Nano Research Nano Res DOI 10.1007/s12274-014-0647-0 Magnetic Yolk-Shell Structured Anatase-based Microspheres Loaded with Au Nanoparticles for Heterogeneous Catalysis Chun Wang1, Junchen Chen1, Xinran Zhou1, Wei Li1, Yong Liu1, Qin Yue1, Zhaoteng Xue1, Yuhui Li1, Ahmed A. Elzatahry2,3, Yonghui Deng()1, Dongyuan Zhao1 Nano Res., Just Accepted Manuscript • DOI: 10.1007/s12274-014-0647-0 http://www.thenanoresearch.com on November 24 2014 © Tsinghua University Press 2014 Just Accepted This is a “Just Accepted” manuscript, which has been examined by the peer-review process and has been accepted for publication. A “Just Accepted” manuscript is published online shortly after its acceptance, which is prior to technical editing and formatting and author proofing. Tsinghua University Press (TUP) provides “Just Accepted” as an optional and free service which allows authors to make their results available to the research community as soon as possible after acceptance. After a manuscript has been technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Please note that technical editing may introduce minor changes to the manuscript text and/or graphics which may affect the content, and all legal disclaimers that apply to the journal pertain. In no event shall TUP be held responsible for errors or consequences arising from the use of any information contained in these “Just Accepted” manuscripts. To cite this manuscript please use its Digital Object Identifier (DOI®), which is identical for all formats of publication. 1 TABLE OF CONTENTS (TOC) Magnetic Yolk-Shell Structured Anatase-based Microspheres Loaded with Au Nanoparticles for Heterogeneous Catalysis Chun Wang1, Junchen Chen1, Xinran Zhou1, Wei Li1, Yong Liu1, Qin Yue1, Zhaoteng Xue1, Yuhui Li1, Ahmed A. Elzatahry2,3, Yonghui Deng*1, Dongyuan Zhao1 1Department of Chemistry, Laboratory of Advanced Materials, State Key Laboratory of Molecular Engineering of Polymers, and Shanghai Key Laboratory of Molecular Catalysis and Innovative Materials, Fudan University, Shanghai 200433, P. R. China. 2,3Department of Chemistry-College of Science, King Saud University, Riyadh 11451, Saudi Arabia; Polymer Materials Research Department, Advanced Technology and New Materials Research Institute, City for Scientific Research and Technology Applications, New Borg El-Arab City, Alexandria 21934, Egypt. Magnetic yolk-shell structured anatase-based microspheres were fabricated through successive and facile sol-gel coating on magnetite particles, followed by annealing treatments. Upon loaded with gold nanoparticles, the obtained functional magnetic microspheres as stable heterogeneous catalysts showed superior performance in catalyzing the epoxidation of styrene with extraordinary high conversion (89.5 %) and Page Numbers. selectivity (90.8 %) towards styrene oxide after reaction for 33 h. 1 Nano Res DOI (automatically inserted by the publisher) Research Article Magnetic Yolk-Shell Structured Anatase-based Microspheres Loaded with Au Nanoparticles for Heterogeneous Catalysis Chun Wang1, Junchen Chen1, Xinran Zhou1, Wei Li1, Yong Liu1, Qin Yue1, Zhaoteng Xue1, Yuhui Li1, Ahmed A. Elzatahry2,3, Yonghui Deng()1, Dongyuan Zhao1 1 Department of Chemistry, Laboratory of Advanced Materials, State Key Laboratory of Molecular Engineering of Polymers, and Shanghai Key Laboratory of Molecular Catalysis and Innovative Materials, Fudan University, Shanghai 200433, P. R. China. 2,3Department of Chemistry-College of Science, King Saud University, Riyadh 11451, Saudi Arabia; Polymer Materials Research Department, Advanced Technology and New Materials Research Institute, City for Scientific Research and Technology Applications, New Borg El-Arab City, Alexandria 21934, Egypt. Received: day month year / Revised: day month year / Accepted: day month year (automatically inserted by the publisher) © Tsinghua University Press and Springer-Verlag Berlin Heidelberg 2011 ABSTRACT Magnetic yolk-shell structured anatase-based microspheres were fabricated through successive and facile sol-gel coating on magnetite particles, followed by annealing treatments. Upon loaded with gold nanoparticles, the obtained functional magnetic microspheres as heterogeneous catalysts showed superior performance in catalyzing the epoxidation of styrene with extraordinary high conversion (89.5 %) and selectivity (90.8 %) towards styrene oxide. It is believed that the constructing process of these fascinating materials features many implications for creating other functional nanocomposites. KEYWORDS Magnetic microspheres, titania, yolk-shell structure, gold nanoparticles, heterogeneous catalysis 1. Introduction Due to their attractive apparent nanoarchitectures, tailorable diverse physicochemical properties and functionalities, yolk-shell nanoparticles have emerged as a favorite kind of nanomaterials among scientist community [1-4]. Till now, yolk-shell nanoparticles have been found versatile in a series of advanced applications including lithium-ion batteries [5-6], nanocatalysis [7-9], drug delivery systems [10-12], and so on. Besides, considering the chemical composition of nanomaterials, TiO2 is one of the most appealing chemical species [13-15], showing great promise in the fields of photocatalysis [16-19] and electrochemistry [20, 21]. Particularly, magnetically separable nanocomposites have recently been developed in order to recover and reuse of expensive precious metallic catalysts and absorbents [22-30]. Though great progress has been achieved in addressing above-mentioned respective standpoints, however, seldom work has been done based on systematic consideration of these viewpoints and the composition-structure-characteristics relationship of complex multifunctional nanomaterials is still ———————————— Address correspondence to Yonghui Deng, email: yhdeng@fudan.edu.cn 2 sophisticated. Also, few papers about magnetic yolk-shell structured anatase-based microspheres have been published. Herein, we report magnetic yolk-shell structured anatase-based microspheres by a successive and facile sol-gel coating on initial solvothermal reaction-derived magnetite particles, followed by annealing treatments. After loading with gold nanoparticles, the functional magnetic microspheres as heterogeneous catalysts showed superior performance in catalyzing the epoxidation of styrene with extraordinary high conversion (89.5 %) and selectivity (90.8 %) towards styrene oxide. The obtained multifunctional nanomaterials are an ideal platform for us to better understand the composition-structure-characteristics relationship of complex multifunctional nanomaterials. It is believed that the constructing process of these fascinating materials features many implications for creating other functional nanocomposites and the obtained nanomaterials should find more diverse potential applications such as bioseparation and drug delivery in the near future. 2. Results and Discussion Magnetite particles were first synthesized via a solvothermal reaction of ferric chloride and ethylene glycol in the presence of trisodium citrate [31]. Scanning electron microscopy (SEM) image (Figure S1a) exhibits that the obtained magnetite particles possess a uniform size of ~ 120 nm in diameter and nearly spherical shape. Transmission electron microscopy (TEM) image (Figure S1b) further validates their size and spherical morphology with rough surface, which can be ascribed to packing of many nanocrystals as subunits. The magnetite particles were modified with citrate groups and thus possess excellent dispersibility in polar solvents such as water and ethanol, establishing a solid foundation for the subsequent coating or modification with other oxides or polymers [31-32]. Employing a sol-gel method by the hydrolysis and condensation of tetraethyl orthosilicate (TEOS) in ammonia/ethanol solution, uniform silica layer (~ 50 or 10 nm in thickness) was formed on initial solvothermal reaction-derived magnetite particles, giving rise to core-shell Fe3O4@SiO2 microspheres. As revealed by the SEM (Figure S2-3) and TEM (Figure S4) images, the obtained Fe3O4@SiO2 microspheres exhibit uniform size (~ 220 or 140 nm) and regular spherical shape with smooth surface as a result of the deposition and subsequent growth of silica on a molecular scale during the sol-gel process [32-34]. Sol-gel coating of Fe3O4@SiO2 microspheres with resorcinol-formaldehyde resin was subsequently performed under the alkaline condition [35-40]. SEM (Figure S5) and TEM images (Figure S6) prove that the sandwich-like core-shell structured microspheres are uniform with a mean size in diameter (~ 300 or 270 nm, the thickness of the outer layer of resorcinol-formaldehyde (RF) resin is ~ 40 or 65 nm, respectively). It is also proved that the thickness of the shell layer of resorcinol-formaldehyde (RF) resin can be well controlled in a rather broad range by tuning the mass of resorcinol/formaldehyde, which can be further converted into carbon for carbon-based functional nanomaterials or utilized as sacrificial template for diverse hollow nanostructures. Then, uniform magnetic core-shell structured Fe3O4@SiO2@RF@TiO2 microspheres with a diameter of ~ 360, 500, and 350 nm (the thickness of the outer layer of amorphous TiO2 is ~ 30, 100, and 40 nm, respectively) were obtained via the reported sol-gel process of hydrolysis and condensation of tetrabutyl titanate (TBOT) in ethanol/ammonia mixtures (Figure S7, Figure 1) [17]. TEM images (Figure 1a-b, d-e, and g-h) reveal that individual Fe3O4@SiO2@RF microspheres are uniformly coated with porous TiO2 shell, which is derived from numerous aggregated nanoparticles. According to the previous report [17], the thickness of TiO2 outer layer under the current ammonia-ethanol system using the extended Stöber sol-gel method was somewhat limited. However, by tuning the volume and multistep addition of TBOT, the thickness can be further tailored in a large range (Figure 1), which paves a solid base for constructing diverse TiO2-based nanostructures meanwhile retaining their well-defined porous morphologies. Utilizing a two-step annealing treatment, magnetic yolk-shell structured anatase-based microspheres (Fe3O4@SiO2@Void@TiO2) were obtained. TEM images (Figure 1c, f, and i) confirm that uniform microspheres are retained with a slight decrease in diameter (~ 350, 450, and 340 nm, and the thickness of anatase-based TiO2 outer layer is shrunk to ~ 25, 75, and 35 nm, respectively) and an aggregated nanocrystals-derived porous anatase-based shell. The uniform spherical morphology is also validated by SEM observation shown in Figure S8, and the specific yolk-shell structure is verified by some purposely broken microspheres. HRTEM image (the inset of Figure 1f, i) show that the TiO2 nanoparticles are well crystallized with a mean size of ~ 5 nm and a d-spacing of 0.35 nm, which can be well matched to the d101 of anatase TiO2. The XRD patterns of the calcined samples (Figure S9) exhibit the characteristic diffraction peaks that can be well indexed into anatase TiO2 and Fe3O4. Control experiment for magnetic 3 core/shell-type microspheres (Fe3O4@SiO2@TiO2) was also performed (Figure S10-11). Figure 1 TEM images of magnetic core-shell structured microspheres (Fe3O4@SiO2@RF@TiO2) and the corresponding magnetic yolk-shell structured anatase-based microspheres synthesized via a successive sol-gel coating process. Panels (a-b), (d-e) and (g-h) correspond to Fe3O4@SiO2@RF@TiO2-0, Fe3O4@SiO2@RF@TiO2-1, and Fe3O4@SiO2@RF@TiO2-2, respectively. Panels (c), (f), and (i) correspond to M-0, M-1, and M-2, respectively. Insets in panels (f, i) are the corresponding magnified images. The scale bars are all 50 nm. X-ray photoelectron spectroscopy (XPS) survey spectra (Figure S12-13, Table S1) of magnetic yolk-shell structured anatase-based microspheres show three well-resolved peaks of C 1s, Ti 2p, and O 1s with negligible peak of Fe element, suggesting that the magnetite core is uniformly coated. The relative high content of carbon in the microspheres indicates the presence of abundant alkoxy moieties in the matrix of the anatase-based shell, suggesting the incompletely hydrolyzation of TBOT under the current condition (Scheme 1). The O 1s high-resolution XPS spectra can be further split into three single peaks corresponding to Ti-O (530.0 eV), O-H (531.6 eV), and C-O (533.0 eV) functional groups (Figure S14). Nitrogen sorption isotherms (Figure S15, Table S2) of the magnetic core-shell structured microspheres (Fe3O4@SiO2@RF@TiO2-1), Fe3O4@SiO2@RF@TiO2-1-N2-500 (the sample after annealing treatments under N2 at 500 C), and magnetic yolk-shell structured anatase-based microspheres (M-1) show typical type IV curves with distinct hysteresis loops that are close to H1 type. The BET surface area and pore volume of the as-made microspheres are calculated to be as high as 387 m2/g and 0.24 cm3/g, respectively, suggesting highly porous structures. After calcination at 500 C under N2 and further under air, the BET surface area and pore volume are decreased from 96.0 to 50.8 m2/g and from 0.11 to 0.09 cm3/g, respectively. This is probably due to the densification of the TiO2 networks and the growth of nanocrystals [17]. Typically, the pore size distributions before and after removal of the in-situ formed carbon were almost unchanged. From a combination of data from TEM and BET analysis, it can be concluded that the wall of the TiO2 outer shell is retained well under the calcination process, giving rise to yolk-shell anatase-based microspheres. The formation of magnetic yolk-shell structured anatase-based microspheres with intact anatase-based outer shell should be attributed to this carbon-protected calcination process (Scheme 2). Direct calcination of the as-made magnetic core-shell structured microspheres under air only gives rise to some microspheres with shattered anatase-based shell (Figure S16). The morphology loss might be caused by the significant structural rearrangement in the outer TiO2 shell associated with the massive crystallization and grain growth during calcination. The in-situ formed carbon can support the pre-crystallized TiO2 outer shell during annealing treatments under N2 and be further burn out to form yolk-shell structure while retaining the whole spherical morphology during subsequent annealing treatments under air, which is similar to that for some previous reports [18, 41-42]. Also, the nitrogen sorption isotherms and corresponding pore size distribution curves of M-0 and M-2 and shown in Figure S17-18. Their textural properties are summarized in Table S2. Scheme 1 The illustration for the formation of the magnetic core-shell structured microspheres (Fe3O4@SiO2@RF@TiO2) through a successive sol-gel process, using TEOS, resorcinol-formaldehyde, and TBOT as precursors, respectively. 4 To test the feasibility of these multifunctional magnetic microspheres, gold nanoparticles were loaded into their cavities through a unique deposition-precipitation (DP) method mediated by a cationic complex precursor ([Au(en)2]3+, en = ethylenediamine) as reported previously [43-44]. TEM images (Figure S19) reveal that small Au nanoparticles (ca. 4.0 nm) are well confined and the corresponding enlarged image shows the lattice fringes with a spacing of about 0.23 nm, which can be assigned to the spacing of the (111) planes of single crystalline Au (inset of Figure S19b). Nitrogen sorption isotherms and the corresponding pore size distribution of the sample Au@M-0 (Figure S20) indicates a similar curves with that of the parent magnetic yolk-shell structured anatase-based microspheres, associated with slightly reduced values of BET surface area and pore volume (Table S2). Scheme 2 The formation of the magnetic yolk-shell structured anatase-based microspheres (M) derived from magnetic core-shell structured microspheres (Fe3O4@SiO2@RF@TiO2) through a carbon-protected calcination process. The obtained Au@M-0 was then employed as a catalyst for the epoxidation of styrene using t-butyl hydroperoxide (TBHP) as an oxidant under argon atmosphere. As shown in Figure 2, the conversion of styrene increases rapidly and reaches about 90.2 % at 36 h, suggesting that the catalyst has a rather high catalytic activity. The selectivity of epoxidation maintains at a relatively high level and reaches 88.5 % at 36 h. Considering both conversion and selectivity, it can be concluded that the Au-loaded multifunctional magnetic microspheres can achieve high conversion (89.5 %) and selectivity (90.8 %) after reaction for 33 h, which is higher than the previous results of silica or carbon-based Au or Ag-loaded catalysts [32, 45-50]. Particularly, the magnetic catalyst can be easily separated from the reaction system with a magnet, and no significant decrease in both conversion and selectivity is observed after cycling for 3 times (Figure S22). Control experiment based on the parent magnetic yolk-shell structured anatase-based microspheres (M-0) was performed and only negligible catalytic activity was found (Figure S21). We attribute the excellent performance of these multifunctional magnetic yolk-shell structured anatase-based microspheres to the possible interplay of microenvironment confinement effect and synergistic effect between confined Au nanoparticles and anatase-phase TiO2. Figure 2 Epoxidation of styrene was carried out by using Au-loaded magnetic microspheres (Au@M-0) as the heterogeneous catalysts. The conversion of styrene and selectivity towards styrene oxide were functioned with the reaction time. The inset is the corresponding illustration of the 3-D mesostructure of Au-loaded magnetic microspheres (Au@M-0). 3. Conclusions In summary, magnetic yolk-shell structured anatase-based microspheres were fabricated through successive and facile sol-gel coating on initial solvothermal reaction-derived magnetite particles, followed by annealing treatments. Upon deposition of gold nanoparticles, the obtained functional magnetic microspheres as heterogeneous catalysts showed superior performance in catalyzing the epoxidation of styrene with extraordinary high conversion (89.5 %) and selectivity (90.8 %) towards styrene oxide. It is believed that the constructing process of these fascinating materials features many implications for creating other functional nanocomposites. Acknowledgements This work was supported by the State Key 973 Program of PRC (2013CB934104 and 2012CB224805), the NSF of China (51372041, 51422202), the specialized 5 research fund for the doctoral program of higher education of China (20120071110007), the innovation program of Shanghai Municipal Education Commission (13ZZ004), and the Program for New Century Excellent Talents in University (NCET-12-0123). We extend our appreciation to the Deanship of Scientific Research at King Saud University for funding the work through the research group project No RGP-227.) Electronic Supplementary Material: Supplementary materials (details of the experimental, SEM images, TEM images, XRD patterns, XPS spectra, N2 sorption isotherms and pore size distribution) are available in the online version of this article at http://dx.doi.org/10.1007/s12274-***-****-* (automatically inserted by the publisher). References [1] Liu, J.; Qiao, S. Z.; Chen, J. S.; Lou, X. W.; Xing, X. R.; Lu, G. Q. Yolk/shell nanoparticles: new platforms for nanoreactors, drug delivery and lithium-ion batteries. Chem. Commun. 2011, 47, 12578-12591. [2] Tang, F. Q.; Li, L. L.; Chen, D. Mesoporous silica nanoparticles: synthesis, biocompatibility and drug delivery. Adv. Mater. 2012, 24, 1504-1534. [3] Chaudhuri, R. G.; Paria, S. Core/shell nanoparticles: classes, properties, synthesis mechanisms, characterization, and applications. Chem. Rev. 2012, 112, 2373-2433. [4] Kamata, K.; Lu, Y.; Xia, Y. N. 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Catal. 1995, 156, 163-166. 7 Electronic Supplementary Material Magnetic Yolk-Shell Structured Anatase-based Microspheres Loaded with Au Nanoparticles for Heterogeneous Catalysis Chun Wang1, Junchen Chen1, Xinran Zhou1, Wei Li1, Yong Liu1, Qin Yue1, Zhaoteng Xue1, Yuhui Li1, Ahmed A. Elzatahry2,3, Yonghui Deng()1, Dongyuan Zhao1 1 Department of Chemistry, Laboratory of Advanced Materials, State Key Laboratory of Molecular Engineering of Polymers, and Shanghai Key Laboratory of Molecular Catalysis and Innovative Materials, Fudan University, Shanghai 200433, P. R. China. 2,3Department of Chemistry-College of Science, King Saud University, Riyadh 11451, Saudi Arabia; Polymer Materials Research Department, Advanced Technology and New Materials Research Institute, City for Scientific Research and Technology Applications, New Borg El-Arab City, Alexandria 21934, Egypt. Supporting information to DOI 10.1007/s12274-****-****-* (automatically inserted by the publisher) Experimental section Chemicals. FeCl3·6H2O, trisodium citrate, sodium acetate, tetraethylorthosilicate (TEOS), resorcinol, formaldehyde, tetrabutyl titanate (TBOT), concentrated ammonia solution (28 wt %), HAuCl 4·4H2O, NaOH, styrene and the solvents of ethylene glycol, ethylenediamine, acetonitrile and ethanol were purchased from Shanghai Chemical Corp. t-butyl hydroperoxide (70 wt % in water) was purchased from Aldrich. Prior to use, the inhibitor in the as-received styrene was eliminated by passing through a column of alumina. All other chemicals were used without further purification and deionized water was used for all experiments. Synthesis of magnetite Fe3O4 Particles. The magnetite Fe3O4 particles were synthesized via a modified solvothermal reaction. 1 Typically, FeCl3·6H2O (3.25 g), trisodium citrate (1.3 g), and sodium acetate (6.0 g) were respectively dissolved in 20 mL, 40 mL, and 40 mL of ethylene glycol under magnetic stirring until forming clear solutions. Then, the mixture of these three different solutions was stirred for 24 h and subsequently transferred and sealed in a Teflon-lined stainless-steel autoclave (150 mL in capacity). The autoclave was heated at 200 C for 10 h, and subsequently allowed to cool down to room temperature. The black product was purified by three times of separation assisted by a magnet, decantation, and redispersion in ethanol, and was finally redispersed into ethanol (170 mL) for further uses. Synthesis of Fe3O4@SiO2 Microspheres. The core-shell structured Fe3O4@SiO2 microspheres were prepared via a modified Stöber sol-gel method as follows.2 As a typical run for the synthesis, ethanolic solution of magnetite particles (25 mL) was added to a three-neck round-bottom flask (500 mL in capacity) charged with ethanol (250 mL), deionized water (70 mL), and concentrated ammonia solution (5.0 mL, 28 wt %) under mechanical stirring (ca. 200 rpm) for 15 min at 30 C. Then, 4.0 mL of TEOS was dropwise added. The reaction was allowed to proceed for 12 h under continuous mechanical stirring (ca. 200 rpm). The resultant product was collected by three times of separation by using a magnet, decantation, and redispersion in ethanol, and was finally redispersed into ethanol (30 mL) for further uses. Control synthesis was carried out by using 2.5 mL of concentrated ammonia solution, 2.0 mL of TEOS, and under all other identical conditions. The derived samples were denoted as Fe 3O4@SiO2-1 and Fe3O4@SiO2-2, respectively. ———————————— Address correspondence to Yonghui Deng, email: yhdeng@fudan.edu.cn 8 Synthesis of Fe3O4@SiO2@RF Microspheres. The sandwich-like core-shell structured Fe3O4@SiO2@RF microspheres were prepared through a modified sol-gel coating method as reported before.3 As a typical run for the preparation, ethanolic solution of Fe 3O4@SiO2 microspheres (4.0 mL) (Fe3O4@SiO2-1 or Fe3O4@SiO2-2) was mixed with ethanol (40 mL), water (20 mL), and concentrated ammonia solution (2.0 mL, 28 wt %) in a three-neck round-bottom flask (100 mL in capacity) under ultrasonic treatment for 15 min and further mechanical stirring (ca. 200 rpm) for 0.5 h at 30 C. Then, a certain amount (0.1 g for Fe3O4@SiO2-1 or 0.15 g for Fe3O4@SiO2-2) of resorcinol (dissolved in 3.0 mL of ethanol) was added. After stirring for 0.5 h, a certain volume (0.2 mL for Fe3O4@SiO2-1 or 0.30 mL for Fe3O4@SiO2-2) of formaldehyde was dropwise added. The reaction was allowed to proceed under continuous mechanical stirring (ca. 200 rpm) for 12 h. The resultant product was purified by three times of separation using a magnet, decantation, and redispersion in ethanol, and was finally redispersed into ethanol (40 mL) for further usage. The corresponding samples were denoted as Fe3O4@SiO2@RF-1 and Fe3O4@SiO2@RF-2, respectively. Synthesis of Fe3O4@SiO2@TiO2 Microspheres. The core-shell sandwich-like structured Fe3O4@SiO2@TiO2 microspheres were obtained through the extended kinetics-controlled coating method as reported before.4 Typically, the above ethanolic solution of Fe 3O4@SiO2 (Fe3O4@SiO2-1) microspheres (4.0 mL) was mixed with ethanol (116 mL) and concentrated ammonia solution (0.40 mL, 28 wt %) in a three-neck round-bottom flask (250 mL in capacity) under ultrasonic treatment for 15 min and further mechanical stirring (ca. 200 rpm) for 0.5 h. After that, 0.75 ml of TBOT was dropwise added and the reaction was allowed to proceed for 24 h at 45 C under continuous mechanical stirring (ca. 200 rpm). To increase the thickness of the TiO2 outer shell, 0.75 mL of TBOT was subsequently added 12 hours after the first introduction. The resultant product was collected assisted by utilizing a magnet, followed by washing with ethanol for 3 times. After being dried in vacuum at 40 C for 24 h, the as-prepared Fe3O4@SiO2@TiO2 solid sample was put into a porcelain boat and calcined at 500 C with a heating rate of 1 C/min in air for 10 h to eliminate the residual organic species and improve crystallinity. The corresponding sample was denoted as Fe3O4@SiO2@ TiO2. Synthesis of Fe3O4@SiO2@RF@TiO2 Microspheres. The magnetic core-shell structured Fe3O4@SiO2@RF@TiO2 microspheres were prepared via the extended kinetics-controlled coating method as follows.4 As a typical synthesis, ethanolic solution of Fe3O4@SiO2@RF (40 mL) was mixed with ethanol (80 mL) and concentrated ammonia solution (0.40 mL, 28 wt %) in a three-neck round-bottom flask (250 mL in capacity) under ultrasonic treatment for 15 min and further mechanical stirring for 0.5 h. Then, 0.75 mL of TBOT was dropwise added and the reaction was allowed to proceed for 24 h at 45 C under continuous mechanical stirring (ca. 200 rpm). To increase the thickness of the TiO 2 outer shell, 0.75 mL of TBOT was subsequently added 12 hours after the first introduction. The resultant product was purified by three times of separation using a magnet, decantation, and redispersion in ethanol, and the solid sample was finally put into a porcelain boat. After being dried in vacuum at 40 C for 24 h, the as-prepared solid sample was calcined at 500 C under N2 for 5 h, followed by calcined at 500 °C in air for 5 h to remove the organic species and improve crystallinity. The corresponding as-prepared samples were denoted as Fe3O4@SiO2@RF@TiO2-1 and Fe3O4@SiO2@RF@TiO2-2, respectively. The thus derived magnetic yolk-shell structured anatase-based microspheres (Fe3O4@SiO2@Void@TiO2) were denoted as M-1 and M-2, respectively. Control synthesis was performed based on Fe3O4@SiO2@RF-1 by introducing of TBOT (0.75 mL) for once. The corresponding as-made and calcined samples were denoted as Fe3O4@SiO2@RF@TiO2-0 and M-0, respectively. Synthesis of Au-loaded Fe3O4@SiO2@Void@TiO2 (Au@M) Microspheres. Uniform gold nanoparticles were loaded onto the cavities of M (Fe3O4@SiO2@Void@TiO2) using a unique deposition-precipitation (DP) method mediated by a cationic complex precursor ([Au(en) 2]3+, en = ethylenediamine) as reported before. 5 In a typical procedure, ethylenediamine (en) (50 mg) was added into 1.0 mL of HAuCl 4•4H2O aqueous solution (0.10 g in 1.0 mL of H2O) under stirring until a clear aurantia solution was formed. Then, ethanol (8 mL) was added and the precipitate of AuCl 3(en)2 was formed. The precipitation was subsequently collected by 9 centrifugation, washed with ethanol, and dried in vacuum at 40 C. Then, AuCl3(en)2 (15 mg) was added into water (5 mL), and the pH value was adjusted to 10.0 by adding NaOH aqueous solution (2 M). Then, 40 mg of the above magnetic yolk-shell structured anatase-based microspheres (Fe3O4@SiO2@Void@TiO2) sample (M-0) was dispersed in the AuCl3(en)2 aqueous solution under ultrasound for 15 min. The solid was collected by centrifugation, washed with deionized water, dried in vacuum at 40 C for 24 h, and then reduced under a flowing H2/Ar (5.0 %) at 150 C for 1 h, yielded Au@M-0 composite catalyst. Catalytic Epoxidation of Styrene. The obtained Au@M-0 (0.07 g) composite catalyst was added into a mixture of acetonitrile (10.0 mL) and styrene (2.5 mL). The solution was then bubbled with Ar gas for 0.5 h under magnetical stirring at ambient temperature. After injecting 10.0 ml of t-butyl hydroperoxide (70 wt % in water), the reaction vessel was immersed in an oil bath and heated at 82 C under continuous magnetical stirring. A minor amount of reaction solution (~ 20 μL) was withdrawn after a certain time for gas chromatography-mass spectrometer (GC-MS) measurements. Prior to each sampling, the stirring was temporarily stopped to induce attraction of the magnetic microspheres on the Teflon-coated magnetic stir bar for avoiding loss of the catalyst during sampling. The reaction system was then cooled down after reaction for 40 h. Characterization. Transmission electron microscopy (TEM) measurements were carried out on a JEOL JEM-2100 F microscope (Japan) operated at 200 kV. The samples were suspended in ethanol and supported onto a holey carbon film on a Cu grid. Powder X-ray diffraction (XRD, D8 Diffractometer with Ni-filtered Cu Kα radiation, Bruker, Germany) was used to determine the crystalline phase of the products. The diffractometer was set at 40 kV working voltage and 40 mA working current, scanning from 5 to 80° in 2θ at a step of 0.02° and a scan-step time of 4 s. Nitrogen sorption isotherms were measured at 77 K with a Quantachrome Autosorb-1-MP (Quantachrome, USA). Prior to the measurements, all of the samples were pretreated on a vacuum line at 180 °C for at least 8 h. The standard multipoint Brunauer-Emmett-Teller (BET) method was employed to calculate the specific surface areas using the adsorption data in a relative pressure range from 0.05 to 0.20. The pore size distributions (PSD) were calculated employing the equilibrium model of non-local density functional theory (NLDFT method). The total pore volume Vt was estimated from the adsorbed amount at p/p0 = 0.995. Gas chromatography-mass spectrometer (GC-MS) measurements were conducted on a Thermo Focus-DSQ using the column of VF-5 MS (30 m, 0.25 mm, 0.25 μm, Agilent, USA). Helium (99.999 %) was used as the carrier gas with a flow rate of 1.0 mL/min. The temperature of injection was programmed at 250 C, and 1 μL of sample was injected at split mode (the split ratio is 150: 1). The column oven temperature was programed with an initial value of 60 C for 2 min, and then it was raised up to 250 C with a heating ramp of 20 C/min, keeping for 1 min at the final temperature. Reference 1. J. Liu, Z. K. Sun, Y. H. Deng, Y. Zou, C. Y. Li, X. H. Guo, L. Q. Xiong, Y. Gao, F. Y. Li, D. Y. Zhao, Angew. Chem. Int. Ed. 2009, 48, 5875. 2. Y. H. Deng, Y. Cai, Z. K. Sun, J. Liu, C. Liu, J. Wei, W. Li, C. Liu, Y. Wang, D. Y. Zhao, J. Am. Chem. Soc. 2010, 132, 8466. 3. a) Feng, S. S.; Li, W.; Shi, Q.; Li, Y. H.; Chen, J. C.; Ling, Y.; Asiri, A. M.; Zhao, D. Y. Chem. Commun. 2014, 50, 329. b) Wang, J. X.; Li, W.; Wang, F.; Xia, Y. Y.; Asiri, A. M.; Zhao, D. Y. Nanoscale, 2014, 6, 3217. c) Chen, J. C.; Xue, Z. T.; Feng, S. S.; Tu, B.; Zhao, D. Y. J. Colloid Interface Sci. 2014, 429, 62. d) Fang, X. L.; Liu, S. J.; Zang, J.; Xu, C. F.; Zheng, M. -S.; Dong, Q. -F.; Sun, D. H.; Zheng, N. F. Nanoscale, 2013, 5, 6908. e) Zhang, X. -B.; Tong, H. -W.; Liu, S. -M.; Yong, G. -P.; Guan, Y. -F. J. Mater. Chem. A, 2013, 1, 7488. f) Li, N.; Zhang, Q.; Liu, J.; Joo, J.; Lee, A.; Gan, Y.; Yin, Y. D. Chem. Commun. 2013, 49, 5135. g) Fuertes, A. B.; Valle-Vigόn, P.; 10 Sevilla, M. Chem. Commun. 2012, 48, 6124. 4. a) W. Li, J. P. Yang, Z. X. Wu, J. X. Wang, B. Li, S. S. Feng, Y. H. Deng, F. Zhang, D. Y. Zhao, J. Am. Chem. Soc. 2012, 134, 11864. b) W. Li, M. B. Liu, S. S. Feng, X. M. Li, J. X. Wang, D. K. Shen, Y. H. Li, Z. K. Sun, A. A. Elzatahry, H. J. Lu, D. Y. Zhao, Mater. Horiz. 2014, 1, 439. 5. H. G. Zhu, C. D. Liang, W. F. Yan, S. H. Overbury, S. Dai, J. Phys. Chem. B 2006, 110, 10842. Figure S1 SEM (a) and TEM (b) images of the magnetite Fe3O4 particles. Figure S2 SEM image of the core-shell structured Fe3O4@SiO2 microspheres (Fe3O4@SiO2-1). 11 Figure S3 SEM image of the core-shell structured Fe3O4@SiO2 microspheres (Fe3O4@SiO2-2). Figure S4 TEM images of the core-shell structured Fe3O4@SiO2 microspheres. Panels (a-b) and (c-d) correspond to Fe3O4@SiO2-1 and Fe3O4@SiO2-2, respectively. 12 Figure S5 SEM image of the core-shell structured Fe3O4@SiO2@RF microspheres (Fe3O4@SiO2@RF-1). Figure S6 TEM images of the sandwich-like core-shell structured microspheres (Fe3O4@SiO2@RF) synthesized by a modified two-step sol-gel method with silica as the interlayer. Panel (a) and (b) correspond to Fe3O4@SiO2@RF-1 and Fe3O4@SiO2@RF-2, respectively. Inset in panel (a) is the enlarged image. 13 Figure S7 SEM image of the core-shell structured Fe3O4@SiO2@RF@TiO2 microspheres (Fe3O4@SiO2@RF@TiO2-0). Figure S8 SEM image of the purposely grinded magnetic yolk-shell structured anatase-based microspheres (M-0). 14 Figure S9 XRD pattern of magnetic yolk-shell structured anatase-based microspheres (M-1). Figure S10 TEM image of the magnetic core-shell structured Fe3O4@SiO2@TiO2 microspheres (as-made Fe3O4@SiO2@TiO2) prepared by an extended kinetics-controlled coating method for deposition of TiO2 outer layer. 15 Figure S11 TEM images of the magnetic core-shell structured Fe3O4@SiO2@TiO2 microspheres (calcined Fe3O4@SiO2@TiO2). Inset is the corresponding enlarged image. Figure S12 XPS spectra of the magnetic yolk-shell structured anatase-based microspheres (M) and the corresponding Au nanoparticles-loaded magnetic yolk-shell structured anatase-based microspheres (Au@M-0). All the XPS data were calibrated with the binding energy of C 1s at 284.6 eV. 16 Figure S13 XPS spectra of the magnetic core-shell structured Fe3O4@SiO2@TiO2 microspheres (calcined Fe3O4@SiO2@TiO2). The XPS data was calibrated with the binding energy of C 1s at 284.6 eV. Table S1 Contents of C, O, Ti, Si, Fe, and Au on the surface of the magnetic yolk-shell structured anatase-based microspheres (M) and the corresponding Au nanoparticles-loaded magnetic yolk-shell structured anatase-based microspheres (Au@M-0). Samples C (%) O (%) Ti (%) Si (%) Fe (%) Au (%) M-0 52.28 36.36 9.06 2.25 0.04 0.00 M-1 41.99 43.37 13.12 1.43 0.00 0.00 M-2 49.45 37.75 10.98 1.65 0.17 0.00 Au@M-0 48.82 38.81 8.99 2.83 0.09 0.47 57.94 32.74 6.47 2.79 0.06 0.00 Calcined Fe3O4@SiO2@TiO2 17 Figure S14 O 1s high-resolution XPS spectra of the magnetic yolk-shell structured anatase-based microspheres (M-0). All the XPS data were calibrated with the binding energy of C 1s at 284.6 eV. Figure S15 Nitrogen adsorption-desorption isotherms (A) and the corresponding pore size distribution curves (B) of as-prepared Fe3O4@SiO2@RF@TiO2-1 (a), Fe3O4@SiO2@RF@TiO2-1-N2-500 (b), and magnetic yolk-shell structured anatase-based microspheres (M-1) (c). The isotherm (A) of as-prepared Fe3O4@SiO2@RF@TiO2-1 (a) is offset vertically by -25 cm3/g. 18 Figure S16 TEM image of the magnetic yolk-shell structured anatase-based microspheres prepared by direct calcination of the as-made microspheres (as-prepared Fe3O4@SiO2@RF@TiO2-2) under air. Figure S17 Nitrogen adsorption-desorption isotherms (A) and the corresponding pore size distribution curves (B) of the magnetic yolk-shell structured anatase-based microspheres M-0 (a) and M-2 (b). The isotherm (A) of M-2 (b) is offset vertically by 20 cm3/g. 19 Table S2 Textural properties of the magnetic yolk-shell structured anatase-based microspheres (M) and the corresponding Au nanoparticles-loaded magnetic yolk-shell structured anatase-based microspheres (Au@M-0). Samples BET surface area Pore volume Pore size (m2/g) (cm3/g) (nm) M-0 74.3 0.14 5.1 M-2 95.6 0.24 4.8 as-prepared Fe3O4@SiO2@RF@TiO2-1 387.0 0.24 1.5/2.6 Fe3O4@SiO2@RF@TiO2-1-N2-500 96.0 0.11 4.0 M-1 50.8 0.09 4.0 Au@M-0 61.1 0.12 4.8 as-made Fe3O4@SiO2@TiO2 336.4 0.25 1.8/2.6/3.6 calcined Fe3O4@SiO2@TiO2 55.7 0.10 5.6 Figure S18 Nitrogen adsorption-desorption isotherms (A) and the corresponding pore size distribution curves (B) of the magnetic core-shell structured TiO2-based microspheres (as-made Fe3O4@SiO2@TiO2 sample (a) and the corresponding calcined sample (b)). The isotherm (A) of (b) is offset vertically by 30 cm3/g. 20 Figure S19 TEM images of Au-loaded Fe3O4@SiO2@Void@TiO2 microspheres (Au@M-0). Inset in panel (b) is the corresponding enlarged image. Figure S20 Nitrogen adsorption-desorption isotherms (A) and the corresponding pore size distribution curves (B) of the Au-loaded Fe3O4@SiO2@Void@TiO2 microspheres (Au@M-0). 21 Figure S21 Epoxidation of styrene by using t-butyl hydroperoxide (TBHP) as an oxidant over the magnetic yolk-shell structured anatase-based microspheres (M-0) at 82 C (as the control experiment). The conversion of styrene and selectivity of styrene oxide were functioned with the reaction time. The inset is the corresponding illustration of the 3-D mesostructure of magnetic yolk-shell structured anatase-based microspheres (M-0). Figure S22 Cycling catalytic performance for epoxidation of styrene by using Au-loaded magnetic microspheres (Au@M-0) as the heterogeneous catalysts. The conversion of styrene and selectivity towards styrene oxide were functioned with the cycles. All the data was obtained at reaction for 33 h for each cycle. 22
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