Instruction Manual Vimek 608 Art. No 908441 Instruction Manual VIMEK 608 Revision B Head Office Lidvägen 11 SE-922 31 Vindeln Sweden Sales Office Kyrkvägen 5 SE-841 31 Ånge Sweden Tel.: +46(0)933-135 1 Fax: +46(0)933-710 56 www.vimek.se 1 Tel: +46(0)690-619 75 Fax: +46(0)690-129 75 E-mail: sales@vimek.se Instruction Manual Vimek 608 Art. No 908441 Thank you for purchasing your model of VIMEK 608 VIMEK 608 is constructed and produced from our many years’ experience in forestry. We are convinced that this is a good investment for you and that you will really enjoy this product from VIMEK! This instruction manual is for the VIMEK 608. In addition to this instruction manual, you will also be supplied with other instruction manuals and spare parts books for the equipment you have opted to add to your machine. The instruction manuals contain the information you should know in order to handle and care for your VIMEK 608 in the best possible way. Pay close attention to the content and the advice given before operating your machinery. This will provide the optimum conditions for long, trouble-free value-for-money operation. When ordering spare parts, the spare part number and machine number should also be given in order to ensure receipt of the right spare part. VIMEK conducts continuous product development and reserves the right to freely change the content of its publications, instructions and information without prior notice. Particularly important information is marked with the following symbols: Only trained and authorised personnel may use the machine. Risk of personal injury or damage to property Immediately stop any work Important information Applications In this application, the machine is only designed for clearing, loading and transporting timber and brushwood. The machine must be used and maintained according to the advice in this instruction manual. It is of particular importance that the stated safety regulations are followed. 2 Instruction Manual Vimek 608 Art. No 908441 Contents 1 6.2 Starting the Engine ......................... 23 6.3 Stopping the Engine ........................ 24 6.4 Driving ............................................. 24 6.5 Steering ........................................... 25 6.6 Gears .............................................. 25 6.7 Parking ............................................ 25 6.8 Trailer Operation ............................. 26 6.9 Limited Slip Differential ................... 26 6.10 Cab Heating .................................... 26 6.11 Off-Road Driving ............................. 27 6.12 Crane Operation.............................. 27 6.13 Manoeuvring accessories ............... 27 6.14 Fitting the Tail Light Strip ................ 28 Introduction ................................. 4 1.1 VIMEK 608........................................ 4 2 Safety ........................................... 5 2.1 2.2 2.3 2.4 2.5 General ............................................. 5 Alarm plate........................................ 5 Safety Regulations ........................... 6 Fire Safety ........................................ 7 Personal Safety ................................ 7 3 Identification................................ 8 4 Technical Data............................. 9 4.1 Oil qualities ....................................... 9 5 Technical Description ............... 10 7 5.1 Machine .......................................... 10 5.2 Trailer .............................................. 11 5.3 Crane .............................................. 12 5.4 Grip ................................................. 12 5.5 Machine accessories ...................... 12 5.6 Engine ............................................. 13 5.7 Transmission .................................. 14 5.8 Brakes ............................................. 15 5.9 Centre lock ...................................... 16 5.10 Machine Modes .............................. 16 5.11 Machine Controls ............................ 17 5.12 Machine Controls EL ...................... 18 5.13 Machine Controls for Crane Operation ........................................ 19 5.14 Fuses .............................................. 20 5.15 Hydraulics ....................................... 21 6 Transporting the Machine ........ 29 7.1 Driving on Public Roads .................. 29 7.2 Transporting on a Dolly Trailer ........ 29 8 Long-Term Storage ................... 30 9 Hydraulic Schematic ................. 31 10 Circuit diagram .......................... 32 11 Spare parts ................................ 39 12 Dismantling/disposal ................ 39 13 Warranty .................................... 40 13.1 Warranty period............................... 40 13.2 Owner undertakings ........................ 40 13.3 Scope .............................................. 41 13.4 Labour, transportation and travelling expenses ........................................ 41 13.5 Material ........................................... 42 13.6 Spare parts ...................................... 42 Driving instructions .................. 23 6.1 In cold climates ............................... 23 3 Instruction Manual Vimek 608 Art. No 908441 1 Introduction 1.1 VIMEK 608 VIMEK 608 is a 6-wheel drive forwarder with optimal properties for thinning work. The machine is equipped with modern crane equipment, which provides quick and effective loading and unloading. Thanks to the machine’s centre steering and a width of only 1.9 metres, it comes into its own for thinning work, where a small road area is important. The machine’s load capacity is 4,500 kg. The machine is equipped with a protective heated cab. The driver’s space has a swivelling seat and dual controls with full driveability in both directions. Using the turning box enables a rapid change of driving direction. The machine is registered as a heavy-duty vehicle, and may therefore be driven on normal roads. The VIMEK 608 has extra accessories to expand the forestry machine’s range of use. Only trained and authorised personnel may use the machine. Carelessness or incorrect use of the machine may result in serious personal injury or damage to property. Read and learn the safety regulations before you begin driving the machine! 4 Instruction Manual Vimek 608 Art. No 908441 2 Safety 2.1 General The rules below do not exempt the driver from complying with legislation or other applicable national regulations pertaining to safety in the workplace. In this application, the machine is only designed for clearing, unloading and transporting timber and brushwood. Read through the manual before operating the machine. Important signs: -Activate the parking brake before leaving the cab. -Read the instruction manual before operating the machine. -Move the lever towards the rear window in the cab and lock before turning the seat. Ensure that the levers do not come into contact with the seat when turning the seat 2.2 Alarm plate The machine is equipped with an alarm plate (pressure plate) in the seat. It must be activated (the driver must be sitting in the seat) for the machine to be operated. If during driving, the driver gets up and deactivates the alarm plate, the machine will go into work mode and the emergency brake is activated. For information on operation and work modes, see Machine modes. Sudden stop - activation of emergency brake. 5 Instruction Manual Vimek 608 2.3 Art. No 908441 Safety Regulations The operator must undergo training in accordance with VIMEK’s training plan and guidance. Never open the cooler lid when the engine is running or has recently been stopped. Pressurised hot water in the cooling system. Wait at least 10 minutes. Risk of burns. Do not walk under a lifted load When operating the machine in forests, all work must be carried out so that the machine, driver or the surroundings are not put in any danger. Increased observation should be shown if anyone is working with tree felling in the vicinity of the machine. This is both in terms of manual work and with a harvester Never shut down the machine when the crane has a lifted load in its grip. Secure the load appropriately. Any work within the crane’s work area must be done by only one person. When operating near power lines, crane work must be done with caution, and the crane should not be any closer than 6 metres from the lines. The danger area around the machine extends for 25 metres The crane is not suitable for lifting people. Ensure that the engine cannot be started unintentionally. Note that the discharge of liquid from the machine can cause a risk of slipping, fire and other risks. It is forbidden to drive with a higher hydraulic pressure than stated by the manufacturer. Always clean the work area before and after servicing the hydraulic components. During driving, the driver must look out for abnormal noise and leaks. Clean any leaks of fuel, hydraulic oil or engine oil. Use personal protection for this task. Errors that are discovered which could lead to personal injury or damage to property must be resolved before further driving. If the winch is fitted, read the safety regulations in the winch instruction manual. Ensure that the seat cannot interfere with machine operation when the seat is rotated. The centre lock must be released when the machine is in operation. There is a risk of rolling over. Check that the parking brake is activated before leaving the cab. Running the engine must be done in wellventilated areas. There is a risk of poisoning. Depressurise the system before maintenance work is carried out. Do not mix the fuel with any other substance risk of explosion. Check the tyre’s maximum pressure and its condition before inflating - risk of explosion. Switch off the engine before servicing, maintenance or inspection on the variator, the articulated centre, the crane or the power transmission. Risk of crushing. 6 Instruction Manual Vimek 608 2.4 Art. No 908441 Fire Safety At delivery, the machine meets the insurance company’s requirements for fire protection in accordance with SBF127, chapter 1. (The Swedish Fire Protection Association regulations) The fire protection certification number is located on the inner right-hand side of the cab. The machine owner is responsible for ensuring that the applicable regulations in respect of fire protection are followed. Be extra observant for fire if the machine is equipped with chains or caterpillars. Risk of formation of sparks on stony surfaces. The machine is equipped with two fire extinguishers, see image below. One on each side. The machine has four marked extinguishing points in case of engine fire, two on each side. Fire extinguisher Extinguishing points 2.5 Personal Safety Use ear defenders. Use protection equipment suitable for forestry work. 7 Instruction Manual Vimek 608 Art. No 908441 3 Identification The identification plate has information on the machine type, production number, production year, manufacturer, CE mark, etc. This information is important to know when ordering spare parts or in any other contact with the manufacturer where machine identity is significant. Location and appearance as below. 8 Instruction Manual Vimek 608 4 Technical Data Engine Make/Model Number of cylinders Max. power/RPM Engine capacity Kubota Diesel D 902-E3 3 18 kw/3600 RPM 898cc Transmission/steering Gearbox Variator/clutch Transmission Steering Turning box, speed register 0-20 km/h RPM-dependent Mechanical Hydraulic articulated steering Hydraulic system Pressure Flow Manoeuvring 170 bar Max 57l/min 2-lever manoeuvring Volumes Oil volume, gearbox Oil volume, driveshaft trailer Oil volume, engine Fuel volume Hydraulic oil volume 22 l 0.7 l x 2 plus 1.7l 4.2 l at filter change 17 l 17 l Dimensions Tyres, cab section Tyres, trailer section Length with trailer Width, max. Height, max. Ground clearance Weight Load capacity, trailer 405/70-24 (14 ply) Wheel pressure 200 kPa (2 bar) 400/60-15.5 RF (14 ply) Wheel pressure 400 kPa (4 bar) See machine’s registration documentation 1900 mm (external measurements, drive wheel) 2,800 mm 400 mm 4,000 kg 4,500 kg Electrical system Voltage Battery Generator 4.1 12V 12V-60Ah 12V Oil qualities Engine Gearbox Transmission shaft CF, CF-4, CG-4, CH-4, CI-4 GL4, GL5, additive required for wet brakes GL4, GL5, additive required for wet brakes 9 Art. No 908441 Instruction Manual Vimek 608 Art. No 908441 5 Technical Description 5.1 Machine The machine consists of a tractor section and a trailer section, which are connected by a centre link. The crane with rotator and tiltable grip is fitted to the trailer. 1 2 3 4 6 13 12 14 5 1. Driver’s cab 2. Crane 3. Rotator/link 4. Cutter unit 5. Trailer 6. Front tyres 7. Bonnet 8. Work lights 9. Rear mirror 10. Indicators/Parking light 11. Belly guard 12. Centre link 13. Diesel tank 14. Centre lock 9 8 7 8 11 10 10 4 Instruction Manual Vimek 608 5.2 Art. No 908441 Trailer The trailer is the part of the machine that carries the load. It is manufactured from high-resistance profiles and is designed to cope with heavy loads. 5 7 9 11 6 4 10 3 2 1. 2. 3. 4. Articulation Driveshaft Centre link Centre lock 8 1 5. 6. 7. 8. Safety gate Drive rollers Crane Wheel 11 9. Strut 10. Withers 11. Separating strut Instruction Manual Vimek 608 5.3 Art. No 908441 Crane The crane identification plate is located as shown in the image below. See the separate instruction manual for your specific crane model. Your crane may look different to the image below! Identification plate 5.4 Grip Your grip model may look different to the image below! 3 2 1 1. Side piece 2. Cylinder 3. P strut 5.5 Machine accessories The tiltable grip, cutter unit, diesel heater, caterpillars and winch are extra accessories. See the accessory’s separate instruction manual. 12 Instruction Manual Vimek 608 5.6 Art. No 908441 Engine The engine is a KUBOTA brand 3 cylinder diesel engine. See the separate manual for a detailed description. 10 11 3 2 4 8 6 9 5 7 1 12 13 1. 2. 3. 4. 5. Engine Cooler Oil filler inlet Air purifier Dipstick 6. 7. 8. 9. Exhaust pipe Oil filter Generator Starter motor 13 10. Windscreen washer fluid container 11. Expansion tank 12. Diesel filter 13. Fuel stopcock Instruction Manual Vimek 608 5.7 Art. No 908441 Transmission The power from the engine is transferred to the gearbox by a variator. The gearbox has 4 gears plus a speed lever with 3 settings, low, medium and high. These work both forwards and backwards. The direction is determined by the forwards/backwards lever. The gearbox is equipped with a differential that can be locked as required. The power is transferred from the gearbox to the trailer drive rollers via the drive shaft. The drive of the trailer can be disconnected as required (e.g. during transport). With this system, the machine is either 2- or 6-wheel drive. The trailer wheel automatically presses against the drive rollers when braking. For release, see Machine Controls. When disconnecting the trailer’s power, the braking ability is reduced. 1 6 7 2 3 5 1. 2. 3. Primary variator Variator segment Variator belt 4 4. 5. 6. Secondary variator Gearbox Drive wheel 14 7. Driveshaft Instruction Manual Vimek 608 5.8 Art. No 908441 Brakes The machine is equipped with a driving, service and parking brake. The tractor’s brakes are activated mechanically via the brake controls. The trailer’s brakes are activated hydraulically. Both systems are activated parallel to each other and are controlled by the machine’s brake controls. The trailer’s service brake is also activated when the machine is in work mode. In addition to the brake circuit is an accumulator, connected to ensure brake operation in case of machine stop - the ‘panic brake’. When the machine is started, a function in the hydraulic system must be used in order to charge the brake circuit until the machine remains securely braked. Immediately stop the machine and activate the parking brake if the brake pressure light comes on or in case of operational disruption to the machine. Resolve any faults before continuing. Always activate the parking brake before exiting the machine. The accumulator to the trailer’s brake circuit (Front axle) 15 Instruction Manual Vimek 608 5.9 Art. No 908441 Centre lock Stabilising cylinders are fitted to compensate for tilting of the trailer. This function is activated when the machine is in work mode, see Machine Modes. When the machine is put into work mode, the centre lock is activated and the machine becomes less stable. In order to avoid the trailer tipping, always place the grip on the trailer before activating work mode. Valve block, centre lock Cylinder (right), centre lock 5.10 Machine Modes The machine has two different modes: operating mode and work mode; see 5.11 Machine Controls. When selecting a mode, other machine functions are activated. Work mode: When work mode is selected, the variator segment is released, the trailer’s parking brake and centre lock are activated. This means that the machine stays still and the driver can choose the RPM during loading and unloading. Operating mode: When operating mode is selected, the variator segment is activated, the trailer’s parking brake and centre lock are deactivated. The machine can now be driven forwards/backwards. 16 Instruction Manual Vimek 608 Art. No 908441 5.11 Machine Controls 9 2 4 8 5 6 3 7 1 13 14 12 11 7 15 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. Gearstick front/back Trailer Operation Parking brake Steering right/left Shift box I - III Gearbox 1 – 4 Accelerator pedal Brake pedal Heating controls 10. 11. 12. 13. 14. Load gas Steering, centre lock Steering, drive rollers Work mode/Operating mode Release of drive rollers from machine no 5 15. Differential When braking, the bogie tyre presses against the drive rollers. To bring apart the bogie tyre, see 5.11 Machine Controls EL, Bogie operation 17 Instruction Manual Vimek 608 Art. No 908441 5.12 Machine Controls EL 22 20 2 8 6 21 11 3 4 5 19 5 15 17 7 9 10 12 13 14 16 1 18 5 23 1. 2. 3. 4. Fuse holder Hour counter Heating, Green Oil pressure, Orange 13. 14. 15. 16. 17. 18. 19. 20. Turn off the engine immediately if this light comes on! Contact your nearest dealer! 5. 6. 7. 8. 9. 10. 11. Charging, Red Water temperature Control lamp high beam, Blue Ignition lock Control lamp brake, Red Control lamp indicators, Green Indicators/windscreen washer/signal 12. Work light, front 21. 22. 23. 24. 18 Work light back, inside Work light back, outside Fan Extra Main light Selector, high beam Work light, crane Brake pressure Turn off the engine immediately if this light comes on! Contact your nearest dealer! Cigarette lighter 12V Summer high engine temp/low oil pressure Main power switch Releasing the drive rollers on machine nos 1-5. Instruction Manual Vimek 608 Art. No 908441 5.13 Machine Controls for Crane Operation The crane is operated with a 2 lever system. Red buttons are functions connected to extra accessories. Non-marked buttons/levers have no function, see images below. 8 7 9 6 3 5 2 10 1 4 Left Right 12 13 11 1. 2. 3. 4. 5. Crane rotation Crane raise/lower Tip lever, out/in Rotator Grip/Clip, open 6. 7. 8. 9. Grip/Clip, closed Accumulation open Accumulation closed Tilt down 19 10. Tilt up/Brake link lock 11. Rot. stop 12. Bending struts in 13. Bending struts out Instruction Manual Vimek 608 Art. No 908441 5.14 Fuses 1 7 2 8 3 9 4 10 5 11 6 12 1. Windscreen wiper/radio/inside light 2. Feeding lever 3. Work light back, inside 4. Signal/Cigarette lighter 5. Work light, crane 6. High beam 7. Main light 8. Fan 9. Work light, front 10. Work light back, outside 11. Ignition 12. Charging 15 A 15 A 20 A 20 A 15 A 15 A 13 14 15 16 17 18 Fuse hatch 13. 14. 15. 16. 17. 18. 19. 20. Oil cooler Spare Spare Spare Air seat Variator Diesel heater Main fuse 20 A 15 A 15 A 25 A 175A 20 19 15 A 15A 20 A 20 A 25 A 15 A Instruction Manual Vimek 608 Art. No 908441 5.15 Hydraulics The hydraulic system is a circulation pumping system. The hydraulic pump sucks oil from the tank and forces the oil into the manoeuvring valve. The return oil is cleaned through a return filter prior to finishing in the tank. 1 2 1. Hydraulic oil tank 2. Hydraulic pump 3. Hydraulic oil filter 3 Hydraulic oil pump: The hydraulic pump is a gear wheel pump which is directly dependent on the engine’s RPM. The pump is a ‘double pump’. Manoeuvre valve: The machine is supplied with the manoeuvre valve connected to its hydraulic functions. 21 Instruction Manual Vimek 608 Art. No 908441 Hydraulic oils: For optimum operation and lifespan of the hydraulic system, the hydraulic oil must be designed for outside use and must work within a wide temperature range. The oil must contain additives to counteract foam, improve the film strength and reduce the viscosity’s temperature dependence. We recommend an environmentally-friendly oil. The machine is supplied with AGROL MENDO BIO 46. If the machine is filled with another oil, it should be from the list below. Before using any oil other than AGROL MENDO BIO 46, you must also confirm with your supplier that the oils can be mixed. Agro Oil Agrol Mendo Bio 46 Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. Binol AB Binol Hyd 46 E Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. Binol AB Binol Hyd 46 Vegetable/Synth. ester Not generally compatible with other products on the TRB list. Contact your supplier. BP Biohyd SES 46 Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. Castrol Hyspin Bio P Synthetic ester Can be mixed with all synthetic esters on the TRB list up to 50 %. Greenoils Greenplus ES 46 Vegetable Not generally compatible with other products on the TRB list. Contact your supplier. Mobil EAL Syndraulic 46 Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. Norsk Hydro Hyndla Bio SE 46 Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. OK-Q8 AB Holbein Bio Plus Synthetic ester Can be mixed with all synthetic esters on the TRB list up to 50 %. Shell Naturelle HF-E 46 Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. Statoil Hydraway Bio SE 32-68 Synthetic ester Not generally compatible with other products on the TRB list. Contact your supplier. Texaco Hydra 46 Synthetic ester Can be mixed with all synthetic esters on the TRB list up to 50 %. Volvo Parts Biodegradeable Synthetic ester Can be mixed with all synthetic esters on the TRB list up to 50 %. 22 Instruction Manual Vimek 608 Art. No 908441 6 Driving instructions Only trained and authorised personnel may use the machine. 6.1 In cold climates In cold climates, always warm up the engine and the hydraulic system before beginning work with the machine. Run the engine on low revs and do not overload it before it has reached operating temperature. Run all hydraulic functions carefully before the hydraulic system has reached operating temperature. 6.2 Starting the Engine A cold engine should be warmed before start-up. Heating mode is marked by (GL). 1. 2. 3. 4. 5. 6. 7. External temperature Heating time Warmer than 10°C Not necessary +10°C to -5°C approx. 5 seconds Below -5°C approx. 10 seconds Maximum heating time 20 seconds Check that the main power switch is on. Put the forward/backward control in neutral. Turn the key to the (ON) position. Check that the lights come on and that the gauges are activated. Turn the key to (GL) heat according to the table above. Gently pump the accelerator, turn the key all the way to start, marked (ST). Release the key immediately once the engine has started. If the engine does not start within 10 seconds, wait 30 seconds before starting again from step 6. After start-up Check the colour of the exhaust emissions. Abnormally dark emissions can indicate serious engine damage. Listen for abnormal engine noise. Always allow the engine to reach operating temperature before loading fully. 23 Instruction Manual Vimek 608 6.3 Art. No 908441 Stopping the Engine 1. Let the engine idle for around 1 minute before turning off. 2. Turn the key to (OFF). Stop the engine immediately if: The oil pressure light comes on. Speed suddenly increases or decreases. There is unusual engine noise. The colour of the exhaust emissions suddenly becomes dark. The temperature of the cooling water suddenly increases. 6.4 Driving Lock the lever for crane operation in its furthest travel position against the cab wall before rotating the seat. Risk of collision with the machine’s crane controls! 1. Use the safety belt if one is fitted. 2. Start the engine and let it idle. 3. Check the function of the manoeuvring valve. Of particular importance is the steering. 4. Run the functions gently to warm up the hydraulic oil. 5. Check that all functions work satisfactorily. 6. Check that the hydraulic hoses between the base machine and the crane can move freely. 7. Select gear II on the speed-shift. 8. Select 2nd on the gearbox. 9. Place in forwards or reverse. 10. Release the parking brake and set the machine in operation. 11. Lightly press the accelerator until the machine starts moving. 12. Check the function of the driving brake. Adjust as required before continued operation. 13. Check the function of the parking brake. Adjust as required before continued operation. 14. Check the engine temperature and oil pressure during operation. 15. Check the amount of fuel during driving. Never let the fuel tank get entirely empty. The variator must not draw on the machine’s working speed when it is idle. This considerably shortens the lifespan of the variator belt. 24 Instruction Manual Vimek 608 6.5 Art. No 908441 Steering The machine is controlled by the control lever to the right of the cab post. 6.6 Gears Gear changes must be done with the engine idle and the machine in work mode. ON TERRAIN: The Robson mechanism must be connected! Easy terrain: Medium terrain: Difficult terrain: Shift box in position II, gearbox in position 3 Shift box in position II, gearbox in position 1 Shift box in position I, gearbox in position 2 The shift box is changed when the machine is stopped! The gearbox is synchronised. Shift box 6.7 1. 2. 3. 4. 5. 6. 7. 8. 9. Gearbox Parking Park the machine on flat ground. Put the forwards/backwards control lever into neutral. Put the gears into neutral. Engage the parking brake. Lower the lifting arm, extend the rocker arm and open the grip. Lower the crane on the trailer. Stopping the engine. Walk around the machine and check for any damage. Remove branches and twigs from the rims and caterpillars. 25 Instruction Manual Vimek 608 6.8 Art. No 908441 Trailer Operation In order for the drive rollers on the trailer to be able to function, the drive wheeldependent power outlet must be connected in. Connection: 1. Allow the engine to idle. 2. Put the forward/backward control in neutral. 3. Connect the trailer power to the correct controls, see 5.10 Machine Controls. 4. Brake using the footbrake to press together the bogie wheel and the capstans. If connection of the trailer power is not successful, carefully drive the machine forwards and try again while the machine is slowly moving. Disconnection: 1. Select a gear and accelerate slightly so that the machine is moving. 2. Press and hold the button "Bogie control" to release the drive rollers, see 5.11 Machine Controls EI 3. Disconnect the drive wheel-dependent power outlet. 6.9 Limited Slip Differential Over difficult terrain, the limited slip differential can be locked, in order to increase navigability. The locking is connected during operation when one of the wheels spins. The button is located on the armrest, see 5.10 Machine Controls. Connection: Press and hold the button. Disconnection: Release the button. Do not drive the machine for long distances with the limited slip differential connected 6.10 Cab Heating You can regulate the heat in the cab by opening and closing the stopcock varying amounts. See 5.10 Machine Controls. The fan in the cab should always be on. 26 Instruction Manual Vimek 608 Art. No 908441 6.11 Off-Road Driving Never drive faster than feels comfortable. This spares the driver, the machine and the environment. When driving over hilly terrain, transport and loading should be done directly up or down in order to reduce the risk of tipping. 6.12 Crane Operation Try to attain the right load distribution on the trailer. If the centre of gravity is too far forwards, the machine will become front-heavy and the trailer will tip more easily. If the centre of gravity is too far back, the pulling power is reduced. Manoeuvre the crane with gentle movements. Correct usage will considerably extend the lifespan of the base machine, the crane, the hydraulics and the trailer. Extra care should be taken when driving near to power lines. The crane should always be at least 6 metres from the power lines. With light loads on the trailer or if the trailer feels inclined to tip, the centre lock should be activated by putting the machine in Work mode, see 5.11 Machine Controls. 6.13 Manoeuvring accessories See separate instruction manual. 27 Instruction Manual Vimek 608 Art. No 908441 6.14 Fitting the Tail Light Strip Fit lighting strip in the mounting. Lock with 2 screws and rubber isolator as shown in image 1 Connect the 7-pin plug as shown in image 2. (When transporting on a dolly trailer, the 7-pin plug is connected in the vehicle’s socket) Image 1 Image 2 28 Instruction Manual Vimek 608 Art. No 908441 7 Transporting the Machine 7.1 Driving on Public Roads Fit a tail light strip and rear view mirrors to the machine. See "Fitting light strips". When driving on public roads, the machine must be fitted with lighting and signage according to applicable laws. Note that it is not permitted to drive the machine on public roads with caterpillar tracks or chains fitted if there is a risk of damage to the road surface. 7.2 Transporting on a Dolly Trailer When transporting a machine on a dolly trailer, where the machine’s trailer wheels are in the opposite direction to the road, the drive wheel-dependent power outlet and drive rollers must be disconnected in order to prevent damage to the machine! The machine’s control cylinders are put into the transporting position so that the machine’s centre section can be moved. Ensure that the machine is correctly fastened! Disconnect the trailer power. See "Machine Controls”. Disconnect the drive rollers. See "Machine Controls”. Put the machine’s control cylinders into the transporting position by opening the valve in the section on the small valve unit. Fitting tail light strip. See "Fitting tail light strips". The driver is responsible for ensuring that the equipage meets the applicable transport requirements. Remember that the machine’s steering function is significantly impaired until the transporting position valve is closed. Ensure that the valve is closed before using the machine. 29 Instruction Manual Vimek 608 Art. No 908441 8 Long-Term Storage For service instructions, see ”Service/Maintenance” in the machine manual. Clean the machine thoroughly. Grease all lubrication points. Change the oil in the engine, gearbox and corner axle. Run the engine for 5 minutes to allow the new oil to permeate. Check that the coolant will cope with low temperatures and will maintain its corrosion protection. Change the fuel filter. Chock up the machine so as to not damage the tyres. Disconnect the battery. Charge up the battery and fill with distilled water to the upper level. Keep the battery dry and warm. Give the battery a maintenance charge once a month. 30 Instruction Manual Vimek 608 9 Hydraulic Schematic Print out from 908322 31 Art. No 908441 Instruction Manual Vimek 608 10 Circuit diagram 32 Art. No 908441 Instruction Manual Vimek 608 33 Art. No 908441 Instruction Manual Vimek 608 34 Art. No 908441 Instruction Manual Vimek 608 35 Art. No 908441 Instruction Manual Vimek 608 36 Art. No 908441 Instruction Manual Vimek 608 37 Art. No 908441 Instruction Manual Vimek 608 38 Art. No 908441 Instruction Manual Vimek 608 Art. No 908441 11 Spare parts The spare parts catalogue is supplied separately and can contain several different models than described here. See "Spare Parts" in the machine manual. Only use original spare parts from VIMEK. When ordering spare parts, please state both the spare part number and the machine/crane’s production number to ensure the correct parts for your machine. To find the production number on the machine, see under section "Markings". 12 Dismantling/disposal For dismantling and disposal, contact the responsible personnel. 39 Instruction Manual Vimek 608 Art. No 908441 13 Warranty The warranty is not valid for faults arising due to incorrect care or poor maintenance. Vimek i Vindeln AB guarantees that each new VIMEK 608 leaving the factory is free from material and manufacturing defects and faults. 13.1 Warranty period The warranty applies to components that have become unservicable within 12 months or 1000 hours, whichever is sooner. The warranty period commences once the machine has been delivered from Vimek. The warranty terms and conditions apply to each complete machine supplied by Vimek as stated on the order confirmation. The warranty only remains valid if the first service has been carried out by a Vimekappointed mechanic. 13.2 Owner undertakings Faults or defects must be reported to Vimek or the relevant dealer immediately and corrected so that the fault does not worsen or cause other damage. The initial service is to be performed at 100 operating hours and to be booked by the customer well in advance at the local dealership. Before the initial service, the machine owner must order and pay for all materials. The machine owner is also responsible for handling oil changings and parts replacements, as well as ensuring that the machine is in a suitable location for the service to be performed. If a situation arises that requires the machine to be repaired under the terms of the warranty, the machine owner must provide an assistant for the official repairer. 40 Instruction Manual Vimek 608 Art. No 908441 13.3 Scope The warranty does not cover standard consumables such as oils, hoses, filters, lamps, sensors, belts, chains, knives, tyres, anti-skid devices, etc, nor does it cover any individual part costing less than SEK 200. The warranty does not cover work normally carried out by the driver such as applying lubrication, torque tightening bolt joints, performing simple repairs and replacing parts that the driver/owner would not normally employ a mechanic to do. The warranty undertaking does not cover faults and defects caused by: Poor maintenance Incorrect operation Changes made to the machine by the purchaser without the approval of the manufacturer, e.g. changes to the hydraulic power of the machine Consequential damage caused by outside influences. If the machine has been run in temperatures below -25 degrees. Damage arising as the result of third-party spare parts being used. Vimek is not liable to pay compensation for production losses, income lost during servicing or other indirect damage suffered due to faults or defects in the machine. Faults or deviations in relation to the normal standard in parts of the machine that require normal servicing or adjustment are not to be regarded as being covered by the warranty provided that the fault does not remain after servicing or adjustment work has been carried out. 13.4 Labour, transportation and travelling expenses During the warranty period, Vimek undertakes to repair faulty parts or replace them with a new or refurbished part. If the procedure in question requires the involvement of a mechanic, the dealer must be remunerated for reasonable labour costs. There is no liability to remunerate travelling expenses incurred by service personnel. The purchaser may carry out the repair themselves or replace the faulty part provided that the dealer has been consulted and the parties are in agreement. Parts are sent by normal post; for express delivery, any additional costs are charged, 41 Instruction Manual Vimek 608 Art. No 908441 13.5 Material All items for which remuneration is required must be purchased from the local Vimek dealer. Replaced parts must be clearly marked with customer details, machine number, a description of the fault and be returned, along with a completed claim form, to Vimek within two weeks for assessment. A credit will be applied to returned parts if the claim is approved. 13.6 Spare parts The guarantee period on parts supplied during the warranty period ends at the same time as the warranty period of the machine. 42
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