Modernization of 20-high reversing mill at HUGO VOGELSANG GmbH & Co. KG www.andritz.com Project description Line data Customer HUGO VOGELSANG GmbH & Co. KG, Hagen, Germany Strip thickness 0.04 mm-3.5 mm Strip tensions 6 kN-180 kN Strip speed 500 m/min Material C-steels and alloyed steels Rolling force 2,400 kN Drive power 2 x 450 kW The 20-high reversing mill at HUGO ordination of the classic sequence and particular attention was directed to the VOGELSANG has undergone extensive media control, as well as including a ergonomic design of the working envi- modernization by ANDRITZ Sundwig. technological process computer to en- ronment. The hydraulic screw down of The complete control electronics now sure optimum production. Operation of the mill and the control device for inter- correspond to today’s state-of-the-art the line is controlled from a centralized, mediate roll shifting were also renewed equipment. Moreover, the drive and air-conditioned, main control stand. For at the same time. The horizontally ad- control systems have been replaced, this purpose, the rolling mill operator is justable steering rolls added in the entry and all drive motors completely over- assisted by a comprehensive process and exit sections enable simple rolling hauled. A modular and digital control visualization system as well as a video of wedge-shaped strip. In order to opti- system consisting of automatic thick- system. Extension of the fault indication mize the strip guiding system, the entry ness, strip shape and strip tension con- and evaluation tools permits a prompt and exit tables were re-machined. In the trols, as well as a strip guiding system analysis of any deviations occurring, as mill stand itself, the cooling and spray are now being used as a replacement well as contributing to line process op- plates were optimized and the rolling oil for the previous line control system. timization and improved maintenance. cooling system provided with a new filt- The automation system deals with co- In designing the main control stand, ration system. Rewinding group, left Rewinding group, right Double coiler, revolver type Roller-type coiler ▲Reversing mill with recoiling groups After modernization work, strip thickness deviations of 1-2 microns and strip shape deviations of 4-6 I-units were achieved. The quality reports below show the strip thickness and strip shape results during acceptance tests for a selected wedge-type strip. ANDRITZ Sundwig’s scope of supply Mechanical modernization projects Hydraulic screw down Axial shifting of the intermediate rolls Guide and spray plates Steering roll unit with shielded shapemeter roll Modernization of the shape measurement and control systems Electrical modernization of the mill stand and the rewinding groups Automation systems Technological control systems for strip thickness, roll force, strip tension, strip guiding, and strip flatness ▲ Statistical process control Drive technology Main control desk with process visualization and video system Technological process computer Our scope of supply Turnkey systems for the processing of steel, stainless steel, coated metals, non-ferrous metals and special materials Cold rolling mills for reducing, skin passing, cladding, and finish rolling in 20-high, S6-high (18-high), 12-high, 6-high, 4-high, 2-high designs and combinations of 2-high/4-high or 4-high/S-6 high design, available as one-way, reversing or tandem mill, in-line and offline Finishing lines for cutting-to-length, slitting, side trimming, rewinding and inspection Shape control systems for cold rolling mills and strip processing lines Roll grinders Strip processing lines for annealing, pickling, shot blasting, metal coating, hot-dip galvanizing, plastic coating, painting, surface conditioning, tension leveling, coil preparation, coil build-up, grinding, polishing, etc. Automation Complete electrical equipment including drive systems, process automation and level-2-systems for cold rolling mills, strip processing lines and finishing lines. Technological control systems for cold rolling mills, such as thickness control systems (AGC) as well as fully automatic roll change systems for rolling mills Modernization of existing production equipment ANDRITZ Sundwig GmbH Stephanopeler Str. 22, 58675 Hemer, Germany Tel.: +49 (2372) 54 0 Fax: +49 (2372) 54 200 sundwig_welcome@andritz.com All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2013. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. 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