1. No category

Teknologia- ja metalliteollisuuden seminaari
Marraskuu 2015
3D-Tulostuksen mahdollisuudet nyt ja
tulevaisuudessa
Jouni Partanen, Aalto University
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Lääketieteen sovellutukset
• Kirurkinen
suunnittelu
• Kirurkinen
inertti implantti
Salmi M et al., ”Patient specific reconstruction with 3D modeling and DMLS additive
manufacturing.” Rapid Prototyping Journal, 18:209-214, 2012.
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Gartner
Hype Cycle for Emerging Technologies
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Markets for 3D-Printing
•
Consumer 3D-printing
– Commercial since 2007
– Markets 2012: 100 MUSD
– Growth 50 %
•
Enterprise 3D-printing
– Commercial since 1987
– Markets 2012: 2000 MUSD
– Growth 20 - 30 %
Source: Wohlers Report 2013
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Enterprise 3D-Printing
•
Rapid Prototyping
– Widely used in all over the
world
– Benefits many industries
– Almost on the plateau
•
Additive Manufacturing
– > 30 % annual growth
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
3D-Printing – objects are made out of slices
•
Stacking up 2D
images you can
make 3D objects
•
Conceptually
simple process –
great for automation
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Toimintakeskeinen suunnittelu
Design for function
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Fuel Injection Nozzles for Future GE Jet Engines
•
About 15 individual pieces
combined into one
•
30 % lighter structure
•
Better performance
http://www.industrial-lasers.com/articles/print/volume-28/issue6/features/additive-manufacturing-at-ge-aviation.html
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
AM-menetelmien luokitus
•
•
•
•
•
•
•
Material Extrusion/(materiaalin pursotus)
Vat Photopolymerisation/(nesteen fotopolymerisointi)
Powder Bed Fusion/(jauhepetimenetelmä)
Material Jetting/(materiaaliruiskutus)
Binder Jetting/(sideaineruiskutus)
Sheet lamination/(laminointi)
Directed Energy Deposition/(suorakerrostus)
12/1/2015
9
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Material Extrusion
http://www.custompartnet.com/wu/fused-deposition-modeling
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Stratasys - RedEye Manufacturing
•
Volume production
applications – here
500 units per build
•
High permormance
polymer - Ultem
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
cubify.com
•
•
•
3D-printing content
for consumers
Low cost printers
Owned by
3D Systems
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Envisiontec Bioplotter
•
3D-Printing of Biomaterials.
• Biocompatible polymers
• Scaffold materials
• Growth factors
• Even living cells
•
Multiple different kind of
material delivery systems
•
For 3D-bioprinting development
see
http://www.organovo.com/
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Contour Crafting
•
Under development at Univ of Southern
California by prof Behrokh Khoshnevis
•
3D-Printing of concrete on a scale needed for
building houses
•
Each layer about 10 cm
•
Shaping tool for concerete in order to get
reasonably flat surface
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Vat Photopolymerization
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Dentistry Applications
• Invisible teeth aligners
www.invisalign.com
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Align Technologies
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Lithoz, Austria
•
•
•
Ceramic parts out of
an SLA kind of
technology
Ceramic filled resin
Post processing,
sintering in a high
temperature oven
http://www.lithoz.com/en/
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
FormLabs
•
•
Low cost, stereolithography system, ~ 3000€
The object is cured from below
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Powder Bed Fusion
http://www.custompartnet.com/wu/images/rapid-prototyping/sls.png
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Aerospace: Boeing
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Laser sintering
development project
•
•
Looking funding through
Kickstarter
Protounits below £20k
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Metals
•
Conformal cooling
http://www.sme.org/MEMagazine/A
rticle.aspx?id=19126&taxid=1426
www.eos.info
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
New Opportunities – Weight Optimization
In 3D-Printing, complex objects can be made as easily as simple
ones – ”complexity comes for free”
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Super Efficient Heat Exchangers
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Gold and Silver
•
Optimization work
for different
materials takes
usually 6 months
or longer
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Electron Beam Melting
•
Like laser melting
except the heating
source is electron beam
•
3 kW of e-beam power
•
Resolution not as good
laser melting
•
Vacuum chamber
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Growth of Metal AM Systems
http://wohlersassociates.com/blog/wp-content/uploads/2014/06/metal.jpg
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
HP entering the market
Planned commercial release 2016
http://3dprint.com/21454/hp-3d-printer/
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Material Jetting
http://www.makeuseof.com/tag/what-is-3d-printing-and-how-exactly-does-it-work/
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Objet
Digital Material
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Binder Jetting
http://blog.nus.edu.sg/u0804594/common-rp-techniques/d-3dp/
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
ExOne
Metals
•
Debinding and sintering
in high temperature
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
VoxelJet
VX-200
VX-4000
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Sheet Lamination
Sheet Lamination
• Mcor Technologies
Laminated Object
Manufacturing (LOM)
• Helisys
Ultrasonic consolidation
• Fabrisonic
• Solidica
http://www.custompartnet.com/wu/laminated-object-manufacturing
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Directed Energy Deposition
http://blog.cafefoundation.org/?p=8410
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
LENS technology
•
Stacking up 2D
images you can
make 3D objects
•
Conceptually
simple process –
great for automation
Laser Engineered Net Shaping
http://www.tms.org/pubs/journals/jom/9907/hofmeister/hofmeister-9907.html
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Aurora Labs 3D
•
•
•
Offered Directed energy
deposition systems in
Kickstarter for less than
5000 AUD
Raised more that 300k AUD
Canceled the campaign in
about 2 weeks
http://shop.auroralabs3d.com/
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
3D-Printing can change the world:
3D-Printing as Production Concept
(10 – 20 year horizon)
Currently 3D-Printing is minute fraction of total production
Global network
Local manufacturing
Fast, cost effective
design change
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
3D-Printing of Spare Parts
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Fast Path to Production and Markets
courtesy of Universal Robots
J. P. Partanen, et al., “Toolless Layer-Wise Production Methods: Adaptable
and Fast Way to Customer,” Annals of DAAAM for 2010 Katalinic, B. (Ed.), pp.
1587-1588, DAAAM International, Vienna (2010).
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Microstereolithography
Current research
ADDLAB, design driven technology
Tissue engineering
Printing living cells
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804
Kiitos!
Jouni Partanen
Aalto University
Dept of Engineering Design and Production
jouni.partanen@aalto.fi
Prof. Jouni Partanen
jouni.partanen@aalto.fi
Tel. +358 50 576 9804