EOS 100 MANUAL V1.1 27/04/14 2 IMPORTANT NOTICES 03 ASSEMBLING OF THE PARAMOTOR 05 HARNESS AND DISTANCE BARS 07 ASSEMBLING OF THE PROPELLER 10 ASSEMBLY INSPECTION 11 TECHNICAL DATA OF THE ENGINE 12 CARBURETOR – FUEL AND OIL 14 IGNITION AND ELECTRIC 15 JOYSTICK 16 PRE-FLIGHT CHECK 17 SPARE PARTS LIST 18 DIAGNOSING AND STARTING A FLOODED ENGINE 26 REGULAR CHECKS AND MAINTENANCE 28 TERMS OF GUARANTEE 29 WARRANTY ZERTIFICATE 30 EOS 100 MANUAL 3 IMPORTANT NOTICES ** CONGRATULATIONS ** Thank you for choosing an excellent paramotor. Please take the time to read this manual carefully, with this manual we will try to give advice on the maintenance and operation that will help you have a reliable paramotor and to preserve your investment. Furthermore, we invite you to give this manual with the paramotor if you sell it, so it can be useful for the next owner as well. The manufacturer and the resellers are ready to answer your questions and, if necessary, to solve problems, because the safety of yourself and the others is the most important thing for us. When you will receive the motor, it will already have overcome a test of 1 hour in the factory, verifying the operation of all the components and the operation to every speed. All the paramotors are tested before the delivery. We reserve the right to change specifications, components, details of the motor, in relationship to the model in production without incurring in some obligation. The reliability, the performances and the duration of your paramotor will also depend on your understanding of the correct maintenance and operation of the engine. This manual describes the paramotor, its installation, use and control. This PPG is not covered by product liability insurance. Do not start it or fly it unless you are willing to assume all risks inherent in the sport of Powered Paragliding and all responsibility for any property damage, injury or death which may result from the use of this product. EOS 100 MANUAL 4 You must be aware that any engine can fail and breakdown at any moment, this could lead a landing in less than ideal areas with the possibility of injury to the pilot or other people. Any powered paramotor must only fly in permitted areas, and never to fly low above a crowd of people. Inhabited zones, water, and areas that are difficult to land should be avoided, always remember that the engine could stop. Some atmospheric conditions can cause the engine to perform differently than normal. Before beginning every flight, you must test the paramotor on the ground. Start the engine on a flat surface that is free from stones, sand or small parts that could be sucked in by the propeller. Be sure any persons nearby are well clear off the thrust from the propeller and not near the propeller at any time the motor is running. A good safety distance is 50 meters for all directions of projection of the propeller and 20 meters for the others directions. Do not use a paramotor that has not been correctly maintained or not been used for some time, or if you know that is not in good condition. The use of not original spare parts can make the paramotor dangerous and immediately voids the warranty. Changes to the reduction or propellers can reduce safety and reliability of the aircraft. Before every use or test, check the condition of the propeller and the torque of bolts of the propeller. If the propeller is damaged do not use it, this can lead to a breakup of the propeller in rotation or to strong vibrations that will transmit to the motor and may cause damage or loosen bolts or components. Never use the motor without propeller or without reduction drive. EOS 100 MANUAL 5 ASSEMBLING OF THE PARAMOTOR FRAME The frame consists of: - a.) central module b.) cage c.) 2x long supports d.) 2x middle supports e.) 2x short supports Top position: Middle position: Bottom position: long supports middle supports short supports Assemble the complete cage and close all velcro straps EOS 100 MANUAL 6 Insert assembled cage first in top position after that insert middle and bottom position. Close bottom velcro straps on both sides. Close netting with carabineer on both sides. EOS 100 MANUAL 7 ASSEMBLING OF THE HARNESS AND THE DISTANCE BARS Connect the harness to the frame Fix distance bars with M8 nut EOS 100 MANUAL Connect the straps 8 ADJUSTING OF THE HARNESS The best way to familiarize yourself with the harness and your personal flying position is to use a simulator. Sit in the harness and adjust the shoulder straps correctly. The weight should be constantly shared on the shoulders. Find your seat position and adjust the straps accordingly to sit relaxed. The optimal position of the paramotor is when the propeller shaft line is 5 ° to a maximum of 10 ° below the horizontal line. To adjust it move the red u-part for heavier pilots forward for lighter pilots backward. EOS 100 MANUAL 9 ASSEMBLING OF THE PROPELLER On the EOS 100 paramotor is mounted a HELIX carbon propeller Mount the propeller with the six M6 screw with a torque of 10Nm. Please use only original propellers otherwise you lose your warranty. EOS 100 MANUAL 10 ASSEMBLY INSPECTION It is very important to fully inspect the assembly of your paramotor to find and remedy any potential problem areas before proceeding. The inspection should contain, at a minimum, the following items: Review each assembly step above Examine all nuts, bolts, and fasteners for security Check the harness for correct mounting, that all straps are secure, that there are no twists on any straps Examine prop cage for correct assembly, that it is strong, the netting is tight and on the correct side Check that nothing can get in the prop. The prop should clear the cage by same distance at all points. Check the fuel tank and fuel delivery system. Check for correct mounting of prop, and correct torque of prop bolts. EOS 100 MANUAL 11 TECHNICAL DATA OF THE ENGINE Motor Kühlung Bohrung Hubraum Max. Leistung Max. Schub Zylinder Kompression Mischungsverhältnis Vergaser Luftfilter Zündung Zündkerze Zündkerzenstecker Getriebe Getriebeverhätlnis Propeller Starter Auspuff Benzinverbrauch Gewicht Motoreinheit Propeller Drehrichtung Tankinhalt Gesamtgewicht Paramotor, ohne Retter EOS 100 MANUAL Einzylinder 2-Takt Motor Luftkühlung 54 mm 102 cm³ 20 PS bei 9200 U/Min 58 kg Aluminium mit Nikasil Beschichtung 1:10 1:50 Walbro DLE170 Air box Induktiv NGK BR10HS 5k Ω Untersetzungsgetriebe mit Poly-V Riemen 1:3.5 Helix H30F 1,25m L-ES-05-2 Handstarter Resonanzauspuff mit Endschalldämpfer 2.8 L/Stunde bei 30 kg Schub 9.8 kg Gegen den Uhrzeigersinn 12 L 22 kg 12 TIGHTENING TOURQUE TIGHTENING TOURQUE VALUE FOR ENGINE BOLTS AND SREWS HEAD NUTS CRANKSHAFT NUT – CLUTCH SIDE CRANKSHAFT NUT – IGNITION SIDE PROPELLER CENTRAL SCREW SPARK PLUS CRANKCASE SCREWS CARBURETOR LOCKING SCREWS INTAKE MANIFOLD LOCKING SCREWS MUFFLER STUDS NUTS SILENCER LOCKING SCREWS MUFFLER LOCKING SCREWS M N.m Kgf.m Lbf.ft 7 12 14 60 1,4 6 10,36 44,4 10 40 4 29,6 10 6 6 40 20 8 8 4 2 0,8 0,8 29,6 14,8 5,92 5,92 6 8 0,8 5,92 6 8 8 10 15 15 1 1,5 1,5 7,4 11,1 11,1 STANDARD TIGHTENING TORQUE VALUES 5 mm Bolts and nuts 6 mm Bolts and nuts 8 mm Bolts and nuts 10 mm Bolts and nuts 12 mm Bolts and nuts EOS 100 MANUAL Locking compound Loctite 243 Loctite 270 Loctite 243 Loctite 243 N.m Kgf.m Lbf.ft 6 10 25 45 55 0,6 1 2,5 4,5 5,5 4,44 7,40 18,50 33,30 40,70 13 CARBURETOR – FUEL AND OIL IMPORTANT INFORMATION We recommend using super gasoline and full synthetic oil (Castrol TTS) at 2,5%. Mix fresh fuel and oil before each flying session. Store your fuel/oil mixture in an approved, sealed container. Dispose of fuel/oil mixture that is older than 1 month. During running in we recommend using 3.0% oil mixture and use only full power during starting. Mixture table: fuel 95/98 octan full synthetic oil Castrol TTS full synthetic oil Castrol TTS LITER 1:33 (3%)during running in time ml 1:40 (2,5%) normal use ml 0,5 1 2 3 4 5 10 16 ml 33 ml 66 ml 100 ml 132 ml 165 ml 333 ml 13 ml 25 ml 50 ml 75 ml 100 ml 125 ml 250 ml The fuel oil mixture should not be older than 1 month! EOS 100 MANUAL 14 IGNITION AND ELECTRIC Spark Plug: NGK BR10HS EOS 100 MANUAL 15 EOS 100 MANUAL 16 JOYSTICK We supply with this paramotor a special build joystick which is a novum in the paramotor market. Since it’s important to know how to stop the engine once it’s started, let’s cover “Stopping the Engine” first. To stop the engine, simply depress the “STOP” button and hold it until the engine comes to a complete stop. EOS 100 MANUAL 17 PRE-FLIGHT CHECK THE FOLLOWING POINTS SHOULD BE CARRIED OUT BEFORE EACH START! 01 VISUAL INSPECTION OF CAGE AND FRAME FOR FRACTURES 02 PROPELLER HUB WITHOUT CLEARANCE? 03 REDUCTION GEAR LEAK-PROOF ? 04 EXAMINATION OF EXHAUST AND MOTOR RUBBER ELEMENTS! 05 PETROL FILTER UNPOLLUTED? 06 MOTOR, CARBURETOR AND TANK ARE LEAK-PROOF? 07 SUFFICIENT SUPPLY OF FUEL AND OIL IN FUEL (DON’T USE MIXTURE OLDER THAN 1 MONTH) ? 08 PILOT SUSPENSION UNDAMAGED ? 09 CANOPY UNDAMAGED ? 10 GAS LEVER POSITION – CHECK THE FREE MOVEMENT! 11 VENTILATED TANK LID ON TANK? 12 PROPELLER CLEAR – START PARMOTOR – NO PERSONS NEAR BY STARTING THE PARAMOTOR 13 CARRY OUT A TEST AT FULL THROTTLE AFTER WARMING UP! 14 TEST THE SWITCH-OFF FUNCTION! 15 PILOT PROPERLY HOOKED IN? 16 WIND DIRECTION AND WIND FORCE? 17 TAKE OFF AREA CLEAR ? 18 TEST FOR LEAKS? EOS 100 MANUAL 18 SPARE PARTS LIST EOS 100 MANUAL 19 EOS 100 MANUAL 20 EOS 100 MANUAL 21 EOS 100 MANUAL 22 EOS 100 MANUAL 23 EOS 100 MANUAL 24 EOS 100 MANUAL 25 EOS 100 MANUAL 26 DIAGNOSING AND STARTING A FLOODED ENGINE A flooded engine can be identified by the smell of unburned gasoline coming from the exhaust pipe, or by periodic weak firing and puffs of black smoke during starting attempts. If you have a flooded engine, follow the procedure below: Remove the spark plug and thoroughly dry it. (Note another indication of a flooded engine is a spark plug that is dripping with gas). With the spark plug removed push the starter button for a few seconds while holding the throttle in the full-open position. This will remove excess fuel from the engine. Install the dry spark plug, and start using the normal procedure. WARNING! Ensure you have placed the spark plug cap away from all fuel sources before pulling the starter cord or a fire could occur! WARNING! Do not use a flooded engine procedure whereby you hold the throttle wide-open and then attempt to start the engine. If the engine starts, the prop would rapidly spin to full RPM and damage or injury would most likely occur! ENGINE PROBLEMS DIAGNOSTIC The engine doesn’t start REASON REMEDY Out of petrol Petrol doesn’t reach the carburetor Add petrol Old or wrong petrol Flooded engine Defective spark plug Blockened spark plug or wet Earthened switching off cable EOS 100 MANUAL Check the fuel system circuit Empty the tank and the fuel system circuit and replace the petrol Remove the spark plug, start the engine, dry or replace the spark plug. Replace it Clean and dry the spark plug or replace it Check the wiring 27 Spark plug hood No spark Check it Clean and check it, eventually replace the diaphragm Check the ignition, coil and wiring Dirty carburetor Calibrate the carburetor Out-of-adjustment screws Clean and check it, eventually replace the diaphragm Defective spark plug Replace it Wrong carburetion Calibrate the carburetor Clean and check it, eventually replace the diaphragm Replace the reeds or the whole reed valve Clean or replace it Clean or replace the deadening material Calibrate the carburetor Replace the gaskets and seals Carburetor has problem The engine doesn’t idle The engine doesn’t reach the maximum rpm The carburetor has problems The reed valve has problems Dirty air filter Dirty exhaust system Engine revved up when idling Out-of-adjustment screws Air through the gaskets EOS 100 MANUAL 28 REGULAR CHECKS AND MAINTENANCE At every use Check the bolts and screw tightening Check the silent-block conditions After the first 10 hours Check carburetion Every 25 hours Replace the spark plug Clean the air filter Replace the muffler springs Every 100 hours or every year Replace the air filter Replace the starter rope Replace the diaphragm and clean it Replace the silent-block Replace the fuel system pipes Replace the reed valves Every 100 hours Check the piston and piston rings Replace the pin and rollers cage Decarbonise and clean the decompression hole Replace the silencer deadening material Replace reduction gear belt Every 200 hours Replace the piston and piston rings Replace the reed valve Every 400 hours Replace all the bearings and seals Replace the crankshaft EOS 100 MANUAL 29 TERMS OF GUARANTEE G-Force Paramotors will warrant their product to be free from defects in materials and workmanship for a period of twelve (12) months from the date of purchase. This warranty applies to the product in normal usage situations only. The dealer, from whom you purchased the product or G-Force Paramotors will repair the product free-of-charge. To obtain warranty service please contact your dealer or G-Force Paramotors and then either bring the product in or have it shipped. Shipping charges are the responsibility of the purchaser. This warranty does not apply even during the warranty period, and the purchaser shall pay repair or replacement charges if: The cause of malfunction is due to misuse, neglect, negligence, etc. This includes seize of the engine due by an improper carburetor adjustment or improper fuel/oil mix The malfunction is caused by incorrect pilot operation, i.e. a crash, whack, dork, bang, splat, ding, prong, bend, tweak, trip, fall, bounce or any other piloting eventuality. The malfunction is caused by lack of normal maintenance or modification, i.e. loose parts falling off and breaking the propeller. The malfunction is caused by an Act of God, including but not limited to fire, earthquake, hurricane, flood or other natural calamity. Purchaser has no warranty-certificate EOS 100 MANUAL 30 WARRANTY ZERTIFICATE Name of buyer: Model: ______________________________________ Date of purchase: ______________________________________ Address: ______________________________________ This warranty certificate is valid 1 year after purchase. Please read this manual carefully. For further question please ask your dealer or direct G-Force Paramotors. DEALER G-Force Paramotors ________________ ________________________ G-Force Paramotors Paurach 55, A-8332 Edelsbach Tel.: +43 (0) 664 91 55 160 sales@gforce-paramotor.at EOS 100 MANUAL
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