1. technology and computing
2. hardware

New Products
2014/2015
11/14 • 990 995 02 • E
WERMA Signaltechnik GmbH + Co. KG
Dürbheimer Str. 15
D - 78604 Rietheim-Weilheim
Fon +49 (0) 74 24 95 57 - 0
Fax +49 (0) 74 24 95 57 - 44
www.werma.com • info@werma.com
WERMA Signaltechnik
Niederlassung Neuhausen am Rhf.
Rheingoldstrasse 50
8212 Neuhausen am Rheinfall
Switzerland
Phone +41 (0) 52 674 00 60
Fax
+41 (0) 52 674 00 66
www.werma.ch
info@werma.ch
WERMA SARL
56, Rue Colière
69780 Mions
France
Phone +33 (0) 4 72 22 37 37
Fax
+33 (0) 4 72 22 37 64
www.werma.fr
info@werma.fr
WERMA BENELUX bvba
Industrieweg 78-80 Bus 2
9032 Wondelgem
Belgium
Phone +32 (9) 220 31 11
Fax.
+32 (9) 222 81 11
www.wermabenelux.com
WERMA (UK) Ltd.
11 Regent Park
37 Booth Drive
Park Farm Industrial Estate
Wellingborough NN8 6GR
Great Britain
Phone +44 (0) 1536 486 930
Fax
+44 (0) 1536 514 810
www.werma.co.uk
uksales@werma.com
WERMA USA Inc.
6731 Collamer Road
East Syracuse, NY 13057 USA
Phone +1 315 414 0200
Fax.
+1 315 414 0201
www.werma.com
us-info@werma.com
WERMA (Shanghai) Co., Ltd.
No. 8, High Technology Zone,
No. 503, Meinengda Road,
Songjiang, Shanghai, P. R. C
201613
China
Phone +86 (0) 21 5774-0024
Fax
+86 (0) 21 5774-6601
www.werma.com.cn
info@werma.com.cn
info@wermabenelux.com
New Products 2014/15
Signal Towers
ClearSIGN compact.....................................................................................................................4
ClearSIGN modular 40.................................................................................................................8
Systems for process optimisation in production, assembly and logistics areas
WIN ethernet master/receiver.......................................................................................................14
WIN slave/transmitter control ......................................................................................................15
Audible Signal Devices
Vocal alarm.................................................................................................................................16
Technical Diagrams
Technical Diagrams.....................................................................................................................17
www.werma.com
1
WERMA Signal Towers
What are you looking for? WERMA offers
Your benefit
Do you need high-quality design
and the latest technology?
• A homogenous light effect thanks
to unique lighting electronics
• Optional IO Link as an innovative
interface
• Maximal colour choice (IO Link)
• Simple level or temperature
indication (IO Link)
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NEW
Page 4-7
ClearSIGN compact
Are design and flexibility important
to you?
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NEW
• A homogenous light effect thanks
to unique lighting electronics
• Slim design in comparison with
traditional designs
• Maximum flexibility through
modular design
Page 8-11
ClearSIGN modular 40
• Classic modular signal tower
• Bayonet mechanism, enables
easy combination of signal
elements
• Coloured signal elements
independent of signal tower
status
Or do you value traditional design
with established functionality?
You can find our KombiSIGN signal
towers in the current catalogue or
on www.werma.com
KombiSIGN 70/71
2
www.werma.com
Size comparison ∙ Signal Towers
modular
pre-assembled
NEW
ClearSIGN 40 KombiSIGN
70/71
NEW
KombiSIGN
50
ClearSIGN KOMPAKT
compact
37
KOMPAKT
71
deSIGN
42
FlatSIGN
VarioSIGN
CleanSIGN
TIP
The Signal Devices Site on the internet: www.werma.com
With our ”Configurator“ you can put together a signal tower quickly and easily according to your requirements. The configurator interactively guides the user through a series of pictures and questions to create an individual signal tower solution in just a few clicks.
www.werma.com
3
ClearSIGN compact
The complete Signal Tower Solution
The new ClearSIGN signal tower combines a slim unobtrusive design with cutting
edge lighting technology and great functionality.
Signalling technology has moved significantly forward in a most logical manner. The
homogenous light effect is particularly impressive and when a light is activated
comes to life in a unique form. ClearSIGN uses purely LEDs which help create an
unobtrusive minimalistic design with a high level of functionality. Using the latest
electronic lighting controls, signal tower elements are illuminated to a previously
unseen brightness and create a uniquely fluid illumination effect.
If no status light is required, the signal tower stands elegantly in the background,
appearing to be virtually invisible, melting perfectly into the background with its
semi-transparent housing. Only when illuminated does the unique light effect burst
into action.
A further feature is the exceptionally slim design which really does set it aside from
other traditional signal tower designs.
ClearSIGN compact offers not only the proven 24V supply but for the first time an IO
Link version - see page 7
The advantages at a glance
When inactive, the signal tower blends into the background
Clear signalisation using LEDs
Homogenous light picture
Optional powerful buzzer module - up to 85dB
Signal tower with integral MDC system (WIN)
The IO Link version offers many new applications
4
www.werma.com
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656
ClearSIGN compact
•Pre-assembled signal tower with
3 or 4 tiers
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TECHNICAL SPECIFICATIONS:
Dimensions (Ø x Height):
3 tier: 40 mm x 273 mm
4 tier: 40 mm x 320 mm
PC; PC/ABS
Base mounting
Push-In terminal
max. 0,5 mm²
LED Permanent light or EVS (except RGB Version)
Continuous tone
868 MHz (WIN conforms to the EU’s EN 300220 harmonised standard and can thus be used in all EU member
countries.)
Housing:
Fixing:
Connection:
Cable entry:
Light effects:
Tone type:
ISM frequency:
4 tier ClearSIGN compact
•Homogenous light effect
•Unobtrusive design
ORDER SPECIFICATIONS:
ClearSIGN compact
Voltage
Current consumption
3 tier
red/yellow/green
24 V DC
105 mA
4 tier
red/yellow/green/blue 24 V DC
130 mA
ClearSIGN compact with WIN element
Voltage
Current consumption
4 tier
red/yellow/green/blue WIN slave
4 tier
red/yellow/green/blue WIN slave performance
656 000 04
656 000 03
ClearSIGN compact 24 V RGB
Voltage
Current consumption
4 tier
RGB (with up to 7 colours per tier)
24 V DC
385 mA
656 100 01
Buzzer module
656 000 55
24 V DC
530 mA
656 000 01
656 000 02
Available in January 2015
TECHNICAL DIAGRAMS
see page 18
3 tier ClearSIGN compact
+50°C
IP 65
www.werma.com
85 dB
-20°C
5
ClearSIGN compact IO-Link
Maximised choice of colours
Alongside the proven 24V power supply (see page 5)
an IO Link version is available for the first time which
will considerably increase the application possibilities.
RGB LEDs allow a wide variety of colours to be selected for any tier of the tower giving the operator maximum flexibility in choice of light effect and colour.
The optical signal can be enhanced with an optional
audible alarm.
Packed with smart intelligence
Using an IO Link will enable the device to be used for
the first time as a level or temperature indicator. The
signal tower fills up with light and changes colour when
a critical level or condition is reached.
All functions are simple to program using the IO Link
interface.
6
www.werma.com
656
ClearSIGN compact IO-Link
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•Pre-assembled signal tower with
4 tiers
•Homogenous light effect
TECHNICAL SPECIFICATIONS:
Dimensions (Ø x Height):
Housing:
Fixing:
Connection:
Light effects:
40 mm x 320 mm
PC; PC/ABS
Base mounting
M12 (4 pin)
Permanent LED light or other variants
possible with IO Link
Continuous tone or other variants
possible with IO Link
Tone type:
•IO Link version with many
application possibilities
•Unobtrusive design
ORDER SPECIFICATIONS:
ClearSIGN compact without buzzer
Current consumption
4 tier
Over 1m colour variants possible
ClearSIGN compact with buzzer
Current consumption
4 tier
Over 1m colour variants possible
385 mA
656 100 02
425 mA
656 100 03
Available in January 2015
4 tier ClearSIGN compact
with IO link
TECHNICAL DIAGRAMS
see page 18
+50°C
IP 65
www.werma.com
85 dB
-20°C
7
ClearSIGN modular 40
Maximum flexibility in an industrial design
The ClearSIGN 40 modular signal tower offers great flexibility with up up to six optical
and audible elements to choose from.
The bayonet locking mechanism makes the mechanical and electrical connection quick
and easy and the modern innovative design blends perfectly with its environment.
When not activated the signal tower sits quietly in the
background
Once illuminated it gives off a unique and bright light
together with a loud and clear siren
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The advantages at a glance
Push-in technology makes the electrical connection quick and easy
Up to six elements can be mounted
Four light effects (permanent, blink, flash and EVS) combined in one single element
Up to seven colours available (multicolour)
Siren output up to 90 dB with 8 tones (2 externally triggerable)
Large range of mounting accessories
8
www.werma.com
650/654/655
ClearSIGN modular 40
This is how you can assemble your signal tower
 STEP 1
Select the required optical or
audible elements.
Audible Signal Element
• Siren
Order numbers can be found
on page 11.
Optical Signal Elements
• LED Permanent light
• LED Permanent/Blinking/Flash/EVS light
• LED Permanent light element multicolour
 STEP 2
Select tube extensions as
required.
 STEP 3
Select the appropriate
assembly method for the
terminal element.
optional:
Extension tube
Order no. 975 650 03
Tube Mounting
Single Hole Mounting
Terminal element
Order no. 650 710 75
Terminal element
Order no. 650 770 75
 STEP 4
Where appropriate, select
the bracket.
optional:
Tube with clamp
Order no.
960 000 18
TIP
The Signal Devices Site on
the internet:
www.werma.com
www.werma.com
Terminal element
Order no. 650 700 75
Bracket with
concealed cable entry
Order no. 975 650 01
Bracket for assembly
on profiling
Order no. 975 650 02
 STEP 5
Where appropriate, select
a base and the desired
tube length (only for tube
mounting).
 STEP 6
Where appropriate, select
the bracket and the contact
box.
Base Mounting
Base with
integrated tube
Order no.
975 840 10
Tube Ø 25 mm, all anodized
Order no.
100 mm long 975 845 10
250 mm long 975 840 25
400 mm long 975 840 40
600 mm long 975 840 60
800 mm long 975 840 80
1000 mm long 975 840 03
Base for tube, plastic
Order no. 975 840 90
Foldaway Base
Order no. 960 000 30
Base for tube, metal
Order no. 975 840 91
Foldaway Base
Order no. 960 009 12
Tube Ø 25 mm, plastic, only for
Foldaway Base, 45 mm long
Order no. 960 000 31
Contact box for cable exit at side
Order no. 975 840 01
Bracket for base mounting
Order no. 960 000 01
Contact box with magnetic base
and cable exit at side
Order no. 975 840 04
Corner fixing bracket
Order no. 960 000 41
Bracket for base mounting with concealed cable entry
Order no. 960 000 14
9
650/654/655
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ClearSIGN modular 40
• Up to 6 tiers possible
• Siren with audible output
• Homogenous light effect
up to 90dB
• 8 tones,
2 externally triggerable
• Easy push-in connection technology
p
TECHNICAL SPECIFICATIONS:
Dimensions (Ø x Height):
Material:
Number of modules:
Seal:
Protection rating:
4 tier modular
ClearSIGN
Terminal elements
Current consumption:
Dimensions (Ø x Height):
Fixing:
Cable entry:
Connection:
LED element
LED elements
Further information:
Dimensions (Ø x Height):
Colours available with
multicolour element:
Light effects available with
multifunction element:
Siren element
Further information:
Dimensions (Ø x Height):
Sound output:
Tone triggering:
Audible output of siren
up to 90dB
10
www.werma.com
See below
Terminal element: PC (Base mounting + Single hole mounting)
PC + PC/ABS-Blend (Tube mounting)
LED element:
PC + PC/ABS-Blend
Siren element:
PC
Max. 6
Pre-mounted with each element
IP 65
24 V AC/DC
Max. 250 mA (when used with up to 6 elements)
Base mounting: 40 mm x 108,5 mm
Tube mounting: 40 mm x 153 mm
Single hole mounting:
40 mm x 108,5 mm
Base mounting,
Tube mounting for tube Ø 25 mm and ½ '' NPT (accessory),
Single hole mounting, Bracket mounting (accessory)
Cable diameter max. 9 mm
Push-in technology 0,8 - 1.5mm²
Use only possible with terminal element above
40 mm x 53 mm
Red, yellow, green, white, blue, violet, turquoise
Permanent, blink, flash and EVS selected by dip switch
Use only possible with terminal element above
40 mm x 46 mm
Max. 90 dB
Up to max 8 tones selected by dip switch, 2 tones externally
triggerable
ORDER SPECIFICATIONS:
see next page
ORDER SPECIFICATIONS:
Simple connection with
push-in connection technology
Terminal elements
Base mounting
Tube mounting
Single hole mounting
24 V AC/DC
650 700 75
650 710 75
650 770 75
LED Permanent light element
red
green
yellow
white
blue
654 100 20
654 200 20
654 300 20
654 400 20
654 500 20
LED Pemanent/Blink /Flash/EVS (Multifunctional element)
red
654 110 20
green
654 210 20
yellow
654 310 20
white
654 410 20
blue
654 510 20
LED Permanent light multicolour
654 450 20
Siren element
655 720 20
Available in March 2015
ADDITIONAL INFORMATION:
LED Permanent light multicolour:
Permanent, blink, flash or EVS
(Multifunctional element):
Simple external activation via the pins in
the terminal element
Easy to select with dip switch
Dip switches are used to select
different colours in the
multifunction element
ACCESSORIES:
Seven colours in
one element (multicolour):
Red, yellow, green, white,
blue, violet and turquoise
Bracket with concealed cable entry for
surface mount terminal element
975 650 01
Bracket for assembly on profiling for use
with single hole terminal element
975 650 02
Extension tube
975 650 03
TECHNICAL DIAGRAMS
see page 17 + 18
+50°C
IP 65
www.werma.com
90 dB
-20°C
11
Systems for Process Optimisation in
Production, Assembly and Logistics areas
The objective of every manufacturing organisation is to deliver product of the highest quality on time to the right place and
without wastage to the satisfaction of customers.
WIN is a simple, flexible MDC solution for manufacturing organisations who want to minimize risks to production output and
avoid wasting resources. It is easy to install and creates transparency within production processes. In contrast to the usual,
complex MDC systems the product frees you from complexity in your production facility.
The WERMA solution at a glance
Complete transparency
◀
The KombiSIGN signaltower is the perfect interface between
machine, workstation and equipment.
Comprehensive overview - complete
transparency
◀
The integral wireless transmitter sends data to a central
collection point.
Optimise process analysis
◀
Software enables the analysis of breakdowns, downtime etc.
Reduce downtime and
eliminate wastage
◀
Communication tool enables effective information
distribution.
Generate a report required for your files and shopfloor
mangament at the click of a button.
12
www.werma.com
Inform staff and management
New possibilities with new hardware
WIN ethernet master/receiver
The new WIN ethernet master does away with the requirement of the current
WIN master to have the receiver close by the equipment being monitored.
The master is simply configured and plugged into an available ethernet
socket.
The data from all transmitters is collected quickly and securely and fed
into the WIN database via the ethernet network. The transmission distance
between PC and ethernet master is unlimited. Select the optimium location
for the master without the need for a costly separate PC located close by in
production areas.
WIN slave/transmitter control
Enable your machines to communicate with one another. This unit can be used to transmit in both directions and actuate.
Set up and connect your equipment in a logical manner and pass functions through the WIN slave control. Instigate processes
to eliminate wastage. Initiate or switch off equipment in order to produce more efficiently and use the signal tower to visualise
the complete status overview of the shopfloor.
Application example:
You have two or more identical machines capable of producing the same parts. Should machine number 1 stop because of a
serious error, machine number 2 can be started up thus keeping downtime to a minimum.
www.werma.com
13
860
WIN ethernet master/receiver
• Receiver can be located close to the operation
without being connected to a PC
TECHNICAL SPECIFICATIONS:
WIN ethernet master/receiver
Dimensions (B x H x T):
Housing:
Connection power supply:
Connection data transmission:
Connection configurator:
76 mm x 30 mm x 80 mm
ABS, black
Via USB power supply
Ethernet connector
USB connector
Power supply
Operating voltage:
Output voltage:
Output current limit:
Max output current:
100-240 V AC, 50-60 Hz
5 V DC
2,1 A
10,5 W
WIN ethernet master/receiver
Operating voltage:
Current consumption:
Connection:
Suitable for:
Wireless connection
ISM frequency:
5 V DC (USB)
160 mA (max. 800 mA)
RJ45 Ethernet (10Base-T/100Base-TX by IEEE 802,3)
Windows XP SP 3, Windows Vista SP 2, Windows 7,
Windows 8, Windows 8.1, Windows Server 2003 SP 2,
Windows Server 2008
868.0 ... 868.6 MHz
915.0 ... 917.0 MHz
(WIN conforms to the EU’s
(only for use in
EN 300220 harmonised
North America)
standard and can thus be
used in all EU member countries.)
Further countries upon request
ORDER SPECIFICATIONS:
WIN ethernet master
Assembly: Receiver, USB power supply, Ethernet cable
(3m), Software, Adapter supplied (EU, UK, North America)
860 000 06
--
WIN ethernet receiver
Assembly: Receiver, USB power supply, Ethernet cable
(3m), Software, Adapter supplied (EU, UK, North America)
--
860 000 07
Available in March 2015
ADDITIONAL INFORMATION:
The USB connector supplied
can be used in virtually any
country with the relevant adapter
Please check the wireless frequency. In Europe the version with 868 MHz is used.
In North America the version with 915 MHz is used. Please enquire about use in other
countries.
TECHNICAL DIAGRAMS
see page 19
+50°C
IP 20
14
www.werma.com
-20°C
860
WIN slave/transmitter control
• Manual switching with the wireless system (initiate/control/call
system etc.)
• "Head of Line" function
• Logic module can link the status
of other transmitters with logic
commands to the WIN slave/
transmitter control
TECHNICAL SPECIFICATIONS:
WIN slave/transmitter control
Dimensions (Ø x Height):
Housing:
Connection:
Max current output continuous:
Peak current output 10ms:
Min current:
Max current per signal tower tier:
Wireless connection
ISM frequency:
70 mm x 65,5 mm
Polycarbonate, black
Permanent supply PIN 0 & 1
750 mA
3,6 mA
0,1 mA
250 mA
868.0 ... 868.6 MHz
915.0 ... 917.0 MHz
(WIN conforms to the EU’s
(only for use in
EN 300220 harmonised
North America)
standard and can thus be
used in all EU member countries.)
Further countries upon request
Transmission range:
Up to 300 m (unobstructed line of sight). Every
WIN slave/transmitter control simultaneously functions
as a “repeater”, enabling the transmission range to be
significantly increased.
ORDER SPECIFICATIONS:
The WIN system has a transmission
range (unobstructed line of sight)
of 300 m
Voltage
Current consumption
24 V AC/DC
70 mA (max. 2 A)
WIN slave control for KombiSIGN 71
WIN slave control for KombiSIGN 70
WIN transmitter control
for KombiSIGN 71
WIN transmitter control
for KombiSIGN 70
860 640 22
860 840 22
---
--
860 640 25
--
860 840 25
Available in January 2015
ADDITIONAL INFORMATION:
Please check the wireless frequency. In Europe the version with 868 MHz is used.
In North America the version with 915 MHz is used. Please enquire about use in other
countries.
TECHNICAL DIAGRAMS
see page 19
860 640 22
860 640 25
860 840 22
860 840 25
+50°C
IP 65
www.werma.com
IP 54
-20°C
SPS
15
154/190
Vocal alarm
•110 dB high output vocal element
with excellent tone and sound
quality
•Plays customer-specific audio files
(signal tones, music and spoken
text)
Vocal alarm 154
TECHNICAL SPECIFICATIONS:
Dimensions:
Housing:
Sound output:
File Transfer:
Possible data format:
Number of sequences:
Suitable for:
Assembly:
Vocal alarm 190
•Easy transfer of audio files and
simple operation
•Sound output level can be triggered externally
•Creation of individual playlists and
playback modes possible
154 (L x H x W): 111 mm x 98 mm x 111 mm
190 (Ø x Height): 150 mm x 148 mm
PP-GF, PC/ABS Blend (154 000 55)
PC/ABS Blend (190 020 55)
Adjustable, up to 110 dB
Via USB connection and provided software
Mp3 and wav files
15 files can be remotely triggered or one
sequence with max. 50 files
Windows 2000 service pack 4, Windows XP,
Windows Vista, Windows 7, Windows 8
Vocal alarm, USB connection cable
and software
ORDER SPECIFICATIONS:
Voltage
Current consumption
Vocal alarm 154
Vocal alarm 190 24 V DC
< 500 mA Low Power
< 1500 mA High Power
154 000 55
190 020 55
Available in February 2015
TECHNICAL DIAGRAMS
see page 17
User-friendly software ensures
easy transfer of audio files
and simple operation
(LED) Beacon 890/
Vocal alarm 190
+50°C
IP 65
16
www.werma.com
110 dB
-20°C
Technical Diagrams
154.000.55
190.020.55
650.700.75
650.710.75
ADDITIONAL INFORMATION:
You are welcome to request the technical diagrams in digital form. The relevant 3D models, instruction leaflets
and connection diagrams can be obtained from us or downloaded from our homepage at any time.
www.werma.com
17
Technical Diagrams
650.770.75
654
655
656
ADDITIONAL INFORMATION:
You are welcome to request the technical diagrams in digital form. The relevant 3D models, instruction leaflets
and connection diagrams can be obtained from us or downloaded from our homepage at any time.
18
www.werma.com
Technical Diagrams
860.000.06
860.000.07
860.640.2X
860.840.2X
ADDITIONAL INFORMATION:
You are welcome to request the technical diagrams in digital form. The relevant 3D models, instruction leaflets
and connection diagrams can be obtained from us or downloaded from our homepage at any time.
19
www.werma.com
Notes
20
www.werma.com
New Products
2014/2015
11/14 • 990 995 02 • E
WERMA Signaltechnik GmbH + Co. KG
Dürbheimer Str. 15
D - 78604 Rietheim-Weilheim
Fon +49 (0) 74 24 95 57 - 0
Fax +49 (0) 74 24 95 57 - 44
www.werma.com • info@werma.com
WERMA Signaltechnik
Niederlassung Neuhausen am Rhf.
Rheingoldstrasse 50
8212 Neuhausen am Rheinfall
Switzerland
Phone +41 (0) 52 674 00 60
Fax
+41 (0) 52 674 00 66
www.werma.ch
info@werma.ch
WERMA SARL
56, Rue Colière
69780 Mions
France
Phone +33 (0) 4 72 22 37 37
Fax
+33 (0) 4 72 22 37 64
www.werma.fr
info@werma.fr
WERMA BENELUX bvba
Industrieweg 78-80 Bus 2
9032 Wondelgem
Belgium
Phone +32 (9) 220 31 11
Fax.
+32 (9) 222 81 11
www.wermabenelux.com
WERMA (UK) Ltd.
11 Regent Park
37 Booth Drive
Park Farm Industrial Estate
Wellingborough NN8 6GR
Great Britain
Phone +44 (0) 1536 486 930
Fax
+44 (0) 1536 514 810
www.werma.co.uk
uksales@werma.com
WERMA USA Inc.
6731 Collamer Road
East Syracuse, NY 13057 USA
Phone +1 315 414 0200
Fax.
+1 315 414 0201
www.werma.com
us-info@werma.com
WERMA (Shanghai) Co., Ltd.
No. 8, High Technology Zone,
No. 503, Meinengda Road,
Songjiang, Shanghai, P. R. C
201613
China
Phone +86 (0) 21 5774-0024
Fax
+86 (0) 21 5774-6601
www.werma.com.cn
info@werma.com.cn
info@wermabenelux.com