CASE Using TrakSYS™, CONSERVAS PESCAMAR Manages Operational Complexities by Integrating Business and Manufacturing Systems Customer: PESCAMAR Location: Pontevedra, Spain Industry: Seafood Solution was implemented by Parsec Certified Partner, www.asm.es “The company has experienced significant growth in recent years. The growth has also resulted in significant operational complexities. With the deployment of TrakSYS™ and its integration with Microsoft Dynamics, accurate and consistent information is now available in real time. This allows us to focus on running our business instead of worrying about the availability and reliability of critical decision-making intelligence.” Mr. Miguel Rogel Production Manager Background In 1961 Mr. Alfonso García López opened a seafood canning factory that has now become a large industrial complex in Poio, in the province of Pontevedra, Spain. CONSERVAS PESCAMAR enjoys an excellent geographical position on the coast of Galicia, in northwest Spain. The location offers access to a large variety of marine species, which are carefully processed into premium products with the best quality and flavor for the consumer. Staying committed to a tradition of quality and innovation, CONSERVAS PESCAMAR has become a recognized leader in the seafood canning industry. Goals & Challenges As a result of significant growth, better management and utilization of assets had become a high priority in order to meet the ever increasing production demand. Lack of consistent and timely information presented a major roadblock. By deploying TrakSYS™, it was envisioned to: Provide business systems connectivity (MS Dynamics) for order management. Facilitate production order planning and scheduling. Increase throughput and capacity through real-time performance management. Track raw material consumption and reduce waste. Improve quality management and eliminate paper from the shop floor. Provide complete and accurate real-time and historical reports for fact-based decision making. TrakSYS™ Solution Approach Parsec certified partner, ASM Soft consulted, designed, and implemented a fully turn-key MES solution using TrakSYS™ to meet PESCAMAR’s requirements. The solution was seamlessly integrated into the Microsoft Dynamics ERP system. Using the TrakSYS™ web-based portal, intuitive user interfaces were designed to allow the operators to interact with the system, view real-time information, record observations, provide feedback, and be mindful of progress toward meeting production goals. ASM provided the required acceptance testing, training, and documentation to ensure proper use of the solution and solidify PESCAMAR’s return on investment. FIGURE 1 – System Architecture Results There were many benefits realized with the use of TrakSYS™: Rapid Deployment — The broad, out-of-the-box features set of TrakSYS significantly simplified the process of design, integration, deployment, training, and beneficial use of the solution. The entire process of delivering the project requirements took less than six months. Meaningful Change — The clean, effective, and user-friendly interfaces have made visual management a reality and become a catalyst for affecting a positive change in behavior that is driving production quality in real time. Knowledge — Operators are now aware of production issues, progress, and why the performance KPIs are so important. Consequently, it is now possible to have an objectives-oriented production strategy. Quality Management — PESCAMAR is using TrakSYS™ Task Management for eliminating paper on the shop floor. This has been a significant step in improving their track-and-trace capabilities, eliminating human errors, and managing oversight. All of these are of significant importance to PESCAMAR and their global customers. Production Management — Interface with ERP, order management, production planning, performance monitoring, waste reduction, and workflow improvement have made significant contributions to reducing work in process and the manufacturing lead time. Facts-Based Decision Making — The timely and accurate information is enabling PESCAMAR to get significantly more production capacity from existing assets. FIGURE 2 – User Interface Dashboards About Parsec Parsec Automation Corp. (Parsec) is the developer of TrakSYS™, the leading real-time operations & performance management software. Manufacturing companies worldwide rely on Parsec for flexible and configurable tools to execute manufacturing operations across the value chain more effectively. Without production disruption, TrakSYS™ helps manufacturers to significantly improve asset utilization and efficiency, increase capacity with no new capital equipment, reduce production costs, decrease lead time, and improve profitability. With measureable ROI, TrakSYS™ delivers the bottom-line results that manufacturing companies are looking for. For more information about Parsec, please visit the corporate Web site at www.parsec-corp.com. TrakSYS™ is Designed to Effectively Help Manage Manufacturing Operations and Their Performance in Real Time www.parsec-corp.com For proven results, contact Parsec now! +1 714.996.5302 • info@parsec-corp.com Copyright Parsec Automation Corp. 1999-2013 TrakSYS, LEANTrak, SENSORTrak, LOGICTrak, MODELTrak, EVENTTrak, SCRIBETrak, PRODUCTTrak, INTELLITrak, GLOBALTrak, WEBTrak, AUDITTrak, HISTORITrak, and BATCHTrak are trademarks of Parsec. All other trademarks are the property of their respective owners. PAR-CS1124PDF
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