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API 580 & API 581
Risk-Based
Risk-Based Inspection
Inspection &
& Base
Base Resource
Resource Document
Document
Sculpt Your Skills and Optimize Your Inspection Methods and Frequencies
Kuala Lumpur, Malaysia | 03rd August - 07th August 2015
INSTRUCTOR
Uday B. Kale (M. Eng. Mechanical)
Technical Director
KUB Quality Services
SUMMARY OF PROFESSIONAL ACHIEVEMENT
API 510 – Authorized Pressure Vessel Inspector – Certificate #26785
API 653 – Authorized Above storage Tank Inspector-Certificate #27926
API 570 - Authorized Piping Inspector - Certificate #38157
API SI- Source Inspector - Certificate #52837
API 580 – Risk Based Inspection - Certificate #50553
Certified Welding Inspector ( AWS) Certificate #00071941
CSWIP 3.1 Certificate #58489
ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835
RT 2 - Certified Site Incharge (BARC, India)
ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835
Level 3 as per EN 473 (UT, MT, PT, VT)
ATTEND THIS INTENSIVE COURSE TO MASTER:
Introduction to the basic concept of Risk-Based Inspection and the
basis for the API 580 RBI program and methodology.
Understand the purpose, scope, and examination of the critical steps
in the RBI process.
Overview of deterioration mechanisms and failure modes affecting
the plant equipment.
Introduction to the risk-based inspection priority matrix and the
means to utilize its results in determining inspection priorities.
Introduction to the ISO risk plot and its use, especially in combination
with the risk-based inspections priority matrix.
Discussion of risk-based inspection documentation and recordkeeping needs.
Understanding of the basic concepts of risk acceptance, risk
assessment, risk perception, risk mitigation and managing residual
risk.
Limited Attendees
The course has limited seats to ensure maximum learning and experience for all delegates.
Certificate of Attendance
You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful
completion of the course. This certificate is proof of your continuing professional development.
PARTIAL CLIENT LIST
The Middle East:
Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO,
Banagas, Technip (Bahrain), Equate Petrochemicals Company,
Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE,
Saudi Arabia and Qatar)
Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd
India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd
Europe: Rosen Europe (The Netherlands)
Interactive Training
You will be attending training designed to share both the latest knowledge and practical
experience through interactive sessions. This will provide you with a deeper and more long-term
understanding of your current issues.
High Quality Course Materials
Printed course manual will provide you with working materials throughout the course and will be
an invaluable source of reference for you and your colleagues afterward. You can follow course
progress on your laptop with soft copies provided.
API 580 : Risk Based Inspection (RBI) & Base Resource Document
PROGRAM OVERVIEW
The course is based on API RP 580 Risk-Based Inspection and API Publication 581, Base Resource Document. The course first
explains feasible means and alternatives for achieving a successful RBI program without undue complications. This course deals
with RBI framework and methodology in a simple straight forward manner to establish and implement a risk-based inspection
program best suited for the company objectives.
Its utility is based on the premise that a few vital equipments in a process plant contribute a majority of the risk. Consequently, if
these few equipments can be identified, then testing and inspection can be focused on them rather than several low-risk items.
RBI helps to prioritize their equipment for inspection, optimize inspection methods and frequencies, and develop effective
inspection plan commensurate with the risk contribution and equipment condition.
The course is focused on methodology of actual implementation of RBI in Oil and Gas industry. It covers advanced knowledge of
RBI implementation in addition to the knowledge required for passing the Certification Examination. The candidates should
possess at least one certification out of API 510, API 570 or API 653 certifications.
AUDIENCE
PROGRAM SCHEDULE
This course will specifically benefit Engineers, Supervisors,
and Managers and Individuals who are responsible for
08:00
Registration (Day1)
08:10 – 11:00 Session I
implementing risk- based inspection programs within their
own company or plant facility such as Mechanical integrity,
Equipment Reliability, and Inspection Personnel who are
11:00 – 11:15 Refreshment & Networking
11:15 – 13:00 Session II
responsible for maintaining the serviceability of process
plant equipment based on a cost-effective inspection
program.
Supported by
Supported by
13:00 – 14:00
14:00 – 15:30
15:30 – 15:45
15:45 – 18:00
18:00
Networking Buffet Lunch
Session III
Refreshment & Networking
Session IV
End of Day
API 580 : Risk Based Inspection (RBI) & Base Resource Document
03rd August - 07th August 2015, Kuala Lumpur, Malaysia
AGENDA OULTINE
MODULE – 1
MODULE -5
Introduction
Inspection Effectiveness
What is RBI?
Optimizing Inspection Methods And Frequencies
Scope of RBI
Risk Mitigation and Follow-Up
Purpose & Utility of RBI
Re-Assessment and Updating RBI
Common Definition RBI
Implementation of RBI in Oil And Gas Industry
Definition of Risk
Final Quiz
Relative Risk V/S Absolute Risk
Feedback and Concluding Session
Relationship between Inspection & Risk
Types Of RBI Assessments
Qualitative, Quantitative and Semi-Quantitative Approaches
MODULE – 2
Planning RBI Assessment
Selecting Type of RBI Assessment
Identifying Deterioration Mechanisms
Introduction to Qualitative Analysis
Likelihood Category
WHY YOU SHOULD ATTEND
To ensure that all objectives of the course matches yours, all PetroSync
programs are developed after intensive and extensive research
within the industry
PetroSync programs focus on your immediate working issues to ensure
that you are able to apply and deliver immediate results in real work
situations
Consequence Category
Step-By Step Method for Qualitative Analysis
Understanding the Damage Factors
Application and implementation of industry knowledge and
experience are the drivers for our course design, not theoretical
academic lectures
Determine Likelihood Category
Determine Consequence Category and Risk Category
Preparation of Risk Matrix, Analysis and Conclusion
MODULE - 3
PetroSync training focuses on practical interactive learning tools and
techniques including case studies, group discussions, scenarios,
simulations, practical exercises and knowledge assessments during the
course. Invest a small amount of your time to prepare before attending
the course to ensure maximum learning
Introduction to Quantitative Analysis
Flammable Effects
Toxic Effects
Business Interruption Effects
PetroSync follows a rigorous selection process to ensure that all expert
trainers have first-hand, up-to-date and practical knowledge and are
leaders of their respective industrial discipline
Estimation of Release Rate and Post Leak Response
Risk Evaluation
Risk-Weighted Consequences
IN-HOUSE SOLUTIONS
SAVE COST • IMPROVE PERFORMANCE • REDUCE RISK
MODULE - 4
Introduction to Semi Quantitative Approach
Likelihood Analysis
Consequence Analysis
PetroSync understands that in current economic climate, getting an
excellent return on your training investment is critical for all our clients.
This excellent training can be conducted exclusively for your
organization. The training can be tailored to meet your specific needs at
your preferred location and time.
Risk Management Post RBI Analysis
Inspection Strategies Post RBI Analysis
Using RBI Findings To Evolve Inspection Strategy In Oil And Gas
Industry
We will meet you anywhere around the globe. If you like to know more
about this excellent program, please contact us on +65 6415 4500 or
email general@petrosync.com
API 580 : Risk Based Inspection (RBI) & Base Resource Document
03rd August - 07th August 2015, Kuala Lumpur, Malaysia
INSTRUCTOR
Uday B. Kale (M. Eng. Mechanical)
Technical Director
KUB Quality Services
SUMMARY OF PROFESSIONAL ACHIEVEMENT
API 510 – Authorized Pressure Vessel Inspector – Certificate #26785
API 653 – Authorized Above storage Tank Inspector-Certificate #27926
API 570 - Authorized Piping Inspector - Certificate #38157
API SI- Source Inspector - Certificate #52837
API 580 – Risk Based Inspection - Certificate #50553
Certified Welding Inspector ( AWS) Certificate #00071941
CSWIP 3.1 Certificate #58489
ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835
RT 2 - Certified Site Incharge (BARC, India)
ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835
Level 3 as per EN 473 (UT, MT, PT, VT)
PARTIAL CLIENT /PROJECT LIST
Qatar Petroleum
BP - GUPCO (Egypt)
Oil India Limited
ADCO (Abu Dhabi)
ADGAS (Abu Dhabi)
ADMA (Abu Dhabi)
GASCO (Abu Dhabi)
QAFAC
Rosen Europe (The Netherlands)
Banagas (Bahrain)
TATA (India)
Uday B. Kale is an API570 authorized piping inspector. Currently
Al Jubail Fertilizer Company
he is the technical director of M/s KUB Quality Services. He has
involved in inspection, welding and NDT projects in the Middle East,
Africa and India for over 15 years on offshore production platform
and petrochemical refineries.
Technip (Bahrain)
Mr. Uday is very well-versed in international Codes and Standards.
He performed and led the shutdown teams in performing NDE,
internal and external inspection of equipments in central processing plant, ammonia plant, FCCU, SRU, SWS and amine treating units
for Code stamp facilities of ADCO, Qatar Petroleum, Oil India,
QAFAC, Banagas, Al Jubail Fertilizer Company.
He was the appointed plant inspector for BP (GUPCO) in asset
integrity management, who took charge of 9 offshore production
complex, 75 Satellites and Onshore process units involving Close
Visual Inspection of piping, equipments, NDT co-ordination,
Baseline and Corrosion Monitoring. Furthermore, as an Inspector in
GASCO OAG pipeline project, he conducted and witnessed
Ultrasonic Examination of first 50 production weld joints of pipeline
done by PWT (Pipe Welding Technology, GMAW).
Equate Petrochemicals (Kuwait)
TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar)
Inspection and Test Nigeria Ltd
Dacon Inspection Ltd
HBJ pipeline up-gradation projects
With his extensive involvement in various projects, Mr. Uday is also
an enthusiastic and knowledgeable mentor, who has been a faculty
in training, examination, qualification and certification of API 510 &
570, ASME B31.3, API653, welding and NDT in the Middle East, Africa
and Asia. He is a charted engineer with a Masters in Mechanical
Engineering.
INVESTMENT PACKAGES
Investment Package
PROGRAMME CONSULTANT
Contact
Email
Phone
Fax
API 580/581
5 Days
Deadline
Standard Price
31st July 2015
SGD$ 3,195
Early Bird Offer
03rd July 2015
SGD $ 2,995
31st July 2015
10% discounts for group of 3 registering from the
same organization at the same time
Team Discount
( for 3 or more delegates)
TERMS AND CONDITIONS
Group discount is based on standard price
* To enjoy the offer, full payment must be made before the deadline.
* For 5 or more delegates, please inquire for more attractive package.
* Prices include lunches, refreshments and training materials. Discounts cannot be combined with other
promotional offers.
* Important: Please note that registration without payment will incur a SGD 200 administration fee.
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substitutions or alterations will be updated on our web
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