1. No category

Solvay Top Class Polymers
for MF/UF Membranes
Anna Maria Bertasa
Delhi, 8th May 2014
Agenda
• Company Introduction
• Top Class Polymers for Membrane Applications
• R&I Capabilities
2
© 2014 Solvay Specialty Polymers
Agenda
• Company Introduction
• Top Class Polymers for Membrane Applications
• R&I Capabilities
3
© 2014 Solvay Specialty Polymers
Specialty Polymers at a glance
6 prod. sites
4 R&I centers
7 prod. sites
2 R&I centers
Multiple
end markets
Net
Sales
2013
Healthcare
2 prod. sites
4 R&I centers
Aircraft
Industrial
Automotive
Construction
Business Strengths
Oil & Gas
Smart
Devices
Electricals
&
Electronics
Alternative
Energy
Membranes
Consumer
Goods
4
© 2014 Solvay Specialty Polymers
0040+
0300+
0450+
1500+
2700+
2900+
4000+
Proprietary Technologies
Commercial Employees
RD&T Specialists
Products
Employees Worldwide
Patents in Force
Customers
Solvay In India
•
•
Hichem (JV) Bhiwani
Hichem (JV) Jodhpur
•
Hichem (JV) Delhi
•
•
•
Hichem (JV) Ahmedabad
Solvay Specialty Polymer
India and Rhodia Polymers &
Specialties India Panoli
National Peroxides Ltd.
Kalyan
•
•
Solvay R&I center Vadorara
Solvay Specialty Polymers
Savli
•
•
•
Solvay Specialty Polymers
Solvay India Corporate office
Surfactants Application Center
Mumbai
•
Sunshield Chemicals India
Surfactants, Alkoxylates
Rasal
•
•
Solvay Vishnu Barium
Hyderabad and Kalahasti
5
© 2014 Solvay Specialty Polymers
Rhodia Specialty Chemicals
Surfactants Roha
More Products with More Performance
Spire® Ultra Polymers
Solviva® Biomaterials
Sulfone Polymers
High-Performance Polyamides
Liquid Crystal Polymers
High-Barrier Polymers
Fluorinated Fluids
Fluoro/Perfluorelastomers
Partially-Fluorinated Polymers
Fluoropolymer Coatings
Fully-Fluorinated Polymers
Polymer Processing Aids
Cross-Linkable Compounds
6
© 2014 Solvay Specialty Polymers
Agenda
• Company Introduction
• Top Class Polymers for Membrane Applications
• R&I Capabilities
7
© 2014 Solvay Specialty Polymers
Top Class Polymers for Membrane Applications
PSU
PES
PVDF
Other Specialty
Reverse
Osmosis
MF/UF
Hemodialysis
Specialty
(Biopharma, Gas,
Food&Drink)
Currently produced in Asia
8
© 2014 Solvay Specialty Polymers
On-going investments in Asia
Top Class Polymers: Reverse Osmosis
Reverse Osmosis
• Polysulfone is most commonly the middle layer in a three layer thin film
composite RO membrane
Typical composition:
trimesoyl chloride in solvent
m-phenylene diamine in water
Typical solution
in DMF or DMAc
Nonwoven
support layer
Polysulfone
layer casting
PA layer interfacial
polymerization
> 50% market share for Udel® polysulfone in this application
9
© 2014 Solvay Specialty Polymers
Microfiltration / Ultrafiltration
MBR
Plant
MF/UF Membranes
RO
Pre-Treatment
Membrane
Bioreactor
(MBR)
10
Ultrafiltration module
© 2014 Solvay Specialty Polymers
Drinking
Water Units
Solvay Materials Comparison for MF /UF
Udel® PSU , Veradel® PESU
Solef® PVDF
80
85
Chlorine Resistance
Acid Resistance
Caustic Resistance
Elongation Performance
Processability
Agency Approvals (Food &
Water Contact)
Water Contact Angle*
Average
Good
Very Good
*Reference for molded samples
> 50% market share of Solef® PVDF in MF/UF membranes
11
© 2014 Solvay Specialty Polymers
Hemodialysis
• UF membranes used in dialyzers to treat
patients with renal failure
• The dialyzer performs the following
functions:
• Rid the body of wastes, such as urea, from
the blood
• Restore the proper balance of electrolytes in
the blood
• Eliminate extra fluid from the body
Hemodialyzer
(where filtering takes place)
• Sulfone polymers (PSU, PESU) are
utilized thanks to:
• Tailored grades compatible with PVP
• Medical Approvals ASTM F702-10 and
ISO 10993
• Ability to form fine UF hollow fiber
membranes with high manufacturing
productivity
Hemodialysis machine
Blood flows to dialyzer
Cleansed blood
flows back to body
12
© 2014 Solvay Specialty Polymers
Specialty Applications
• Membrane cartridges are utilized in several filtration
purposes for high end applications such as
biopharma, electronic industry, highly polluted industrial
wastewater treatment, air particulate and hot air
filtration
• These end uses requires high chemical and
temperature resistance due to the harsh conditions
of use and/or cleaning
Solvay portfolio includes high performing polymers for use in
extreme conditions
13
© 2014 Solvay Specialty Polymers
Solvay Materials for Specialty Applications
Solef® PVDF
Halar® ECTFE
Hyflon® MFA®/PFA
Algoflon® PTFE
Melting Temperature
170°C
240°C
> 275°C
> 325°C
Process Temperature
25°C
> 150°C
> 350°C
> 350°C
Water Contact Angle*
80-85°
90-95°
100-105°
110-120°
Chlorine Resistance
Acid Resistance
Caustic Resistance
Solvent Resistance
Alcohol Resistance
Crude Oil Resistance
*Reference for molded samples
Average
14
© 2014 Solvay Specialty Polymers
Good
Very Good
Agenda
• Company Introduction
• Top Class Polymers for Membrane Applications
• R&I Capabilities
15
© 2014 Solvay Specialty Polymers
R&I Capabilities
An International Team focused on
• Support customers for developments and specific
technical needs
• Evaluate new R&D grades
• Explore novel technologies
Locations
• Bollate (Italy)
• Shanghai (China)
16
© 2014 Solvay Specialty Polymers
R&I Capabilities: Two Spinning Lines
• MF and UF hollow fibers by DIPS technology
• Several hundreds of mt of fiber for each trial
• Different available spinnerets (OD-ID)
17
© 2014 Solvay Specialty Polymers
R&I Capabilities: Characterization
General characterization
• Broad analytical tests (NMR, IR, GPC, ICP, XRF, EDS, etc.)
• Thermal analyses (DSC, TGA, TMA, etc.)
• Solution viscosity (Brookfield and Rheology)
• Mechanical properties
• Chemical resistance (environmental stress cracking)
Membrane characterization
• Bubble point and Porosimetry (PoroluxTM 1000)
• Liquid entry pressure
• Fouling tests (BSA)
18
© 2014 Solvay Specialty Polymers
R&I Capabilities: Example of hollow fibers
PVDF hollow fiber spinning trial
• 400 m of hollow fiber produced
• OD = 1800 μm; ID = 1200 μm
• Flux: 400-600 LMH
• Mean pore size: 0,25 μm
Customer support for PVDF and polysulfone new developments
19
© 2014 Solvay Specialty Polymers
Open Innovation Network with Universities
• Nanopur - European
FP7 project on functionalized nanostructured membranes
• NOH (Solvay SA)
Green solvents for TIPS
• Hanyang University (South
Korea)
• ITM-CNR (Italy)
ECTFE membranes manufactured by TIPS
technology for MD and pervaporation
• University of Milan
Special membranes for optical sensors
20
© 2014 Solvay Specialty Polymers
Green solvents for manufacturing
PVDF membranes by TIPS technology
• Connecticut University (USA)
New materials for Forward Osmosis
application
Open Innovation Network: Example of Project
TIPS hollow fiber spinning trial at Hanyang University
• Solef® 1015 in Acetyl Tributyl Citrate («green solvent»)
• Proved feasibility of hollow fiber membrane manufacturing
• Study of processing parameters and membrane performances
• Possibility to evaluate other conditions upon request
• Project supervised by Professors Young Moo Lee and Enrico Drioli
21
© 2014 Solvay Specialty Polymers
Conclusive Remarks
• Solvay is the recognized market leader of polymers for
membranes
• Solvay broad portfolio is the preferred choice for manufacturing
membranes for several applications
• Reverse Osmosis
• Microfiltration
• Ultrafiltration
• Hemodialysis
• Specialties
• Continuous R&D efforts are dedicated to assist customers
activities and to develop new sustainable solutions for the
demanding market of membranes
22
© 2014 Solvay Specialty Polymers
Contact us
Anna Maria Bertasa
Technical Marketing Engineer
annamaria.bertasa@solvay.com
viale Lombardia 20
20020 Bollate (MI)
ITALY
+39 02 2909 2931
Kedar Joshi
Sales Development Manager
kedar.joshi@solvay.com
Phoenix House, 4th floor
Senapati Bapat Marg, Lower Parel (W)
Mumbai 400013
+91 98 20 447838
www.solvayspecialtypolymers.com
23
© 2013 Solvay Specialty Polymers
Material Safety Data Sheets (MSDS) are available by emailing us or contacting your sales
representative. Always consult the appropriate MSDS before using any of our products.
Neither Solvay Specialty Polymers nor any of its affiliates makes any warranty, express or
implied, including merchantability or fitness for use, or accepts any liability in connection
with this product, related information or its use. Some applications of which Solvay’s
products may be proposed to be used are regulated or restricted by applicable laws and
regulations or by national or international standards and in some cases by Solvay’s
recommendation, including applications of food/feed, water treatment, medical,
pharmaceuticals, and personal care. Only products designated as part of the Solviva®
family of biomaterials may be considered as candidates for use in implantable medical
devices. The user alone must finally determine suitability of any information or products for
any contemplated use in compliance with applicable law, the manner of use and whether
any patents are infringed. The information and the products are for use by technically
skilled persons at their own discretion and risk and does not relate to the use of this
product in combination with any other substance or any other process. This is not a license
under any patent or other proprietary right.
All trademarks and registered trademarks are property of the companies that comprise the
Solvay Group or their respective owners.
© 2014, Solvay Specialty Polymers. All rights reserved.
www.solvay.com