AIST 2014 North American Plate/Steckel Mill Roundup Industry Roundup
Industry Roundup AIST 2014 North American Plate/Steckel Mill Roundup AIST Roundup data is intended for reference information only. No warranty is implied. Mill builder BUR width Capacity (million tons/year) Startup Modernization Mechanical Electrical Inches mm Short tons Metric tons Essar Steel Algoma Sault Ste. Marie, Ont. 1960 1970 (relocated) Dominion Mixed suppliers 166 4,216 1 0.91 EVRAZ North America EVRAZ Regina Regina, Sask. 1980 — Tippins — 78 1,981 1.1 1 2012 — Siemens Siemens 130 3,000 0.7 0.63 ArcelorMittal Burns Harbor 160" Burns Harbor, Ind. 1964 1996 Mesta GE 160 4,064 0.78 0.71 Burns Harbor 110" Burns Harbor, Ind. 1978 — Mesta GE 110 2,794 0.36 0.33 Coatesville 140" Coatesville, Pa. 1959 1988 Mesta GE 140 3,556 0.55 0.5 Coatesville 206" Coatesville, Pa. 1918 1950 United GE 204 5,182 0.05 0.05 Conshohocken Conshohocken, Pa. 1962 1994 Dan-United GE 110 3,048 0.45 0.41 Gary Works Gary, Ind. 2006 — Mesta — 154 3,912 0.64 0.58 1914 1968 Continental — 160 4,064 0.45 0.41 1996 — Tippins — 150 3,810 1.2 1.09 — — — — 144 3,658 0.125 0.11 JSW Steel USA Texas Works Baytown, Texas 1971 — Mesta GE 160 4,064 0.78 0.71 Nucor Corp. Nucor Steel–Hertford County Cofield, N.C. 2000 — Danieli Toshiba Automation 120 3,302 1.1 1 Nucor Steel Tuscaloosa Inc. Tuscaloosa, Ala. 1985 2007 Tippins — 112 2,845 1.2 1.09 2001 — Kvaerner — 130 3,302 1.25 1.13 1997 — Demag Ansaldo 120 3,048 1.25 1.13 Company and location Canada Mexico Altos Hornos de Mexico (AHMSA) Monclova, Coah. United States EVRAZ North America EVRAZ Claymont Claymont, Del. (idle) EVRAZ Portland Portland, Ore. Joy Global Steel Products Longview, Texas SSAB Americas Alabama Mobile, Ala. Iowa Muscatine, Iowa Interested in becoming a member of the AIST Plate Rolling Technology Committee? Contact Ken Landau at klandau@aist.org 158 ✦ Iron & Steel Technology A Publication of the Association for Iron & Steel Technology Sponsored by Slab sizes (thickness x width x length) Finished plate sizes — discrete thickness (gauge x width) Coil sizes Specific weight (kg/cm width) x coiled thickness (mm) Inches mm Inches mm Rated PIW x coiled thickness 8.1 x 46–86 x 142–386 206 x 1,168–2,184 x 3,607–9,804 0.25–3 x 50–150 6.35–76 x 1,270–3,810 300–505 x 0.068–0.25 54–91 x 1.73–6.35 6–8 x 40–78 x 350–369 152–203 x 1,016–1,981 x 8,890–9,373 0.375–3 x 40–78 9.53–76 x 1,016–1,981 590–837 106–149 6–9.84 x 36–96 x 80–345 152–250 x 914–2,438 x 2,030–8,765 0.312–2 x 56–120 7.92–51 x 1,422–3,048 — — 4–12 x 36–76 x 70–262 102–305 x 914–1930 x 1,778–6,655 0.187–4 x 48–152 4.75–102 x 1,219–3,861 — — 4–12 x 36–76 x 54–148 102–305 x 914–1,930 x 1,372–3,759 0.187–1 x 48–100 4.75–25 x 1,219–2,540 — — 4–16 x 38–100 x 42–172 102–406 x 965–2,540 x 0.187–28 x 60–132 1,067–4,369 4.75–711 x 1,524–3,353 — — 9–16 x 50–100 x 85–172 229–406 x 1,270–2,540 0.625–28 x 140–195 x 2,159–4,369 15.88–711 x 3,556–4,953 — — 4–12 x 40–106 x 68–288 102–305 x 1,016–2,692 x 1,727–7,417 3.56–76 x 1,219–2,642 130–800 x 0.14–0.625 23–143 x 3.56–15.88 4–12 x 45–80 x 68–292 102–305 x 1,219–3,099 0.187–1.5 x 48–152 x 2,540–10,262 4.75–38 x 1,219–3,861 — — 5–12 x 33–100 x 68–230 127–305 x 838–2,540 x 1,727–5,842 0.25–5 x 48–150 6.35–127 x 1,219–3,810 — — 4–15 x 48–122 x 100–404 102–381 x 1,219–3,099 x 2,540–10,262 0.187–8 x 48–138 4.75–203 x 1,219–3,505 Ingot casting — 0.75–12.25 x 120 19.05–311 x 3,048 — — 8–12 x 36–72 x 43–152 102–305 x 914–1930 x 1,778–6,655 0.3125–6 x 72–152 4.75–102 x 1,219–3,861 — — 127–152 x 1,829–3,175 0.3125–3 x 72–125 x 4,064–15,240 7.94–76 x 1,829–3,175 — — 5–6 x 72–125 x 160–600 0.14–3 x 48–104 315–1,070 x 0.09–1 56–191 x 2.29–25.4 5.26 x 42–101 x 320–768 134 x 1,067–2,565 x 8,128–19,507 0.75–2.5 x 42–100 19.05–64 x 1,067–2,540 6 x 60–124 x 220–756 152 x 1,524–3,150 x 5,588–19,202 — — 1,250 x 0.09–0.75 223 x 2.29–19.05 6 x 60–123 x 220–880 152 x 1,524–3,124 x 5,588–22,352 0.18–3 x 60–122 4.57–76 x 1,524–3,099 365–1,000 x 0.131–0.75 65–179 x 3.33–19.05 470–1,100 x 0.16–1 84–196 x 4.06–25.4 Data is supplied by the AIST Plate Rolling Technology Committee. Please send updates or corrections to Ken Landau at klandau@aist.org. AIST.org November 2014 ✦ 159 Industry Roundup AIST 2014 North American Plate/Steckel Mill Roundup Reheat furnaces Steckel drum furnaces Roughing mill capacity (million tons/year) Separating force No./Type/ Manufacturer No./Type/ Manufacturer Type Tons Essar Steel Algoma Sault Ste. Marie, Ont. 3/Walking beam/LOI — 2-high EVRAZ North America EVRAZ Regina Regina, Sask. 1/Walking beam/Salem 2 2/Pusher/ Tenova LOI Italimpianti ArcelorMittal Burns Harbor 160" Burns Harbor, Ind. Finishing mill Separating force kN Metric tons Tons kN 2,500 22,241 2-high 4,600 40,924 2-high 4,500 40,034 2-high 4,000 35,586 — 4-high — — 4-high — — 2/Pusher/Rust — 2-high 3,000 26,689 4-high 6,000 53,379 Burns Harbor 110" Burns Harbor, Ind. 2/Pusher/Rust — 2-high 3,000 26,689 4-high 9,000 61,385 Coatesville 140" Coatesville, Pa. 15/Soaking pits/SwindellDressler — — — — 4-high 4,500 40,034 Coatesville 206" Coatesville, Pa. — — — — — 4-high 3,500 31,138 4,300 38,255 4-high 5,500 48,930 Company and location Canada Mexico Altos Hornos de Mexico (AHMSA) Monclova, N.L. United States 2/Open bottom/ 4-high PIFCOM Conshohocken Conshohocken, Pa. 2/Pusher/Rust Gary Works Gary, Ind. 2/Pusher/Rust — — — — — 6,000 53,379 1/Pusher/Rust — 2-high 4,000 35,586 2-high 4,000 35,586 1/Walking beam/Itam 2/Closed/Salem — — — — 10,000 88,964 — — — — — — — — 3/Pusher/ Surface Combustion — 2-high 4,600 35,586 4-high 6,300 56,050 1/Walking beam/Bricmont — — — — — 7,000 62,275 1/Walking beam/A.C. Ledbetter 2/Open bottom/ Tippins — — — — 4,000 35,586 Techint 2/Open bottom — — — 4-high 5,600 49,820 1/Walking 2/Closed hearth/Thyssen bottom/Demag — — — 4-high 6,200 55,158 EVRAZ North America EVRAZ Claymont Claymont, Del. (idle) EVRAZ Portland Portland, Ore. Joy Global Steel Products Longview, Texas JSW Steel USA Texas Works Baytown, Texas Nucor Corp. Nucor Steel–Hertford County Cofield, N.C. Nucor Steel Tuscaloosa Inc. Tuscaloosa, Ala. SSAB Americas Alabama Mobile, Ala. Iowa Muscatine, Iowa Interested in becoming a member of the AIST Plate Rolling Technology Committee? Contact Ken Landau at klandau@aist.org 160 ✦ Iron & Steel Technology A Publication of the Association for Iron & Steel Technology Sponsored by Edger Runout table cooling Coiler Dividing/crop shear Hot leveler Capacity Yes/No No. of banks Type No. Type Type/ Manufacturer Inches Yes 16 Laminar 2 Water hydraulic — Yes 6 Laminar 1 Upcoiler Yes — — — No — — No — Yes Roll diameter/separating force mm No. rolls Inches/tons mm/kN — — — — — Static — — 11 13.25 337 Downcoiler Siemens — — Yes — — — — Schloemann 1.5 38 6 over 5 12/3,500 305/31,138 — — — Schloemann 1 25 6 over 5 12/700 305/6,228 — — — — Mesta Mechanical 1.5 38 6 over 5 9/750 229/6,672 No — — — — — — — 3 over 4 16/500 406/4,448 Yes 20 Laminar 1 Downcoiler Birdsboro Mechanical 1.25 32 11 13/350 330/3,114 No — — — — — 1.5 38 6 over 5 12/700 305/6,228 No — — — — Bliss 1.5 38 6 over 5 12/3,000 305/26,689 Yes 23 Laminar 1 Downcoiler Static 1.32 34 6 over 5 10/750 254/6,672 — — — — — — — — — — — No — — — — Schloemann 1.5 38 6 over 5 9/360 229/3,202 Yes — — — — Hot dividing shear 2.1 53 9 11.1/2,400 282/21,351 No 7 Laminar 1 Upcoiler — — — 11 9 229 Yes 36 Laminar Danieli Downcoiler Flying 2.1 53 11 11.2/1,450 284/12,900 Yes 9 Laminar Demag Downcoiler Flying 1.5 38 11 8.66/1,100 220/9,786 Data is supplied by the AIST Plate Rolling Technology Committee. Please send updates or corrections to Ken Landau at klandau@aist.org. AIST.org November 2014 ✦ 161 Industry Roundup AIST 2014 North American Plate/Steckel Mill Roundup Cooling bed Cold leveler Roll diameter/separating force Length x width Company and location Side trimmer Thickness/ capacity mm/kN Type/ Manufacturer Inches mm Type Feet m No. of rolls — — — — — — — — — Roller disc — — 11 13.25 337 Roller disc — — Yes — — — — — Rotary — — Inches/ tons Canada Essar Steel Algoma Sault Ste. Marie, Ont. EVRAZ North America EVRAZ Regina Regina, Sask. Mexico Altos Hornos de Mexico (AHMSA) Monclova, N.L. United States ArcelorMittal Burns Harbor 160" Burns Harbor, Ind. Walking beam 132 x 75 40 x 23 — — — Mesta 1.5 38 Burns Harbor 110" Burns Harbor, Ind. Walking beam 125 x 125 38 x 38 — — — Mesta 1 25 Coatesville 140" Coatesville, Pa. Dog and chain 100 x 85 30 x 26 walking beam 70 x 80 21 x 24 5 12.5/1,145 318/ 10,186 — — — 9 14/5,000 16/5,000 356/44,500 406/44,500 — — — Coatesville 206" Coatesville, Pa. Conshohocken Conshohocken, Pa. Gary Works Gary, Ind. EVRAZ North America EVRAZ Claymont Claymont, Del. (idle) EVRAZ Portland Portland, Ore. Joy Global Steel Products Longview, Texas — — — Roller disc 100 x 150 30 x 46 7 11.25/500 286/ 4,448 Rotary 0.75 19 — 130 x 154 40 x 47 — — — Mesta 1.5 38 4 over 5 14 356 Knife 1.5 38 — — — Rotary 1 25 — — — — — — Push dogs 95 x 90 Push dogs 100 x 60 30 x 18 — — 29 x 27 — JSW Steel USA Texas Works Baytown, Texas Chain dogs 132 x 96 40 x 29 — 7, 16 178, 406 Nucor Corp. Nucor Steel–Hertford County Cofield, N.C. Roller disc 125 x 170 38 x 52 — 5.5 140 Rotary 1 25 Nucor Steel Tuscaloosa Inc. Tuscaloosa, Ala. Roller disc 9, 17 6.5, 5.5 165, 140 — — — SSAB Americas Alabama Mobile, Ala. Iowa Muscatine, Iowa — — Rotary/ double- 0.75–1.5 19–38 side shear Roller disc 120 x 248 37 x 76 5 over 6 14/2,500 356/ 22,241 Rotary 0.625 16 Roller disc 120 x 247 37 x 75 11 8.66/1,100 220/ 9,786 Rotary 0.625 16 Interested in becoming a member of the AIST Plate Rolling Technology Committee? Contact Ken Landau at klandau@aist.org 162 ✦ Iron & Steel Technology A Publication of the Association for Iron & Steel Technology Sponsored by Finishing shear(s) In-line testing Plate marking Plate piling Heat treat line mm Type Type/ Manufacturer Magnetic/Bomb bay Type/Manufacturer — Manual testing consisting of jib crane conveyor and track torch Pin stamper/ InfoSight Paint stenciler/ InfoSight Magnetic piler 2 tables, Magnet equipped cranes Roller hearth, Q&T, normalize #1 FCE/Lee Wilson #2 FCE/A.C. Ledbetter #3 FCE/A.C. Ledbetter Quench/Drever Thickness/ capacity Type Inches Cold x-cut 0.750 asshear, rolled, flame torch cut, 2.75 all grades, plasma machine 1.0 all grades Alligator 1.5 38 — Manual — — Yes — — — — Yes — Mesta 1.5 38 Newage Brinnell Stamp and paint/ Magnemag Crane Drever Mesta 1 25 — Manual hand stamp and stencil Crane — — — — — Stamp and paint/ Magnemag Crane Roller hearth, Q&T, normalize/Drever — — — — Manual hand stamp and stencil Crane Batch car bottom, Q&T, normalize Rocking 1.5 38 Brinell Magnemag Magnetic Normalizing, annealing and Q&T Mesta 1.5 38 Newage Brinnell Paint (mill)/ InfoSight, Paint (HT)/Magnemag Crane Normalizing/LOI, quench/ Drever Bliss 1.5 38 — Numtec S & P Crane — Static 1.5 38 — Robot stamp, print Both Roller hearth, Q&T, normalize — — — — — — — Schloemann 1.5 38 — Magnemag — Normalizing/Tenova Cold dividing 2 51 — Stamping and printing Magnetic Normalize, Q&T Flying mechanical 1 25 — Stamping and printing Bomb bay — Static 2 5 Flying 0.75 19 Manual testing consisting of jib crane conveyor and track torch Demag 2 51 — Flying die stamp/ Magnemag Heavy plate: 2 trolleys, 8 magnets each Light plate (bomb Stencil/Magnemag bay) Stencil/Magnemag Magnetic crane manual die stamp Normalize, Q&T — — Data is supplied by the AIST Plate Rolling Technology Committee. Please send updates or corrections to Ken Landau at klandau@aist.org. AIST.org November 2014 ✦ 163
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