Dated:12/Jan/2015 HANSU CONTROLS : PLOT-W-281(A) T.T.C. INDS AREA, MIDC, RABALE NAVI MUMBAI - 400701 MAHARASHTRA INDIA. PHONE No. : (022) 65193145, 27690037 MOBILE No. : 9821550302,9821185228 FAX No. : 27690038 ADDRESS E-MAIL : hansucontrols@yahoo.com, hansucontrols29@rediffmail.com CST TIN No. : 27270691652 DT:22.01.09 PAN No. : AFZPS4414A BANK : HDFC BANK LTD WEBSITE VAT TIN No. SSI REG. ACCOUNT No. : 04062320000957 RTGS/NEFT/IFSC : www.hansucontrols.com : : 270211101280 DT:16.09.08 Branch: : HDFC0000406 Ghatkopar (W) Complete Details of HB05 Group HB) SPECIFICATION & PRODUCTS FOR INDUSTRIAL WP STREET LIGHT POLE MOUNTED JUNCTION BOXES/ TELEPHONE BOXES IN CAST ALUMINIUM/FRP/POLYCARBONATE ENCLOSURES :- Supply of F R P J.B. dust, vermin and weather proof suitable for Wall/structure mounting. All the enclosures are HOT moulded out of superior quality SMC compound. All the mating surfaces are provided with round rubber gasket so as to make it effectively dust and vermin proof. Typical enclosures with different types of actuators mounted are tested by many of our customers for confirmation to IP65 Class of protection. Our Junction Boxes are suitable for outdoor installation without any canopy. MOUNTING :- Internal holes are given for mounting. External legs can be provided, if required. FIXING OF TERMINALS :- For wall mounting /Structure Mounting J. Box terminals are fixed inside the box. Cover is fixed bolted type. CABLE ENTRIES :- Threaded cable entries are provided at the bottom or at top and on sides as per requirement. HARDWARE :- All external hardware used will be stainless steel. INSPECTION & TESTING :- Each J.B.will be subjected to routine tests in accordance with relevant Indian Standards &including following (1) Dimensional check as per drawing. (2) Operation test. (3) Insulation test with 500V Megger. (4) HV Test at 2KV for 60 Seconds. (5) Earth continuity test. SALIENT FEATURES :- (a)Each Terminal Box is in FRP enclosures and is hot moulded out of SMC/DMC compound. (b) Terminals are Elmax/connectwell make, which are known for quality and reliability. Better than IP65 Class of Protection (c) Non-deteriorating Neoprene sponge rubber gasket.S.S.Screws for cover fixing. (d) Superior finish. ADVANTAGES OF CAST ALUMINIUM J.B.SHEET METAL FABRICATED J.B. :- (1) Cast Aluminium J.B. enclosures can be made in any desired and convenient shape and thus ensuring dust, vermin and weatherproof ness. It is impossible to get any desired shape in sheet metal. (2) In case of Cast aluminum all individual pieces will be exactly of same size and shape as these are cast out of same mould. Fabricated boxes are likely to vary in shape on account of human error and other difficulties. (3) Finishing of Cast Aluminium will be superb and same is not possible in small fabricated boxes. (4) Aluminium is lightweight and non-corrosive whereas sheet metal is heavy and corrosive. Cast Aluminium has even good scrap value. CABLE ENTRIES :- Threaded cable entries are provided. Unless otherwise specified no gland will be provided. EARTHING :- Earthing is provided on both sides of enclosures by 5mm screw with two plain washers and spring washer of brass. FIXING OF TERMINALS FOR POLE BOXES :- For pole mounting terminal Boxes terminals are fixed inside the box. Cover is fixed bolted type. FIXING OF TERMINALS FOR TELEPHONE J.B :- For wall mounting /Structure Mounting J. Box terminals are fixed inside the box. Cover is fixed bolted type. INSPECTION & TESTING :- Each J.B.will be subjected to routine tests in accordance with relevant Indian Standards &including following (1) Dimensional check as per drawing. (2) Operation test. (3) Insulation test with 500V Megger. (4) HV Test at 2KV for 60 Seconds. (5) Earth continuity test. MOUNTING FOR CAST ALU TELEPHONE J.B :- Mounting holes are inside or external four lugs are provided for fixing. The lugs offset in such a way that the rear part of the unit stays away from the surface by at least 3mm. MOUNTING FOR CAST ALUMINIUM POLE BOXE :- Arrangement provided for fixing. NIPPLE :- Suitable Nipple is provided at the back of pole box, which fits on pole hole in such a way that transverse motion of box is prevented. Outgoing cable for streetlight can be taken through this Nipple. SALIENT FEATURES CAST ALU J.B'S :- (a) Each J.B. is in Cast Aluminium enclosure & epoxy powder coated. (b) Terminals are Elmax clip on type, which are known for quality and reliability. Even spares are available freely anywhere in India. (c) Better than IP65 Class of Protection. (d) Non deteriorating Neoprene sponge rubber gasket. SALIENT FEATURES FOR FRP :- (a) Each Pole Box is in FRP enclosures and is hot moulded out of SMC/DMC Compound. (b) Terminals are Elmax/connectwell make which are known for quality and reliability. (c) Better than IP65 Class of Protection (d) Non deteriorating Neoprene sponge rubber gasket.S.S.Screws for cover fixing. (e) Superior finish. SALIENT FEATURES OF FRP J.B 'S :- (a) Each Terminal Box is in FRP enclosures and is hot moulded out of SMC/DMC compound. (b) Terminals are Elmax/connectwell make which are known for quality and reliability. (c) Better than IP65 Class of Protection (d) Non deteriorating Neoprene sponge rubber gasket. S.S.Screws for cover fixing. (e) Superior finish. SPECIFICATION & PRODUCTS FOR CAST ALU TELEPHONE J.B :- Supply of Cast Aluminium JUNCTION BOXES dust, vermin and weatherproof suitable for Wall / Structure mounting. All the enclosures are cast out of superior quality aluminum alloy. All the surfaces re carefully cleaned and leveled so as to give very smooth surface. All the enclosures are chromatised and finally epoxy powder coated by static charge spray method by light grey shade 631 as per IS5. Powder coating gives very tough durable and extremely smooth surface. All the mating surfaces are provided with round rubber gasket in the groove so as to make it effectively dust and vermin proof. Typical enclosures with different types of actuators mounted are tested by many of our customers for IP65 Class of protection. Our Junction Boxes are suitable for outdoor installation without any canopy. SPECIFICATION & PRODUCTS FOR FRP TELEPHONE J.B :- Supply of F R P J.B. dust, vermin and weather proof suitable for Wall/structure Page 1 of 3 Dated:12/Jan/2015 mounting. All the enclosures are HOT moulded out of superior quality SMC compound. All the mating surfaces are provided with round rubber gasket so as to make it effectively dust and vermin proof. Typical enclosures with different types of actuators mounted are tested by many of our customers for confirmation to IP65 Class of protection. Our Junction Boxes are suitable for outdoor installation without any canopy. Product Drawing Code :- HB05 Size :- 160x160x80MM Specification :- DESIGN, MANUFACTURING & SUPPLY OF CAST ALUMINIUM (LM-6) STREET LIGHT POLE BOXES WITH NIPPLE ENTRY AT THE BACK SUITABLE FOR MOUNTING ON ROUND POLE COMPLETE WITH EITHER KITKAT FUSE OR HRC FUSE OR MCB. IT WILL HAVE EITHER 30A 4 WAY TERMINAL OR UP TO 10 SQ MM ELMAX TERMINALS. BOX IS SUITABLE FOR CABLES UP TO 4C X 10 SQ MM CABLE. 2:3/4” OR 2:1” BOTTOM ENTRY WILL BE PROVIDED. ARRANGEMENT FOR FIXING BRACKET IS PROVIDED AT THE BACK Unit Rate in Respective Currencies : * DESCRIPTION INDIAN US DOLLAR RUPEE STREET LIGHT POLE BOX JB WITHOUT ` 450.00 $ 7.50 TERMINALS EXTRA COST EACH OF SP MCB ` 150.00 $ 2.50 EXTRA COST EACH OF KITKAT 16A FUSE ` 25.00 $ 0.42 EXTRA COST EACH OF HRC FUSE BASE +HRC ` 120.00 $ 2.00 FUSE LINK EXTRA COST 30A 4WAY TERMINAL BLOCK ` 30.00 $ 0.50 HB05 TOP / BOTTOM VIEW OPEN VIEW SIDE VIEW Extra Cost for Providing : * Sr. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 DESCRIPTION 30A 4 WAY OR 15A 6 WAY OPEN TYPE TERMINAL. 2.5SQMM ELMEX TYPE TERMINAL WITH CHANNEL, END STOP AND END PLATE. 4SQMM ELMEX TYPE TERMINAL WITH CHANNEL, END STOP AND END PLATE. 6SQMM ELMEX TYPE TERMINAL WITH CHANNEL, END STOP AND END PLATE. 10SQMM ELMEX TYPE TERMINAL WITH CHANNEL, END STOP AND END PLATE. 2.5SQMM PHOENIX MAKE TERMINAL WITH CHANNEL, END STOP AND END PLATE. 3/4", 1" OR 1 1/4" PVC PLUG. SHORTING LINK FOR A SET OF TWO TERMINALS WITH SHORTING STUD & LINK. M3 STUD TYPE TERMINAL UPTO 6SQMM CABLE. M4 STUD TYPE TERMINAL UPTO 10SQMM CABLE. M5 STUD TYPE TERMINAL UPTO 16SQMM CABLE. M6 STUD TYPE TERMINAL UPTO 25SQMM CABLE. M6 STUD TYPE TERMINAL UPTO 35SQMM CABLE. TELEPHONE SHOE FOR TELEPHONE CONNECTION. SS HINGE (A SET OF TWO). ISOLABLE NEUTRAL LINK. INDIAN RUPEE ` 30.00 ` 12.00 ` 13.00 ` 14.00 ` 16.00 ` 16.00 ` 5.00 ` 10.00 ` 30.00 ` 30.00 ` 40.00 ` 50.00 ` 60.00 ` 200.00 ` 150.00 ` 20.00 US DOLLAR $ 0.50 $ 0.20 $ 0.22 $ 0.23 $ 0.27 $ 0.27 $ 0.08 $ 0.17 $ 0.50 $ 0.50 $ 0.67 $ 0.83 $ 1.00 $ 3.33 $ 2.50 $ 0.33 Page 2 of 3 Dated:12/Jan/2015 17 18 19 20 21 22 23 24 GE MAKE HRC FUSE BASE WITH 6A GE MAKE HRC FUSE LINK.OR SIEMENS MAKE FUSE BASE+LINK CBT 170 BUS-BAR EACH TERMINAL 5 PAIR TERMINAL 20A HRC FUSE BASE WITH 6A GE MAKE HRC FUSE LINK. 15A REWIREABLE TYPE KITKAT FUSE. 10 PAIR KRONE TYPE TERMINAL WITH SS BRACKET. DP MCB SP MCB ` 180.00 $ 3.00 ` 140.00 ` 50.00 ` 120.00 ` 25.00 ` 150.00 ` 600.00 ` 150.00 $ 2.33 $ 0.83 $ 2.00 $ 0.42 $ 2.50 $ 10.00 $ 2.50 * The prices shown above may vary with time. Page 3 of 3
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