29013 CARPANETO (PC) – Italy – Via A. Meucci, 2 – Tel. +39.0523.852445 WEB SITE: www.tmedsrl.net E-mail : info@tmedsrl.net The right solution for your Pipeline Equipments from 6” up to 80” since 1980 PIPE BENDING MACHINE FROM 6” TO 80” Pipe bending machines we plan and build according to the highest quality standards, are devised considering the experiences acquired in many years of experience with our customers. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- PIPE BENDING MACHINE 6” - 20” DIESEL ENGINE Type ELECTRIC PLANT PERKINS Power KW Rate RPM (HP) 422PT Operating voltage 12 V 37 (50) Battery 1/143 Ah Alternator 14 V - 45 A Starter 12 V (4 Kw) 2.300 Cylinder 4 Cooling System Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar 180 Hand lever diesel engine accelerator and Max. pump flow rate . Lt/Min 87 distributors servo-controls. Hydraulic power 24 All utilities are protected by overpressure Kw valves directly flanged to distribution sections HYDRAULIC WINCH TANK CAPACITY Hydraulic Type Pulling force Kg. Rope diameter mm. 10 Rope length mt. 30 TYRES Type Dimensions 2.000 Fuel tank Lt. 50 Oil tank Lt. 75 DIMENSIONS AND WEIGHT Tubeless 115/80 - 15,3 Weight Kg 4.508 Length mm. 3.965 Height mm. 2.600 Width mm. 1.650 PIPE BENDING MACHINE 6” - 24” DIESEL ENGINE ELECTRIC PLANT Type PERKINS 1144PT Operating voltage 12 V Power KW 68 (92) Battery 1/143 Ah Rate RPM Alternator 14 V - 45 A Starter 12 V (4 Kw) (HP) 2.000 Cylinder 4 Cooling System Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Max. pump flow rate . Bar 180 Hand lever diesel engine accelerator and Lt/Min 220 distributors servo-controls. All utilities are protected by overpressure valves directly flanged to distribution sections HYDRAULIC WINCH TANK CAPACITY Hydraulic Type Pulling force Kg. Rope diameter mm. 10 Rope length mt. 20 Type Fuel tank Lt. 70 Oil tank Lt. 90 DIMENSIONS AND WEIGHT TYRES Dimensions 3.600 Tubuless 115/80 - 15,3 Weight Kg 7.000 Length mm. 5.100 Height mm. 2.500 Width mm. 2.300 PIPE BENDING MACHINE 16” - 30” DIESEL ENGINE ELECTRIC PLANT Type PERKINS 1144PT Operating voltage Power KW 75 (102) Battery 1/143 Ah Rate RPM Alternator 14 V - 45 A Starter 12 V (4 Kw) (HP) 2.000 Cylinder 4 Cooling System 12 V Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar 180 Hand lever diesel engine accelerator and Max. pump flow rate . Lt/Min 110 distributors servo-controls. Hydraulic power Kw 35 All utilities are protected by overpressure valves directly flanged to distribution sections HYDRAULIC WINCH TANK CAPACITY Hydraulic Type Pulling force Kg. 4.500 Rope diameter mm. 12 Rope length mt. 30 TRACKS Type Fuel tank Lt. 100 Oil tank Lt. 130 Weight Kg 17.500 Length mm. 7.000 Height mm. 2.410 Width mm. 2.410 DIMENSIONS AND WEIGHT FL6 Width of the shoes mm. 400 Pressare on the ground Kg/cm³ 0,64 PIPE BENDING MACHINE 22” - 36” DIESEL ENGINE ELECTRIC PLANT Type PERKINS Power KW Rate RPM 1144 EPTA (HP) 98 (132) 2.000 Cylinder 4 Cooling System Operating voltage 12 V Battery 1/143 Ah Alternator 14 V - 45 A Starter 12 Kw (4 Kw) Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar 200 Hand lever diesel engine accelerator and Max. pump flow rate . Lt/Min 180 distributors servo-controls. Hydraulic power Kw 47 HYDRAULIC WINCH TANK CAPACITY Type Hydraulic Pulling force Kg. Rope diameter mm. 12 Rope length mt. 30 4.500 TRACKS Type All utilities are protected by overpressure valves directly flanged to distribution sections Fuel tank Lt. 100 Oil tank Lt. 200 Weight Kg 18.500 Length mm. 7.450 Height mm. 2.704 Width mm. 2.490 DIMENSIONS AND WEIGHT CR2123 Width of the shoes mm. 500 Pressure on the ground Kg/cm³ 0,53 PIPE BENDING MACHINE 32” - 42” DIESEL ENGINE ELECTRIC PLANT Type PERKINS Power KW Rate RPM 1166EPTA1 (HP) 137 (186) 2.000 Cylinder 6 Cooling System 24 V Battery 2/158 Ah Alternator 24 V - 30 A Starter 24 V (4 Kw) Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar Max. pump flow rate . Lt/Min Hydraulic power Kw 180 2 X 160 32 HYDRAULIC WINCH Hand lever diesel engine accelerator and distributors servo-controls. All utilities are protected by overpressure valves directly flanged to distribution sections TANK CAPACITY Type Hydraulic Pulling force Kg. Rope diameter mm. 15 Rope lenght mt. 30 6.000 TRACKS Type Operating voltage Fuel tank Lt. 200 Oil tank Lt. 400 Weight Kg 32.000 Length mm. 8.000 Heigth mm. 2.965 Width mm. 2.975 DIMENSIONS AND WEIGHT D6 C Width of the shoes mm. 550 Pressare on the ground Kg/cm³ 0,65 PIPE BENDING MACHINE 36” - 48” DIESEL ENGINE ELECTRIC PLANT Type PERKINS 1166EPTA Operating voltage Power KW 169 (230) Battery 2/158 Ah Rate RPM Alternator 24 V - 30 A Starter 24 V (4 Kw) (HP) 2.000 Cylinder 6 Cooling System 24 V Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar Max. pump flow rate . Lt/Min Hydraulic power Kw 200 2 X 214 66 HYDRAULIC WINCH Hand lever diesel engine accelerator and distributors servo-controls. All utilities are protected by overpressure valves directly flanged to distribution sections TANK CAPACITY Type Hydraulic Pulling force Kg. 15.000 Rope diameter mm. 15 Rope lenght mt. 30 TRACKS Fuel tank Lt. 300 Oil tank Lt. 400 55.000 DIMENSIONS AND WEIGHT Type CAT D7E Weight Kg Width of the shoes mm. 800 Length mm. Pressare on the ground Kg/cm³ 0,71 9.720 Heigth mm. 3.320 Width mm. 3.300 PIPE BENDING MACHINE 42” - 56” DIESEL ENGINE ELECTRIC PLANT Type CATERPILLAR ACERT 9 Operating voltage Power KW 224 (300) Battery 2/158 Ah Rate RPM Alternator 24 V - 30 A Starter 24 V (4 Kw) (HP) 2.000 Cylinder 6 Cooling System Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar Max. pump flow rate . Lt/Min Hydraulic power Kw 200 2 X 214 66 HYDRAULIC WINCH Hand lever diesel engine accelerator and distributors servo-controls. All utilities are protected by overpressure valves directly flanged to distribution sections TANK CAPACITY Type Pulling force 24 V Hydraulic Kg. 15.000 Rope diameter mm. 20 Rope length mt. 30 TRACKS Fuel tank Lt. 600 Oil tank Lt. 750 DIMENSIONS AND WEIGHT Type CAT D7H Weight Kg 75.000 Width of the shoes mm. 750 Length mm. 10.300 Pressure on the ground Kg/cm³ 0,99 Height mm. 3.800 Width mm. 3.990 PIPE BENDING MACHINE 48” - 60” DIESEL ENGINE ELECTRIC PLANT Type CATERPILLAR ACERT 9 Operating voltage Power KW 224 (300) Battery 2/158 Ah Rate RPM Alternator 24 V - 30 A Starter 24 V (4 Kw) (HP) 2.000 Cylinder 6 Cooling System 24 V Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Pressure Bar Max. pump flow rate . Lt/Min Hydraulic power Kw 200 2 X 214 66 HYDRAULIC WINCH Hand lever diesel engine accelerator and distributors servo-controls. All utilities are protected by overpressure valves directly flanged to distribution sections TANK CAPACITY Type Hydraulic Pulling force Kg. 15.000 Rope diameter mm. 20 Rope length mt. 30 TRACKS Fuel tank Lt. 600 Oil tank Lt. 750 DIMENSIONS AND WEIGHT Type CAT D7H Weight Kg 97.000 Width of the shoes mm. 750 Length mm. 10.600 Pressure on the ground Kg/cm³ 0,99 Height mm. 3.800 Width mm. 4.100 PIPE BENDING MACHINE 60” - 80” DIESEL ENGINE ELECTRIC PLANT Type CATEPILLAR ACERT 9 Operating voltage Power KW 224 (300) Battery 2/158 Ah Rate RPM Alternator 24 V - 30 A Starter 24 V (4 Kw) (HP) 2.000 Cylinder 6 Cooling System 24 V Water System ACTUATORS AND SERVOCONTROLS HYDRAULIC SYSTEM Load sensing Rexroth Pressure Bar Max. pump flow rate . Lt/Min 200 2 X 320 Hand lever diesel engine accelerator and distributors servo-controls. All utilities are protected by overpressure valves directly flanged to distribution sections HYDRAULIC WINCH TANK CAPACITY Hydraulic Type Pulling force Kg. 15.000 Rope diameter mm. 20 Rope length mt. 30 TRACKS Fuel tank Lt. 800 Oil tank Lt. 600 DIMENSIONS AND WEIGHT Type CAT D7H Weight Kg 97.000 Width of the shoes mm. 750 Length mm. 10.610 Pressure on the ground Kg/cm³ 0,99 Height mm. 4.500 Width mm. 4.840 HYDRAULIC MANDREL FROM 6" to 60" MOTORIZED INNER MANDRELS Hydraulically operated complete with n. 4 exits with fast connections for the link with pipe bending machines or interlocking Size 16"- 18" 20"- 22" 24"- 26" Technical data Weight Working Pressure Cylinder Hydr. Power Translation (Kg.) (Bar) (Dan) 500 180 11.222 Idle wheels 680 180 16.763 Idle wheels 28" 30"- 32" 34"- 36" 38" 860 1.000 1.090 1.360 1.630 180 180 180 180 180 16.763 31.172 31.172 55.417 55.417 hydraulic hydraulic hydraulic hydraulic hydraulic Size Technical data Weight Working Pressure Cylinder Hydr. Power Translation (Kg.) (Bar) (daN) 40"- 42" 1.820 180 86.590 hydraulic 42"- 44" 3.260 180 86.590 hydraulic 46"- 48" 4.980 180 86.590 hydraulic 50"- 52" 5.436 230 110.642 hydraulic 56" 5.890 230 110.642 hydraulic 60" 6.350 230 110.642 hydraulic ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- ROLI CRADLE The Roller Cradle is designed to hoist piping and lay it in a trench or to hoist it for covering operations before then laying it back in the trench. Easy to install and remove from the operating machine, it is also low maintenance. The rollers, fitted with bearings and a polyurethane cover, reduce running resistance and prevent localised deformation of the piping. The Roller Cradle is essential composed of: - a steel structure with guides for attachment to the cables; - 4 cables with cable terminals fitted with polyurethane covered steel rollers. Model Pipeline Diameter Maximum Load mm Kg lb inc 6" ÷ 12" 152 ÷ 305 6" ÷ 12" 7.000 15.420 12" ÷ 24" 305 ÷ 610 12" ÷ 24" 13.000 28.700 24" ÷ 36" 610 ÷ 915 24" ÷ 36" 25.000 55.100 36" ÷ 48" 915 ÷ 1220 36" ÷ 48" 30.000 66.120 Model Pipeline Diameter Rolls Weight Total Weight mm inc N. Diam. frame with rolls 300 ÷ 610 6" ÷ 12" 20 115 mm. Kg. 850 Kg. 1.000 12" ÷ 24" 610 ÷ 815 12" ÷ 24" 32 115 mm. Kg. 850 Kg. 1.050 24" ÷ 36" 760 ÷ 1010 24" ÷ 36" 24 170 mm. Kg. 1.500 Kg. 1.750 36" ÷ 48" 1010 ÷ 1220 36" ÷ 48" 36 170 mm. Kg. 1.750 Kg. 2.000 6" ÷ 12" ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- Pipe roller assembly Our pipe rollers are designed following the technical requirements of our customers ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- INTERNAL PNEUMATIC LINE-UP CLAMP 6” UP TO 80” GENERAL TECHNICAL DATA These type of machine are usually used in certain yard where oil, gas and water pipeline are laying. The internal pneumatic line-up clamp is a machine which is built and used specifically for the line-up and centering of the oil, gas and water pipeline tubes ,normally used under standard diameters. The line-up and the centering of the pipes are necessary for a good welding. The machine mainly is manufactured of a tubular frame with an ogival shape, it has a brake system with two round chucks circular compound of pistons. Once the clamp is positioned and stay there till the end of its use, it is positioned by a direct handling control or by a push rod (supplied with the clamp); the pistons of the two chucks are activated. The machine is fed by an air tank and all its motion, i.d. the translatory motion along the pipe the radial one of the circular parts, depends from the air-pump feeding. The clamp can be controlled directly on the machine or by a control rod. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- Special internal line-up clamp for concrete pipes I.L.U.C. 76” - 80” I.L.U.C 60” The Internal Pneumatic Coating Clamp is used for a correct centering and alignment of pipes with internal cement coating. For the translation, the machine is provided with axial piston air motor and particular trolleys that allows the overpass of internal covering lack in the welding area. Its operational cycle is carried out with special pneumatic valves that, in production stage, are controlled manually or at a distance with and appropriate control rod ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- Electro-pneumatic internal line-up clamp with purge Purge system I.L.U.C 14” For the execution of special welding, tight seals and a chamber for the inert gas pressurization are assembled on the clamp. According with the use, the frame can be totally realized in stainless steel or can becovered with steel only the parts of frame in contact with the pipe. Brake system 14” ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- MAIN LINE INTERNAL LINE-UP CLAMP The Main Line Electro pneumatic Clamp is used for a correct centering and alignment of pipes. The Main Line Clamp is properly designed for offshore use. That machine is composed of frames for a changeable type of use. The movement is given from air motor while the assembly sliding wheels permit the right centering and alignment. For a proper use (firing production line with special inclinations) it can be provided of a double motorization system. The machine is provided of a tension load cell with an appropriate control display to check the critical tension of the Buckle Detector. Its operational cycle is carried out with electro valves controlled by a remote control connected to the machine with an umbelical cable. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS Internal line-up clamp 8” Internal line-up clamp 10” Technical information: Technical information: - Diameter : 8” - Diameter : 10” - Length: Mt. 2,110 - Length: Mt. 2,040 - Weight: Kg. 95 - Weight: Kg. 135 - Air tank: Lt. - Air tank: Lt. - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: 2,5 capacity 4 - Kg.power x piston: Out 895 – In 822 - Not mothorized - N° pistons: - Kg.power x piston: 5 capacity 6 Out 731 – In 683 - Not mothorized Internal line-up clamp 12” Technical information: Internal line-up clamp 14” Technical information: - Diameter : 12” - Diameter : 14” - Length: Mt. 1,890 - Length: Mt. 1,890 - Weight: Kg. 135 - Weight: Kg. 135 - Air tank: Lt. - Air tank: Lt. - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: 6 - Kg. power x piston: - Not mothorized 10 capacity Out 1021 – In 933 - N° pistons: 10 capacity 6 - Kg. power x piston: Out 1021 – In 933 - Not mothorized ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS Internal line-up clamp 16” – 18” Technical information: Internal line-up clamp 20” – 22” Technical information: - Diameter : 16” – 18” - Diameter : 20” – 22” - Length: Mt. 2,620 - Length: Mt. 3,024 - Weight: Kg. 290 - Weight: Kg. 460 - Air tank: Lt. - Air tank: Lt. - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: 50 capacity 8 - Kg.power x piston: Out 1273 – In 1210 - Motor: 1 - Hp motor: 1 hp - N° pistons: - Kg.power x piston: - Motor: 8 Out 1029 – In 978 1 - Hp motor: Internal line-up clamp 24” 70 capacity 1 hp Internal line-up clamp 26” – 28” Technical information: Technical information: - Diameter : 24” - Diameter : 26” – 28” - Length: Mt. 2,980 - Length: Mt. 3,130 - Weight: Kg. 550 - Weight: Kg. 570 - Air tank: Lt. 100 capacity - Air tank: Lt. 150 capacity - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 10 Out 1591 – In 1528 1 1 hp - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 12 Out 1372 – In 1287 1 3 hp ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS Internal line-up clamp 30” – 32” Technical information: Internal line-up clamp 34” – 36” Technical information: - Diameter : 30” – 32” - Diameter : 34” – 36” - Length: Mt. 3,275 - Length: Mt. 3,609 - Weight: Kg. 890 - Weight: Kg. 940 - Air tank: Lt. 200 capacity - Air tank: Lt. 300 capacity - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 16 Out 3908 – In 3741 1 3 hp - N° pistons: - Kg.power x piston: - Motor: Out 2147 – In 1008 1 - Hp motor: Internal line-up clamp 38” – 40” 20 3 hp Internal line-up clamp 40” – 42” Technical information: Technical information: - Diameter : 38” – 40” - Diameter : 40” – 42” - Length: Mt. 3,668 - Length: Mt. 3,970 - Weight: Kg. 1.210 - Weight: Kg. 1.580 - Air tank: Lt. 300 capacity - Air tank: Lt. 500 capacity - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 24 Out 2570 – In 2487 1 3 hp - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 24 Out 2570 – In 2487 1 3 hp ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TECHNICAL DATA T.M.&D INTERNAL LINE-UP CLAMPS Internal line-up clamp 42” – 44” Internal line-up clamp 46” – 48” Technical information: Technical information: - Diameter : 42” – 44” - Diameter : 46” – 48” - Length: Mt. 3,970 - Length: Mt. 3,970 - Weight: Kg. 1.650 - Weight: Kg. 1.800 - Air tank: Lt. 500 capacity - Air tank: Lt. 500 capacity - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: 24 - Kg.power x piston: - N° pistons: Out 2570 – In 2487 - Motor: 1 - Hp motor: - Kg.power x piston: - Motor: 3 hp Out 2570 – In 2487 2 - Hp motor: Internal line-up clamp 54” – 56” 24 3 hp Internal line-up clamp 58” – 60” Technical information: Technical information: - Diameter : 54” – 56” - Diameter : 58” – 60” - Length: Mt. 4,000 - Length: Mt. 4,000 - Weight: Kg. 2.350 - Weight: Kg. 2.350 - Air tank: Lt. 500 capacity - Air tank: Lt. 500 capacity - Max. pressure: 10 bars - Max. pressure: 10 bars - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 24 Out 2570 – In 2487 2 3 hp - N° pistons: - Kg.power x piston: - Motor: - Hp motor: 24 Out 2570 – In 2487 2 3 hp ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- PIPE FACING MACHINE FROM 6” UP TO 80” ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- PIPE FACING MACHINE General description The pipe facing machines are built to cut precision chamfer on pipe ends with a thickness up to 1" 1/2. In the same time the internal pipe is perfectly centred to the machine. The chamfer is made by means of widia cutting tools [up to six] hold by a tool holder fixed to a rotating platform [chuck] and operating simultaneously, in order to perform the wanted chamfer. The chuck is driven by two hydraulic motors operated through a valve on the hydraulic panel. The power and the speed of the motors is generated by a hydraulic power unit. The speed of the motors can be adjusted by a valve on the hydraulic panel. The chuck shift is done by a hydraulic piston fed from a low pressure oil circuit. The shifting speed can be adjusted by a micrometric flow regulator. SIZE LENGHT mm. PFM 8" - 14" 1600 PFM 16" - 24" 2200 PFM 24"- 32" 2600 PFM 34"- 42" 3000 PFM 40"- 50" 3000 PFM 48"- 60" 3300 WIDTH mm. 1100 1100 1250 1400 1650 2100 HEIGHT mm. 1000 1150 1400 1600 1900 2200 WEIGHT kg. 530 1000 1800 2570 3200 4300 ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- HYDRAULIC POWER UNIT The H. P. U. are suitable to feed any kind of Pipe Facing Machine and feed the hydraulic motors through a high pressure circuit [170 Bar]. They are also equipped with a low pressure circuit to be connected to the Pipe Facing Machine with two separated circuits low and high pressure. The pressure is generated by two pumps powered by an electrical motor or diesel engine with a power of 75 HP. Tank Capacity Type of oil LT. 400 AGIP DIESEL SIGMA S SAE 10 W Main Pump Main Circuite Pressure Secondary Circuite Pressure Rotation Spe ed Diesel Engine Rotation Spe ed Electric Motor 160 LT. To 1500 RPM 170 BAR 30 BAR 1.600 RPM 380 V - 50 Hz 1470 Rpm 440 V - 60 Hz 1764 Rpm Filters Net Weight Phosphorous Brass 60 micron 1.600 Kg. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- General The Pipe Facing Machine (fig. l) cuts a precision bevel on pipe ends. (Up to l" 1/2 of thickness). Hydraulically operated shoes extend to clamp the machine securely on place. The pipe is brought into perfect round by this internal clamping action. The bevel is made by widia cutting tools held by radial arms locked to a rotating faceplate working simultaneously, to make the requested chamfer. The faceplate rotation is driven by one or two hydraulic motors operated by valves on the hydraulic manifold. The power of the motor comes from the pressure of the oil of the Hydraulic Power Unit (independent unit). The rotation speed depends by the oil flow to the motors. Such flow can be regulated by a valve on the hydraulic manifold. The faceplate feeding is made by an actuator fed by the oil coming from the exhaust of the motor and the pressure is regulated by a valve installed on the manifold. The feeding speed can be regulated by a micrometic flow control valve. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- Main components description The Pipe Facing Machine consists of four main components: l The pipe facing section ………………………………………… Fig. 2 2 The expander section ………………………………………… Fig. 3 3 The hydraulic manifold ………………………………………… Fig. 4 4 The radial arm …………………………………………………… Fig. 5 1. Pipe facing section (fig. 2) This section consists of a faceplate, spindle, hydraulic motors, actuator, and various structural members. The faceplate provides a mounting base for the radial arms. The faceplate varies in overall size depending on the pipe facing machine configuration. The spindle serves two main purposes: it provides a means of connection to the expander section and also provides the shaft on which the faceplate slides. The hydraulic drive motors provide a uniform torque at low speed, through a tooth gear which matches with the faceplate gear and rotates the faceplate in a clockwise direction. The actuator feeds the thrust to the faceplate into the pipe during bevelling, it has an adjustable feeding speed in order to get the desired feeding. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- 2. The expander section (fig. 3) The purpose of the expander section is to secure the pipe facing machine to the pipe, to remove "egg shape" from the pipe, and to square the faceplate with the pipe to insure a true cut. This is accomplished by hydraulically actuated, piston-driven shoes. The shoes are hydraulically actuated to both the extended and retracted positions. The quantity of shoes per expander section depends upon the size of the Pipe Facing Machine. The expander section consists of two identical clamp sections, held together by tie studs and a sleeve, front and rear wheel assemblies, a flow divider, and the required hoses and fittings. Each clamp section contains a cylinder shell, power piston and rod, housing, hub, links, shoe pistons, spider, shoes, and a cover. The number of tie stud assemblies per expander section varies from three to six depending on the size of the expander section. The tie stud assemblies, in addition to securing the two sections together, also contain the front wheel assemblies. The front and rear wheel assemblies assist in inserting and extracting the Pipe Facing Machine from the pipe and prevents damage to internal coating of pipe. The flow divider is pressure compensated and is used for simultaneous expansion of clamp shoes. It performs in either direction: total flow is divided to the two power pistons and return flow is combined from the two power pistons. The shoes ore available in many sizes. They are 0,29 up to 2 inches in height. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- 3. Hydraulic manifold (fig. 4) The hydraulic manifold is an aluminium block which has been drilled and tapped in a manner which will permit controlled flow of hydraulic fluid through attached valves. The flow divider has a flow range from 10 to 40 GPM and a differential pressure range from 20 to 3000 psi. The manifold is used to control faceplate rotation, clamp operation, faceplate feed and faceplate travel. It also provides a means of pressure indication and relief and flow control. Attached to the manifold ore four control valves, two flow control valves, a pressure control/ relief valve, a spring loaded relief valve, three pressure gauges, and the necessary fittings and hoses. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- 4. Radial arm assembly (fig. 5) The radial arm assembly consists of a tool holder (with cutting tool), guide roller assembly, spring, brush, and the necessary bearings, spacers, and screws. There are three, four, or six radial arms on the Pipe Facing Machine. These assemblies hold the cutting tools, provide a constant load, and enable fine vertical adjustments of the cutting tools. The constant load is obtained by the guide roller contacting the inside of the pipe and compressing the spring. The tool holders are held in place by five collar screws, a spacer plate, and several shims. The cutting tools are attached to the tool holder with a lock-pin and seat. ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- HYDRAULIC EXTERNAL CLAMPS WITH JACKS • • • • Welding up to 90% of the position Hydraulic cylinder working in all the positions Hydraulic cylinder suitable for all sizes Available from 12” up to 80” ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- MECHANICAL EXTERNAL LINE-UP CLAMPS WITH SCREWS • • • Welding up to 80% of the position The pressure screws allows to line-up clamp the deformed pipes that a tight handle is possible Available from 4” up to 16” ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- MECHANICAL ECTERNAL LINE-UP CLAMPS DOWNHILL WELDING • • Welding up to 100% of the position Available from 5” up to 18” ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TRACKED DUMPERS DT15 Dumper is devised to be used especially on mountain areas or on not easily accessible areas to equivalent equipment on wheels. It can be set up with or without a case and it is able to reach a max. hill climbing of 70% with full load. Tracked Dumper DT 15 at work in Belgium ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TRACKED FRAME DT15 Engine Power Rate Cooling Hydraulic system pressure Hydraulic oil cooling Max. speed on plane Max. hill climbing Tractive force Working tare weight Max. allowed load Max. total weight Spec.Press. on ground kW ( HP ) R.p.m. bar Km/h daN Kg Kg Kg SCANIA DI9 176 ( 240 ) 2000 water system 350 by means of the radiator 2,6 ÷ 4,5 70% 32.962 16.200 25.000 41.200 ( Track Shoes Width mm ) Kg/cm² ( 600 ) 0,85 Height Length mm ( inc. ) mm ( inc. ) ( 700 ( 800 3.100 6.880 ) ) ( ( 0,72 0,63 122 ) 271 ) Width ( with track shoes to 600 mm ) mm ( inc. ) 3.000 ( 118 ) ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 – P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TRACKED DUMPER DT15 1) Version With a case of 15 m³ 2) Version for the transport of pipes up to 60” ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————- TRACKED DUMPER DT15 Engine Caterpillar ACERT 6 Power kW ( HP ) Rate 166 ( 225) R.p.m. 2000 Cooling water system Hydraulic system pressure bar Hydraulic oil cooling 350 by means of the radiator Max. speed on plane Km/h Max. hill climbing 2,6 ÷ 4,5 70% Tractive force daN 32962 Working tare weight Kg 20300 Max. allowed load Kg 24000 Max. total weight Kg 44300 Max. loading capacity m³ 15 Spec.Press. on ground ( Track Shoes Width mm ) Kg/cm² ( 600 ) 0,91 ( 700 ) 0,78 ( 800 ) 0,68 Height mm ( inc. ) 3100 ( 122 ) Length mm ( inc. ) 6880 ( 271 ) Width ( with track shoes to 600 mm ) mm ( inc. ) 3000 ( 118 ) ———————————————————————————————————————————————————————————————————— 29013 CARPANETO (PC) – Italy – Via A.Meucci, 2 – Tel. +39.0523.852445 - P.IVA 01353940339 WEB SITE.www.tmedsrl.net E-mail : info@tmedsrl.net ————————————————————————————————————————————————————————————————————————————————————————————-
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