 3 0370 0450 0550 4 0750 5 Cable cross section M6 screw and washer assembly with washer max. 25 mm2 (AWG4) Crimp cable lug DIN 46234 M10 bolt with nut max. 70 mm2 (AWG2/0) Press cable lug DIN 46235 Tightening torque 3.5 Nm 14 Nm 0900 1100 1320 17 6 M12 bolt with nut max. 150 mm2 (AWG5/0) Press cable lug DIN 46235 18 19 20 Nm 20 Example A MOVIDRIVE® MDX61B0220 and a MOVIDRIVE® MDX61B0110 are connected together via the DC link. The cross section of the unit terminals of the smaller inverter is 6 mm2. Therefore, you must use a cable with a cross section of 6 mm2 and crimp cable lugs. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 21 22 25 Project Planning DC link connection with regenerative power supply unit 4 4.2 DC link connection with regenerative power supply unit More than two MOVIDRIVE® drive inverters can be connected together via the DC link. The permitted number of inverters depends on the total of the inverter output power values and an evaluation points system. Project planning notes Observe the following project planning instructions: • The DC link connection with regenerative power supply unit is only possible with MOVIDRIVE® MDX60B/61B with AC 400/500 V supply voltage (...-5_3). MOVIDRIVE® MDX60B/61B with AC 230 V supply voltage may not be used. • Only the regenerative power unit may be connected to the supply system. Do not connect inverters connected via the DC link to the supply voltage. • SEW-EURODRIVE recommends equipping the most powerful inverter in the group with a braking resistor. Make sure to read the information on selecting the correct braking resistor in the project planning notes in section "Selecting the braking resistor BW.../BW...-T"). • Connect the inverter in star configuration to the regenerative power unit. Use a busbar subdistributor if the DC link terminals of the regenerative power supply unit are not sufficient. • The DC link carries a high DC voltage (up to 900 V). Use suitable cables with twisted cores capable of withstanding the high direct voltage carried by the DC link connection. We recommend using prefabricated cables from SEW for the DC link connection (→ “Prefabricated cables for the DC link connection” on page 31). • The maximum permitted length of the DC link connection is 5 m. Keep the length of the DC link connection as short as possible. • Observe country-specific and system-specific regulations when fusing the DC link or motor cables. • Do not connect more than six MOVIDRIVE® drive inverters of sizes 3 to 6 via the DC link. • The total output power of the connected inverters occurring at any one time must not exceed 150 % of the rated power of the regenerative power unit. • The rated power of all connected inverters must not exceed 200 % of the rated power of the regenerative power supply unit. • Based on a points system, only a certain number of points is allowed to be connected to one regenerative power supply unit as follows: – Maximum 12 points to a MOVIDRIVE® MDR60A0370 – Maximum 45 points to a MOVIDRIVE® MDR60A0750 – Maximum 54 points to a MOVIDRIVE® MDR60A1320 A points score is assigned to MOVIDRIVE® drive inverters according to their size, as follows: – – – – – – – Sample calculation: Evaluation points 26 Size 0 (0005-5A3 ... 0014-5A3) Size 1 (0015-5A3 ... 0040-5A3) Size 2, 2S (0055-5A3 ... 0110-5A3) Size 3 (0150-503 ... 0300-503) Size 4 (0370-503 ... 0450-503) Size 5 (0550-503 ... 0750-503) Size 6 (0900-503 ... 1320-503) 1 point 1 point 2 points 4 points 8 points 15 points 27 points The following MOVIDRIVE® drive inverters are to be connected to a MOVIDRIVE® MDR60A0370 regenerative power supply unit: • 6 × MOVIDRIVE® MDX61B0040 (size 1) 6 × 1 = 6 points System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning DC link connection with regenerative power supply unit 4 • 1 × MOVIDRIVE® MDX61B0075 (size 2, 2S) 1 × 2 = 2 points • 1× 1 × 4 = 4 points MOVIDRIVE® MDX61B0150 (size 3) Total 1 2 = 12 points Max. permitted = 12 points The maximum number of evaluation points is not exceeded; the combination is permitted. 3 The rated power of the MOVIDRIVE® MDR60A0370 regenerative power supply unit is PN = 37 kW. The total output power values of the connected inverters occurring at any one time must not exceed 150 % × PN = 55.5 kW. 4 5 6 Notes on using damping module DCD12A Observe the following instructions when using the DCD12A damping module: • MOVIDRIVE® MDR60A0370/0750: You can tell whether a damping module is required from the hardware status [1] on the status label of the regenerative power unit (→ following figure). 7 8 9 10 11 [1] 57225AXX Figure 7: Example: Hardware status [1] on the status label (MDR60A0370/750) • 12 MOVIDRIVE® MDR60A1320: You can tell whether a DCD12A damping module is required from the last three digits [1] in the serial number on the nameplate of the regenerative power unit (→ following figure). 13 14 15 D-76646 Bruchsal Netzrückspeisung MOVIDRIVE Made in Germany Typ MDR60A1320-503-00 Sach.Nr 8279527 Serien Nr DCV1850121 Eingang/Input Ausgang/Output U= 3*380V...500V +/-10% U= 560-780VDC f= 50/60Hz I= 340ADC If= 305A AC (400V) T= 0...45°C P= 185kW [1] 16 17 57251AXX Figure 8: Example: Serial number of MDR60A1320 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 27 4 Project Planning DC link connection with regenerative power supply unit If more than six MOVIDRIVE® drive inverters of size 0 (0005-5A3 ... 0014-5A3), size 1 (0015-5A3 ... 0040-5A3) and size 2 and 2S (0055-5A3 ... 0110-5A3) are connected via the DC link, a DCD12A is mandatory in the following cases: Hardware status Wiring diagram for DCD12A Serial number (last 3 digits) MDR60A0370/0750 ≤ 11 (as of 10/2005) - MDR60A1320 - ≤ 121 (as of 10/2005) • In all other cases, SEW-EURODRIVE recommends that you do not install the DCD12A damping module because the functionality of the DCD12A is already integrated in the regenerative power units. • In older systems, a DCD12A damping module that is already installed does not have to be removed when a unit is replaced. Part number of option DCD12A: 826 903 3 -U Z +U Z DCD12A X1: 1 2 3 X4: 7 8 -UZ +UZ PE L1 L2 L3 MOVIDRIVE ® 0015-5A3 ... 0110-5A3 X2: U V W 4 5 6 X3: +R -R PE 7 8 54269AXX Do not connect the DCD12A damping module to MOVIDRIVE® drive inverters of sizes 3 to 6 (0150-503 ... 1320-503). 28 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning DC link connection with regenerative power supply unit System prerequisites 4 The regenerative power unit must be equipped with a line choke. • For MDR60A0370 the line choke ND085-013. • For MDR60A0750 the line choke ND200-0033. • The MDR60A1320 comes equipped with line choke. 1 2 3 MOVIDRIVE® To ensure fault-free operation of MDR60A0370/0750, the relative shortcircuit voltage uK at the unit mains connection must not exceed the following values: Rated supply voltage Vmains Permitted relative short-circuit voltage uK AC 400 V < 6.0 % AC 460 V < 5.2 % AC 500 V < 4.8 % 4 5 6 7 MOVIDRIVE® MDR60A must not be operated unless the uK values specified in the table are observed. 8 Determining the uK values The exact values must be determined by measurement if you do not have precise data for determining the uK value. 9 The inductance of the existing mains connection (Lmains, phase – phase) must be added to the inductance of the specified line choke LND in order to calculate the effective total inductance LG. The effective uK value is then calculated according to the following formula: 10 uK = (LG × 2π × fmains × Imains × √3) / Umains = (Lmains + 1,6 × LND) × k 11 uK = Permitted relative short-circuit voltage [%] LG = Effective total inductance [H] 12 fmains = Supply frequency [Hz] 13 Umains= Rated supply voltage [V] Imains = Rated mains current [A] 14 Lmains = Inductance of the existing power supply connection [H] LND k 15 = Inductance of the line choke [H] = Factor [H–1] 16 The following factor k is used for the various types of power supply system: Umains = AC 400 V, fmains = 50Hz k = 159.2 H –1 Umains = AC 460 V, fmains = 60Hz k = 166 H –1 Umains = AC 500 V, fmains = 5 Hz 17 k = 127.3 H–1 The inductance of the existing power supply connection can be measured or calculated using the data on the high-voltage transformer and the cable between the transformer and the power supply connection of the MDR. 18 19 Lmains = Ltransf + Lcable The inductance of the cable (Lcable, is approximately 0.7 µH/m. 20 The effective inductance of the high-voltage transformer (→ nameplate) is calculated on the basis of the data on the high-voltage transformer using the following formula: 21 Ltransf = (uKT × Umains2) / (2π × fmains × ST) = (uKT/ST) × k2 Ltransf = Effective inductance of the high-voltage transformer [H] ST = Apparent power of the high-voltage transformer [VA] (→ nameplate) uKT = Short-circuit voltage of the high voltage transformer [V] (→ nameplate) k2 = Umains2 / (2π × fmains) System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 22 29 Project Planning DC link connection with regenerative power supply unit 4 The following factor k2 is used for the various types of power supply system: Umains = AC 400 V, fmains = 50Hz Umains = AC 460 V, fmains = 60Hz Umains = AC 500 V, fmains = 50Hz k2 = 509 V2s k2 = 561 V2s k2 = 795 V2s Example: Umains = AC 400 V, fmains = 50 Hz, ST = 250 kVA, uKT = 4 % Lcable = 0.07 mH (100 m), LND = 0.03 mH (ND200-0033) Ltransf = [0.04/(250 × 103 VA)] × 509 V2s = 0.08 mH uK = (0.08 × 10–3 H + 0.07 × 10–3 H + 0.048 × 10–3 H) × 159.2 H–1= 0.031 = 3.1 % Result: The uK value of 3.1 % is permitted; MOVIDRIVE® MDR60A may be operated. When dimensioning the supply power of the incoming power supply system, take into account the power required by the MOVIDRIVE® MDR60A regenerative power supply unit listed in the following table. If you operate four MOVIDRIVE® MDR60A 0370 units at the same time, the power required will be 440 kVA. Input fuses and supply system lead MOVIDRIVE® Required power MDR60A0370 110 kVA MDR60A0750 180 kVA MDR60A1320 100 kVA Always comply with the regulations issued by specific countries and for specific machines regarding fusing and the selection of cable cross sections. Line protection types in the operating classes gL, gG: • Rated fusing voltage ≥ Rated supply voltage • Depending on the inverter utilization, rated fusing currents have to be designed for 100% of the rated inverter currents. Line protection switches with characteristics B, C: DC link connection and DC link circuit fusing • Line protection rated voltage ≥ rated supply voltage • Rated line protection currents must be 10 % above the rated inverter current. DC link connection: The maximum permitted cable length is 5 m. You do not have to install a fuse in the DC link circuit under the following conditions: • The DC link connection is protected by the input fuse installed before the regenerative power unit. Note that 1.25 times the rated current is present in the DC link. It is a good idea to have a DC link connection with the maximum permitted terminal cross section of the connected units (→ "Cable cross section of DC link connection" on page 25). • The maximum permitted cable length is 3 m, the risk of short circuits is reduced to a minimum and the cable is not routed close to combustible substances. The length of the DC link connection should always be kept as short as possible. 30 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning DC link connection with regenerative power supply unit Prefabricated cables for the DC link connection 4 DC link circuit fuses F25 F26: 1 The DC link circuit fuse must be configured for the line protection of the DC link connection. You must install a fuse in each of the cables +UZ and -UZ. The fuses must be capable of disconnecting DC 500 V. Note that 1.25 times the rated current is present in the DC link. 2 3 SEW-EURODRIVE recommends using the following cable sets for the DC link connection. These cable sets offer the appropriate dielectric strength and are also color-coded. Color coding is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment. 4 5 The length of the cables restricts the DC link connection to the permitted length of 5 m. They can also be cut to length by the customer for connecting several units. The lugs for connection to the regenerative power supply unit and an inverter are supplied with the cable set. Use commercially available lugs for connecting additional inverters. The inverters must then be connected to the regenerative power supply unit in star configuration. Cable set type DCP12A DCP13A DCP15A DCP16A 814 567 9 814 250 5 814 251 3 817 593 4 0005 ... 0110 0150 ... 0370 0450 ... 0750 0900 ... 1320 Part number For connecting MOVIDRIVE ® 6 7 8 9 The cable sets comprise the following parts: 10 DCP12A DCP13A DCP15A DCP16A 1 PVC single-core cable H07V-K Color black, 4 mm2 (AWG12), l=5m 1 PVC single-core cable H07V-K Color black, 25 mm2 (AWG4), l=5m 1 PVC single-core cable H07V-K Color black, 50 mm2 (AWG1/0), l=5m 2 PVC single-core cable H07V-K Color black, 150 mm2 (AWG5/0), l=5m 1 PVC single-core cable H07V-K Color red, 4 mm2 (AWG12), l=5m 1 PVC single-core cable H07V-K Color red, 25 mm2 (AWG4), l=5m 1 PVC single-core cable H07V-K Color red, 50 mm2 (AWG1/0), l=5m 2 pieces shrink tubing, color red, to distinguish from PVC single-core cables 2 ring cable lugs DIN46234 4-6 2 ring cable lugs DIN46234 6-6 4 ring cable lugs DIN 46234 6-25 2 conductor end sleeves DIN 46228 E 4-12 2 compression-type sockets DIN 46235 10-25 2 ring cable lugs DIN 46234 10-4 2 compression-type sockets DIN 46235 12- 25 11 12 13 14 2 compression-type sockets DIN46235 10-150 4 compression-type sockets DIN 46235 10-50 15 4 compression-type sockets DIN 46235 12- 150 16 2 compression-type sockets DIN 46235 12- 50 17 2 ring cable lugs DIN 46234 12-4 Fusing 18 19 Observe country-specific and system-specific regulations when fusing the cable cross sections and, if necessary, the guidelines for UL-compliant installation. SEW-EURODRIVE recommends the following fuses when using prefabricated cable sets: 20 21 Cable set type Fusing1) DCP12A DCP13A DCP15A DCP16A 30 A 80 A 160 A 315 A 22 1) With an ambient temperature of 25 °C; AC 400 V rated voltage; DC link current = 100 % inverter load System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 31 Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P 4 4.3 Selecting the braking resistor BW.../ BW...-T / BW...-P High voltage The connection leads to the braking resistor carry a high DC voltage (approx. 900 V). The braking resistor cables must be suitable for this high DC voltage. Cable length • The data in this section applies to BW... / BW...-T and BW...-P braking resistors. • The maximum permitted cable length between MOVIDRIVE® and the braking resistor is 100 m. Parallel connection Two braking resistors must be connected in parallel for some inverter/resistor combinations. In this case, the trip current must be set on the bimetallic relay to twice the value of IF entered in the table. Peak braking power Due to the DC link voltage and the resistance value, the peak braking power can be less than the load capacity of the braking resistor. The peak braking power is determined as follows: Pmax = U2DC R 54492AXX UDC is the maximum permitted DC link voltage. Its value is – UDC = DC 970 V for MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) The following table lists the peak braking power levels that are possible for the different resistance values. Peak braking power Resistance value MDX60/61B...-5_3 (AC 400/500 V units) 100 Ω 32 9.4 kW 72 Ω 13.0 kW 68 Ω 13.8 kW 47 Ω 20.0 kW 39 Ω 24.0 kW 27 Ω 34.8 kW 18 Ω 52.2 kW 15 Ω 62.7 kW 12 Ω 78.4 kW 9 Ω (2 × BW018 parallel) 104 kW 7.5 Ω (2 × BW915 parallel) 125 kW 6Ω 156 kW 3 Ω (2 × BW106/206 parallel) 313 kW System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P 4 Assignment to AC 400/500 V units (...-5_3) Braking resistor type BW... Part number 1 BW090P52B BW100005 BW100006 BW072003 BW072005 BW168 BW268 824 563 0 826 269 1 821 701 7 826 058 3 826 060 5 820,604 X 820 715 1 BW100006T BW168-T BW268-T 1 820 415 8 1 820 133 4 1 820 417 1 0.8 kW 1.4 kW 2.6 kW 4.8 kW 7.6 kW 1.2 kW 2.2 kW 3.8 kW 7.2 kW 11 kW Braking resistor type BW...-T Part number Load capacity at 100 % cdf 50 % cdf1) 25 % cdf 12 % cdf 6 % cdf 0.45 kW 0.60 kW 0.83 kW 1.11 kW 2.00 kW 0.23 kW 0.31 kW 0.42 kW 0.58 kW 1.00 kW 0.6 kW 1.1 kW 1.9 kW 3.6 kW 5.7 kW 0.45 kW 0.60 kW 0.83 kW 1.11 kW 2.00 kW 0.10 kW 0.15 kW 0.2 kW 0.4 kW 0.7kW 2 3 4 5 Observe regenerative power limit of the inverter! (= 150 % of the recommended motor power → Technical Data) Resistance value RBW Trip current (of F16) IF Design 90 Ω ±35 % 100 Ω ±10 % - PTC Connections/ Tightening torque Cables Enclosure IP20 Ambient temperature 72 Ω ±10 % 68 Ω ±10 % 4.2 ARMS 7 Flat design Wire resistor on ceramic core 8 Ceramic terminals 2.5 mm2 (AWG13) 0.5 Nm Cables Ceramic terminals 2.5 mm2 (AWG13) 0.5 Nm IP20 (when installed) IP54 0.8 ARMS 2.4 ARMS Flat design Wire resistor on ceramic core Cables IP54 6 ϑU 0.6 ARMS 1 ARMS 3.4 ARMS 9 10 IP20 (when installed) 11 –20 ... +40 °C Type of cooling KS = Self-cooling 0005 ... 0014 for MOVIDRIVE® 0005 ... 0022 0015 ... 0040 0005 ... 0040 0005 ... 0014 12 0015 ... 0040 13 1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s. Braking resistor type BW... BW147 BW247 BW347 BW039-012 Part number 820 713 5 820 714 3 820 798 4 821 689 4 Braking resistor type BW...-T BW147-T BW247-T BW347-T BW039-012-T BW039-026-T BW039-050-T 1 820 134 2 1 820 084 2 1 820 135 0 1 820 136 9 1 820 415 5 1 820 137 7 1.2 kW 2.2 kW 3.8 kW 7.2 kW 11 kW 2.0 kW 3.6 kW 6.4 kW 12 kW 19 kW2) 4.0 kW 7.2 kW 12.8 kW 20 kW2) 20 kW2) 1.2 kW 2.1 kW 3.8 kW 7.2 kW 11.4 kW 2.6 kW 4.7 kW 8.3 kW 15.6 kW 24.0 kW2) 5.0 kW 8.5 kW 15.0 kW 24.0 kW2) 24.0 kW2) Part number Load capacity at 100 % cdf 50 % cdf1) 25 % cdf 12 % cdf 6 % cdf 14 15 16 17 Observe regenerative power limit of the inverter! (= 150 % of the recommended motor power → Technical Data) Resistance value RBW Trip current (of F16) IF Design 47 Ω ±10 % 5 ARMS 6.5 ARMS 5.5 ARMS 8.1 ARMS 11.3 ARMS 19 Grid resistor Ceramic terminals 2.5 mm2 (AWG13) / 0.5 Nm BW347-T: Ceramic terminals 10 mm2 (AWG18) / 1.6 Nm Enclosure M8 stud / 6 Nm 20 IP20 (when installed) Ambient temperature ϑU –20 ... +40 °C Type of cooling for MOVIDRIVE 9.2 ARMS Wire resistor on ceramic core Connections/ Tightening torque 18 39 Ω ±10 % ® 21 KS = Self-cooling 0055/0075 0110 22 1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s. 2) Physical power limit due to DC link voltage and resistance value. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 33 Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P 4 Braking resistor type BW... Part number 821 684 3 Braking resistor type BW..-T/-P Part number Load capacity at BW018-015 100 % cdf 50 % cdf1) 25 % cdf 12 % cdf 6 % cdf BW018-015-P BW018-035-T BW018-075-T BW915-T 1 820 416 3 1 820 138 5 1 820 139 3 1 820 413 9 1.5 kW 2.5 kW 4.5 kW 6.7 kW 11.4 kW 3.5 kW 5.9 kW 10.5 kW 15.7 kW 26.6 kW 7.5 kW 12.7 kW 22.5 kW 33.7 kW 52.2 kW2) 16 kW 27.2 kW 48 kW 62.7 kW2) 62.7 kW2) Observe regenerative power limit of the inverter! (= 150 % of the recommended motor power → Technical Data) Resistance value RBW Trip current (of F16) IF Design Connections/ Tightening torque 18 Ω ±10 % 9.1 ARMS 15 Ω ±10 % 13.9 ARMS 20.4 ARMS Wire resistor on ceramic core Steel-grid resistor BW018-015: Ceramic terminals 2.5 mm2 (AWG13) / 0.5 Nm BW018-015-P: Terminal 2.5 mm2 (AWG13) / 1 Nm M8 bolt / 6 Nm Enclosure 32.6 ARMS IP20 (when installed) Ambient temperature ϑU –20 ... +40 °C Type of cooling KS = Self-cooling 0150/0220 and 2 × parallel for 0370/04503) for MOVIDRIVE® 0220 1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s. 2) Physical power limit due to DC link voltage and resistance value. 3) When connected in parallel, the load capacity and trip current are doubled. Braking resistor type BW...Part number 821 680 0 Braking resistor type BW..-T/-P Part number Load capacity at BW012-025 100 % cdf 50 % cdf1) 25 % cdf 12 % cdf 6 % cdf BW012-025-P BW012-050T BW012-100-T BW106-T BW206-T 1 820 414 7 1 820 140 7 1 820 141 5 1 820 083 4 1 820 412 0 2.5 kW 4.2 kW 7.5 kW 11.2 kW 19.0 kW 5.0 kW 8.5 kW 15.0 kW 22.5 kW 38.0 kW 10 kW 17 kW 30 kW 45 kW 76 kW 13.5 kW 23 kW 40 kW 61 kW 102 kW 18 kW 30.6 kW 54 kW 81 kW 136.8 kW Observe regenerative power limit of the inverter! (= 150 % of the recommended motor power → Technical Data) Resistance value RBW Trip current (of F16) IF 12 Ω ±10 % 14.4 ARMS 6 Ω ±10 % 20.4 ARMS 28.8 ARMS Design Enclosure M8 bolt / 6 Nm IP20 (when installed) ϑU –20 ... +40 °C Type of cooling for MOVIDRIVE® 54.7 ARMS Steel-grid resistor Ceramic terminals 2.5 mm2 (AWG13) / 0.5 Nm BW012-025-P: Terminals 4 mm2 (AWG12) / 4 Nm Connections/ Tightening torque Ambient temperature 47.4 ARMS KS = Self-cooling 0300 0370...0750 and 2 × parallel for 0900/1100/13202) 1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s. 2) When connected in parallel, the load capacity and trip current are doubled. 34 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P Example • High-bay warehouse transporting equipment with three drives • Only hoist and travel drives can travel together • Emergency stop ramp = 1 second • • • Travel drive: MOVIDRIVE® 4 1 2 MDX61B0300-503-4-00, PMot = 30 kW 3 ® Hoist drive: MOVIDRIVE MDX61B0450-503-4-00, PMot = 45 kW Telescopic drive: MOVIDRIVE® MDX61B0022-503-00, PMot = 2.2 kW 4 The demand factor for acceleration and deceleration can differ. Depending on the application, not all drives have to accelerate at the same time (motor operation) Simultaneous braking (regenerative operation) must be taken into account for all drives moving at the same time. 5 6 Checking the admissibility of the unit combinations for MDR60A0750 The maximum permitted number of six inverter is not required. It is necessary to check the limitation imposed by the total evaluation point score (inverter connected load / inverter combinations): • 1 MDX61B0300-503-00 = 4 points • 1 MDX61B0450-503-00 = 8 points • 1 MDX61B0022-503-00 = 1 point 7 8 9 Total amount is 13 points. You can connect up to 45 points to the MDR60A0750. It is permitted to connect these three inverters to the regenerative power supply unit. Checking the load limit in motor operation Checking the load limit in regenerative operation 10 Σ Pmax mot = (Ptravel + Phoist) × 150 % ≤ PMDR × 150 % 11 Σ Pmax mot = 112.5 kW ≤ 112.5 kW → permitted 12 13 Maximum regenerative peak braking power which may occur at the same time: Pmax gen = (Ptravel + Phoist) × 150 % x η Pmax gen = (30 kW + 45 kW) × 150 % × 0.85 ≤ PMDR × 150 % • 14 → permitted 15 1 second stop ramp corresponds to 0.833 % cdf (cyclic duration factor) of a braking resistor. 16 (cdf = stop ramp / cycle duration = 1 s /120 s = 0.00833) • According to the assignment table, the following combination is possible: 17 – BW106, load capacity at 1 % cdf: 120 kW – Alternative: 2 × BW012-025 parallel, load capacity at 1 % ED: together 100 kW 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 35 Installation (MDR60A0370/750) Installation notes 5 5 Installation (MDR60A0370/750) This section includes a description of the installation of MOVIDRIVE® MDR60A 0370503-00 and MOVIDRIVE® MDR60A 0750-503-00 regenerative power supply units. Nameplate The nameplate is attached to the front of the unit. Figure 9: MOVIDRIVE® MDR60A 0750-503-00 nameplate 5.1 01899AXX Installation notes Observe the safety notes in the MOVIDRIVE® MDX60B/61B operating instructions during installation!. • The ready signal must be evaluated to protect the unit (→ Sec. "Startup"). • For operation with MOVIDRIVE® MDR60A, do not connect the power supply connections of the individual MOVIDRIVE® MDX60B/61B inverters to the power supply! • Caution Danger of burns! During operation, the heat sink temperature can rise to more than 70 °C . 36 Tightening torques • Only use genuine connection elements. Note the permitted tightening torques of power terminals for MOVIDRIVE® drive inverters. Minimum clearance and mounting position • Observe the minimum wire bending spaces in accordance with EN 61800-5-1. • Leave at least 100 mm clearance at the top and bottom for optimum cooling. Make sure air circulation in the clearance is not impaired by cables or other installation material. Do not install any heat-sensitive components within 300 mm of the top of the unit. • Ensure an unobstructed cooling air supply and make sure that air heated by other units cannot be drawn in or reused. • There is no need for clearance at the sides. You can line up the units directly next to one another. • Only install the units vertically. You must not install them horizontally, tilted or upside down. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A0370/750) Installation notes 5 Separate cable ducts • Route power cables and electronics cables in separate cable ducts. 1 Fuses and earthleakage circuit breakers • Install fuses at the start of the supply system lead after the supply bus junction. 2 • MOVIDRIVE® MDR60A0370/0750 can cause direct current in the protective earth (PE). If an earth-leakage circuit breaker is used for a direct or indirect touch guard, only connect an earth-leakage circuit breaker of type B on the power supply end of the MOVIDRIVE® MDR60A0370/0750. 3 4 If you do not install an earth-leakage circuit breaker, you must apply alternative protective measures in accordance with EN 61800-5-1, for example: 5 – Disconnection from the environment by means of double or reinforced insulation – Disconnection from the supply system by means of a transformer 6 Polarity of the DC link connections • 7 Pay close attention to the correct polarity of the DC link connections. False polarity of the DC link connections will cause irreparable damage to the connected units! The DC link connection carries a high DC voltage (approximately 900 V). Twist the DC link cables and only route them inside the control cabinet. 8 9 Connect inverter to MDR60A • Connect inverters in star configuration only to the regenerative power supply unit. Make sure to consult the installation notes in the operating instructions for the inverter. 10 11 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 37 Installation (MDR60A0370/750) EMC-compliant installation 5 5.2 EMC-compliant installation • The control cables must be shielded. • Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends. Ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables, ground the outer shield on the inverter end and the inner shield on the other end. 00755BXX Figure 10: Correct shield connection using metal clamp (shield clamp) or metal cable gland 5.3 • You can also use earthed sheet-metal ducts or metal pipes to shield the cables. Route the power and control cables separately. • Provide high frequency compatible grounding for the inverter and all additional units (wide area metal-on-metal contact between the unit housing and ground, e.g. unpainted control cabinet mounting panel). • A line filter must be installed. Install the line filter close to MDR60A beyond the minimum clearance. • For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. UL compliant installation Note the following points for UL compliant installation: • Use copper lines with a temperature range of minimum 75 °C as connection cable only. • Permitted tightening torques for MOVIDRIVE® power terminals: – Size 3 – Size 4 • 38 (MDR60A 0370) (MDR60A 0750) → → 3.5 Nm 14 Nm MOVIDRIVE® drive inverters are suitable for operation with voltage supply systems with a maximum voltage of AC 500 V. You will find the maximum permitted supply current and the size of the input fuses in the MOVIDRIVE® MDX60B/61B operating instructions or system manual. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A0370/750) Wiring diagrams 5.4 5 Wiring diagrams 1 DC link connection without regenerative power supply unit in connection type A 2 L1 L2 3 L3 PE 4 K11 (AC-3) 5 6 U1 V1 W1 U1 V1 W1 ND... 7 ND... U2 V2 W2 U2 V2 W2 L1 L2 L3 Line filter NF... L1' L2' L3' 8 L1 L2 L3 Line filter NF... L1' L2' L3' 9 DC link connection max. 2 m X1: 쵰 1 2 3 X4: L1 L2 L3 7 8 쵰 쵰 U V W 4 5 6 X1: 쵰 -UZ +UZ PE 1. MOVIDRIVE®/ MOVITRAC® X2: 10 X3: +R -R PE 9 쵰 8 1 2 3 X4: L1 L2 L3 A faulty DC link (false polarity, ground fault) can cause irreparable damage to the connected units. 7 8 11 쵰 -UZ +UZ PE 12 2. MOVIDRIVE®/ MOVITRAC® X2: 쵰 U V W 4 5 6 X3: 13 +R -R PE 7 8 쵰 14 15 16 쵰 F16 affects K11 17 BW... 쵰 M 3-phase 쵰 18 M 19 3-phase 54279CEN 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 39 Installation (MDR60A0370/750) Wiring diagrams 5 DC link connection without regenerative power supply unit in connection type B L1 L2 L3 PE K11 (AC-3) U1 V1 W1 ND... U2 V2 W2 L1 L2 L3 Line filter NF... L1' L 2' L3' DC link connection max. 2 m X1: 쵰 1 2 3 X4: L1 L2 L3 7 8 쵰 쵰 U V W 4 5 6 쵰 -UZ +UZ PE 1. MOVIDRIVE®/ MOVITRAC® X2: X1: X3: +R -R PE 8 9 쵰 1 2 3 X4: L1 L2 L3 A faulty DC link connection (false polarity, ground fault) causes irreparable damage to the connected units. 8 쵰 -UZ +UZ PE 2. MOVIDRIVE®/ MOVITRAC® X2: 쵰 7 쵰 U V W 4 5 6 X3: +R -R PE 8 9 쵰 F16 affects K11 BW... 쵰 M 3-phase 쵰 M 3-phase 54280CEN 40 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A0370/750) Wiring diagrams 5 DC link connection with regenerative power supply unit (MDR60A0370-503-00, MDR60A0750-503-00) 1 2 L1 L2 L3 PE 3 F11 F12 F13 4 K11 (AC3) A faulty DC link connection (false polarity, ground fault) causes irreparable damage to the connected units. 5 L1 L2 L3 Line filter NF... L1' L2' L3' 6 U1 V1 W1 Do not connect the power supply connections of the inverter. ' U2 V2 W2 7 ND... L2 L3 7 쵰 8 X1: -UZ +UZ PE 1 PE L1 쵰 2 3 L2 L3 PE X3: 1 X4: max. 5 m X1: 쵰 ® 2 3 4 5 DGND 3 Ready PE L1 2 DC+24 Voutput 1 DGND 쵰 Inhbit 8 9 10 11 TRIP Red: MDR not ready Yellow: MDR ready ® MOVIDRIVE / MOVITRAC 12 MOVIDRIVE® MDR60A0370-503-00 MDR60A0750-503-00 13 14 X3: X2: PE U V W 쵰 5 6 4 +R -R 8 9 PE -UZ +UZ -UZ +UZ -UZ +UZ -UZ +UZ PE PE X2: 쵰 F25 쵰 7a 8a 7b 8b 7c 8c 7d bk rd 15 쵰 8d rd bk 16 rd bk F26 rd bk 17 Connection for additional inverters. If necessary, use an inverter subdistributor. 쵰 BW... l 18 F16 affects K11 19 54281DEN 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 41 I 6 Startup (MDR60A0370/0750) Evaluation of the ready signal 0 6 Startup (MDR60A0370/0750) This section includes a description of the startup of MOVIDRIVE® MDR60A 0370503-00 and MOVIDRIVE® MDR60A 0750-503-00 regenerative power supply units. 6.1 Evaluation of the ready signal The ready signal of the regenerative power unit is revoked when a thermal overload occurs in MDR60A or in case of power failure. When this message is issued, you must perform one of the following actions: A Disconnect the regenerative power supply unit immediately from the power supply. B Turn off the inverters connected to the regenerative power supply unit immediately. C Turn off the inverters connected to the regenerative power supply unit after delay time. D Bring the drive to a controlled stop. Points A, B and C are concerned with the thermal protection of the unit while D is principally concerned with stopping the drives. • Response A: Disconnect regenerative power unit from the power supply immediately To protect the regenerative power unit against thermal overload, the ready signal must be used to disconnect input contactor K11 from the regenerative power unit. The following diagram shows how the ready signal (ready) from the regenerative power supply unit must be connected to the "Power supply system on" binary input of the inverter in order to perform evaluation in accordance with responses B... D. Regenerative power supply unit MDR60A X3: Ref. potential binary signals DC+24 V output Inhibit Ready signal Ref. potential binary signals MOVIDRIVE inverter DGND 5 ® /Controller inhibit CW/stop CCW/stop Enable/stop Power on Error reset Ref. X13:DIØØ...DIØ5 DC+24-V output Ref. potential binary signals RS-485+ RS 485 42 1 +24 V 2 Sperre 3 Berei t 4 DGND ® MOVITRAC inverter X13: DIØØ DIØ1 DIØ2 DIØ3 DIØ4 DIØ5 DCOM VO24 DGND ST11 ST12 * 1 2 3 4 5 6 7 8 9 10 11 CW/stop CCW/stop Enable/stop Enable/stop or /Controller inhibit Error reset Ref. potential binary signals *X10 for MOVITRAC® 07 A DIØ1 DIØ2 DIØ3 DIØ4 DIØ5 .... .... DGND 54263CEN System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Startup (MDR60A0370/0750) Evaluation of the ready signal I 6 0 • Response B: Turn off the inverters connected to the regenerative power unit immediately 1 MOVIDRIVE®: The ready message is applied to a digital input of all the connected inverters. Set this input to "Power supply ON" (P60_). This setting will give you the option to turn off the inverter (P521 "Power off response = /CONTROLLER INHIBIT"). Set the "Power off response time" (P520) to 0 seconds. 2 3 Inverter parameter settings: 4 – P520 (Power off response time) = "0 sec." – P521 (Power off response) = "/CONTROLLER INHIBIT" – P60_ (binary input) = "MAINS ON" 5 MOVITRAC® 07: Connect terminal X3:4 "Ready" on MDR60A to a binary input programmed to "/Controller inhibit." • 6 Response C: Turn off the inverters connected to the regenerative power supply unit after delay time (not for MOVITRAC® 07): 7 The following possibility is available if supply system failures during motor operation should not immediately give rise to an inverter switch-off, e.g. if the power supply system quality is poor: 8 9 Proceed as described in response B. Set the "Power off response time" (P520) to ≥ 300 ms so that the ON delay (200 ms) of the regenerative power supply unit is bypassed once supply voltage has returned. Supply system failures that do not last longer than the power off response time minus 200 ms do not cause the inverters to disconnect. 10 11 If power supply failures should not cause inverters to disconnect in regenerative operation, the inverters must be equipped with braking resistors. 12 Inverter parameter settings: – P520 (Power off response time) = "0.3 ... 5.0 sec." – P521 (Power off response) = "/CONTROLLER INHIBIT" – P60_ (binary input) = "MAINS ON" 13 14 • Response D: Bring the drives to a controlled stop 15 MOVIDRIVE®: The inverters must be fitted with braking resistors in order to allow the drives to be brought to a controlled stop (emergency stop ramp) in the event of a power failure or a fault in the unit (→ sec. 4.3). 16 Proceed as described for response B. The emergency stop ramp must be initiated immediately and set as short as possible so that the drive is still in regenerative operation when it comes to a stop. Set the "Power off response time" (P520) to 0 s. 17 Inverter parameter settings: 18 – – – – P137 (Emergency ramp) = P520 (Power off response time) = P521 (Power off response) = P60_ (binary input) = "xxx sec." "0 sec." "EMERGENCY STOP" "MAINS ON" 19 20 MOVITRAC® 07: Connect terminal X3:4 "Ready" on MDR60A to a binary input programmed to "Enable/stop" and set the stop ramp (P136). 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 43 I 6 Startup (MDR60A0370/0750) Parameter setting P52_ "Power off control" 0 6.2 Parameter setting P52_ "Power off control" Program a MOVIDRIVE® binary input (P60_/P61_) to "Power on" to enable evaluation of an external power on signal. The ready signal from the MOVIDRIVE® MDR60A regenerative power supply unit is used as the power on signal. P520 Power off response time P521 Power off response • The parameter factory setting is underlined. • Parameter setting P52_ is not available for MOVITRAC® 07A/MOVITRAC® B Setting range: 0 ... 5 s (step width: 0.1 s) Use this parameter to set the delay time. There will be no response to a power failure during the delay period. The power off response time must be set to ≥ 300 ms because the ready signal of the regenerative power supply unit is set to a "0" signal for 200 ms in the event of brief power supply system failures. The delay time is not effect when P520 < 300 ms. Setting range: CONTROL.INHIBIT / EMERGENCY STOP The power off response takes effect if the power on signal = "0" and the power off response time has elapsed. The power off response does not produce an error message in the inverter. The following settings can be made: • CONTROLLER INHIBIT The output stage is inhibited (= high-resistance) and the brake is applied or a motor without a brake coasts to a stop. The drive restarts when the power on signal = "1." • EMERGENCY STOP A stop is initiated using the emergency ramp (t14/t24). The brake is applied when the start/stop speed (P300/P310) is reached. The emergency stop is interrupted and the drive restarted if the power on signal changes to "1" during the stopping procedure. 44 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Operation and Service (MDR60A0370/0750) Reset 7 7 Operation and Service (MDR60A0370/0750) 1 2 MOVIDRIVE® This section includes a description of the installation of MDR60A 0370503-00 and MOVIDRIVE® MDR60A 0750-503-00 regenerative power supply units. 3 4 7.1 Reset Regenerative power supply unit 5 The regenerative power supply unit is automatically reset after it has been switched off (→ sec. "Operating characteristics"). 6 Inverter The power off response does not produce an error message in the inverter (no reset required). Other errors, such as"UZ overvoltage" must be reset. Program a binary input on the inverter to "RESET" for that purpose. The reset is activated by a positive edge ("0" → "1" signal). A reset can also be achieved by switching the supply voltage off and on again. 7 8 9 Regenerative power supply unit MDR60A X3: Ref. potential binary signals DC+24 V output Inhibit Ready signal Ref. potential binary signals ® MOVIDRIVE inverter Ref. /Controller inhibit CW/stop CCW/stop Enable/stop Power on Reset X13:DIØØ...DIØ5 DC+24 V output Ref. potential binary signals RS-485+ RS-485 - DGND DGND 1 +24 +24 V V 2 Sperre 3 Bereit Bereit 4 DGND DGND 10 11 5 12 Master controller X13: DIØØ 1 DIØ1 2 DIØ2 3 DIØ3 4 DIØ4 5 DIØ5 6 DCOM** 7 VO24 8 DGND 9 ST11 10 ST12 11 13 Binary outputs 14 Ref.binary outputs 15 DGND 16 54266CEN Figure 11: Connecting the regenerative power supply unit and control to the inverter 17 ** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", then install a jumper between X13:7 and X13:9 (DCOM to DGND) on MOVIDRIVE®. 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 45 Operation and Service (MDR60A0370/0750) Operating characteristics 7 7.2 Operating characteristics The regenerative power supply unit permits safe operating characteristics at an overload capacity of IN = 150 % for at least 60 s when maintaining the power supply system prerequisites. Ready signal Supply system failures (affecting one or more phases) are detected within one supply system half-wave. The regenerative function is inhibited and the ready signal revoked. The return supply voltage is also detected within one supply system half-wave. It is fed back automatically into the supply system after a switch-on delay of 200 ms. The ready signal is then set again. The supply system rectifier of the regenerative power unit always remains switched on. The ready signal is revoked when a thermal overload occurs in the regenerative power unit or in case of power failure. This ready signal must be evaluated in order to provide thermal protection for the regenerative power supply unit. A braking resistor must be connected to the inverter to be able to bring the drives to a controlled stop in case of an interruption in the power supply or power failure. This resistor is only energized during braking when there is a power supply interruption. Unit status/ supply system status Response Ready signal Ready signal indicator Supply system failure or unit fault Power failure is detected under load within one supply system half-wave. Regenerative power supply inhibited immediately. Input rectifier remains switched on. Not ready Red Supply system O.K. is detected within one supply system half-wave. After a delay of 200 ms1) the regenerative power supply unit will be started automatically. Ready after 200 ms Yellow → MDR60A not ready Supply system OK again and no unit fault → MDR60A ready 1) Ensures safe operation in the event of contactor chatter. Inhibit inverter of regenerative power supply unit To keep the power supply disturbances to a minimum, you can inhibit the inverter of the regenerative power supply unit using a DC 24 V signal at terminal X3:3 (inhibit). The minimum blocking time is one second, i.e. if the DC 24 V signal is active for less than 1 second, the regenerative power unit remains inhibited for one second. MOVIDRIVE® MDR60A0370/0750 units (sizes 3 and 4) display the operating status "Ready" even when inhibited. Take this fact into account in your system’s sequence control. 46 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Operation and Service (MDR60A0370/0750) SEW electronics service 7.3 7 SEW electronics service Sending in for repair Status label 1 Please contact SEW-EURODRIVE electronics service if a fault cannot be repaired (→ "Customer and spare parts service"). 2 When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively. 3 Please provide the following information when sending the unit in for repair: 4 • Serial number (→ nameplate) • Unit designation • Digits on the status label • Short description of application (drive application, control via terminals or serial) • Connected components (inverter, etc.) • Nature of the error • Accompanying circumstances • Your own presumptions as to what has happened • Any unusual events preceding the problem, etc. 5 6 7 8 9 10 MOVIDRIVE® MDR60A regenerative power supply units have a service label attached to them; the label is located at the side of the unit. 11 12 13 14 [1] 57225AXX 15 [1] = Hardware status 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 47 Introduction (MDR60A1320-503-00) Scope of delivery 8 8 Introduction (MDR60A1320-503-00) The following sections include information on MDR60A1320-503-00 regenerative power supply unit only. About these operating instructions Terminology the MOVIDRIVE® • This operating instructions is a guideline for the safe operation of and with the MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit. It contains safety notes to be observed and information that is necessary for fault-free operation making use of all advantages offered by the unit. • All persons operating the MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units must have a copy of these operating instructions at their disposal and pay attention to the important data and notes. • The operating instructions must always be complete and legible. • Regenerative power supply unit The MOVIDRIVE® MDR60A1302-503-00 regenerative power supply unit will be referred to as "regenerative power supply unit." • Drive controller The frequency inverter used in connection with the regenerative power supply unit will be referred to as "Drive controller." • Drive system Drive systems with regenerative power supply units, drive controllers and other drive components will be referred to as "Drive system." 8.1 Scope of delivery • 1 MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit • 1 Operating instructions Check to make sure upon receipt of delivery that scope of delivery corresponds to shipping documents. We are not liable for any claims filed afterwards. File your complaints about 48 • obvious shipping damages with the shipping company. • obvious defects / incomplete deliveries immediately with SEW-EURODRIVE GmbH & Co KG. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Introduction (MDR60A1320-503-00) Legal provisions 8.2 8 Legal provisions Identification • • 1 Nameplate MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units are clearly identified as such by the nameplate. 2 CE marking 3 Meeting the EC guideline "Low voltage." • 4 Manufacturer SEW-EURODRIVE GmbH & Co KG, Ernst-Blickle-Straße 42, 76646 Bruchsal. Designated use 5 • Operate MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units only at those operating conditions listed in these operating instructions. 6 • MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units are components 7 – for feeding and regeneration of electrical energy – for installation into a machine – for assembly with other components to form a machine 8 MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units 9 • – are electrical equipment for installation in control cabinets or other closed operating spaces – meet the safety requirements of the EC guideline "Machines" – are no household appliances but are intended for commercial use only. • • Limited warranty • 10 11 Drive systems with MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit meet the EC guideline "Electromagnetic compatibility" if they are installed according to the guidelines of the CE typical drive system. They can be operated 12 – in public and private power supply systems – in industrial environments as well as residential and business environments 13 The customer is responsible for maintaining the EC guidelines in the machine operation. 14 The information, data and notes in these operating instructions were the most recent at the time of publishing. We do not accept claims for changes to regenerative power supply units that were delivered previously based on the information, illustrations and descriptions contained in these instructions. • The process engineering notes and wiring sections represented in these operating instructions are recommendations that need to be checked for the respective application. SEW-EURODRIVE GmbH & Co KG is not liable for suitability of the indicated processes and circuit suggestions. • We are not liable for any damages or problems resulting from: – – – – 15 16 17 18 disregarding the operating instructions unapproved changes to the regenerative power supply unit operation errors inappropriate operation of and with the regenerative power supply unit 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 49 Introduction (MDR60A1320-503-00) Legal provisions 8 Warranty • Conditions for limited warranty: see Terms and Conditions for Sale issued by SEW-EURODRIVE GmbH & Co KG. • File any limited warranty claims immediately after registering the defect or error. • Limited warranty expires in all cases in which you cannot file liability claims. Waste disposal 50 Material Recycling Disposal Metal X – Plastic X – Printed-circuit boards – X System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Safety Notes (MDR60A1320-503-00) Legal provisions 9 9 Safety Notes (MDR60A1320-503-00) General information • The safety and operation notes are effective for drive inverters according to the low voltage guideline 73/23/EEC. • Pay attention to the product-specific safety and operation notes in these instructions! 1 2 3 During operation, regenerative power supply units according to their enclosure can have live, bare or moveable parts as well as hot surfaces. 4 Removing necessary covers, improper use, incorrect installation or operation may result in severe damages and injuries. Consult the documentation for additional information. 5 Only qualified personnel are to carry out assignments involving transportation, installation and startup as well as maintenance (observe IEC364 or CENELEC HD384 or DIN VDE0100 and IEC report 664 or DIN VDE0110 and national accident prevention guidelines). 6 7 Qualified personnel in the context of these basic safety notes are all persons familiar with installation, assembly, startup and operation of the product and possess the necessary qualifications. 8 9 Designated use Regenerative power supply units are components intended for installation in electrical systems or machines. In case of installation in machines, startup of the regenerative power supply units (i.e. start of regular operation) is prohibited until it is determined that the machine meets the requirements set forth in EC guideline 83/392/EEC (machine guideline); observe EN 60204. 10 11 Startup (i.e. start of regular operation) is permitted with adherence to EMC guideline only. The regenerative power supply units meet the requirements set forth in low voltage guideline 73/23/EEC. The harmonized standards of the prEN 50178/DIN VDE0160 series in connection with EN 60439-1/DIN VDE0660 part 500 and EN 60146/DIN VDE0558 are applied to regenerative power supply units. The technical data and the information on electrical operating conditions are listed on the nameplate as well as the documentation; they have to be observed under all circumstances. Transportation, putting into storage Installation 12 13 14 Observe the notes on transportation, storage and proper handling. Protect the regenerative power supply unit from improper strain. Especially during transportation and handling, the components are not to be deformed or insulation spaces altered. The units contain components that can be damaged by electrostatic energy that could be destroyed in case of improper handling. Avoid contact with electronic components and contacts. Do not start up the unit in case of mechanical defects to electrical and electronic components; it can no longer be guaranteed that applicable standards will be observed. Observe climatic conditions according to EN 61800-5-1. 15 Installation and cooling of the devices must take place according to the guidelines listed in the corresponding documentation. 19 Protect the regenerative power supply units from improper strain. Especially during transportation and handling, the components are not to be deformed or insulation spaces altered. Avoid contact with electronic components and contacts. 20 16 17 18 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 51 Safety Notes (MDR60A1320-503-00) Legal provisions 9 Regenerative power supply units contain components that can be damaged by electrostatic energy and could be destroyed in case of improper handling. Prevent mechanical damage or destruction of electric components (may pose health risk!) Do not start up the unit in case of mechanical defects to electrical or electronic components; it can no longer be guaranteed that applicable standards will be observed. Electrical connection Observe applicable national accident prevention guidelines when working on live parts. Deenergize and secure the system prior to any sort of installation and connection work. Electrical installation according to pertinent regulations (e.g. line cross sections, fusing, protective conductor connection). When using regenerative power supply units with frequency inverters but without safety separation from the supply circuit (according to VDE0100), all control lines have to be included in additional preventive measures (e.g. double insulation or shielding, grounded and insulated). You will find notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, in the appendix. Always observe these notes even with drive inverters bearing the CE marking. The manufacturer of the system or machine is responsible for maintaining the limits established by the EMC legislation. Operation Systems with integrated regenerative power supply units must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Do not touch live components and power connections immediately after separation of the regenerative power supply units from the supply voltage because there may still be some charged capacitors. Note the respective reference plates on the frequency inverter. Keep all covers and doors closed during operation. 52 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Safety Notes (MDR60A1320-503-00) General safety notes 9.1 9 General safety notes • 1 We do not claim that these safety notes are complete. Please contact one of our technicians in case you have any further questions or problems. 2 • The regenerative power supply unit was state-of-the-art at the time of delivery and is basically safe to operate. 3 • The regenerative power supply unit can pose a potential risk for persons, the regenerative power supply unit and other commodities if 4 – Non-qualified personnel operates on or with the regenerative power supply unit – The regenerative power supply unit is used inappropriately. • 5 Regenerative power supply units have to be configured so that with correct installation and appropriate use they fulfill their function and do not represent any danger to persons. The same holds true for their interaction with the entire system. 6 • The process engineering notes and circuit sections in this documentation are analogous examples and have to be checked for compatibility with each application. 7 • Operation of the unit permitted with closed, bolted cover and installed flanges only for reasons of personal safety, observation of EMC guidelines and maintenance of adequate cooling. 8 • Operate the drive system in perfect condition only. 9 • Any changes or modifications to the regenerative power supply unit are basically prohibited. • Any limited warranty for the unit expires if it is modified or (even partially) disassembled or it is operated contrary to our instructions. • The correct selection and arrangement of electrical equipment is the responsibility of the system supplier who needs to be familiar with the technical rules and regulations. • Operation of regenerative power supply units is permitted on VDE compliant networks of electrical energy supply only! Non-compliance can result in a destruction of the regenerative power supply units! • 10 11 12 13 According to applicable standards and guidelines, operation on even short-term, over-compensated networks or compensation systems without chokes is not permitted because the overvoltages appearing due to oscillations could damage all connected consumers, especially electronic devices such as motor controllers and regenerative power supply units. • Do not feed back regenerative power to generators with light load or no load as well as regulating transformers without prior consent from SEW-EURODRIVE; such an approach will result in unintentional voltage rises / overvoltages! The result may be the destruction of the regenerative power supply unit and any connected units! • Do not operate the units on ungrounded systems. • Observe the following connection notes for trouble-free and safe operation of the regenerative power supply units. Any deviations from these prerequisites may result in malfunctions and damages. 14 15 16 17 18 19 – – – – Observe system voltage and DC link voltage. Power and control cables must be routed separately (> 15 cm). Used shielded / twisted control cables. Connect both ends of shield to PE! Use only suitable switching elements to control logic inputs whose contacts are suitable for the respective voltages. – Provide adequate grounding for housing of drive, motor controllers and regenerative power unit. Apply shields of power cables over large area on both ends (remove paint)! – Ground control cabinet or system to main ground in star point shape (absolutely avoid ground loops)! System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 20 21 22 53 9 Safety Notes (MDR60A1320-503-00) General safety notes • The regenerative power supply unit is intended for fixed connection only as earthleakage currents > 3.5 mA may occur, especially when using filters. The PE conductor cross section must be at least 10 mm2 copper or a second conductor must be routed electrically parallel to the main ground (star-shape grounding). • It is necessary that there is potential equality between the components to be connected (e.g. by means of an equalizing conductor) when using components that do not come equipped with isolated inputs / outputs. Otherwise the components can be destroyed by circulating currents. • The semiconductor of the device must be disconnected to prevent possible destruction when measuring the insulation according to VDE0100/ part 620. This is permitted by the standard because all devices are subject to a high-voltage test to EN 61800-5-1 during the final control. • A standard earth leakage circuit breaker (pulse-current sensitive) is not permitted as the sole protective measure in case of frequency inverter operation with regenerative power supply unit. In case of frequency inverters with 3-phase input voltage, a direct component in the fault current can prevent triggering of an earth leakage circuit breaker in case of ground fault. According to VDE0160 that means an earth leakage circuit breaker is not permitted as sole protective measure. Additional protective measures according to VDE0100 part 410 are necessary for TN systems, e.g. protection by means of overcurrent protective device. Protective separation can be used if permitted by the necessary power and line length. Consider the following measures when selecting the earth leakage circuit breaker: – The standard earth leakage circuit breaker has to meet the new design according to VDE0664. – The trip current should be 300 mA or more to prevent premature tripping caused by the earth-leakage currents of the inverter (ca. 200 mA). Depending on the load, the motor line length and the use of an radio interference suppression these earth-leakage currents can be a lot stronger. 54 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Safety Notes (MDR60A1320-503-00) Persons responsible for safety 9.2 9 Persons responsible for safety Operator • • 1 An operator is any natural or legal person using the drive system or giving the order to use the drive system. 2 The operator or his/her safety representative is to guarantee that – – – – 3 All applicable guidelines, notes and laws are being observed. Only qualified personnel operate the drive system. Employees have at their disposal this document for any related work. Unqualified personnel do not operate the drive system. 4 5 Qualified personnel 9.3 Qualified personnel are those persons who have the necessary training, experience, instructions as well as knowledge of relevant standards and guidelines, accident prevention regulations and operating conditions and have been appointed by that person responsible for safety of the system to carry out their necessary jobs and recognize any possible danger and prevent it (definition of qualified personnel to IEC 60364). 6 7 8 Designated use Regenerative power supply units are drive components intended for installation in electrical systems or machines. They are used exclusively for operation on stepless speed controls of asynchronous AC motors and permanent magnet motors. Operation on electrical consumers is not permitted and can destroy the units. Connection of the regenerative power supply units is permitted in symmetrical networks only. Non-compliance can result in a destruction of the regenerative power supply units! 9 10 11 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 55 Safety Notes (MDR60A1320-503-00) Layout of safety notes 9 9.4 Layout of safety notes All safety notes have the same structure: • The icon indicates the type of danger. • The signal word indicates the severity of the danger. • The note text describes the danger and includes information on how to avoid it. Used icon 9.5 Meaning Signal word Meaning Warns of physical harm. Warns of dangerous electrical voltage. Hazard! Warns of imminent danger. Consequences in case of disregard: Severe or fatal injury Warns of physical harm. Warns of a general danger Warning! Warns of the possibility of a very dangerous situation. Possible consequences in case of disregard: Severe or fatal injuries. Warns of damage to property Stop! Warns of possible damage to property. Possible consequences in case of disregard: Damage to the drive system or its environment. Other notes Tip! Indicates general, useful information. Following the tip will simplify operation of the regenerative power supply unit. Residual dangers Personal protection After disconnection from the power supply system, the + (plus) and – (minus) poles will still carry dangerous voltages for several minutes. Unit protection Cyclical switching on and off of the supply voltage at L1, L2 and L3 can result in an overload of the input current limitation. Wait for at least one minute between turning the unit off and on again. 56 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Safety Notes (MDR60A1320-503-00) General information 9.6 9 General information 1 This information is provided for installers and operators of a system and includes notes regarding the special characteristics and regulations for the regenerative power supply unit. We do not claim that these safety notes are complete. 2 3 Special features in comparison to the brake chopper The regenerative power supply unit does not represent a constant drain, like a braking resistor, but depends on the current conditions within the power supply system. Commutation notches or voltage fluctuations in the power supply system have an effect on the reverse current of the unit. The reverse current has to increase in case of a shortterm system voltage drop to still regenerate the required power. Drop of the supply voltage for an extended period of time reduces the maximum power available for feedback. If only one phase fails, the unit can still operate but the current in the remaining phases increases by a factor of 1.5. 4 5 6 7 Length of the DC connection Operation with a transformer • Install the frequency inverter and the regenerative power supply unit as close as possible to each other. • The permitted cable length between frequency inverter and regenerative power supply unit is not to exceed 5 m (16.4 ft.). • Route the cables very close to each other. 8 9 10 If only a few consumers operate in a power supply section besides the regenerative power unit, the transformer must be able to transmit the power not used in this section to the next voltage level without the voltage becoming excessively high in the section. This means the rated (apparent) power of the transformer must be at least 1.5 times greater than the (effective) power regenerated from this section to also transmit the harmonics and wattless components of the currents. 11 12 These conditions are met in the power supply section shown in following figure when all other consumers are turned off. If the regenerated power is close to the rated power of the transformer, the uK value of the transformer must be sufficiently small (max. 6 %) to limit the voltage increase in the power supply section. 13 14 ® Operation of MOVIDRIVE -MDR60A1320-503-00 units in connection with variable transformers with a large uK of 10 - 20 % (e.g. in a design as stalled slipring motor) is permitted only if the ratio regenerative power/rated power is considerably smaller. 15 16 0,4kV 10kV Tr 100kVA 17 MDR 18 R 20kW M 19 20kW 20 ® MOVIDRIVE M 21 60kW 54283AXX System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 22 57 Safety Notes (MDR60A1320-503-00) General information 9 Position of the commutation inductance The commutation inductance required for the drive controllers [2] is integrated in the regenerative power supply units. It is not permitted to connect an additional commutation inductance in the incoming circuit. Regenerative power supply units are connected directly to the power supply system [1] (→ following figure). [1] [2] MDR MOVIDRIVE M ® 60kW 54284AXX If you do not follow this method of connection, the inductance will prevent synchronization with the power supply system and there may be a voltage increase at the choke when turning off the unit while current is still flowing. This may damage the regenerative power supply unit. 58 • The same holds true when installing additional chokes in the incoming circuit, which is also prohibited. • Overvoltages can cause irreparable damage to the connected drive controller and/or the regenerative power supply unit as well as the other loads! System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Safety Notes (MDR60A1320-503-00) General information Cable and transfer resistors 9 The data on current carrying capacity of cables usually refers to copper conductors. Use larger cross sections for aluminum conductors due to the higher specific resistance. 1 For both kinds of conductor material you will have to ensure that the connection points of the conductors are low-resistance and that their number is kept as low as possible. 2 As shown in the following illustration, too many or too high-resistance terminal connections (∆ U) can result in an excessive voltage drop during driving operation and an excessive voltage peak in regenerative operation. 3 4 ∆U ∆U ∆U ∆U ∆U ∆U ∆U I [1] 5 6 MDR 7 8 ® MOVIDRIVE 9 [2] 10 M 54285AXX 11 Based on a stable power supply [1] with 400 V rated voltage and a regenerative current of 80 A, there will be a voltage loss of 8 V at a poorly designed terminal connection of 100 mΩ. A well designed terminal connection has a transfer resistance of ca. 1 mΩ. There will be a voltage of 456 V in regenerative operation at the power switch with seven terminal connections. 12 Overvoltages can destroy the connected drive controller [2] and/or the regenerative power supply unit as well as the other loads! 14 13 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 59 Safety Notes (MDR60A1320-503-00) General information 9 Connection of additional consumers It is not permitted to connect additional consumers (e. g. control cabinet fans or air-conditioning units) parallel to the drive controller [2] / regenerative power supply unit in front of a common power switch (→ following figure) . When triggering the switch, there is no connection to the power supply system [1] that represents the power drain and the synchronizing element for the incoming and regenerative unit. The IGBTs will now route the DC link voltage directly to the consumers. The resulting and almost rectangular "power supply" voltage supplies a current to the consumers whose strength and shape depends on their impedance. If the power consumption of the consumers is too low, the DC link voltage will increase in regenerative operation as well as the output voltage of the regenerative power supply units. This high voltage can damage all connected units. [1] ok MDR [2] ® MOVIDRIVE M 60kW M 54286AXX Overvoltages can destroy the connected drive controller [2] and/or the regenerative power supply unit as well as the other loads! 60 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Safety Notes (MDR60A1320-503-00) General information 9 1 The same holds true for the design shown in the following figure. Such a system requires that at least each regenerative current path is equipped with a separate switch! 2 3 4 [1] 5 6 [2] [2] 7 [2] 8 MDR 9 10 ® MOVIDRIVE ® MOVIDRIVE M M 11 ® MOVIDRIVE M 12 60kW 54287AXX 13 [1] Power supply system [2] Drive controller 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 61 kVA 10 i 10 f n Technical Data (MDR60A1320-503-00) General technical data P Hz Technical Data (MDR60A1320-503-00) Properties • Very compact size • Supply of drive controllers • Braking power from drive controllers is fed back into power supply system • Rated power 132 kW • Continuous power 160 kW • Peak power 190 kW for 60 s • DC link connection of several drive controllers possible • Power section with high efficiency and operational safety • Self synchronizing • Overload protection in regenerative operation • Monitoring of supply voltage, rotating field orientation and temperature • Implementation of highly dynamic braking actions • User-friendly startup without programming or setting 10.1 General technical data MOVIDRIVE® MDR60A1320-503-00 Interference immunity Meets EN 61000-6-1 and EN 61000-6-2 Interference emission with EMC-compliant installation Meets EN 61000-6-4 with NF300-503 Ambient temperature Derating ambient temperature ϑU 0 °C...+40 °C IN reduction: 3 % IN per K to max. 55 °C ϑL –25 °C...+55 °C (to EN 60721-3-3, class 3K3) Climate class EN 60721-3-3, class 3K3 Storage temperature1) Cooling type (DIN 51751) Forced cooling (temperature-controlled fan, response threshold 45 °C) Enclosure IP20 Duty type Continuous duty (EN 60149-1-1 and 1-3) Overvoltage category III according to IEC 60664-1 (VDE 0110-1) Pollution class 2 according to IEC 60664-1 (VDE 0110-1) Installation altitude h ≤ 1000 m: No limitation From 1000 m (3,280 ft.) to max. 4,000 m (6561 ft.): IN reduction: 0.5 % per 100 m 1) In case of long-term storage, the unit must be connected to the mains voltage for at least 5 minutes every two years, otherwise the unit’s service life may be reduced. 62 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Technical Data (MDR60A1320-503-00) Rated data kVA i f n 10 P Hz 10.2 Rated data 1 2 MOVIDRIVE® MDR60A1320-503-00 Rated range of the linked supply voltage VN 380 V ≤ VN ≤ 500 V Tolerance of the linked supply voltage VN 342 V ≤ VN ≤ 550 V Supply frequency fN 40 Hz ... 60 Hz ±10 % 3 4 → Sec. "Current carrying capacity" Overload capacity η Approximately 98 % (2 % thermal losses) Power factor cosϕ ≈1 Fundamental factor G ≈ 0.7 - 0.95 Efficiency Cooling air consumption ϑU Power reduction 5 700 m3/h 6 40 °C ... 55 °C → 3 %/K 1000 m above sea level < h ≤ 4000 m above sea level → 5 %/1000 m 7 8 10.3 Current carrying capacity 9 Unit type MDR60A 1320-503-00 Driving operation Braking operation Free-wheeling diode IGBT modules IDC_max [A] IDC_max [A] 10 100 % 1 min in 10 min 100 % 1 min in 10 min 340 410 260 390 11 12 • • ® Just like the input of a drive controller, the incoming side of the MOVIDRIVE MDR60A1320-503-00 is not overload protected. Make sure during dimensioning that the maximum DC input current of the driver controller (including overload factor) does not exceed the input current of the regenerative power supply unit. If that should still be the case, the programmable motor current limit of the drive controller should be identical to that of the regenerative power supply unit. You will have to take the overload factor of the drive controller into consideration in this instance as well. 13 14 15 Keep in mind when determining the regenerative power that the actual current regenerative power always depends on the actually existing supply voltage. Use the following formula to calculate the regenerative power: 16 P = Veff × Ieff × √ 3 × cosϕ (the following applies to regeneration: cosϕ = 1) 17 That means the maximum regenerative power in reference to the current voltage value is based on the currently effective supply voltage and the maximum effective unit current of the respective type. 18 Example: MOVIDRIVE® MDR60A1320-503-00 with a regenerative power of 150 kW, maximum effective rated unit current 192 A (→ Technical Data), rated value of the linked supply voltage such as 400 V. That results in: 19 P = 400 V × 192 A × √ 3 = 133022 W, rounded off to 133 kW 20 If the current effective value of the supply voltage is only 395 V or if it drops to an even smaller value for a short period of time, then the maximum regenerative power is reduced as well: 21 P = 395 V × 192 A × √ 3 = 131358 W, rounded off to 131 kW 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 63 10 kVA i f n Technical Data (MDR60A1320-503-00) Fuses and cable cross sections P Hz 10.4 Fuses and cable cross sections The power supply connection of the regenerative power supply unit takes place via terminals L1, L2 and L3 at the commutation choke and PE on the heat sink. Match the input fuse according to the current carrying capacity of the permitted connection cable. The listed manufacturers are recommendations only; you can certainly use comparable types from other manufacturers (e.g. Jean Müller, Ferraz, Bussmann). Fuses to connect to incoming cable Fuses used in unit You can connect the semiconductor fuses listed in the following table to the incoming cable of the regenerative power supply unit. Unit type Max. fuse Connection / max. cable cross section of incoming cable MOVIDRIVE® MDR60A1320-503-00 Siba 20 315 20 AC 400 A / AC 1000 V / 110 mm M10 terminal stud / 150 mm2 The semiconductor fuses listed in the following table are installed in the regenerative power supply unit. Unit type DC fuses (high-speed semiconductor fuses) Connection / max. cable cross section of incoming cable MOVIDRIVE® MDR60A1320-503-00 Siba 20 315 20 DC 500 A / DC 1000 V / 110 mm M10 terminal stud / 185 mm2 Contact SEW-EURODRIVE in case the fuses are activated; other protection measures may have been triggered in the unit. Replace internal fuses with original equipment only. Replace fuses in deenergized state only! Radio interference suppression filter 64 Install a radio interference suppression filter of category A in the MOVIDRIVE® MDR60A 1320-503-00 to meet EMC regulations. Unit type Order number for radio interference suppression filter MOVIDRIVE® MDR60A1320-503-00 NF300-503 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A1320-503-00) Mechanical installation 11 Installation (MDR60A1320-503-00) 11.1 Mechanical installation Important notes • Only use the regenerative power supply units as built-in devices. • Note installation clearances: 11 1 2 3 – You can install several regenerative power supply units in one control cabinet next to each other without clearance. – The lateral clearance between components / control cabinet walls may not be less than 70 mm. – Keep a minimum clearance of 150 mm at the top and bottom. – Install the regenerative power supply units close to each other to keep the cables short. 5 6 • Provide free flow of cooling air and exhaust. • In case of unclean cooling air (dust, lint, grease, aggressive gases) that might impair the function of the regenerative power supply units: 7 – Implement sufficient countermeasures, such as separate air ducts, installation of filters, regular cleaning, etc. 8 • Specified mounting position 4 Do not exceed permitted range of ambient temperatures for operation. 9 The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit is intended for vertical wall mounting (±15 °). Installation site may be even surface only without use of spacers or similar devices. In case of installation into control cabinets make sure that the units are mounted directly and without spacers or similar to the mounting platform and that the waste heat is dissipated appropriately in the control cabinet. This type of installation is necessary to ensure cooling air flow. You will have a power loss of ca. 2 % of the maximum rated power of the unit. Do not exceed an air temperature of 40 °C in the immediate vicinity of the unit. The air inlet and outlet openings on the top and bottom of the unit may not be obstructed by installation material such as cable ducts and other units. 10 11 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 65 Installation (MDR60A1320-503-00) Notes on electrical installation 11 11.2 Notes on electrical installation Personal protection • A dangerously high voltage may be present for several minutes at the DC link terminals of the MOVIDRIVE® MDR60A 1320-503-00 regenerative power unit. The particular time period that is necessary for the voltage to drop to a harmless level is determined by the drive controller in operation and has to definitely expire. The specific times are given by the manufacturer for the drive controller in use. • Replace any defective fuses in de-energized state only with a fuse of the specified type! Protection of regenerative power supply units The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units contain components that can be damaged by electrostatic energy (ESDS). Personnel working on the connections has to observe the measures set forth in international standard IEC747-1. That includes discharge of any electrostatic charges prior to starting the job. Discharge by touching the PE retaining screw or another grounded metal area in the control cabinet. System configurations / system conditions Specifications of the used cables Note the limitations for each system configuration! Contact SEW-EURODRIVE if you are planning to operate regenerative power supply units in systems not listed in the following table. VDE compliant system configuration Operation of regenerative power supply units With grounded star point No limitations With isolated star point Prohibited With grounded phase Prohibited • The cables have to meet the specifications required for the operation site. • Observe the regulations concerning minimum cross sections of PE conductors. • The effectiveness of a shielded conductor is determined by – a good shielding connection. – a low impedance. • Use shields made of tin-plated or nickel-plated copper braiding only. – The overlap factor of the braiding must be at least 70 % to 80 % with an overlap angle of 90 °. • 66 Use the prescribed line protection fuses to protect the incoming cables of the regenerative power supply units. System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A1320-503-00) Electrical connection 11.3 11 Electrical connection 1 ® You will have access to the MOVIDRIVE MDR60A1320-503-00 wiring space after removal of the lateral knurled screw and housing cover. The incoming cables are guided through the metal cable glands installed in the flange. 2 3 Make sure not to damage or tear off the cables leading to the display board when removing the cover! Power connection 4 5 Fusing: • Consider the voltage drop in case of load when selecting the cable cross section. • Protection of cables and regenerative power supply units on AC side (L1, L2, L3): 6 – Commercial semiconductor fuses – Fuses and fuse holders/disconnector switches in UL-compliant systems must have UL approval. – Rated voltage of fuses must be configured according to the supply voltage on site. • 7 8 Protection of regenerative power supply units on the DC side (+UG, –UG): 9 – Fuses are installed in unit. 10 Connection: • Make all connections as short and as low in inductance as possible. • Use shielded cables to meet EMC directives (according to existing standards such as VDE 0160 and EN 61800-5-1). • Connect the supply system cables to the terminal screws L1, L2 and L3 (on the line choke) of the regenerative power supply unit. Connection always has to be three phase. • 11 12 13 A certain phase sequence has to be observed for the power supply connections of the power section (clockwise phase sequence). The unit comes equipped with a phase monitoring option. If the phase monitoring detects an incorrect phase sequence, the unit will indicate the following error message with its LEDs "Incorrect rotating field" or "Phase fault" (→ Sec. "Operation and Service"). Two supply system phases of the power supply connection will have to be replaced. 14 15 • Connect the equipment grounding conductor of the incoming cable to the earthing screw in the wiring space of the unit. 16 • Connect the cables for the DC link of drive controller and regenerative power supply unit at the DC fuse disconnecting switch or holder. Ensure correct polarity when making the connection! 17 Reversal or incorrect connection of + (plus) or – (minus) poles can destroy the drive controller and the regenerative power supply unit! 19 18 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 67 Installation (MDR60A1320-503-00) Electrical connection 11 Circuit diagram The following circuit diagram is a circuit recommendation. Special requirements for the application, such as the integration of a PLC, may result in changes to the connection of contacts X2:1 ... X2:12. 1. ... 6. → Section "Notes on wiring diagram" L1 L2 L3 PE F11 F12 F13 1. K11 2. (AC3) Fault DC link connection (false polarity, ground fault) cause irreparable damage to the connected units. L1 L2 L3 L1' L2' L3' NF... 6. Makes sure that the voltage PE L1 2 3 L2 L3 X1: 7 8 -UZ +UZ PE X4: ® V W 4 5 6 8 1 Relay contacts 9 2 3 L3 -UZ +UZ PE X4: ® ® X1: Control electronics ext. ext. ON ext. ON OFF RESET RESET L2 7 Precharging PE X2: 2 max. 5 m PE L1 MOVIDRIVE MDR60A1320-503-00 _ +R -R L3 L2 4. + ® X3: PE U L1 ® MOVIDRIVE / MOVITRAC X2: 400 V = 380 - 415 V 460 V = 440 - 480 V 500 V = 500 V max. 5 m 1 selection switch is set correctly 3. Do not connect the power supply connections of the inverters. 1 4 3 X2: 7 8 9 10 11 12 8 MOVIDRIVE / MOVITRAC X3: X2: PE U V W 4 5 6 BW... l +R -R 8 PE 9 affects K11 Figure 12: Connecting MOVIDRIVE® MDR60A1320-503-00 to several drive controllers 68 55296BEN System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A1320-503-00) Electrical connection Notes on wiring diagram 11 1. Install fuses according to these operating instructions. 1 2. Do not connect any additional consumers besides the regenerative power supply unit behind the input contactor connected in the incoming cable. 2 Non-compliance may result in a dangerous voltage increase during regeneration when you disconnect the power supply; the presence of such a dangerous voltage may cause irreparable damage to any additional consumers, drive controllers as well as the regenerative power supply unit in the disconnected section! 3 4 3. Cable cross section according to applicable VDE regulations. 4. You can connect one or more drive controllers at this site (even with different power ratings). Keep the DC connection cables as short as possible even when connecting several drive controllers! Route the cables as closely as possible. 5 6 5. The option of an external "ON" or "RESET" takes place via terminal pairs X2:9 and X2:10 as well as X2:11 and X2:12 (→ Section "Terminal assignment control terminal strip X2"): 7 – X2:9 and X2:10: Isolated contact (short-term contacting) – X2:11 and X2:12: Positive impulse (DC 12 - 24 V); can be implemented through PLC control (terminal 11 +, terminal 12 –) 8 6. Select the size of the connected voltage supply using the voltage selection switch prior to turning on the supply voltage. (→ following table). 9 Position of the voltage selection switch Size of connected supply voltage 400 V AC 380 V - AC 415 V ± 10 % 460 V AC 440 V - AC 480 V ± 10 % 500 V AC 500 V ± 10 % 10 11 12 • Make sure that the switch setting of the voltage selection switch corresponds to the supply voltage prior to turning on the supply voltage. The unit will be destroyed if the value is incorrect! • The voltage selection switch may not be operated under voltage. 13 14 There is also the risk of a defect in case of improper operation. The tolerance limit for improper operation is set to a time of < 1 min (for cold units). 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 69 Installation (MDR60A1320-503-00) Electrical connection 11 Control cables Control connections • Connect the control cables to the control terminal strip X2 (→ Section "Terminal assignment control terminal strip X2") at the control board of the regenerative power supply unit. • Do not route the control cables parallel to the problem-prone motor cables. • Apply the shielding of the control cables over a wide area of the metal cable glands on the flange. The control terminal strip X2 is located on the control board (→ following figure). The terminal block is modular and can be easily wired. Match the control board to the corresponding supply voltage by using the voltage selection switch. You will have to definitely observe this setting when replacing the control board. Use the terminal control strip X2 to connect via relay certain messages such as ready for operation or a centralized alarm outside the unit. You can also perform an external RESET or switching function via the control terminal strip X2 and link it with the frequency inverter. Arrangement of connections and components on the control board [1] [2] J4 X8 X5 X3 TR1 TR2 L4 TR4 TR6 TR3 TR5 J1 J5 J3 J6 X1 [3] J7 X4 [4] J8 LD5 LD3 LD4 LD2 LD1 [5] X2 [6] 54289AXX 70 [1] X3: Connection to driver board [4] X4: Connection to display board [2] X5, X8 [5] LEDs (display of operating status) [3] X1: System synchronization [6] X2: Control terminal strip System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A1320-503-00) Electrical connection Terminal assignment control terminal strip X2 11 1 [3] [1] 1 2 [4] [2] 3 4 5 [5] + 6 7 8 2 - 3 9 10 11 12 4 5 54288AXX [1] X2:1 ... X2:4 Relay centralized alarm 6 [2] X2:5, X2:6 Internal assignment for temp. monitoring. Do not connect any cables! [3] X2:7, X2:8 External OFF 7 [4] X2:9, X2:10 External ON / RESET [5] X2:11, X2:12 = ON /RESET 8 SEW-EURODRIVE recommends using the reset connections X2:11 and X2:12. 9 10 Do not connect any external voltage to terminals X5:1 to X2:10 as this causes irreparable damage to the unit. Terminal Function Description Isolated relay contacts1) 2) Centralized alarm switching capacity of relay contacts: • 30 V DC3A • 230 V AC5A 11 12 X2:1 Normally closed contact X2:2 Normally closed contact X2:3 Normally open contact 13 14 X2:4 Normally open contact X2:5 15 Internal assignment for temperature monitoring X2:6 X2:7 X2:8 X2:9 X2:10 X2:11 (+24 V) X2:12 (0 V) 16 OFF switch To switch off the regenerative power supply ON switch / Reset3) To switch on the regenerative supply or confirm errors External voltage input To switch on the regenerative supply or confirm errors 17 18 19 1. The relay picks up – – – – when the supply voltage is present; when the precharging of the DC link connection is complete; when there is no centralized alarm; when an ON signal was received. 20 21 2. The relay drops out • • 22 in case of an OFF command via terminals 7 and 8; in case of an error signal. 3. Autostart does not require activation of the ON switch (→ Sec. "Configuration") System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 71 Installation (MDR60A1320-503-00) Installation in a CE typical drive system 11 11.4 Installation in a CE typical drive system General information • The customer is responsible for maintaining the EC guidelines in the machine operation. – If you observe the following measures you can assume that there will be no EMC problems caused by the regenerative power supply unit when operating the machine and that the EC directive and the EMC law have been met. – If you operate any devices in the vicinity of the regenerative power supply unit that do not meet the CE requirements regarding interference immunity according to EN500082-2, these devices may be electromagnetically impaired by the regenerative power supply units. Layout • Establish a connection over a large area on the grounded mounting platforms for the regenerative power supply unit and radio interference suppression filter: – Mounting platforms with conductive surface (galvanized or stainless steel) make for a permanent contact. – Coated platforms are not suitable for an EMC compliant installation. • If you use several mounting platforms: – Connect the mounting platforms to each other over a large area (e.g. with copper bands). • Install the power and signal cables separately. • Route the cables as close as possible to the reference potential. Any free floating cables act like antennas. Filtering • Use only those radio interference suppression filters assigned to the regenerative power supply units. Radio interference suppression filters reduce excessive high-frequency disturbances to a permitted level. Shielding • Metal cable glands ensure a connection of shield and housing over a large area. • In case of contactors and terminals in shielded cables, – connect the shields of all cables and connect these over a large area with the mounting platform. • In case of supply system cables between radio interference suppression filter and drive controller in excess of 300 mm (11.8'): – Shield supply system cable. – Apply the shield of the supply system cable directly at the drive controller / on the regenerative power supply unit and the radio interference suppression filter and connect it over a large area to the mounting plate. • Shielding the control cables: – Connect the shields with the shield connections by the shortest possible route. Grounding • Ground all conductive metal components (regenerative power supply unit, drive controller, radio interference suppression filter) by using the appropriate cables from a central grounding point (PE busbar). • Comply with the minimum cross sections defined in the safety regulations: – For EMC purposes, it is not the cable cross section but the surface of the cable and the connection over a wide area that are important. 72 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Installation (MDR60A1320-503-00) Installation in a CE typical drive system Additional notes 11 Regenerative power supply units are electrical apparatus for operation in industrial and commercial systems. These devices are not subject to a specific identification according to EMC Directive 89/336/EEC because according to EMC Directive and EMC law, they are devices intended for further installation by competent machine and system manufacturers and cannot be operated on their own. The verification of maintaining the protection targets required by the EMC Directive must be provided by the installer / operator of a machine / system. 1 When using the radio interference suppression filters provided by SEW-EURODRIVE and adhering to the notes on EMC compliant installation, the appropriate requirements for CE-marking of the entire machine/system in which they are installed are met on the basis of the EMC Directive 89/336/EEC. 4 2 3 5 MOVIDRIVE® The MDR60A1320-503-00 regenerative power supply units in combination with the associated radio interference suppression filters are intended for operation in environments of class A limit. 6 Definition according to generic standard: 7 • EN 61000-6-4 for interference emission • EN 61000-6-2 for interference immunity 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 73 I 12 Startup (MDR60A1320-503-00) Initial operation 0 12 Startup (MDR60A1320-503-00) • Check for completeness, false polarity, short circuits and ground fault prior to taking the unit into operation. • Incorrect connection could result in problems with the drive controller. 12.1 Initial operation 1. Set the correct position on the voltage selection switch; otherwise the regenerative power supply unit will be destroyed. Position of the voltage selection switch Size of connected supply voltage 400 V AC 380 V - AC 415 V 460 V AC 440 V - AC 480 V 500 V AC 500 V 1. Turn on the power supply. The unit is ready for operation after about 1 s. 2. Check to make sure that the regenerative power supply unit is ready for operation: – The unit is ready for operation if only the green LED of the regenerative power supply unit is on. – A problem exists if other LEDs besides the green LED are on. Remedy any errors before you continue with the startup process (→ Sec. "Operation and Service"). 3. Check to see if the drive controller is ready for operation in accordance with the corresponding operating instructions. 12.2 Ready signal The following figure shows how the ready signal (ready) from the regenerative power supply unit must be connected to the "Power supply system on" binary input of the inverter. Regenerative power supply unit ® MDR60A1320-503-00 MOVIDRIVE X2: MOVIDRIVE inverter 1 2 3 4 5 ® CW/stop CCW/stop Enable/stop Power on Error reset Ref. X13:DIØØ...DIØ5 DC+24 V output Ref. potential binary signals RS-485+ RS-485 - DIØØ DIØ1 DIØ2 DIØ3 DIØ4 DIØ5 DCOM VO24 DGND ST11 ST12 7 8 9 10 11 12 MOVIDRIVE inverter X13: /Controller inhibit 6 ® 1 /Controller inhibit 2 3 4 5 6 7 8 9 CW/stop CCW/stop Enable/stop 10 11 Power on Error reset Ref. X13:DIØØ...DIØ5 DC+24 V output Ref. potential binary signals RS-485+ RS-485 - X13: DIØØ DIØ1 DIØ2 DIØ3 DIØ4 DIØ5 DCOM VO24 DGND ST11 ST12 1 2 3 4 5 6 7 8 9 10 11 54323BEN 74 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Configuration (MDR60A1320-503-00) Important notes on configuration 13 13 Configuration (MDR60A1320-503-00) 1 13.1 Important notes on configuration 2 The coding of jumpers (jumpers J3, J5, J6, J7, J8) on the control board → Sec. "Installation MDR60A1320-503-00" offers different control options and different internal functions for certain error messages. 3 The different terms that result from certain coding options are explained below. 4 Autostart "Autostart" means that the unit starts up automatically with a delay of 1 s once the supply voltage has been applied. The "Autostart" function is coded with jumper J1 on the control board and may not be altered. 5 6 Turning off – on "Turning off" means that control of the power semiconductors and regeneration is interrupted and braking operation of the drive controllers is no longer possible. 7 "Turning on" means control of the power semiconductors is being activated. 8 Save Confirmation The unit comes equipped with an error memory that can be assigned certain errors. Saved error messages must be confirmed via reset or interruption of the supply voltage of the control component power supply. "Save" always results in a simultaneous "turning off" and dropping out of the centralized alarm relay. 9 10 Once an error has been remedied, the error memory will have to be confirmed with the ON confirmation key or disconnection of the three-phase power supply. 11 12 Confirmation of an excessive DC link voltage, i.e. during braking operation, is not permitted and may destroy the unit! 13 Phase failure 14 Phase fault monitoring monitors power supply of all three phases. The unit will remain fully functional as far as internal power supply is concerned even with failure of one phase (e.g. error memory). 15 The unit can respond to a phase failure in two ways. One is "two-phase operation", the other is that the unit stops operation and indicates the error via the centralized alarm relay. 16 Phase failure monitoring is coded via jumpers J3, J5, J6 and J7 to the control board (→ following table). 17 Jumper 18 Phase failure monitoring J3 J5 J6 J7 1 0 0 1 Sensitive, error memory "ON" 1 1 1 1 Insensitive, error memory "ON" 0 X X 1 Deactivated, error memory "ON" 0 X X 0 Deactivated, error memory "OFF" 1 = Jumper closed 0 = Jumper open 19 20 X = Jumper any setting 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 75 13 Configuration (MDR60A1320-503-00) Important notes on configuration Remove and install jumper J3 in de-energized state only! Error memory "ON" means that the error display "Phase failure" via LED remains active until it is confirmed. Error memory "OFF" means that the error "Phase failure" is indicated via the LED only while it is actually present. Overvoltage monitoring The overvoltage monitoring for the supply voltage will turn off the regenerative power supply unit when the voltage exceeds the rated unit voltage 1.15 times. Error code 3 (→ Sec. "Operation and Service") will be issued as the error message. To differentiate between error signals "Phase fault" and "Overvoltage", you have the option to deactivate phase failure monitoring by removing jumper 3 on the control board. If the system disconnects and the red and yellow LED light up (error code 3, → Sec. "Operation and Service), the reason for the disconnection is an overvoltage. Phase failure monitoring is coded via jumpers J3, J5, J6, J7 and J8 on the control board (→ following table). Jumper LED display J3 J5 J6 J7 J8 Operation Phase failure Collective error Evaluation through overvoltage 1 X X 1 1 Green Red Yellow Overvoltage / phase failure / commutation notch 1 X X 0 1 Green - Yellow Overvoltage 0 X X 1 1 Green Red Yellow Overvoltage / phase failure / commutation notch 0 X X 0 1 Green - Yellow Overvoltage 0 X X 0 1 Green Red Yellow Permanent phase failure 1 = Jumper closed Standard setting 0 = Jumper open X = Jumper any setting The standard setting of the MOVIDRIVE® MDR60A1320-503-00 jumpers is as follows: Jumper J1 11) J3 J4 J5 J6 J7 J8 0 01) 1 1 0 1 1) Do not alter the setting! 1 = Jumper closed 76 0 = Jumper open System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Operation and Service (MDR60A1320-503-00) Reset 14 14 Operation and Service (MDR60A1320-503-00) 1 14.1 Reset Regenerative power supply unit 2 Any time the MDR60A1320-503-00 regenerative power supply unit is turned off, there will be an automatic reset. You can trigger a manual reset by using the reset button on the front panel (→ Sec. "Operation displays") of the MDR60A1320-503-00. 3 4 Regenerative power supply ® MOVIDRIVE MDR60A1320-503-00 X2: 1 2 3 4 5 6 7 8 5 9 10 11 12 6 ® MOVIDRIVE inverter /Controller inhibit CW/stop CCW/stop Enable/stop Power on Reset Ref. X13:DIØØ...DIØ5 DC+24V output Ref. potential binary signals RS-485+ RS-485 - 7 Master controller 8 X13: DIØØ 1 DIØ1 2 DIØ2 3 DIØ3 4 DIØ4 5 DIØ5 6 DCOM** 7 VO24 8 DGND 9 ST11 10 ST12 11 Binary outputs 9 Ref. binary outputs 10 DGND 11 54324BEN Figure 13: Connection of MDR60A1320-503-00 and control to the inverter 12 ** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", then install a jumper between X13:7 and X13:9 on the MOVIDRIVE® inverter. 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 77 Operation and Service (MDR60A1320-503-00) Operating displays 14 14.2 Operating displays The four LEDs in the cover of the regenerative power supply unit indicate the current operating status (→ Section "LED signals"). The same LEDs are also located on the internal control board for easier control during maintenance. There is, however, a separate orange LED on the board; its function is assigned to the two-color (green/orange) LED in the cover. GN/OG Betrieb / Übertemp. operation / overtemp. RD Phasenausfall phase failure RD Überstrom / UcE overcurrent / UcE YE Aus / Sammelstörung off / collective error Ein / Reset on / reset 54299AXX Figure 14: LEDs with color code to display the current operating status If an error message is generated during the braking process, leading to the disconnection of the regenerative power supply unit, the regenerative power supply unit may not be confirmed until the braking process is complete and the DC link voltage has dropped to the standard value. We recommend that you block the pulse enable of the drive controller via the centralized alarm relay to prevent any possible problems. UCE disconnection The regenerative power supply unit turns off via the UCE protective device if the maximum current specified for the respective unit is exceeded. The operating principle of this protective device does, however, cause an overload of the IGBTs for less than a millisecond far in excess of its rating for standard operation. This does usually not represent a problem for the unit. If this overcurrent disconnection occurs often or regularly, the result will be an accelerated aging of the power semiconductors and ultimately premature failure of the component. Frequent UCE disconnections due to overcurrents can be triggered by: • 78 Overload • Undervoltage in the supply system • Defective or oscillating controller, such as in the drive controller • An oscillating control value of the controller • Incorrect dimensioning of the system System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Operation and Service (MDR60A1320-503-00) Operating displays 14 LED signals 1 LED displays Operation (Green ) Phase failure (Red) 1 X - 2 X - 3 X - Error code Overcurrent / UCE (Red) Meaning Overtemperature (Orange) Collective error (Yellow) During initial startup - - The unit is ready for operation after about 1 s. - - - - X X 2 During operation 3 Unit in operation 4 Unit ready for operation but no regeneration → Check DC fuses - 5 Overtemperature of the heat sink. → Error message cannot be confirmed while temperature is excessive. 4 X - - - X - 5 X - - - X Unit has been turned off (external OFF). → Enable required 6 X - - - X Triggering the overvoltage monitoring. Enable is necessary when supply voltage has dropped to rated value. 7 X X - - X Incorrect rotating field or phase 6 7 Just like error code 3. → Heat sink temperature has dropped and can be confirmed. 8 9 Phase failure has been detected → Confirmation necessary. 10 11 8 X - X - X - Overcurrent (three-phase side) has been detected. → Confirmation necessary. 9 X X X - X Error codes 7 and 8 Overcurrent has been detected with simultaneous phase failure detection due to commutation notch. 10 X X X X X Several errors occurring at the same time. 11 - - - - - Unit not operating, at least two phases without voltage. 13 X X - - - - 12 13 14 Massive commutation notch has been detected, no disconnection because jumpers 3 and 7 are open. → Operation can be resumed, recommendation for improved supply system. 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 79 14 Operation and Service (MDR60A1320-503-00) Maintenance 14.3 Maintenance The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit is maintenance-free if you observe the prescribed operating conditions (→ Sec. "Technical Data"). Check cooling air vents The cooling air vents can clog up in case of unclean ambient air. Check the regenerative power supply units on a regular basis, depending on the degree of pollution about every four weeks. Use a vacuum to clean any clogged cooling air vents. Do not use any sharp or pointed objects, such as knives or screw drivers, to clean the cooling air vents. 80 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Index of Changes Changes to the previous version 15 15 Index of Changes 1 15.1 Changes to the previous version 2 The following section lists the changes made to the individual sections from edition 11/2004, publication number 11323426 (EN). General information Special notes on the use of MOVITRAC® 07 (wiring diagrams, startup information) have been included. Installation, project planning, startup, service The regenerative power supply units MOVIDRIVE® MDR60A0370-503-00 and MOVIDRIVE® MDR60A0750-503-00 (sizes 3 and 4) can now be inhibited using terminal X3:3. The appropriate wiring diagrams have been adjusted as necessary. 3 4 5 6 7 Technical data and dimension drawings Project planning • A new section "Line choke option type ND.." has been included. 8 • The data on the overvoltage category and pollution class has been revised in accordance with IEC 60664-1 (VDE 0110-1). 9 • The data on the installation altitude has been revised. • The section "Wire bending space to EN 61800-5-1" has been included. • Use of the damping module DCD12A has been redefined. • Braking resistors BW...-T have been included in the section "Selecting the braking resistor." • All tightening torques of the terminals have been revised. 10 11 12 13 14 15 16 17 18 19 20 21 22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 81 16 Index 16 Index C CE marking .........................................................11 Changes to the previous version ........................81 Configuration MDR60A1320 ...............................75 D DC link connection With regenerative power supply unit ..............9 Without regenerative power supply unit .........8 DCD12A Notes on using damping module DCD12A ...27 Wiring diagram .............................................28 E Evaluation ...........................................................26 I Important notes .....................................................5 Index of changes .................................................81 Changes to the previous version ..................81 Installation Cables and fuses ..........................................37 Installation MDR60A1320 Circuit diagram .............................................68 Control cables ...............................................70 Electrical connection .....................................67 Notes on electrical installation ......................66 System configurations and system conditions ........................................66 Terminal assignment control terminal strip X2 ............................................71 Installation of MDR60A1320 ...............................65 Installation (MDR60A0370/0750) ........................36 EMC compliant installation ...........................38 UL compliant installation ...............................38 L LED signals .........................................................79 M Minimum clearance .............................................36 mounting position ................................................36 N Notes on using damping module DCD12A .........27 O Operation and service MDR60A1320 .................77 LED signals ..................................................79 Maintenance .................................................80 Operating displays ........................................78 Reset ............................................................77 Operation and service (MDR60A0370/0750) ......45 82 Operating characteristics ............................. 46 Reset ........................................................... 45 SEW Electronics Service ............................. 47 P Point system ....................................................... 26 Prefabricated cables for the DC link connection 31 Project planning ................................................. 22 Notes on using damping module DCD12A .. 27 Project planning with MDR60A .......................... 26 DC link connection and DC link fusing ......... 30 Input fuses and supply system lead ............. 30 Point system ................................................ 26 Prefabricated cables for the DC link connection ...................................... 31 Project planning notes ................................. 26 System prerequisites ................................... 29 Project planning without MDR60A ..................... 22 Cable cross section of the DC link connection ...................................... 25 Permitted unit combinations in connection type A ........................... 22 Permitted unit combinations in connection type B ........................... 24 Project planning notes ................................. 23 R Repair ................................................................. 47 S Safety notes ......................................................... 5 Safety notes (MDR60A1320-503-00) ................. 51 Selecting braking resistor BW.../BW...-T ............ 32 General information ..................................... 32 Selecting the braking resistor Assignment to AC 400/500 V units .............. 33 Calculation and overview of peak braking power ................................. 32 Sample calculation ....................................... 35 Startup MDR60A1320 ........................................ 74 Ready signal ................................................ 74 Startup (MDR60A0370/0750) ............................. 42 Evaluation of the ready signal ...................... 42 Parameter setting P52_ ............................... 44 System description ............................................... 7 T Technical Data MDR60A0750-503-00 .................................. 16 Technical data System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit Index Dimension drawing for MDR60A0370-503-00 .. 15 General technical data ofMDR60A ...............13 Line choke option ND.. .................................20 MDR60A0370-503-00 ...................................14 MDR60A0750-503-00 dimension drawing ............................................17 MDR60A1320-503-00 ...................................18 MDR60A1320-503-00 dimension drawing ............................................19 Technical Data MDR60A1320 General technical data ..................................62 Technical data MDR60A1320 .............................62 Current carrying capacity ..............................63 Fuses and cable cross sections ...................64 16 Radio interference suppression filter ........... 64 Rated data ................................................... 63 Tightening torques of power terminals ............... 36 U UL approval ........................................................ 11 Unit designation ................................................. 12 W Warning notes ...................................................... 5 Wiring diagram Damping module DCD12A .......................... 28 DC link connection with MDR60A0370/0750 ........................ 41 DC link connection without MDR60A in connection type A ....................... 39 DC link connection without MDR60A in connection type B ....................... 40 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 83 Address Directory Address Directory Germany Headquarters Production Sales Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal P.O. Box Postfach 3023 · D-76642 Bruchsal Tel. +49 7251 75-0 Fax +49 7251 75-1970 http://www.sew-eurodrive.de sew@sew-eurodrive.de Production Graben SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf P.O. Box Postfach 1220 · D-76671 Graben-Neudorf Tel. +49 7251 75-0 Fax +49 7251 75-2970 Production Östringen SEW-EURODRIVE Östringen GmbH Franz-Gurk-Straße 2 D-76684 Östringen P.O. Box Postfach 1174 · D-76677 Östringen Tel. +49 7253 92540 Fax +49 7253 925490 oestringen@sew-eurodrive.de Service Competence Center Central Gear units / Motors SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf Tel. +49 7251 75-1710 Fax +49 7251 75-1711 sc-mitte-gm@sew-eurodrive.de Central Electronics SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal Tel. +49 7251 75-1780 Fax +49 7251 75-1769 sc-mitte-e@sew-eurodrive.de North SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover) Tel. +49 5137 8798-30 Fax +49 5137 8798-55 sc-nord@sew-eurodrive.de East SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D-08393 Meerane (near Zwickau) Tel. +49 3764 7606-0 Fax +49 3764 7606-30 sc-ost@sew-eurodrive.de South SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim (near München) Tel. +49 89 909552-10 Fax +49 89 909552-50 sc-sued@sew-eurodrive.de West SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld (near Düsseldorf) Tel. +49 2173 8507-30 Fax +49 2173 8507-55 sc-west@sew-eurodrive.de Technical Offices 84 Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP +49 180 5 7394357 Augsburg SEW-EURODRIVE GmbH & Co KG August-Wessels-Straße 29 D-86156 Augsburg Tel. +49 821 22779-10 Fax +49 821 22779-50 tb-augsburg@sew-eurodrive.de Berlin SEW-EURODRIVE GmbH & Co KG Lilienthalstraße 3a D-12529 Schönefeld Tel. +49 33762 2266-30 Fax +49 33762 2266-36 tb-berlin@sew-eurodrive.de Bodensee SEW-EURODRIVE GmbH & Co KG Burgbergring 91 D-88662 Überlingen Tel. +49 7551 9226-30 Fax +49 7551 9226-56 tb-bodensee@sew-eurodrive.de Bremen SEW-EURODRIVE GmbH & Co KG Kohlhökerstr.48 D-28203 Bremen Tel. +49 421 33918-0 Fax +49 421 33918-22 tb-bremen@sew-eurodrive.de Dortmund SEW-EURODRIVE GmbH & Co KG Hildastraße 10 D-44145 Dortmund Tel. +49 231 912050-10 Fax +49 231 912050-20 tb-dortmund@sew-eurodrive.de Dresden SEW-EURODRIVE GmbH & Co KG Hauptstraße 32 D-01445 Radebeul Tel. +49 351 26338-0 Fax +49 351 26338-38 tb-dresden@sew-eurodrive.de Erfurt SEW-EURODRIVE GmbH & Co KG Blumenstraße 70 D-99092 Erfurt Tel. +49 361 21709-70 Fax +49 361 21709-79 tb-erfurt@sew-eurodrive.de Güstrow SEW-EURODRIVE GmbH & Co KG Thünenweg 19 D-18273 Güstrow P.O. Box Postfach 1216 · D-18262 Güstrow Tel. +49 3843 8557-80 Fax +49 3843 8557-88 tb-guestrow@sew-eurodrive.de 03/2006 Address Directory Germany 03/2006 Hamburg SEW-EURODRIVE GmbH & Co KG Bramfelder Straße 119 D-23305 Hamburg P.O. Box Postfach 7610 07 · D-22060 Hamburg Tel. +49 40 298109-60 Fax +49 40 298109-70 tb-hamburg@sew-eurodrive.de Hannover/Garbsen SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Str.40-42 D-30823 Garbsen P.O. Box Postfach 1104 53 · D-30804 Garbsen Tel. +49 5137 8798-10 Fax +49 5137 8798-50 tb-hannover@sew-eurodrive.de Heilbronn SEW-EURODRIVE GmbH & Co KG Zeppelinstraße 7 D-74357 Bönnigheim P.O. Box Postfach 68 · D-74355 Bönnigheim Tel. +49 7143 8738-0 Fax +49 7143 8738-25 tb-heilbronn@sew-eurodrive.de Herford SEW-EURODRIVE GmbH & Co KG Radewiger Straße 21 D-32052 Herford P.O. Box Postfach 4108 · D-32025 Herford Tel. +49 5221 9141-0 Fax +49 5221 9141-20 tb-herford@sew-eurodrive.de Karlsruhe SEW-EURODRIVE GmbH & Co KG Ettlinger Weg 2 D-76467 Bietigheim P.O. Box Postfach 43 · D-76463 Bietigheim Tel. +49 7245 9190-10 Fax +49 7245 9190-20 tb-karlsruhe@sew-eurodrive.de Kassel SEW-EURODRIVE GmbH & Co KG Lange Straße 14 D-34253 Lohfelden Tel. +49 561 95144-80 Fax +49 561 95144-90 tb-kassel@sew-eurodrive.de Koblenz SEW-EURODRIVE GmbH & Co KG Bahnstraße 17a D-56743 Mendig Tel. +49 2652 9713-30 Fax +49 2652 9713-40 tb-koblenz@sew-eurodrive.de Lahr SEW-EURODRIVE GmbH & Co KG Europastraße 3 D-77933 Lahr / Schwarzwald Tel. +49 7821 90999-60 Fax +49 7821 90999-79 tb-lahr@sew-eurodrive.de Langenfeld SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld Tel. +49 2173 8507-10 Fax +49 2173 8507-50 tb-langenfeld@sew-eurodrive.de Magdeburg SEW-EURODRIVE GmbH & Co KG Burgstraße 7 D-39326 Wolmirstedt Tel. +49 39201 7004-1 Fax +49 39201 7004-9 tb-magdeburg@sew-eurodrive.de Mannheim SEW-EURODRIVE GmbH & Co KG Radeberger Straße 2 D-68309 Mannheim Tel. +49 621 71683-10 Fax +49 621 71683-22 tb-mannheim@sew-eurodrive.de München SEW-EURODRlVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim Tel. +49 89 909551-10 Fax +49 89 909551-50 tb-muenchen@sew-eurodrive.de Münster SEW-EURODRIVE GmbH & Co KG Von-Vincke-Straße 14 D-48143 Münster Tel. +49 251 41475-11 Fax +49 251 41475-50 tb-muenster@sew-eurodrive.de Nürnberg SEW-EURODRIVE GmbH & Co KG Plattenäckerweg 6 D-90455 Nürnberg Tel. +49 911 98884-50 Fax +49 911 98884-60 tb-nuernberg@sew-eurodrive.de Regensburg SEW-EURODRIVE GmbH & Co KG Im Gewerbepark A15 D-93059 Regensburg Tel. +49 941 46668-68 Fax +49 941 46668-66 tb-regensburg@sew-eurodrive.de Rhein-Main SEW-EURODRIVE GmbH & Co KG Niederstedter Weg 5 D-61348 Bad Homburg Tel. +49 6172 9617-0 Fax +49 6172 9617-50 tb-rheinmain@sew-eurodrive.de Stuttgart SEW-EURODRIVE GmbH & Co KG Friedrich-List-Straße 46 D-70771 Leinfelden-Echterdingen Tel. +49 711 16072-0 Fax +49 711 16072-72 tb-stuttgart@sew-eurodrive.de Ulm SEW-EURODRIVE GmbH & Co KG Dieselstraße 14 D-89160 Dornstadt Tel. +49 7348 9885-0 Fax +49 7348 9885-90 tb-ulm@sew-eurodrive.de 85 Address Directory Germany Würzburg SEW-EURODRIVE GmbH & Co KG Nürnbergerstraße 118 D-97076 Würzburg-Lengfeld Tel. +49 931 27886-60 Fax +49 931 27886-66 tb-wuerzburg@sew-eurodrive.de Zwickau / Meerane SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg1 D-08393 Meerane Tel. +49 3764 7606-0 Fax +49 3764 7606-20 tb-zwickau@sew-eurodrive.de Production Sales Service Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185 F-67506 Haguenau Cedex Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00 http://www.usocome.com sew@usocome.com Assembly Sales Service Bordeaux SEW-USOCOME Parc d’activités de Magellan 62, avenue de Magellan - B. P. 182 F-33607 Pessac Cedex Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09 Lyon SEW-USOCOME Parc d’Affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 00 Fax +33 4 72 15 37 15 Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I’Etang Tel. +33 1 64 42 40 80 Fax +33 1 64 42 40 88 Alsace FrancheComté SEW-USOCOME 15, rue de Mambourg F-68240 Sigolsheim Tel. +33 3 89 78 45 11 Fax +33 3 89 78 45 12 Alsace Nord SEW-USOCOME 35, rue Jeanne d’Arc F-67250 Surbourg Tel. +33 3 88 54 74 44 Fax +33 3 88 80 47 62 Aquitaine SEW-USOCOME Parc d‘activités de Magellan 62, avenue de Magellan B.P.182 F-33607 Pessac Cedex Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09 Ardennes Lorraine SEW-USOCOME 7, rue de Prény F-54000 Nancy Tel. +33 3 83 96 28 04 Fax +33 3 83 96 28 07 Bourgogne SEW-USOCOME 10, rue de la Poste F-71350 Saint Loup Géanges Tel. +33 3 85 49 92 18 Fax +33 3 85 49 92 19 Bretagne Ouest SEW-USOCOME 4, rue des Châtaigniers F-44830 Brains Tel. +33 2 51 70 54 04 Fax +33 2 51 70 54 05 Centre Auvergne SEW-USOCOME 27, avenue du Colombier F-19150 Laguenne Tel. +33 5 55 20 12 10 Fax +33 5 55 20 12 11 Centre Pays de Loire SEW-USOCOME 9, rue des Erables F-37540 Saint Cyr sur Loire Tel. +33 2 47 41 33 23 Fax +33 2 47 41 34 03 Champagne SEW-USOCOME 2, chemin des Suivots F-10120 Saint André les Vergers Tel. +33 3 25 79 63 24 Fax +33 3 25 79 63 25 Lyon Nord-Est SEW-USOCOME Parc d’Affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 03 Fax +33 4 72 15 37 15 Lyon Ouest SEW-USOCOME Parc d’Affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 04 Fax +33 4 72 15 37 15 Lyon Sud-Est SEW-USOCOME Montée de la Garenne F-26750 Génissieux Tel. +33 4 75 05 65 95 Fax +33 4 75 05 65 96 France Technical Offices 86 03/2006 Address Directory France Nord SEW-USOCOME 348, rue du Calvaire F-59213 Bermerain Cidex 102 Tel. +33 3 27 27 07 88 Fax +33 3 27 27 24 41 Normandie SEW-USOCOME 5 rue de la Limare F-14250 Brouay Tel. +33 2 31 37 92 86 Fax +33 2 31 74 68 15 Paris Est SEW-USOCOME Résidence Le Bois de Grâce 2, allée des Souches Vertes F-77420 Champs sur Marne Tel. +33 1 64 68 40 50 Fax +33 1 64 68 45 00 Paris Ouest SEW-USOCOME 42 avenue Jean Jaurès F-78580 Maule Tel. +33 1 30 90 89 86 Fax +33 1 30 90 93 15 Paris Picardie SEW-USOCOME 25 bis, rue Kléber F-92300 Levallois Perret Tel. +33 1 41 05 92 74 Fax +33 1 41 05 92 75 Paris Sud SEW-USOCOME 6. chemin des Bergers Lieu-dit Marchais F-91410 Roinville sous Dourdan Tel. +33 1 60 81 10 56 Fax +33 1 60 81 10 57 Provence SEW-USOCOME Résidence Les Hespérides Bât. B2 67, boulevard des Alpes F-13012 Marseille Tel. +33 4 91 18 00 11 Fax +33 4 91 18 00 12 Pyrénées SEW-USOCOME 271, Lieu-dit Ninaut F-31190 Caujac Tel. +33 5 61 08 15 85 Fax +33 5 61 08 16 44 Sud-Atlantique SEW-USOCOME 12, rue des Pinsons F-44120 Vertou Tel. +33 2 40 80 32 23 Fax +33 2 40 80 32 13 Alger Réducom 16, rue des Frères Zaghnoun Bellevue El-Harrach 16200 Alger Tel. +213 21 8222-84 Fax +213 21 8222-84 Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37,5 1619 Garin Tel. +54 3327 4572-84 Fax +54 3327 4572-21 sewar@sew-eurodrive.com.ar Melbourne SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Tel. +61 3 9933-1000 Fax +61 3 9933-1003 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel. +61 2 9725-9900 Fax +61 2 9725-9905 enquires@sew-eurodrive.com.au Adelaide SEW-EURODRIVE PTY. LTD. Unit 1/601 Anzac Highway Glenelg, S.A. 5045 Tel. +61 8 8294-8277 Fax +61 8 8294-2893 enquires@sew-eurodrive.com.au Perth SEW-EURODRIVE PTY. LTD. 105 Robinson Avenue Belmont, W.A. 6104 Tel. +61 8 9478-2688 Fax +61 8 9277-7572 enquires@sew-eurodrive.com.au Brisbane SEW-EURODRIVE PTY.LTD. 1 /34 Collinsvale St Rocklea, Queensland, 4106 Tel. +61 7 3272-7900 Fax +61 7 3272-7901 enquires@sew-eurodrive.com.au Algeria Sales Argentina Assembly Sales Service Australia Assembly Sales Service Technical Offices 03/2006 87 Address Directory Austria Assembly Sales Service Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel. +43 1 617 55 00-0 Fax +43 1 617 55 00-30 http://sew-eurodrive.at sew@sew-eurodrive.at Technical Offices Linz SEW-EURODRIVE Ges.m.b.H. Reuchlinstr. 6/3 A-4020 Linz Tel. +43 732 655 109-0 Fax +43 732 655 109-20 tb-linz@sew-eurodrive.at Graz SEW-EURODRIVE Ges.m.b.H. Grabenstraße 231 A-8045 Graz Tel. +43 316 685 756-0 Fax +43 316 685 755 tb-graz@sew-eurodrive.at Dornbirn SEW-EURODRIVE Ges.m.b.H. Lustenauerstraße 27/1 A-6850 Dornbirn Tel. +43 5572 3725 99-0 Fax +43 5572 3725 99-20 tb-dornbirn@sew-eurodrive.at Dhaka Triangle Trade International Bldg-5, Road-2, Sec-3, Uttara Model Town Dhaka-1230 Bangladesh Tel. +880 2 8912246 Fax +880 2 8913344 Assembly Sales Service Brüssel SEW Caron-Vector S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.caron-vector.be info@caron-vector.be Technical Office Vlaanderen SEW Caron-Vector S.A. Industrieweg 112-114 B-9032 Gent (Wondelgem) Tel. +32 92 273-452 Fax +32 92 274-155 La Paz GRUPO LARCOS LTDA. Av. Jose Carrasco Not. 1398 Entre Hugo Estrada Y Av. Busch La Paz Tel. +591 2 221808 Fax +591 2 220085 larcos@ceibo.entelnet.bo Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 50 Caixa Postal: 201-07111-970 Guarulhos/SP - Cep.: 07251-250 Tel. +55 11 6489-9133 Fax +55 11 6480-3328 http://www.sew.com.br sew@sew.com.br Bangladesh Belgium Bolivia Brazil Production Sales Service Additional addresses for service in Brazil provided on request! Bulgaria Sales Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Tel. +359 2 9532565 Fax +359 2 9549345 bever@fastbg.net Douala Electro-Services Rue Drouot Akwa B.P. 2024 Douala Tel. +237 4322-99 Fax +237 4277-03 Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1 Tel. +1 905 791-1553 Fax +1 905 791-2999 http://www.sew-eurodrive.ca l.reynolds@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO. OF CANADA LTD. 7188 Honeyman Street Delta. B.C. V4G 1 E2 Tel. +1 604 946-5535 Fax +1 604 946-2513 b.wake@sew-eurodrive.ca Montreal SEW-EURODRIVE CO. OF CANADA LTD. 2555 Rue Leger Street LaSalle, Quebec H8N 2V9 Tel. +1 514 367-1124 Fax +1 514 367-3677 a.peluso@sew-eurodrive.ca Cameroon Sales Canada Assembly Sales Service 88 03/2006 Address Directory Canada Additional addresses for service in Canada provided on request! Chile Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel. +56 2 75770-00 Fax +56 2 75770-01 ventas@sew-eurodrive.cl Production Assembly Sales Service Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin 300457 Tel. +86 22 25322612 Fax +86 22 25322611 gm-tianjin@sew-eurodrive.cn http://www.sew.com.cn Assembly Sales Service Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, 215021 P. R. China Tel. +86 512 62581781 Fax +86 512 62581783 suzhou@sew.com.cn Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. No. 9, JunDa Road East Section of GETDD Guangzhou 510530 P. R. China Tel. +86 20 82267890 Fax +86 20 82267891 sewguangzhou@sew.com.cn Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá Tel. +57 1 54750-50 Fax +57 1 54750-44 sewcol@sew-eurodrive.com.co Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR 10 000 Zagreb Tel. +385 1 4613-158 Fax +385 1 4613-158 kompeks@net.hr Sales Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Luná 591 CZ-16000 Praha 6 - Vokovice Tel. +420 a220121236 Fax +420 220121237 http://www.sew-eurodrive.cz sew@sew-eurodrive.cz Technical Offices Brno SEW-EURODRIVE CZ S.R.O. Krenova 52 CZ -60200 Brno Tel. +420 543256151 + 543256163 Fax +420 543256845 Hradec Kralove SEW-EURODRIVE CZ S.R.O. Technicka Kancelar - vychodni Cechy Svermova CZ-53374 Horni Jeleni Tel. +420 466673711 Fax +420 466673634 Klatovy SEW-EURODRIVE CZ S.R.O. Technical Office Klatovy Kollarova 528 CZ-33901 Klatovy 3 Tel. +420 376310729 Fax +420 376310725 Assembly Sales Service Kopenhagen SEW-EURODRIVEA/S Geminivej 28-30, P.O. Box 100 DK-2670 Greve Tel. +45 43 9585-00 Fax +45 43 9585-09 http://www.sew-eurodrive.dk sew@sew-eurodrive.dk Technical Offices Aarhus SEW-EURODRIVEA/S Birkenhaven 45 DK-8520 Lystrup Tel. +45 86 2283-44 Fax +45 86 2284-90 Assembly Sales Service China Colombia Assembly Sales Service Croatia Sales Service Czech Republic Denmark 03/2006 89 Address Directory Denmark Helsingør SEW-EURODRIVEA/S Rømøvej 2 DK-3140 Ålsgårde Tel. +45 49 7557-00 Fax +45 49 7558-00 Odense SEW-EURODRIVEA/S Lindelyvei 29, Nr. Søby DK-5792 Arslev Tel. +45 65 9020-70 Fax +45 65 9023-09 Cairo Copam Egypt for Engineering & Agencies 33 EI Hegaz ST, Heliopolis, Cairo Tel. +20 2 2566-299 + 1 23143088 Fax +20 2 2594-757 copam@datum.com.eg Tallin ALAS-KUUL AS Paldiski mnt.125 EE 0006 Tallin Tel. +372 6593230 Fax +372 6593231 veiko.soots@alas-kuul.ee Assembly Sales Service Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN-15860 Hollola 2 Tel. +358 201 589-300 Fax +358 3 780-6211 http://www.sew-eurodrive.fi sew@sew.fi Technical Offices Helsinki SEW-EURODRIVE OY Luutnantinaukio 5C LT2 FIN-00410 Helsinki Tel. +358 201 589-300 Fax + 358 9 5666-311 Vaasa SEW-EURODRIVE OY Kauppapuistikko 11 E FIN-65100 Vaasa Tel. +358 3 589-300 Fax +358 6 3127-470 Libreville Electro-Services B.P. 1889 Libreville Tel. +241 7340-11 Fax +241 7340-12 Assembly Sales Service Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR Tel. +44 1924 893-855 Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk info@sew-eurodrive.co.uk Technical Offices London SEW-EURODRIVE Ltd. 764 Finchely Road, Temple Fortune GB-London N.W.11 7TH Tel. +44 20 8458-8949 Fax +44 20 8458-7417 Midlands SEW-EURODRIVE Ltd. 5 Sugar Brook court, Aston Road, Bromsgrove, Worcs B60 3EX Tel. +44 1527 877-319 Fax +44 1527 575-245 Scotland SEW-EURODRIVE Ltd. Scottish Office No 37 Enterprise House Springkerse Business Park GB-Stirling FK7 7UF Scotland Tel. +44 17 8647-8730 Fax +44 17 8645-0223 Sales Service Athen Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR-18545 Piraeus Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59 http://www.boznos.gr info@boznos.gr Technical Office Thessaloniki Christ. Boznos & Son S.A. Maiandrou 15 562 24 Evosmos, Thessaloniki Tel. +30 2 310 7054-00 Fax +30 2 310 7055-15 info@boznos.gr Egypt Sales Service Estonia Sales Finland Gabon Sales Great Britain Greece 90 03/2006 Address Directory Hong Kong Assembly Sales Service Hong Kong SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel. +852 2 7960477 + 79604654 Fax +852 2 7959129 sew@sewhk.com Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel. +36 1 437 06-58 Fax +36 1 437 06-50 office@sew-eurodrive.hu Reykjavik Vélaverk ehf. Bolholti 8, 3h. IS - 105 Reykjavik Tel. +354 568 3536 Fax +354 568 3537 info@velaverk.is Assembly Sales Service Baroda SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi · Baroda - 391 243 Gujarat Tel. +91 265 2831086 Fax +91 265 2831087 mdoffice@seweurodriveindia.com Technical Offices Bangalore SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bangalore Tel. +91 80 22266565 Fax +91 80 22266569 salesbang@seweurodriveinindia.com Calcutta SEW EURODRIVE INDIA PVT. LTD. Juthika Apartment, Flat No. B1 11/1, Sunny Park Calcutta - 700 019 Tel. +91 33 24615820 Fax +91 33 24615826 sewcal@cal.vsnl.net.in Chennai SEW-EURODRIVE India Private Limited F2, 1st Floor, Sarvamangala Indira New No. 67, Bazullah Road Chennai - 600 017 Tel. +91 44 28144461 Fax +91 44 28144463 saleschen@seweurodriveindia.com Hyderabad SEW-EURODRIVE India Pvt. Limited 408, 4th Floor, Meridian Place Green Park Road Amerpeet Hyderabad Tel. +91 40 23414698 Fax +91 40 23413884 saleshyd@seweurodriveindia.com Mumbai SEW-EURODRIVE India Private Limited 312 A, 3rd Floor, Acme Plaza Andheri Kurla Road, Andheri (E) Mumbai Tel. +91 22 28348440 Fax +91 22 28217858 salesmumbai@seweurodriveindia.com New Delhi SEW-EURODRIVE India Private Limited 303 Kirti Deep, 2-Nangal Raya Business Centre New Delhi 110 046 Tel. +91 11 28521566 Fax +91 11 28521577 salesdelhi@seweurodriveindia.com Pune SEW-EURODRIVE India Private Limited 206, Metro House 7 Mangaldas Road Pune 411001, Maharashtra Tel. +91 20 26111054 Fax +91 20 26132337 salespune@seweurodriveindia.com Jakarta SEW-EURODRIVE Pte Ltd. Jakarta Liaison Office, Menara Graha Kencana Jl. Perjuangan No. 88, LT 3 B, Kebun Jeruk, Jakarta 11530 Tel. +62 21 5359066 Fax +62 21 5363686 Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel. +353 1 830-6277 Fax +353 1 830-6458 Hungary Sales Service Iceland India Indonesia Technical Office Ireland Sales Service 03/2006 91 Address Directory Israel Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 228 58858 Holon Tel. +972 3 5599511 Fax +972 3 5599512 lirazhandasa@barak-online.net Assembly Sales Service Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano) Tel. +39 02 96 9801 Fax +39 02 96 799781 sewit@sew-eurodrive.it Technical Offices Bologna SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Emilia,172 I-40064 Ozzano dell’Emilia (Bo) Tel. +39 051 796-660 Fax +39 051 796-595 Caserta SEW-EURODRIVE di R. Blickle & Co.s.a.s. Viale Carlo III Km. 23,300 I-81020 S. Nicola la Strada (Caserta) Tel. +39 0823 450611 Fax +39 0823 421414 Firenze RIMA Via Einstein, 14 I-50013 Campi Bisenzio (Firenze) Tel. +39 055 898 58-21 Fax +39 055 898 58-30 Pescara SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Emilia,172 I-40064 Ozzano dell’Emilia (Bo) Tel. +39 051 796-660 Fax +39 051 796-595 Torino SEW-EURODRIVE di R. Blickle & Co.s.a.s. Filiale Torino c.so Unione Sovietica 612/15 - int. C I-11035 Torino Tel. +39 011 3473780 Fax +39 011 3473783 Verona SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via P. Sgulmero, 27/A I-37132 Verona Tel. +39 045 97-7722 Fax +39 045 97-6079 Abidjan SICA Ste industrielle et commerciale pour l’Afrique 165, Bld de Marseille B.P. 2323, Abidjan 08 Tel. +225 2579-44 Fax +225 2584-36 Assembly Sales Service Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka 438-0818 Tel. +81 538 373811 Fax +81 538 373814 sewjapan@sew-eurodrive.co.jp Technical Offices Fukuoka SEW-EURODRIVE JAPAN CO., LTD. C-go, 5th-floor, Yakuin-Hiruzu-Bldg. 1-5-11, Yakuin, Chuo-ku Fukuoka, 810-0022 Tel. +81 92 713-6955 Fax +81 92 713-6860 sewkyushu@jasmine.ocn.ne.jp Osaka SEW-EURODRIVE JAPAN CO., LTD. B-Space EIRAI Bldg., 3rd Floor 1-6-9 Kyoumachibori, Nishi-ku, Osaka, 550-0003 Tel. +81 6 6444--8330 Fax +81 6 6444--8338 sewosaka@crocus.ocn.ne.jp Tokyo SEW-EURODRIVE JAPAN CO., LTD. Izumi-Bldg. 5 F 3-2-15 Misaki-cho Chiyoda-ku, Tokyo 101-0061 Tel. +81 3 3239-0469 Fax +81 3 3239-0943 sewtokyo@basil.ocn.ne.jp Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-Dong Ansan 425-120 Tel. +82 31 492-8051 Fax +82 31 492-8056 master@sew-korea.co.kr Busan SEW-EURODRIVE KOREA Co., Ltd. No. 1720 - 11, Songjeong - dong Gangseo-ku Busan 618-270 Tel. +82 51 832-0204 Fax +82 51 832-0230 master@sew-korea.co.kr Italy Ivory Coast Sales Japan Korea Assembly Sales Service 92 03/2006 Address Directory Korea Daegu SEW-EURODRIVE KOREA Co., Ltd. No.1108 Sungan officete l 87-36, Duryu 2-dong, Dalseo-ku Daegu 704-712 Tel. +82 53 650-7111 Fax +82 53 650-7112 sewdaegu@netsgo.com DaeJeon SEW-EURODRIVE KOREA Co., Ltd. No. 2017, Hongin offictel 536-9, Bongmyung-dong, Yusung-ku Daejeon 305-301 Tel. +82 42 828-6461 Fax +82 42 828-6463 sewdaejeon@netsgo.com Kwangju SEW-EURODRIVE KOREA Co., Ltd. 4fl., Shinhyun B/D 96-16 Unam-dong, Buk-ku Kwangju 500-170 Tel. +82 62 511-9172 Fax +82 62 511-9174 sewkwangju@netsgo.com Seoul SEW-EURODRIVE KOREA Co., Ltd. No.1104 Sunkyung officetel 106-4 Kuro 6-dong, Kuro-ku Seoul 152-054 Tel. +82 2 862-8051 Fax +82 2 862-8199 sewseoul@netsgo.com Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel. +371 7139386 Fax +371 7139386 info@alas-kuul.ee Beirut Gabriel Acar & Fils sarl B. P. 80484 Bourj Hammoud, Beirut Tel. +961 1 4947-86 +961 1 4982-72 +961 3 2745-39 Fax +961 1 4949-71 gacar@beirut.com Alytus UAB Irseva Naujoji 19 LT-62175 Alytus Tel. +370 315 79204 Fax +370 315 56175 info@irseva.lt http://www.sew-eurodrive.lt Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.caron-vector.be info@caron-vector.be Assembly Sales Service Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia Tel. +60 7 3549409 Fax +60 7 3541404 sales@sew-eurodrive.com.my Technical Offices Kota Kinabalu SEW-EURODRIVE Sdn Bhd (Kota Kinabalu Branch) Lot No. 2,1st Floor, Inanam Baru Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam 89350 Kota Kinabalu Sabah, Malaysia Tel. +60 88 424792 Fax +60 88 424807 Kuala Lumpur SEW-EURODRIVE Sdn. Bhd. No. 2, Jalan Anggerik Mokara 31/46 Kota Kemuning Seksyen 31 40460 Shah Alam Selangor Darul Ehsan Tel. +60 3 5229633 Fax +60 3 5229622 sewpjy@po.jaring.my Kuching SEW-EURODRIVE Sdn. Bhd. Lot 268, Section 9 KTLD Lorong 9, Jalan Satok 93400 Kuching, Sarawak East Malaysia Tel. +60 82 232380 Fax +60 82 242380 Penang SEW-EURODRIVE Sdn. Bhd. No. 38, Jalan Bawal Kimsar Garden 13700 Prai, Penang Tel. +60 4 3999349 Fax +60 4 3999348 seweurodrive@po.jaring.my Technical Offices Latvia Sales Lebanon Sales Lithuania Sales Luxembourg Assembly Sales Service Malaysia 03/2006 93 Address Directory Mexico Assembly Sales Service Queretaro SEW-EURODRIVE, Sales and Distribution, S. A. de C. V. Privada Tequisquiapan No. 102 Parque Ind. Queretaro C. P. 76220 Queretaro, Mexico Tel. +52 442 1030-300 Fax +52 442 1030-301 scmexico@seweurodrive.com.mx Casablanca S. R. M. Société de Réalisations Mécaniques 5, rue Emir Abdelkader 05 Casablanca Tel. +212 2 6186-69 + 6186-70 + 618671 Fax +212 2 6215-88 srm@marocnet.net.ma Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam Tel. +31 10 4463-700 Fax +31 10 4155-552 http://www.vector.nu info@vector.nu Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland Tel. +64 9 2745627 Fax +64 9 2740165 sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel. +64 3 384-6251 Fax +64 3 384-6455 sales@sew-eurodrive.co.nz Palmerston North SEW-EURODRIVE NEW ZEALAND LTD. C/-Grant Shearman, RD 5, Aronui Road Palmerston North Tel. +64 6 355-2165 Fax +64 6 355-2316 sales@sew-eurodrive.co.nz Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel. +47 69 241-020 Fax +47 69 241-040 sew@sew-eurodrive.no Karachi SEW-EURODRIVE Pte. Ltd. Karachi Liaison Office A/3, 1st Floor, Central Commercial Area Sultan Ahmed Shah Road Block 7/8, K.C.H.S. Union Ltd., Karachi Tel. +92 21 4529369 Fax +92 21 4547365 seweurodrive@cyber.net.pk Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, 120-124 Urbanizacion Industrial Vulcano, ATE, Lima Tel. +51 1 3495280 Fax +51 1 3493002 sewperu@sew-eurodrive.com.pe Manila SEW-EURODRIVE Pte Ltd Manila Liaison Office Suite 110, Ground Floor Comfoods Building Senator Gil Puyat Avenue 1200 Makati City Tel. +63 2 894275254 Fax +63 2 8942744 sewmla@i-next.net Assembly Sales Service Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL-92-518 Lodz Tel. +48 42 67710-90 Fax +48 42 67710-99 http://www.sew-eurodrive.pl sew@sew-eurodrive.pl Technical Office Katowice SEW-EURODRIVE Polska Sp.z.o.o. ul. Nad Jeziorem 87 PL-43-100 Tychy Tel. +48 32 2175026 + 32 2175027 Fax +48 32 2277910 Morocco Sales Netherlands Assembly Sales Service New Zealand Assembly Sales Service Technical Office Norway Assembly Sales Service Pakistan Technical Office Peru Assembly Sales Service Philippines Technical Office Poland 94 03/2006 Address Directory Poland Bydgoszcz SEW-EURODRIVE Polska Sp.z.o.o. ul. Fordonska 246 PL-85-959 Bydgoszcz Tel. +48 52 3606590 Fax +48 52 3606591 Szczecinek SEW-EURODRIVE Polska Sp.z.o.o. ul. Mickiewicza 2 pok. 36 PL-78-400 Szczecinek Tel. +48 94 3728820 Fax +48 94 3728821 Assembly Sales Service Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada Tel. +351 231 20 9670 Fax +351 231 20 3685 http://www.sew-eurodrive.pt infosew@sew-eurodrive.pt Technical Offices Lisboa Tertir Edifício Lisboa Gabinete 119 P-2615 Alverca do Ribatejo Tel. +351 21 958-0198 Fax +351 21 958-0245 esc.lisboa@sew-eurodrive.pt Porto Av. D. Afonso Henriques, 1196 - 1° - sala 102 Edifício ACIA P- 4450-016 Matosinhos Tel. +351 229 350 383 Fax +351 229 350 384 MobilTel. +351 9 332559110 esc.porto@sew-eurodrive.pt Bucuresti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti Tel. +40 21 230-1328 Fax +40 21 230-7170 sialco@sialco.ro Assembly Sales Service St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia Tel. +7 812 3332522 +7 812 5357142 Fax +7 812 3332523 http://www.sew-eurodrive.ru sew@sew-eurodrive.ru Technical Office Moskau ZAO SEW-EURODRIVE RUS-107023 Moskau Tel. +7 095 9337090 Fax +7 095 9337094 mso@sew-eurodrive.ru Novosibirsk ZAO SEW-EURODRIVE pr. K Marksa, d.30 RUS-630087 Novosibirsk Tel. +7 383 3350200 Fax +7 383 3462544 nso@sew-eurodrive.ru Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Tel. +221 849 47-70 Fax +221 849 47-71 senemeca@sentoo.sn Beograd DIPAR d.o.o. Kajmakcalanska 54 SCG-11000 Beograd Tel. +381 11 3088677 / +381 11 3088678 Fax +381 11 3809380 dipar@yubc.net Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 sewsingapore@sew-eurodrive.com Sered SEW-Eurodrive SK s.r.o. Trnavska 920 SK-926 01 Sered Tel. +421 31 7891311 Fax +421 31 7891312 sew@sew-eurodrive.sk Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO – 3000 Celje Tel. +386 3 490 83-20 Fax +386 3 490 83-21 pakman@siol.net Portugal Romania Sales Service Russia Senegal Sales Serbia and Montenegro Sales Singapore Assembly Sales Service Slovakia Sales Slovenia Sales Service 03/2006 95 Address Directory South Africa Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Tel. +27 11 248-7000 Fax +27 11 494-3104 dross@sew.co.za Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town Tel. +27 21 552-9820 Fax +27 21 552-9830 Telex 576 062 dswanepoel@sew.co.za Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel. +27 31 700-3451 Fax +27 31 700-3847 dtait@sew.co.za Nelspruit SEW-EURODRIVE (PTY) LTD. 7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200 Tel. +27 13 752-8007 Fax +27 13 752-8008 robermeyer@sew.co.za Port Elizabeth SEW-EURODRIVE PTY LTD. 5 b Linsay Road Neave Township 6000 Port Elizabeth Tel. +27 41 453-0303 Fax +27 41 453-0305 dswanepoel@sew.co.za Richards Bay SEW-EURODRIVE PTY LTD. 25 Eagle Industrial Park Alton Richards Bay P.O. Box 458 Richards Bay 3900 Tel. +27 35 797-3805 Fax +27 35 797-3819 dtait@sew.co.za Assembly Sales Service Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya) Tel. +34 9 4431 84-70 Fax +34 9 4431 84-71 sew.spain@sew-eurodrive.es Technical Offices Barcelona Delegación Barcelona Avenida Francesc Maciá 40-44 Oficina 3.1 E-08206 Sabadell (Barcelona) Tel. +34 9 37 162200 Fax +34 9 37 233007 Lugo Delegación Noroeste Apartado, 1003 E-27080 Lugo Tel. +34 6 3940 3348 Fax +34 9 8220 2934 Madrid Delegación Madrid Gran Via. 48-2° A-D E-28220 Majadahonda (Madrid) Tel. +34 9 1634 2250 Fax +34 9 1634 0899 Colombo 4 SM International (Pte) Ltd 254, Galle Raod Colombo 4, Sri Lanka Tel. +94 1 2584887 Fax +94 1 2582981 Assembly Sales Service Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping Tel. +46 36 3442-00 Fax +46 36 3442-80 http://www.sew-eurodrive.se info@sew-eurodrive.se Technical Offices Göteborg SEW-EURODRIVE AB Gustaf Werners gata 8 S-42131 Västra Frölunda Tel. +46 31 70968-80 Fax +46 31 70968-93 Malmö SEW-EURODRIVE AB Borrgatan 5 S-21124 Malmö Tel. +46 40 68064-80 Fax +46 40 68064-93 Assembly Sales Service Technical Offices Spain Sri Lanka Sweden 96 03/2006 Address Directory Sweden Stockholm SEW-EURODRIVE AB Björkholmsvägen 10 S-14125 Huddinge Tel. +46 8 44986-80 Fax +46 8 44986-93 Skellefteå SEW-EURODRIVE AB Trädgårdsgatan 8 S-93131 Skellefteå Tel. +46 910 7153-80 Fax +46 910 7153-93 Assembly Sales Service Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel. +41 61 417 1717 Fax +41 61 417 1700 http://www.imhof-sew.ch info@imhof-sew.ch Technical Offices Rhaetian Switzerland André Gerber Es Perreyres CH-1436 Chamblon Tel. +41 24 445 3850 Fax +41 24 445 4887 Bern / Solothurn Rudolf Bühler Muntersweg 5 CH-2540 Grenchen Tel. +41 32 652 2339 Fax +41 32 652 2331 Central Switzerland and Ticino Beat Lütolf Baumacher 11 CH-6244 Nebikon Tel. +41 62 756 4780 Fax +41 62 756 4786 Zürich René Rothenbühler Nörgelbach 7 CH-8493 Saland Tel. +41 52 386 3150 Fax +41 52 386 3213 Bodensee and East Switzerland Markus Künzle Eichweg 4 CH-9403 Goldbach Tel. +41 71 845 2808 Fax +41 71 845 2809 Nan Tou Ting Shou Trading Co., Ltd. No. 55 Kung Yeh N. Road Industrial District Nan Tou 540 Tel. +886 49 255353 Fax +886 49 257878 Taipei Ting Shou Trading Co., Ltd. 6F-3, No. 267, Sec. 2 Tung Hwa South Road, Taipei Tel. +886 2 27383535 Fax +886 2 27368268 Telex 27 245 sewtwn@ms63.hinet.net Assembly Sales Service Chon Buri SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 2 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri 20000 Tel. +66 38 454281 Fax +66 38 454288 sewthailand@sew-eurodrive.co.th Technical Offices Bangkok SEW-EURODRIVE PTE LTD Bangkok Liaison Office 6th floor, TPS Building 1023, Phattanakarn Road Klongtan, Phrakanong, Bangkok,10110 Tel. +66 2 7178149 Fax +66 2 7178152 sewthailand@sew-eurodrive.co.th Hadyai SEW-EURODRIVE (Thailand) Ltd. Hadyai Country Home Condominium 59/101 Soi.17/1 Rachas-Utid Road. Hadyai, Songkhla 90110 Tel. +66 74 359441 Fax +66 74 359442 sewhdy@ksc.th.com Khonkaen SEW-EURODRIVE (Thailand) Ltd. 4th Floor, Kaow-U-HA MOTOR Bldg, 359/2, Mitraphab Road. Muang District Khonkaen 40000 Tel. +66 43 225745 Fax +66 43 324871 sewkk@cscoms.com Lampang SEW-EURODRIVE (Thailand) Ltd. 264 Chatchai Road, sob-tuy, Muang, Lampang 52100 Tel. +66 54 310241 Fax +66 54 310242 sewthailand@sew-eurodrive.co.th Switzerland Taiwan (R.O.C.) Thailand 03/2006 97 Address Directory Tunisia Tunis T. M.S. Technic Marketing Service 7, rue Ibn EI Heithem Z.I. SMMT 2014 Mégrine Erriadh Tel. +216 1 4340-64 + 1 4320-29 Fax +216 1 4329-76 Assembly Sales Service Istanbul SEW-EURODRIVE Hareket Sistemleri Sirketi Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL Tel. +90 216 4419163 + 216 4419164 + 216 3838014 Fax +90 216 3055867 sew@sew-eurodrive.com.tr Technical Offices Ankara SEW-EURODRIVE Hareket Sistemleri Ticaret Ltd. Sirketi Özcelik Is Merkezi, 14. Sok, No. 4/42 TR-06370 Ostim/Ankara Tel. +90 312 2868014 Fax +90 312 2868015 Bursa SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Besevler Küçük Sanayi Parkoop Parçacilar Sitesi 48. Sokak No. 47 TR Nilüfer/Bursa Tel. +90 224 443 4559 Fax +90 224 443 4558 Izmir SEW-EURODRIVE Hareket Sistemleri Ticaret Ltd. Sirketi 1203/11 Sok. No. 4/613 Hasan Atli Is Merkezi TR-35110 Yenisehir-Izmir Tel. +90 232 4696264 Fax +90 232 4336105 Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 23-B, Office 409 49008 Dnepropetrovsk Tel. +380 56 370 3211 Fax +380 56 372 2078 sew@sew-eurodrive.ua Montevideo SEW-EURODRIVE Argentina S. A. Sucursal Uruguay German Barbato 1526 CP 11200 Montevideo Tel. +598 2 90181-89 Fax +598 2 90181-88 sewuy@sew-eurodrive.com.uy Production Assembly Sales Service Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365 Tel. +1 864 439-7537 Fax Sales +1 864 439-7830 Fax Manuf. +1 864 439-9948 Fax Ass. +1 864 439-0566 Telex 805 550 http://www.seweurodrive.com cslyman@seweurodrive.com Assembly Sales Service San Francisco SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, California 94544-7101 Tel. +1 510 487-3560 Fax +1 510 487-6381 cshayward@seweurodrive.com Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey 08014 Tel. +1 856 467-2277 Fax +1 856 845-3179 csbridgeport@seweurodrive.com Dayton SEW-EURODRIVE INC. 2001 West Main Street Troy, Ohio 45373 Tel. +1 937 335-0036 Fax +1 937 440-3799 cstroy@seweurodrive.com Dallas SEW-EURODRIVE INC. 3950 Platinum Way Dallas, Texas 75237 Tel. +1 214 330-4824 Fax +1 214 330-4724 csdallas@seweurodrive.com Sales Turkey Ukraine Sales Service Uruguay USA Additional addresses for service in the USA provided on request! 98 03/2006 Address Directory Venezuela Assembly Sales Service 03/2006 Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel. +58 241 832-9804 Fax +58 241 838-6275 sewventas@cantv.net sewfinanzas@cantv.net 99 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services How we’re driving the world With people who think fast and develop the future with you. With a worldwide service network that is always close at hand. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With uncompromising quality that reduces the cost and complexity of daily operations. SEW-EURODRIVE Driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With innovative technology that solves tomorrow’s problems today. With online information and software updates, via the Internet, available around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 · D-76642 Bruchsal / Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com
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