Electrical safety in Photovoltaic Systems Types of system Requirements in the standards Protection against electric shock PV generator earthing Inverters Regenerative 2011 H.Potdevin Key-Account OEM Personal: Technical Data: Age: Family: Profession: Personal record: Holger Potdevin 45 Martina my wife and 2 sons Jonas(17), Nils(8) Dipl.-Ing. Electronics 1991-1992 Development dep. BENDER 1992-1994 Region sales Hamburg/SH 1994-1996 Inside sales group north 1996-2000 Product manager hospital-market 2000 Sales leader ESB 2000-2009 SCHROFF GmbH Sales-office Hessen 2009- Back “at home” BENDER Key-Account 2 The future of the supply of electrical power The efficient, appropriate usage of nature's resources is the objective of all operators, independent of whether with solar, wind, water or biogas installations. Bender provides reliable solutions proven worldwide to Detect possible electrical hazards at an early stage Ensure the safety of personnel and installations Immediately detect critical operating states and installation states Reduce risks of failure and service interruptions to a minimum Ensure high installation availability by means of preventive action Efficiently manage installation data. © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 3 Wind-Power-Generators: Default Frequency by affected components electrical system control hydraulics rotor blades gear drive power train generator ‚Windenergie Report Deutschland‘ 2008, by ISET Kassel Wind-Power-Generators: Monitoring Solutions 1-Insulation Monitoring in main circuit 2-Insulation Monitoring in control circuits 3-RCM in yaw-drive 4-RCM in pitch-drive 5-voltage/frequncy monitoring 6-communications The future of the supply of electrical power Source: Prof. Strunz, www.sense.tu-berlin.de © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 6 More yield and return for PV installations For a high return on a PV installation Lots of sunshine Good planning Protective measures compliant with the standards High quality components Thorough installation monitoring Safeguarding the predicted yield over the entire life of the installation requires: The necessary monitoring systems and safety features, compliant with the standards (e.g. insulation monitoring) Increased reliability by means of the early detection of impending faults The majority of the laws promoting the use of renewable energy are based on the subsidised sale of the energy generated Installation failures lead to direct losses of revenue (reduction in the funding quota and reduction in the return) Fault location: In case of a fault, appropriate equipment eases quick localisation and rectification © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 7 Basis PV systems from some W up to MW Voltages from 12 V up to 700 V and more Earthed and unearthed PV generators Earthed and unearthed module frames of the PV generators Inverters : - with 50/60 Hz transformers - Without transformers - RF transformer Insuring the electrical safety for - The general public - Specialists (e.g. electricians) - Emergency services personnel, e.g. fire brigade © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 8 Basic definitions according IEC 60364-7-712 / DIN VDE 0100-712 © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 9 Fire hazard in TN-Systems PV-Generators 1/2 The Bakersfield Fire, by Bill Brooks Regenerative 2011 H.Potdevin Fire hazard in TN-Systems PV-Generators 2/2 The Bakersfield Fire, by Bill Brooks Regenerative 2011 H.Potdevin Basic layout of a PV generator String inverters Central inverter © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 12 Team technology Medium voltage application Overview ISOMETER PV Typ isoPV485 IRDH275(B)49335 monitoring peak-power isoPV-board isoPV-module ungrounded/unearthed PV-systems ≤ 100 kWp ≤ 250 kWp inverter voltage IsoPV + AGH-PV-3 ≥ 250 kWp ≤ 300 kWp ≥ 300kWp inverter with galvanical separation DC 0…1000 V DC 0…650 V DC 0…1100 V DC 0…1000 V DC 0…1500 V max. leakage capacitance Ce ≤ 100 µF ≤ 999 µF ≤ 2000 µF ≤ 350 µF ≤ 2000 µF response value 10 kΩ (fix) 1 kΩ … 10 MΩ 0,2…100 kΩ 1, 2, 5, 10, 20, 50, 100 kΩ 200 Ω…1 MΩ isoPV485 improved IR488 up to 1000VDC up to 100µF leakage capacitance fixed response value (10kΩ) internal resistance 200kΩ supply 12 - 72 VDC new front design SOP: November 2011 Insulation monitoring device A-ISOMETER® iso-PV 3 A-ISOMETER ® iso-PV 3 universal insulation monitoring device for un-earthed systems (IT systems) AC, AC / DC 0…793 V, DC 0…1100 V - in conjunction with coupling unit AGH-PV3 A-ISOMETER ® iso-PV 3 Optimal adaptation to the installation structure due to two separately adjustable tripping values (0.2 kΩ…100 kΩ) for pre-warning / main alarm Precise measurement of the insulation resistance in all operating conditions – such as voltage fluctuations / high system leakage capacitances (up to 2000 uF) using patented AMPplus measurement technique Time-saving parameter setting due to modifiable installation profiles Immediate information on device setting and system leakage capacitance via information button Flexible signals due to 2 separate alarm relays Ideal for installations with several inverters operated in a team © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 15 Coupling unit AGH-PV-3 Insulation monitoring device A-ISOMETER® iso-PV 3 Your advantages with an un-earthed power supply (IT system) One service interruption per hour costs approx. 8 % of the yield (KACO) With IT system no service interruption on 1st fault Increased fire safety Insulation faults that occur are detected and signalled at an early stage Increased protection of personnel Only DC on PV modules, small AC ripple © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 16 The PV system has a high level of availability = high yield Insulation fault location in operation Shut down of the installation not necessary = high yield Time and personnel significantly reduced Localisation of the insulation fault down to the PV module Insulation monitoring device A-ISOMETER® iso-PV 3 – in applications operated in a team © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 17 isoPV-board pcb supply 9 – 40V DC connectors 2 galv. separated outputs (PWM + Ok) galv. separated RS485-Interface mounting spots/DIN-rail clamps universal measuring-module 2 LED (Ok, Alarm) button (Test, Reset) potentiometer for response value low-ohmic coupling hybrid (240 kOhm) size pcb: 171 x 84 mm size total: 175 x 90mm completely casted up to 350µF leakage capacities up to 1000V DC SOP: HMI 2012 isoPV-Modul (SMA): Layout isoPV-Modul (SMA): Technical Details Features: Insulation Monitoring for large PV-plants two response values (200Ω..1MΩ) automatical adjustment (learn) integrated PGH 50 mA integrated RCM connection monitoring self-test separated outputs for insulation-fault, system-fault, RCM-fault CAN, RS485, USB interfaces μSD-card-slot (data-logging) DC 1500 V internal resistance of 50 kΩ leakage capacities of up to 2000 μF SOP: Q1 2012 Erthfault detected – but where? Regenerative 2011 H.Potdevin Insulation fault location on the PV modules Arrow marking on the probes In PV systems it is normally difficult to enclose both conductors with the probe To eliminate the effect of the load current on the individual conductors, 2 probes are used © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 22 Insulation fault location system EDS Test device PGH473 Measuring current transformer series W ….. Insulation fault evaluator EDS460-DG Portable evaluation system EDS 190 Your advantages More operational continuity and as a result significantly more yield Recommendation for PV installations ≥ 100 kWp in accordance with UTE Quick localisation of the insulation fault while live = no shut down necessary Precise fault location - significantly less time required compared to "inspecting the area" © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 23 RCMB100 RCMB100 Function Universal AC/DC current sensitive differential current monitoring module type B Effective value measurement (AC + DC) Frequency range 0…500 Hz Connection monitoring for the measuring current transformer The effective value of the DC components in the differential current and the AC components under the limit frequency is formed and provided as a DC voltage proportional to the differential current on the module output (X1). Exceeding the measuring range is also signalled via a switched output (X12). In addition, the control input (X10) is polled. Depending on the HIGH / LOW level sequence, the RCMB100 is reset with / without subsequent Starting procedure of transformerless String-inverters Bsp.: 80𝑚𝐴 2 + (30𝑚𝐴)² = 85,44𝑚𝐴 IC IF ID Regenerative 2011 H.Potdevin 1- und 3-phasige transformatorlose Wechselrichter PIKO 3.0 .. 10.1 VMD424 fits new requirements „medium voltage guidelines“, German public utilities frequency response values adjustable within 0,05-Hz range SOP: KW 38 2011 ‚NA-Schutz‘ (grid-/plant-protection) according to VDE-AR-N 4105 up to now: - DIN V VDE V 0126-1-1, TAB, „Niederspannungsrichtlinie“, etc. VMD423 • from 01.01.2012: VDE-AR-N 4105: • • • • • „VMD4105“ additional requirements functional safety history for alarms with timestamp new frequency response values integrated and central grid-/plant-protection BENDER PV Solutions Type Monitoring PV-System typical Type of inverter RCM100B Residual Current earthed system ≤ 30 kWp IRDH275(B)49335 Max. Leakage capacitance AC/DC 0…500 mA IsoPV + AGH-PV-3 Insulation resistance unearthed system (IT system) ≤ 30 kWp without transformer Nominal voltage Response value Measuring range IR488 ≤ 250 kWp ≥ 250 kWp EDS473+ PGH471 VMD422 Insulation fault location IT system Voltage, frequency asymetry ≥ 100 kWp ≥ 30 kWp Inverter with built-in transformer or external (MV) Transformer Interface to public low voltage grid DC 0…1000 V DC 0…650 V DC 0…1100 V DC 20…960 V ≤ 30 uF ≤ 999 uF ≤ 2000 uF ≤ 500 uF ≤ 30 kΩ 1kΩ … 10 MΩ 0,2…100 kΩ 5 mA (10 kΩ) © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 28 3(N)AC 0-500 V Thank you for your attention! Dipl.-Ing. W. Bender GmbH & Co.KG Londorfer Straße 65 35305 Grünberg Germany www.bender-de.com Phone +49 (0) 6401 807-280 Fax +49 (0) 6401 807-279 E-mail export@bender-de.com Internet: http://www.bender-regenerative.com Copyright Pictures: www.fotolia.de, www.pixelio.de, www.sma.de, www.fronius.de, Bender Archiv Subject to change without notice - © Dipl.-Ing W. Bender GmbH & Co.KG, Germany The presentation and illustrations included are protected by copyright. Duplication, translation, microfilming and storage in electronic systems, especially for commercial purposes, are not permitted without the publisher's consent. We do not provide any guarantee or accept any liability for incorrect or omitted entries. All data are based on manufacturers' information. All logos and product names are registered trade marks of the related manufacturer. © Bender · Germany · www.bender-de.com · F154(Photovoltaik)_PPT_en_20100714 Sellner · Nr. 29
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