Q4X Versatile, Rugged, Distance Laser Sensor Superior Performance: Reliably detects distance changes as small as 1 mm. − Versatile − Durable − Easy to Use Q4X Series Agenda ■ ■ ■ ■ ■ ■ ■ ■ Introducing the Q4X Applications Key features Sensor menu Q4X models Banner product line comparison Competitive comparison Sales resources Introducing the Q4X Versatile, Rugged, Distance Laser Sensor Q4X Key Features ■ Solves difficult distance based applications ■ Reliable 25-300 mm range, – even on black targets at max range ■ Angled four-digit allows for easy viewing ■ Easy setup using display and push buttons ■ Consistent user menus – LE550, DF-G Series ■ ■ ■ ■ Durable and robust construction FDA grade stainless steel housing Superior ambient light immunity Temperature-compensation for stable detection Applications Reduce sensor inventory with a reliable, durable sensor that solves even the most challenging applications. ■ Black targets with black backgrounds ■ Gasket detection ■ Multicolored, reflective packages ■ Pharmaceutical cap detection Black Targets with Black Backgrounds Banner’s Q4X problem-solving triangulationbased laser sensor has no difficulty detecting dark targets on dark backgrounds, on a door panel, when there is a height difference. Gasket Detect Banner’s Q4X sensor is ideal for presence/absence detection even in challenging applications with small height changes such as confirming a small black target is present on a shiny metal part. Multi-Colored, Reflective Packaging Multicolored, reflective tea bag packages can easily be detected with Banner’s reliable and durable Q4X laser sensor. Detecting Pharmaceutical Caps The Q4X is able to verify cap orientation as pharmaceutical caps move down the line into a feeder bowl. Features: Detection Power Over Entire 25-300 mm Sensing Range Q4X Excess Gain 10000 Excess Gain 1000 50 ms 25 ms 100 10 ms 1.5 ms, 3 ms 10 Response Speed (ms) Excess Gain 25 mm Excess Gain 300 mm 1.5 200 20 3 200 20 10 1000 100 25 2500 250 50 5000 500 1 1 10 100 1000 Range (mm) Best in Class Excess Gain Features: Not Limited by Excess Gain Q4X Excess Gain 10000 Excess Gain 1000 50 ms QS18LAF250 25 ms QS30LD 100 10 ms 1.5 ms, 3 ms 10 1 1 10 100 Range (mm) 1000 Features: User-Friendly Design ■ Bright output indicator provides high visibility of sensor operation ■ Angled LED Display – 4 digit, 7-segment display – Provides clear user feedback for easy setup – Easily viewed from multiple vantage points – Sub-millimeter resolution below 100 mm Features: Angled 4-Digit display ■ Distance to target displayed in mm ■ Real time display for easy setup and troubleshooting ■ Decimal point ■ LED Indicators – STB = Stability Indicator – Active TEACH Indicators • DYN = Dynamic • FGS = Foreground Suppression • BGS = Background Suppression Features: Intuitive Set Up via Push Buttons Single click button + SELECT - Press to display and increase switch-point; press and hold to increase numeric values rapidly Press to select menu items in Setup mode Press to display and decrease switch-point; press and hold to decrease numeric values rapidly Press to navigate the sensor menu in Setup mode Press to navigate the sensor menu in Setup mode Press and hold for 2+ seconds LO/DO TEACH MODE Press and hold for 2+ seconds to select light operate (LO) or dark operate (DO) Press and hold for 2+ seconds to start the currently selected TEACH mode (the default is two-point) Press and hold for 2+ seconds to enter Setup mode Features: Construction Durable and Robust Construction FDA Grade Stainless Steel Housing ■ Withstands: ■ With: – Mechanical impact – Over tightening – Extreme vibration – Aggressive cleaning procedures – IP67, IP68, IP69K rating – ECOLAB certification pending – Chemically-resistant materials – Laser marked information Features: Class 1 Laser Emitter ■ Visible beam for easy setup and alignment ■ Class 1 laser, 655 nm ■ Small Spot size – 2.6 mm x 1.0 mm @ 25 mm – 2.3 mm x 0.9 mm @150 mm – 2.0 mm x 0.8 mm @ 300 mm Features: Inputs and Outputs ! 10-30 V dc ! Bipolar (PNP & NPN) output ! Remote input (disabled by default) - Remote teach - Laser inhibit - Master/slave synchronization - Push button lock Q4XTBLAF300-Q8 Specifications Sensing Beam Sensing Range Output Beam Spot Size Excess Gain *High(standard) Class 1 laser, visible red Supply Voltage 25 mm (0.98 in) to 300 mm (11.81 in) Bipolar (1 PNP & 1 NPN) output IP Rating Construction Operating Conditions 2.6 x 1.0 @ 25 mm 2.3 x 0.9 mm @ 150 mm 2.0 x 0.8 @ 300 mm Response Speed (ms) Excess Gain at 25 mm Excess Gain at 300 mm 1.5 200 20 3 200 20 10 1000(500)* 100(50)* 25 2500(1000)* 250(100)* 50 5000(2500)* 500(250)* Certifications 10 to 30 V dc IP67, IP68, IP69K Housing – 316L Stainless Steel Lens Cover – PMMA Window - Polysulfone -10° C to 55° C 35-95% Relative Humidity Menu Map – Top Menu Sensor Menu – Top Menu ! ! ! ! ! ! ! ! ! ! Teach selection Response speed Gain and sensitivity Delay timer Zero reference location Shift zero ref. after teach Input wire function Display read Exit setup Reset to factory default Menu Map – New Features Delay Timers – On/Off and One-Shot Delays No delay On/off delay One-Shot Delay When no delay is selected the on/off and oneshot submenus do not appear Enables on or off delays in sensor menu Enables the one shot delay sensor menu Choose timing in either on or off delay submenus Choose timing in one-shot delay menus Menu Map – New Features Zero Reference Location ■ Use this menu to select the zero reference location. The default is, 0 = the end of the sensor barrel. – Near, 0 = the end of the sensor barrel; the measurement increases further from the sensor – Far, 0 = maximum range; the measurement increases closer to the sensor Menu Map – New Features Shift the Zero Reference Location after a TEACH ■ Use this menu to select whether the sensor shifts the zero reference location to the last taught distance. The default is off, 0 = the end of barrel or the maximum range. – on: Shift the zero reference location to one of the taught positions with each TEACH – off = the end of barrel or the maximum range, depending on the setting Menu Map – New Features Input Wire Function ■ Use this menu to select the input wire function. The default is OFF, ignore all remote input pulses. – Ignore all remote input pulses – Remote TEACH input – Laser off when pulled low – Master sync line output for two-sensor cross-talk avoidance – Slave sync line input for two-sensor cross-talk avoidance Four Never Fail Teach Modes ■ Four teach modes available – Two-point teach (default) – Dynamic teach – One point BGS – One point window (foreground suppression) ■ Sensor will never fail a teach mode – Always sets a switch point – Example: In two-point teach mode, if both conditions are invalid (>300 mm) the sensors switch point will automatically be set at 290 mm – See manual for specific behaviors Four Teach Modes 2 Point Teach Two-point TEACH sets a single switch point. The sensor sets the switch point between two taught target distances, relative to the shifted origin location. Dynamic BGS Dynamic TEACH sets a single switch point during machine run conditions. The switch point is centered between the minimum and the maximum sampled distances. One-Point BGS One-point BGS sets a single switch point in front of the taught target distance. The switch point is set in front of the taught target distance. One Point Window (FGS) One-point window sets a window (two switch points) centered around the taught target distance. Q4X Models Q4XTBLAF300-Q8 - $329 Accessories: Brackets SMBQ4X… - NEW Model Bolt Thread List Price 3/8 – 16 X 2 in $20 M10 X 1.5 X 50 mm $20 No Bolt – for use with 12 mm rod $18 Material SMBQ4XFA SMBQ4XFAM10 SMBQ4XFAM12 Stainless Steel & Die Cast SMB18A, $4 Universal bracket for Banner’s Q4X, Q3X, QS18, & QS30 sensors SMB18FA… Model Material SMB18FA SMB18FAM10 SMB18FA12 Stainless Steel & Die cast Bolt Thread List Price 3/8 – 16 X 2 in $11 M10 X 1.5 X 50 mm $11 No Bolt – for use with 12 mm rod $9 Accessories: Cordsets Standard Cordsets Length Model - Straight Model - Right Angle 0.5 m (1.5 ft) MQDC1-501.5 - 1.83 m (6 ft) MQDC1-506 MQDC1-506RA 4.57 m (15 ft) MQDC1-515 MQDC1-515RA 9.14 m (30 ft) MQDC1-530 MQDC1-530RA ■ Washdown IP69K Cordsets – NEW Stainless Steel Coupling Nut Length Model 1.83 m (6 ft) MQDC-WDSS-0506 4.57 m (15 ft) MQDC-WDSS-0515 9.14 m (30 ft) MQDC-WDSS-0530 Problem Solver Status Q4X in Banner’s Laser Product Line Intensity Based Q60LAF $288 QS30LD $151 Q3X $199 Distance Based QS18LD $108 QS18LAF $151 Starting List Price (USD) Q4X $329 LE550/LE250 $545/$745 Q4X in Banner’s Laser Product Line QS18LD QS18LAF QS30LD Q3X Q60LAF Q4X LE550/LE250 Intensity Distance Intensity Intensity Distance Distance Distance 0-300 30-150 50-250 0-400 0-800 0-300 mm 100-1400 75-2000 25-300 100-1000 100-400 $108-$119 $151-$208 $151-$196 $199 $288-$345 $329 $545/$745 Discrete Output PNP or NPN by model PNP or NPN by model Bipolar Bipolar Bipolar Bipolar NPN/PNP selectable Analog Output None None None None None Future Release 0-10 V 4-20 mA 0-10 V Sensing Technology Single Photodiode Split Photodiode Single Photodiode Single Photodiode Split Photodiode 64 Pixel CMOS Imager 128 Pixel CMOS Imager Laser Class Class 1 Class 1 or Class 2 Class 1 or Class 2 Class 2 Class 1 or Class 2 Class 1 Class 2 Response Speed 700 µs 700 µs 500 µs 250 µs 2 ms 1.5 ms 2 ms Compact Compact Midsize Compact Full Size Midsize Full Size Plastic Plastic Plastic Metal Plastic Metal Metal No No No Yes Yes Yes Yes Distance or Intensity Based Range (mm) List Price Size Housing Material Timing Q4X Competitive Positioning Model Q4X LR-Z WTB12-3 WTF12-3 List Price $329 $349 $205 $205 BGS and FGS in one BGS and FGS (DATUM) BGS FGS Sensing Mode M18 Barrel Sensing Range (mm) 25-300 mm 25-150 mm Rectangle 25-90 mm 25-240 mm 35-100 mm 35-250 mm 30-175 mm 50-80 mm 20-350 mm 20-600 mm* 30-500 mm Output Bipolar Bipolar – M18 Models NPN or PNP – Rectangle Models PNP or NPN Display 4 digit 3 digit none Beam Type Class 1 Laser Class 1 Laser Teach / Adjustment Push Buttons Push Buttons Potentiometer Stainless Steel Stainless Steel Painted Die Cast Zinc Housing Material Visible Red LED 35-100 mm 30-500 mm 30-700 mm Visible Red LED Infrared LED* Banner Q4X vs. Keyence LR-Z 2x More Excess Gain than Keyence LR-Z Banner Q4X vs. Keyence LR-Z List Price Sensing Range Display Excess Gain Buttons Ambient Light Immunity Response Speed Remote Input Connectors Banner Q4XTBLAF300-Q8 Keyence LR-ZB240CB $329 $349 25-300 mm, 90% White 25-300 mm, 6% Black (at 1.5 ms) 35-240 mm, 90% White 35-180 mm, 6% Black (at 1.5 ms) 4-digit, 7-segment decimal point 3-digit, 7-segment no decimal point 1150 at 35 mm 210 at 240 mm 915 at 35 mm 80 at 240 mm 3 tactile buttons on same surface 2 buttons on rear, 1 on top 5000 Lux Incandescent lamp: < 2000 lux Sunlight: < 4000 lux 1.5, 3, 10, 25 & 50 ms 1.5, 10 & 50 ms Remote teach, master/slave synchronization, laser inhibit None 5-pin Integral M12, 5-pin Pigtail M12, 2m cable, 5m cable 4-pin Integral M12 Q4X vs. LR-Z Excess Gain Q4X vs. LR-Z Excess Gain at 10 ms Response Speed Excess Gain 1000 Q4X, 10 ms 100 LR-‐Z, 10 ms 10 10 100 Range (mm) Q4X vs. LR-Z Minimum Background Distance Q4X vs. LR-Z Minimum Speraration Minimum Sepatation (mm) 30 Keyence LR-Z 25 20 Q4X Uniform Color 15 10 5 0 0 50 100 150 200 Range (mm) 250 300 350 Q4X Minimum Target to Background Distance Q4X vs. LR-Z Summary ■ Longer range – 25-300 mm Q4X – 35-240 mm LR-Z ■ More excess gain – Q4X has 2x more than LR-Z at long ranges ■ Superior ambient light resistance ■ List price – $329 Q4X – $349 LR-Z Banner Q4X vs. Sick WTB12-3 Feature and Performance Comparison Comparison Q4X vs. SICK WTB12-3 Feature Q4X WTB12-3 316L stainless steel Painted zinc die-cast Environmental Rating IP67, IP68, IP69K IP66, IP67 User Interface 4 segment display None Housing Indicator(s) Large Amber LED indicator (output) Adjustments 2 Small LED indicators Green (voltage), Yellow (output) Teach Teach Buttons Stainless steel sealed buttons Plastic button Remote Teach Button Lock/Un-Lock, Mode selection, Teach via pulses None Via +/- button Via +/- button BGS 1-pt. and 2-pt. teach BGS 1-pt. teach Dynamic BGS teach - FGS (Window) 1-pt. teach Different model Selectable but min. 1,5 ms < 0,33 ms Manual Adjustment Sensor Mode(s) Response Speed Performance Comparison Q4X vs. SICK WTB12-3 Performance Curves (90% to 6% reflectance/Horizontal Orientation/ Uniform Targets) 25 Minimum Separation (mm) 20 15 Q4X WTB12-3 10 5 0 20 25 40 50 60 80 100 120 Distance (mm) 150 200 250 300 350 Key Differentiators Q4X vs. WTB12-3 ■ ■ ■ ■ ■ 316L Stainless steel housing User feedback via display BGS and FGS (Window) in one sensor 2-pt and Dynamic BGS teach 100 – 300 mm: better performance on 6% reflectance ■ Max. distance 300 mm vs. 200 mm on 6% reflectance ■ IP69K vs. IP67 ■ Very small and bright red laser spot (class 1) Demo Kit (pn 92503) DK-Q4X-Q3X ■ Quick and easy to set up ■ Reliably detect difficult targets including: – Black foam – Reflective tape – Color targets – Low contrast targets ■ Links to application videos via QR codes ■ $295 list price NOTE: Power supply not included Sales Collateral: Sell Sheet & Technical Literature Sell Sheet (pn 183055) ■ 4 pages ■ Selling advantages, applications, and models ■ Electronic and print versions Quick Start Guide (pn 181484) ■ 8 pages ■ Basic set up and menu map diagrams ■ Included in box with product Manual (pn 181483) ■ 28 pages ■ Complete information on programming, performance, troubleshooting, dimensions and accessories ■ Online only Sales Resources: Videos & Application Notes Videos Application Notes ! ! ! ! ! Presence/absence Product video Cap orientation–2-pt teach Cap orientation–FGS Shiny/black surface detection ! Black foam on black plastic ! High pressure washdown ! Demo video https://www.youtube.com/ playlist?list=PL7ma8bsdD0eMOGzOXu_N97ZMzu02XW ! Part orientation ! Black foam on black plastic ! Shiny package detection ! Multicolor package detection Q4X Summary Key Points to Remember ■ Problem Solver Sensor – 25-300 mm range, even on black targets – Robust, stainless steel housing – Superior ambient light immunity – Easy to use – Angled 4-digit LCD Display – Easy to view output indicator – Intuitive setup via push buttons ■ Competitive price – $329 list price Questions
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