Dealer Workbench Tuning Twin Cam Systems By Larry Wise M y first compound bow was a Jennings Trail Boss two wheeler that I bought secondhand in 1976. I really didn’t do much to it because I didn’t know anything about the compound other than it had some “letoff ” and was much faster than my recurve. So I just shot it. That December, I ordered and received a new Jennings Arrow Star four wheeler. It was smooth to draw and aim and had all the bells and whistles of the latest design. I shot it with fingers that first winter and competed in the league shoots at my local club. I wasn’t very good. I picked up a little target panic but there was no way I was going to give up; after all, I’d been shooting since I was eight years old and really enjoyed it. The real test came in the spring, when I started shooting outdoors. That time, finger shooting didn’t go well either, so the local Jennings sales rep, Henry Fulmer, gave me a Stanislawski back tension release aid and my shooting took off to new heights. Things were going really well until one June day, when both cables broke. That was the day I started learning how to tune the compound. In fact, I learned how to rebuild a compound by helping to install the new cables and reset the wheel timing, draw weight and draw length. I had to start from scratch and get sighted in again and by the following winter, I shot my first 300 (60 arrows) on a 3 inch white spot target. Over the next two years, I learned a lot from the guys I shot with and against: guys like Jack Cramer, Ron Walker and Mike Leiter. In fact, the four of us have become lifelong friends. I also learned much from a man you may recall: Tom Jennings. Since then, I’ve learned more and more as newer cam systems have been developed but much of what I learned in those early days still applies and I present it all here for dealers to use as a guide for setting up bows for their customers. I’m sure you have some preferred methods of The Elite binary system is comprised of two symmetric cams that are timed and shot at the factory to ensure the bow meets advertised specifications. Elite uses a bumper post that stops with contact on the limb as opposed to a stop on the cam draw-length module. The interchangeable module is visible on the bottom cam, which is on the right in this photo. your own but it’s always good to cross-reference your own ideas with others in case there’s something new that you can adopt for your own use. A few new ideas may be all it takes to keep customers happy and coming back into your shop. General Tuning Guide for Compound Bows One of my job at this year’s ATA Show was to visit bow manufacturers’ booths to glean new, if any, tuning techniques; take notes and present the information in a usable form for all dealers who read ArrowTrade. THE SYMMETRIC TWO CAM SYSTEM I’ll start with the symmetric two cam system used on Bowtech, Prime and Elite bows. My good friend Mike Derus of Elite Archery in Henrietta, New York (elitearchery.com) has always been a good source of information, so I called him about the most recent models of Elite cams. Derus was happy to inform me about Elite’s new Victory target model twin cam. The Victory is 39 inches axle-to-axle, with a 7 inch brace height and modular binary cams to yield a 26 to 32 inch draw length range. Elite has two other binary cam systems that produce more stored energy than the Victory model. Elite bows are equipped with a two track cam design, as are most binary type systems. In the beginning days of two wheel compounds, one end of each buss cable was attached directly to the axle while the other end was reeled onto the smaller diameter cable track of the cams. The binary system, however, attaches both ends of the cable to the cable track on the cam; one end reels onto the module track while the other end reels out cable into the system. The result is a closed system that links both cams together; the cams roll in sync with each other. Derus stressed that the system is fast, accurate and less affected by cable or string stretching than other systems. Elite Archery sets the cam timing at the factory. In other words, it makes sure that the cams are rolling in a synchronized manner. As you can assume, the cam timing is set by twisting one or both cables (a bow press is required). The factory shoots each bow and checks the cam timing and the speed it generates. If the bow doesn’t meet the advertised specs, then it is rebuilt so it does. The limbs, a really important part, are a matched set machined from Gordon glass blanks. The pair for each bow is selected to be within 1 pound of deflection force of each other and then installed at the factory. SETUP: The basic starting point for Elite bows begins with the arrow rest height set so the arrow is at the mounting hole level. A 1/4 inch nocking point setting for the top of the nock will enable the bottom of the arrow to be level with the arrow rest while the center shot setting is recommended as .75 to .80 of an inch from the riser. Check the factory 68 May15AT068-074T-R-V.indd 68 3/31/15 3:33 PM The new Mathews No-Cam system fits into the symmetric cam category, since the top and bottom cams are mirror images of one another. The large diameter bowstring wheel is round with the axle at the center, thus prompting the name “No-Cam.” The cam action is achieved on the smaller cable side of the cam system, where a draw length module is also fitted. The result of this design is a smooth drawing bow. specs for each bow you have to adjust or repair. The Elite binary cams are designed to provide level nock travel. This makes good arrow flight easier to achieve and that, in turn, means bow tuning is much simpler. Prime bows feature a symmetric three track cam system. The outer two tracks on the Prime cam are identical string tracks that split the string load equally on either side of the middle cable track. A small yoke joins the two strings into one a short distance off of the cam. Draw length is controlled by a center-track module system. THE ASYMMETRIC CAM SYSTEM The hybrid or “asymmetric” cam system has been around for about 25 years. The original design, introduced by Rex Darlington of Darton Bows, has caught on across the industry and developed into one of the most accurate shooting systems ever. The hybrid system is designed with a two track cam on the top limb and a three track cam on the bottom. The cable that reels onto the bottom center track is attached to the top axle via a split-yoke cable system. The other cable, a “slave” or control cable, is attached to the top cable track so that it reels onto the cam. It attaches to the bottom cam on the far right track (for right-handers) on the front or These two pictures show the top and bottom cams of the Darton symmetric system. Designer Rex Darlington uses the yoke system to attach the cables to the small-diameter take-up wheels and also a modular system to change draw length across a 7 inch span. The bottom cam on this PSE hybrid cam system utilizes three tracks to control bowstring reel-out and cable take-up. The proper amount of both yields a level nock-travel path. It also features a white string-side timing mark to show cam rotation relative to the cable. At right above, the bottom cam on the PSE Freak SP is asymmetric and employs a sliding crescent-shaped draw module and a draw-stop post to fit draw lengths from 27 to 33 inches. There are also more timing marks on this side of the cam that provide a more accurate reference for setting cam synchronization. string-side facing the shooter so that it reels out into the system like the bowstring does but at a lesser rate. Today’s computer technology allows for the design of all of these tracks, two on the top and three on the bottom, to control the intake and outlay of the cables and string in such a manner as to create level nock travel during the power stroke. In other words, the bow shoots arrows level across the arrow rest, making the bow easy to tune. The two cam design gives high speed, too, as these systems are capable of producing arrow speeds in excess of 350 fps. I communicated with Allen Rasor, PSE engineer, about the newest PSE cams. He pointed out that when the bows are assembled at the factory, each has the wheel timing set according to the prescribed timing marks on both cams. These marks indicate where each cable should be located relative to each cam when the bow is in the brace position. This will ensure that the cams roll in a synchronized manner to their full draw position. There are also timing marks on the back side of the cams that are a bit more accurate. These marks show a range within which the cables should be located. Dealers should check these markings when they first remove the bow from the box. As with other cable systems, the timing can be reset by twisting cables; a bow press is required. PSE has released several tech bulletins, which provide tuning steps for both the Drive Cam and Center Pull Hybrid systems, to dealers. If you don’t have them, contact PSE to get them; they are quite helpful. One thing PSE does, according to Rasor, is design cams that can be adjusted across a wide span of draw lengths. The 38 inch axle-to-axle Freak SP, for instance, has an adjustment range of 6 inches from 27.5 to 33 inches in half-inch increments, all on the same cam. Adjusting this draw length module can be done without the use of a bow press. Weight ranges span about 10 pounds on any given PSE bow. Check the specs for other brands that you may deal with. The recommendation for PSE bows is not to lower the weight by fewer than four turns on each adjustment bolt. This is according to the bow setup DVD that PSE has 69 May15AT068-074T-R-V.indd 69 3/31/15 3:34 PM produced for its bows; it’s worth getting and showing in your shop. Regardless of the line of bows you sell, contact the manufacturer for any tech articles it might have if you can’t find them online. INITIAL BOW SETUP: The starting point for an arrow rest on a PSE bow is indicated by lines machined on the arrow shelf and the side of the riser. The rest must be adjusted so the arrow sits parallel to both the center shot line on the shelf and the horizontal line across the rest-mount hole. That makes it simple for anyone to do. You can use this as a guide for any other bow regardless of whether it has lines or not. The nocking point should locate the bottom of the arrow level with the arrow rest and perpendicular to the bowstring. That means the top of the nock will be about 3/16 to 1/4 of an inch above level as indicated by a bow square. A D-loop is recommended and should be tied onto the bowstring with the widely used Lark’s Head knot directly above and below the arrow nock. As with all the other bows I viewed at the show, after setup, an arrow should be shot through paper from a 5 to 8 yard distance. This will verify the nocking point and center shot location as well as help identify the proper arrow spine for the bow. TUNING BEYOND SETUP After the arrow rest, nocking point, peep and bow sight are installed, the tuning steps to follow for the different cam types are all about the same. After all, you’re launching arrows from a bowstring to a target, so getting them to fly consistently with a high degree of stability requires a specific set of techniques. The following tuning guide will help you get your customers’ bows shooting well with, I hope, a minimum of time spent. It should be obvious that bow tuning hasn’t changed much over the last 10 years. In fact, most of what I did to tune my Jennings T-Star back in the 1980s, I’m still doing today. The major difference is that I don’t have to keep doing it to the same bow over and over as the season progresses; today’s bows stay in tune for a much longer period of time. The string and limb materials used, design features, assembly techniques and factory testing make bows much more ready to shoot right out of the box and far more likely to stay in tune. However, they still need some tuning to get them really One very helpful tuning feature on PSE bows is the pair of reference lines machined into the riser. The arrow should be parallel to and set just under the upper line on the side of the riser when the arrow rest is correctly positioned. At the same time, the center shot position should be set so that the arrow runs parallel to the bottom line on the arrow shelf. This is very helpful during the initial setup of the bow. ready for target shooting or bowhunting because no factory can truly personalize a bow for a particular individual. Use the following tuning steps and you’ll be able to put the finishing touches to any bow you sell. NOCK FIT: Proper fit can be tested by pulling the arrow with your index finger and thumb. A slight tug should “pop” the nock off the string. If you hold the bow so the string is horizontal and the arrow falls off by its own weight, then the nock fit is too loose. In either case, one of two remedies must be employed. If your nocks fit too tightly, you must either reduce the diameter of the bowstring or increase the throat size of your nocks. Manufacturers are paying close attention to this these days and I seldom encounter a problem with nock fit but check it anyway to be sure. DRAW LENGTH FITTING AND ADJUSTMENT: This is the most important part of bow tuning. Getting the draw length of the bow set to match the shooter is vital to helping Using a D-loop on the bowstring is essential to trapping the nock above and below, preventing it from sliding down the bowstring during the power stroke. The Lark’s Head knot is shown here; the top knot should face the opposite direction from the bottom knot so the loop does not “chase” around the bowstring from shot to shot. 70 May15AT068-074T-R-V.indd 70 3/31/15 3:36 PM This photo demonstrates the most important aspect of shooting form: proper full draw position for shooting archery. With today’s bows, adjusting bow draw length until an archer’s drawing forearm and elbow are in line with the arrow is easy to do and see. This position of the drawing arm allows the archer to transfer the bow-holding load out of the arm and into the back muscles, thus relaxing the forearm for a repeatable release and a natural followthrough. Any other position requires the use of more arm muscle, resulting in a far less repeatable shot. that shooter become a consistent and accurate archer. A bow that is not matched correctly and is too short or too long will contribute to poor shooting form, poor arrow groupings and non-vital hits on game animals. Just yesterday, I reviewed about 30 video clips on YouTube and other websites. They attempted to give tips about proper bow fitting to hunters and archers in general. None of them and I do mean none got it correct. All I heard from them was that the shooter should get into a comfortable anchor and hold the bow arm toward the target. But the term “comfortable anchor” has no definition; I don’t know what that means. We need to define our terms and since you use your body, muscles and skeleton, to shoot a bow, you must define your proper full draw position or “holding position” in terms that make your body biomechanically efficient. You can use lots of muscle to shoot archery but if you do, you’ll fatigue quickly and perform inconsistently. Instead, you need to put your skeleton in position to carry the bowshooting load and relax most of your muscles in order to reach your highest level of consistency and accuracy. Here’s the position as I’ve presented it many times in previous issues of ArrowTrade. It is also the position that is prescribed by national training systems. BUILDING FULL DRAW POSITION: a) You should have your bow arm extended so that the arm bones are in line and resist the force of the bow; they should act like a stick between your body and the bow handle. b) Your drawing (holding) forearm and elbow should be positioned so that they are in line with the arrow (from a top view), enabling you to transfer the bow-holding force into your back muscles on your holding side. This allows you to 71 May15AT068-074T-R-V.indd 71 3/31/15 3:37 PM relax your holding forearm and upper arm in order to affect your most consistent release and follow-through. c) Your shoulder line should be rotated so that it is near parallel to the arrow and your skeleton can carry the load of the held bow. Drawing short or long relative to this line will render an archer’s back muscles less effective, less consistent and therefore less accurate at the moment of truth. I realize that homespun methods are well intended but if you ignore the science of biomechanics, you and your customers will pay the price. Line up the drawing forearm with the arrow and you’ll shoot your best. DRAW LENGTH ADJUSTMENTS: Fitting archers is easy if you have the previously mentioned holding position model to use as a reference. I know there are some mathematical formulas that many use but they do not give correct values for the vast majority of archers. None of those rules get within an inch of the correct value for me. As I was a mathematics educator for 35 years, I can tell that someone made up those formulas by choosing numbers at random; this is not how to make a rule or formula that gives accurate values. Besides, what standard for holding position were those people using anyway? These rules are why 70 percent of the students I work with or the archers I see at tournaments are in a “short” holding position and using too much arm muscle to shoot archery and get their highest scores. If your customer is drawing short of the prescribed arrow line, then increase the draw length of the bow by changing the draw modules, increasing the D-loop length, Deer Crossing Archery is now accepting applications for Dealers! Join the network of Dealers who’ve already taken advantage of some of the industry’s lowest prices and the biggest margins on the highest quality arrows. Utilize our website for convenient, any time ordering and let us work around your busy schedule. We offer next day shipping on most orders and terms for approved dealers. Visit our website at www.deercrossingarchery.com and dealer use code ARROWTRADE30 for up to 50% off MAP and up to 60% off MSRP. Questions? Call 1-760-670-2079 and talk with experienced archers and dedicated Customer Service agents. Member of the ATA and NABA. adding twists to the cables or removing twists from the string. The last resort, of course, is to install a longer draw cam system, which is not usually cheap. If your customer is drawing too long, with the holding arm beyond the arrow line, then shorten the draw length by changing the modules, shortening the D-loop if possible, removing twists on the cables, adding twists on the string or, lastly, installing a smaller cam system. Just last week, at the Illinois Deer Expo, I encountered a man who was 6 feet, 8 inches tall. I knew his question before he asked it: “How can I get a bow to fit me?” To that point in time, he had never been able to extend his bow arm or align his holding arm properly. I suggested that I would lengthen my PSE Freak SP, a 38 inch axle-to-axle bow, to its longest setting and see how it fit; we could make a plan from there. My display bow was equipped with a Safe Draw air piston so he could draw and shoot it right at my booth. To my surprise, it fit perfectly; he could align properly. Upon To determine if arrow fletching is making contact with some part of the arrow rest, you need to spray the fletching with some white foot powder. Shoot the arrow and then inspect the powder for contact markings. Rotating the arrow nock and/or changing the nocking point location will eliminate the contact in most cases. Using a paper covered frame is a great test for arrow flight. Hang the frame about 5 feet in front of your target butt, stand back at 5 to 8 yards and shoot an arrow through the paper. The hole will show you how the arrow begins its flight path out of your bow. If the nock shows a high tear, then try lowering the nocking point on the bowstring. 72 May15AT068-074T-R-V.indd 72 3/31/15 3:38 PM measuring it, we found that it was actually giving him 33.75 inches of draw length. Make this example a guide: a person who is 6 feet, 8 inches tall needs about 33.75 inches of draw length, depending on the individual. POWDER TEST: Spray white powder foot spray on the fletched end of an arrow, shoot it and check for contact marks on the fletching. If it is contacting the arrow rest, then make adjustments to the center shot, nocking point and/ or nock rotation in order to eliminate the contact. Be aware that some drop-away rests bounce upward, into the path of the arrow and may need adjustment to allow the rest to fall completely out of the fletching path. PAPER TESTING: I use this test, an arrow shot through a piece of newspaper, to verify that I have an arrow size that is reasonably close to the correct size for a bow setup. A bad tear in the paper from 5 yards of distance will tell you rather quickly that something is not good. If you’ve followed the factory guidelines on rest setup, then you can be reasonably certain that the arrow size is the source of the problem. Try several other sizes until you get a reasonable paper tear. What kind of tear is reasonable is the question. When shooting from 5 yards, I expect to get a hole that is less than 1/2 of an inch long. I prefer the hole, if it’s not near perfect, to be slightly high left (for right-handers) or just plain high. A high tear indicates the need for a lower nocking point while a low tear shows a need for a higher nocking point. Left tears by a right-hander indicate the need for a weaker spined shaft and/or more draw weight and/or the center shot moved right. The opposite is true for right tears. CABLE GUARD CLEARANCE AND FLEX: The first cable guard that I saw on a compound bow was my 1979 Jennings Split T two-wheeler. It looked like an aluminum flyswatter. It flexed toward the bowstring as the bow was drawn and the cables exerted torque. I remember that bow shot well right out of the box and within a few weeks, I shot a 558 practice field round at my home club. A look at the cable guards on bows today makes me think we’re right back where Tom Jennings started us: flexible cable guards. Many now bend a little under the cable load while others can be adjusted to change the distance between the cables and bowstring and therefore the torque load on the bow handle and how the arrow leaves the bow. In other words, if the arrow is leaving with a nock-right attitude, then a little adjustment of the distance between the cable guard and bowstring may straighten the arrow flight. SHORT RANGE SHOOTING: Bear Archery recommends that actual shooting start at 15 yards. I also like that distance. Twenty yards will do as well and I’ve started at 10; it all depends on how confident you are in your initial sight installation. Adjust the sight until the arrows are grouping in a 3 inch spot at close range. In order to fine-tune the arrow rest center shot location, use the plumb (vertical) line test. From a 3 inch aiming spot, hang a plumb line or strip of masking tape. Shoot one arrow at 15 yards at the aiming spot. Next, step back 10 yards, aim at the same spot with the same pin and shoot one arrow. This arrow will impact slightly below the first arrow. Move 10 yards further from the target and shoot a third arrow, resulting in three arrows in a nearly vertical line. If the arrows are near the plumb line, all is well with the center shot location of your arrow rest. If the The flexibility and location of the cable guard affect arrow flight. As the guard gets closer to the bowstring, it applies less torque to the handle riser in the horizontal plane, thus affecting the arrow and the aiming characteristics of the bow system. Use this as part of your tuning process. www.amsbowfishing.com May15AT068-074T-R-V.indd 73 888-541-7657 sales@amsbowfishing.com 73 4/1/15 3:58 PM lower arrows impact further to one side of the plumb line, then adjust the horizontal position arrow rest; arrows to the left of the line indicate the need for a rest adjustment to the right and vice versa. Repeat the plumb line test until you get consistent results. Target shooters often use this test at much longer distances; skill level determines the maximum distance a given archer should use. LONG RANGE TESTING: Bow tuning does not end until you have the best arrow groups your ability allows you to produce. That means that you must shoot from a long range, assess the groups and make any needed adjustments to make improvements. I’ve spent lots of hours shooting at 50 and 60 yards, with many excursions to 80 yards that I needed for field archery. Here are some of the techniques I employ: WHEEL TIMING: I test small changes in wheel timing to gauge aiming steadiness and group tightness. Your students can do this by adding or removing single twist increments to the yoked power cable on an asymmetric cam bow. Record the results. Again, the student is looking for steadiness and repeat feel for the shot. TILLER: Small changes to tiller settings may have an effect on how the bow sits on the aiming spot. Your student should add 1/4 of a turn to one limb bolt and remove 1/4 of a turn from the opposite bolt, then shoot test. Record the results while looking for the best and steadiest hold on the spot center. VERTICAL GROUPINGS: Some bow setups produce high and low misses at the target. For groups that appear as a vertical line of arrows through the target spot, check the following: High nocking point: Lower the nocking point on the string and retest. Weak launcher: Stiffen the launcher in some manner by making it longer, narrower or thinner. Heavy point: Test a lighter point. Low hand pressure: Reset the bow hand to apply even pressure instead of “heel” pressure, then retest. Loose nock: Check for proper nock fit. Also check to be sure the nock is trapped above and below, as nock-slide on the string causes high arrows. HORIZONTAL GROUPINGS: Other bow setups produce horizontal groupings across the middle of the target spot. Check the following: Low nocking point: Raise the nocking point on the string and retest. Stiff launcher: Weaken the launcher in some manner and retest. Light point: Test a heavier point in your arrows. Hand torque: The hand is tensed in some way and applying torque to the bow grip. Reposition and relax the bow hand and retest. Tight nock: Modify the nock fit and check the D-loop for nock-pinch. WILD ARROWS: Occasionally, a bow setup will produce wild arrows that don’t impact with the others in a group. Check the following: Bad arrow: The arrow may be defective in some way: a crack, a bad nock, it is not straight, a bent point or an invisible sidewall flaw. Set it aside and test it again later. Fletch contact: Spray test the fletched end again to check for arrow rest contact and adjust accordingly. Mismatched spine: The arrow spine being used is not matched to the bow setup. Try other shaft sizes and spines. Wheel timing: The twin or asymmetric cam system is slightly out of adjustment. Use cable twisting techniques to reset the timing for best groups. CONCLUSION TARGET MORE INTERNATIONAL ARCHERS WITH THE UK’S BOW INTERNATIONAL AVAILABLE ANY TIME, ANYWHERE Call Hannah Benson: +44 (0)1926 339808 Email: hannahb@blazepublishing.co.uk Visit: www.bow-international.com This tuning guide is a good way to get started but by no means is it complete. I’m sure you have other techniques that you use to get your customers’ bows in good shooting order; add them to this list. The bow designs of the last five years make it relatively easy to get good arrow flight and tight groups so dealers like you don’t have to spend lots of valuable selling time helping someone tune a bow. Don’t forget to recommend this article (it’s online now at arrowtrademag.com) to all of your customers so they can learn on their own and help you teach others to help themselves. Shoot straight, keep well. Larry Editor’s Note: Larry’s latest book, “Larry Wise on Coaching Archery,” is now available. This book is a compilation of over 25 ArrowTrade Magazine articles that Larry has written and it can be purchased at www.larrywise.com or through Archery Focus, an online magazine. 74 May15AT068-074T-R-V.indd 74 3/31/15 3:40 PM
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