PAVING STONES www.expocrete.com
PAVING STONES www.expocrete.com Roman Euro Roman Euro Circle Roman Euro Grande Roman Euro ABOUT EXPOCRETE Proud to be 100% Canadian, Expocrete has been serving Western Canada with quality products and outstanding customer service since 1979. With new products, innovative ideas and technical support, Expocrete is a leader in its industry and strives to be ahead of the competition. MISSION STATEMENT “Expocrete’s goal is to be the leading manufacturer and marketer of concrete products. We will achieve this by meeting and exceeding our customers expectations with excellence in quality products and service. In doing so, we shall adhere to the highest standards of integrity and commitment to our customers, employees and community.” If you would like to learn more about our products and services, please do not hesitate to contact one of our Expocrete team members. www.expocrete.com 3 Roman Euro Roman Cobble Double Holland Smooth TileStone ADVANTAGES of paving stones over concrete & asphalt Expocrete Concrete Products Ltd. manufactures all products with the utmost care and integrity. Our manufacturing facility has the highest quality control in Western Canada. To prove this, Expocrete guarantees all of its products. Appearance · Wide range of different surface finishes offered · Many available colours, shapes, and laying patterns to compliment the architectural style of your home Moderate Initial Cost and Installation · Tightly-fitted uniform units placed over a sand bed and compacted aggregate base · Immediately ready for use · Can be installed by homeowner Low Maintenance · Stained or broken pavers can be easily lifted and replaced · Ants and weeds in joints can be prevented using new revolutionary polymeric jointing sands · Factory-made pavers last for decades High Winter Durability · Small high-density units resist cracking as well as damage from freeze/thaw · Pavers are stronger than ordinary or stamped concrete · Surfaces allow for easy snow removal ROMAN VS REGULAR Every Expocrete paving stone is manufactured to ICPI (Interlocking Concrete Pavement Institute) standard of 8000 psi (55mpa) with a tolerance of no more than +/- 3mm. To give old world charm, a specialized tumbling process is used that rounds out the edges and corners. This “Roman” appearance gives the feel of a patio or driveway that could have been built centuries ago. Regular www.expocrete.com Roman 5 HOLLAND / ROMAN HOLLAND The elegant look of the Holland paving stone keeps its appearance for generations. The classic brick shape has a streamline effect that many architects and homeowners desire. It can be used to enhance our other styles of paving stones with its many bordering options. This paving stone provides one of the strongest interlocks for driveways and parking lots. See our web site for more details and patterns. Regular Roman Holland Holland Accent Roman Holland HOLLAND ACCENT DIMENSIONS 200 x 50 x 60 mm 8” x 2” x 2.38” HOLLAND DIMENSIONS 200 x 100 x 60 mm 8” x 4” x 2.38” Expocrete Paving Stones Bedding Sand Compacted Aggregate Base COLOURS BUNDLES Holland n Charcoal n Desert Buff n Grey n Red n Rustic n Northern Bundle 530 Stones 20 Half Stones Area Covered/Bundle 10.8 m2 1420 kg 116 sq ft 3130 lbs # of stones / per sq. 50 / m 2 4.7 / sq ft Roman Holland n Charcoal n Desert Buff n Rustic Holland Accent n Charcoal n Desert Buff n Rustic www.expocrete.com Available in 80mm standard or herringbone pattern for machine laying. Holland Accent Bundle Area Covered/Bundle 384 Stones 3.84 m 2 40.85 sq ft 495 kg 1092 lbs # of stones / per sq. 100 / m 2 9.4 / sq ft Available in Roman 7 DOUBLE HOLLAND / ROMAN DOUBLE HOLLAND The Double Holland stone inherits the elegant look of the Holland paving stone. This stone is a natural choice in creating a contemporary modern look to any design that will always meet the demands of architects, installers and homeowners. See our web site for more details and patterns. Regular Roman Double Holland Roman Double Holland Double Holland DOUBLE HOLLAND DIMENSIONS 200 x 200 x 60 mm 8” x 8” x 2.38” Expocrete Paving Stones Bedding Sand Compacted Aggregate Base COLOURS BUNDLES Double Holland Charcoal n Desert Buff n Rustic Bundle 300 Stones Area Covered/Bundle 12 m 2 1542 kg 129 sq ft 3400 lbs # of stones / per sq. 25 / m 2 2.32 / sq ft n Roman Double Holland n Charcoal n Desert Buff n Rustic www.expocrete.com 9 SMOOTH, SLATE AND ROMAN TILESTONES With the Tilestone, Slate Tilestone and Roman Tilestone, there are endless design possibilities. The large surface area of the stone makes it easy to revitalize your space and create timeless elegance. See our web site for more details and patterns. Smooth Slate Roman Roman Tilestone Smooth Tilestone Smooth Tilestone TILESTONE DIMENSIONS 300 x 300 x 60 mm 12” x 12” x 2.38” When tamping Slate Tilestone, direct contact between the plate tamper and textured surface of the stone may cause severe scuffing. A layer of sand or plywood is recommended to protect the surface of the stone when tamping. Expocrete Paving Stones Bedding Sand Compacted Aggregate Base COLOURS BUNDLES Smooth / Slate n Charcoal n Desert Buff n Rustic Bundle 120 Stones Area Covered/Bundle 10.8 m 2 1450 kg # of stones / per sq. 11.1 / m 2 1.03 / sq ft Roman n Charcoal n Desert Buff n Rustic www.expocrete.com 116 sq ft 3200 lbs 11 ROCKY MOUNTAIN / ROMAN ROCKY MOUNTAIN The Rocky Mountain Stone Series combines the endless design possibilities of the Tilestone with the elegance and simplicity of Holland and Double Holland Paving Stone. The combination of these stones allows for random as well as intricate designs. See our web site for more details and patterns. Regular Roman Rocky Mountain Roman Rocky Mountain Rocky Mountain (1) HOLLAND DIMENSIONS 100 x 200 x 60 mm 4” x 8” x 2.38” (2) (3) DOUBLE HOLLAND DIMENSIONS 200 x 200 x 60 mm 8” x 8”x 2.38” TILESTONE DIMENSIONS 300 x 300 x 60 mm 12” x 12” x 2.38” (4) HOLLAND ACCENT DIMENSIONS 50 x 200 x 60 mm 2” x 8” x 2.38” Expocrete Paving Stones Bedding Sand Compacted Aggregate Base COLOURS BUNDLES Refer to Holland, Double Holland and Tilestone pages for available colours and styles in each product. Holland, Double Holland and Tilestone are bundled and sold separately. See web site for recommended laying patterns for the Rocky Mountain Stone Series. www.expocrete.com Holland Accent can also be used to replace Holland and Double Holland stones in the Rocky Mountain Stone Series. 13 COBBLE / ROMAN COBBLE Cobblestone comes in a variety of colours to achieve the desired European look for patios, walkways, plazas and pool decks. This paving stone allows for a multitude of design elements including curves, circles and intricate fan patterns. See our web site for more details and patterns. Regular Roman Roman Cobble Circle Roman Cobble Cobble Circle (1) (2) (3) LARGE RECTANGLE 115 x 172 x 60 mm 4.52” x 6.77” x 2.38” SQUARE 115 x 115 x 60 mm 4.52” x 4.52” x 2.38” SMALL RECTANGLE 115 x 57 x 60 mm 4.52” x 2.24” x 2.38” (4) (5) LARGE CIRCLE 115 x 111 x 60 mm 4.52” x 4.40” x 2.38” SMALL CIRCLE 86 x 112 x 60 mm 3.38” x 4.40” x 2.38” All stones shown are regular cobble. **Stones 3, 4 & 5 are not sold separately Expocrete Paving Stones Bedding Sand Compacted Aggregate Base COLOURS BUNDLES Cobble Charcoal n Desert Buff n Rustic n Northern Bundle A Area Covered/Bundle # of stones / per sq. 560 pcs 11m 2 1455 kg 50.91 m 2 Stone 1 118 sq ft 3200 lbs 4.75 sq ft Roman Cobble n Charcoal n Rustic Bundle B Area Covered/Bundle # of stones / per sq. 800 pcs 80 pcs 11 m 2 1455 kg 76.36 m 2 Stone 2 Stone 3 118 sq ft 3200 lbs 7.12 sq ft Bundle C (circle) Area Covered/Bundle 148 pcs 192 pcs 16 pcs 4.4 m 2 557 kg Stone 2 Stone 4 Stone 5 47 sq ft 1226 lbs n **bundle makes approx. 2-5’ circles or 1-7’ circle www.expocrete.com 15 ROMAN EURO The tumbled Roman Euro stone blends well with all natural landscapes providing you with the old European charm. This stone is versatile enough to incorporate circles and curves within your design bringing the old world characteristics to any of your projects. See our web site for more details and patterns. Roman Euro Roman Euro Circle Roman Euro Grande Roman Euro (1) (2) MEDIUM RECTANGLE 150 x 175 x 60 mm 6” x 7” x 2.38” (4) LARGE WEDGE 171 x 62 x 60 mm 6.75” x 2” x 2.38” (3) SMALL SQUARE 150 x 150 x 60 mm 6” x 6” x 2.38” CIRCLE 150 x 150 x 60 mm 6” x 6” x 2.38” (5) (6) SMALL WEDGE 138 x 89 x 60 mm 5.5” x 3.5” x 2.38” SMALL RECTANGLE 150 x 130 x 60 mm 6” x 5” x 2.38” (7) **Stones 3, 4, 5 & 6 are not sold separately GRANDE LARGE RECTANGLE 150 x 225 x 60 mm 6” x 9”x 2.38” COLOURS BUNDLES Roman Euro n Northern n Charcoal n Rustic n Desert Buff Bundle A (medium) Area Covered/Bundle # of stones / per sq. 420 pcs 11 m 2 1492 kg 37.9 m 2 Stone 1 119 sq ft 3283 lbs 3.52 sq ft Bundle B (small) Area Covered/Bundle # of stones / per sq. 480 pcs 10.5 m 2 1414 kg 45.7 m 2 Stone 2 113 sq ft 3110 lbs 4.25 sq ft Bundle C (circles) Area Covered/Bundle 78 pcs 36 pcs 186 pcs 18 pcs 6 pcs 6.13 m 2 825 kg Stone 2 Stone 6 Stone 4 Stone 5 Stone 3 66 sq ft 1815 lbs bundle makes approx. 2-5ft circles or 1-8.5’ circle Bundle Grande (large) Area Covered/Bundle # of stones / per sq. www.expocrete.com 300 pcs 9.86 m 2 1325 kg 30.46 m 2 Stone 7 106 sq ft 2920 lbs 2.83 sq ft 17 DÉCOR The Décor key shape provides a warm and inviting retreat for all your landscape projects. This stone brings texture and style to any application. See our web site for more details and patterns. DIMENSIONS 230 x 140 x 60 mm 9” x 5.5” x 2.38” Edge Stone Regular COLOURS BUNDLES Décor n Charcoal n Red n Rustic n Northern Bundle Area Covered/Bundle 400 Regular Stones 10.2 m2 110 sq ft 1390 kg 3070 lbs # of stones / per sq. 39 / m 2 Bundle Linear Measurement 450 Edge Stones 103 m 338 ft 1390 kg 3070 lbs # of stones / per sq. 44 / m 2 # of stones / per linear 4.37 m 18 3.6 / sq ft 4.1 / sq ft 1.34 ft MEGALITH Megalith is a unique block that has a trefoil shape with six equal sides. The flow of concave and convex sides allows for three different orientations for each paver during installation resulting in the natural look of the surface. See our web site for more details and patterns. DIMENSIONS 460 x 460 x 65 mm 18” x 18” x 2.6” COLOURS BUNDLES Megalith n Charcoal n Rustic n Desert Buff Bundle Area Covered/Bundle 40 Stones 7.37 m 2 79 sq ft 1034 kg 2280 lbs # of stones / per sq. 5.42 / m 2 0.5 / sq ft High Performance Polymeric Jointing Sand is recommended due to the larger joint sizes. (approximate coverage of 30 sq ft per 50lbs bag) www.expocrete.com 19 TURF STONE With Turf Stone you can easily create hidden accesses and right-of-ways. It is an intelligent solution to erosion control, ditch liners, parking pads and fire lanes. The openings of the diamond-shaped grids can be filled with grass plugs, topsoil or aggregates. See our web site for more details and patterns. DIMENSIONS 600 x 400 x 80 mm 24” x 16” x 3.19” COLOURS BUNDLES Turf Stone n Grey Bundle Area Covered/Bundle 40 Stones 9.6 m 2 103 sq ft 1080 kg 2375 lbs # of stones / per sq. 4.25 / m 2 0.4 / sq ft 20 SF-RIMA SF-Rima pavers are an innovative and environmentally beneficial system designed to reduce or eliminate storm water runoff, decrease flooding, and relieve sewer systems. They are also ideal for turf pavement, which allows for irrigation and cooling of surfaces. See our web site for more details and patterns. SF-RIMA DIMENSIONS 225 x 225 x 80 mm 9” x 9” x 3.15” COLOURS BUNDLES SF-Rima n Grey Bundle (drainage) 160 Stones Area Covered/Bundle 9.2 m 2 1518 kg # of stones / per sq. 17.36 / m 2 1.62 / sq ft Bundle (Turf) 160 Stones Area Covered/Bundle 10.32 m 2 111 sq ft 1518 kg 3360 lbs # of stones / per sq. 15.5 / m 2 1.44 / sq ft Turf 99 sq ft 3360 lbs Drainage www.expocrete.com 21 SIDEWALK BLOCKS H-Plus Charcoal/Red Athen Square Charcoal/Red Athen Radius Rundle Charcoal/Red Grey/Charcoal Slate Red/Grey Charcoal/Tan DIMENSIONS 600 x 750 x 45 mm 24” x 30” x 1.75” Grey Exposed DIMENSIONS 600 x 600 x 45 mm / 24” x 24” x 1.75” COLOURS BUNDLES n All 600 x 600 mm Sidewalk Blocks Bundle 25 Blocks Area Covered/Bundle 9.29 m 2 100 sq ft 998 kg 2200 lbs See Above # of blocks / per sq. 2.69 / m 2 0.25 / sq ft All 600 x 750 mm Sidewalk Blocks Bundle 25 Blocks Area Covered/Bundle 11.62 m 2 125 sq ft 1247 kg 2750 lbs # of blocks / per sq. 22 2.15 / m 2 0.2 / sq ft ARCHITECTURAL SLABS Slate Mocca Tile Block Mocca Slate Exposed Tile Block Vancouver Bay Natural Sierra Grey Sierra Grey (Shot Blast Finish) DIMENSIONS 400 x 400 x 45 mm 16” x 16” x 1.75” DIMENSIONS 406 x 406 x 45 mm 16” x 16” x 1.75” COLOURS BUNDLES n Slate and Tile Block Slabs Bundle 40 Slabs Area Covered/Bundle 6.57 m 2 70.8 sq ft 689 kg 1520 lbs See Above # of slabs / per sq. 6.02 / m 2 0.56 / sq ft Exposed & Vancouver Bay Bundle 84 Slabs Area Covered/Bundle 13.77 m 2 148 sq ft 1448 kg 3192 lbs # of slabs / per sq. www.expocrete.com 6.02 / m 2 0.56 / sq ft 23 EXPOSED STEPPING STONES Stepping stones are easy to install and add character to any backyard landscape. These stones have the ability to link uncommon areas with a subtle yet elegant style. See our web site for more details and patterns. 12” ROUND 16” ROUND 20” ROUND 20” LUNA COLOURS BUNDLES n 12” Round 120 Stones 982 kg 2160 lbs 16” Round 80 Stones 1080 kg 2375 lbs 20” Round 50 Stones 1098 kg 2415 lbs 20” Luna 60 Stones 1088 kg 2395 lbs See Above 24 CLEANERS & SEALANTS Cleaners are products used in removing stains caused by motor-oil, grease, rust, tar, rubber or paint stains, as well as efflorescence and ground-in dirt. Sealants are specially designed to protect pavers and slabs made of concrete or natural stone. They reduce oil and dirt penetration, and make cleaning easier. Contact Expocrete or a local distributor of these products for advice on what cleaner or sealant would work best for you. www.techniseal.com POLYMERIC JOINT SANDS Polymeric Jointing Sand is a high-tech mix of graded sand and binder, specially formulated for the filling of narrow or wide joints when installing pavers, slabs or natural stone. This sand remains stable and is effective in resisting water erosion, frost, wind, street sweepers and inhibits weed growth and insect infestation. Polymeric jointing sand is applied dry and hardens after wetting. RG POLYMERIC SAND: Colours: Grizzly Tan & Glacier Grey Bag: 30 kg / 66 lbs Area Covered/Bag: 6-9 m2 / 65-100 sq ft Glacier Grey Required quantity will depend on the shape and size of the pavers or slabs, and on the width of joints. Temperature should be above 15ºC when applying. HP POLYMERIC SAND: Colours: Grizzly Tan & Glacier Grey Bag: 23 kg / 50 lbs Area Covered/Bag: 4-7 m2 / 49-76 sq ft Grizzly Tan This High-Performance mix made of specially formulated polymers is ideal for heavy-traffic areas such as pool decks, sloped driveways and public ways. It is recommended for the replacement of existing joints. Temperatures should be above 5ºC when applying. www.expocrete.com 25 PAVING STONE LIGHT SYSTEMS Paver lights are a safe, economical 12-volt system that can be applied to residential and commercial applications in new or existing interlock installations. See our web site for more details and patterns. 4x8 PAVER LIGHT: 4x8 Lights are sold individually or in kits of 8. Each kit contains paver light fixtures and lenses, sockets, 4 watt bulbs, wire connectors, 50 feet of outdoor wire, transformer and instructions. The transformer can power up to 22 – 4 watt fixtures. 6x6 PAVER LIGHT: 6x6 Lights are sold individually or in kits of 8. Each kit contains paver light fixtures and lenses, sockets, 7 watt bulbs, wire connectors, 50 feet of outdoor wire, transformer and instructions. The transformer can power up to 12 – 7 watt fixtures. 6x9 PAVER LIGHT: 6x9 Lights are sold individually or in kits of 6. Each kit contains paver light fixtures and lenses, sockets, two 7 watt bulbs per fixture, wire connectors, 50 feet of outdoor wire, transformer and instructions. The transformer can power up to 6 - 14 watt fixtures. 26 PAVING STONE EDGE RESTRAINTS All paving stone applications require an edge restraint to prevent lateral movement. Even patio slabs need the protection of a secure edge restraint. Paving stone edge restraints are easy to install using a common 8”-12” landscape spike. See our web site for more details and patterns. SnapEdge: EdgePro: Permaloc: SPECIFICATIONS www.expocrete.com SNAPEDGE 8’ Length Plastic EDGEPRO 7.5’ Length Plastic PERMALOC 8’ Length Aluminum 27 INSTALLATION GUIDE 1. Create Outline The first step is to take your completed design and transfer it onto the ground where you will be installing your patio. You can use spray paint to mark the outline, using a garden hose for guidance on the curved areas and long boards for the straight areas. 2. Set Elevations Next, use a 2x4, stakes and level to set the slope of your patio (a slope of approximately 1” to every 8 ft. is usually ideal.) Now, set your stakes, and string lines to mark the top of finished patio. Please refer to the Depth Estimation Chart. 3. Excavate Using your grid work for stakes and guide strings, excavate material below the string lines to the depth needed. To determine depth, refer to chart. Note: Before any digging, contact your local utility companies for the location and depth of pipes, cables and conduits. 4. Spread Granular Base You are now ready to spread and compact the coarse granular base. 28 5. Compact Base The granular base should be leveled and compacted (use a plate compactor) in layers of not more than 4”. Wet, but do not soak the gravel base while compacting. Level the base to approximately 3” below the desired surface level. Make sure the base is level and conforms to the shape and elevation of the finished job by measuring down from the string lines. 6. Install Edge Restraint To prevent lateral movement of the pavers, edge restraints should be installed on compacted base along all edges which would otherwise be unrestrained. If possible install edging only on one of two sides of the paving area. After pavers have been placed, install remainder of edging so as to avoid unnecessary cutting. 7. Spread Bedding Sand Begin screeding (spreading) a 1” layer of sand; this layer is called the sand bed. Use a large grained sand such as concrete sand. Lay screed guides (1” pipe, electric conduit or wood strips) onto the compacted base. Now fill the area with sand and slide the 8 and 10 foot screen board along the guides causing the sand to become smooth and level. Once this is complete, pull out the screed guides and fill voids with sand. Smooth out this sand with a trowel or small board. Do not walk on or work from the screeded sand. 8. Lay Pavers After screeding the sand you can begin laying your pavers, using the area’s straightest edge as your starting point. Pick a starting point where you can make the pavers fit against the longest straight edge or the longest combination of straight edges as long as they are at right angles to each other. www.expocrete.com 29 INSTALLATION GUIDE 9. Keep Pavers Square Use a string line running in both directions as your guide. This is easily done by measuring out lines in multiples of 3, 4, and 5 with the line marked “three” remaining stationary during the squaring process. (See diagram below.) Line “four” should be moved until “four” and “five” intersect, causing a right angle in the “three-four” corner. If your pavers start to get off square, you can get them into proper position by gently tapping them towards the string line. 10. Cut To Fit Many of the pavers that butt into the soldier course (strip of pavers all facing the same direction) will need to be cut to fit properly. Using a concrete saw or guillotine splitter, cut each paver separately – marking it, removing it, cutting it and placing it – before proceeding to the next one. Install the soldier course as you go along. 11. Compact Patio Sweep off the surface completely and use the plate compactor to tamp the pavers to a uniform level. Run the compactor in a parallel direction, across the pavers, overlapping on each pass. Make a second series of passes in a perpendicular direction. 12. Spread Sand Sweep dry concrete sand* or polymeric jointing sand** into all spaces between the finished pavers, repeating the process until all joints between the pavers are filled. Repeat this process with more dry sand in a few days. *Do not use masonry or fine sand. **Polymeric jointing sand requires a few extra steps. Please contact your local dealer for more information. 30 TYPICAL CROSS SECTION Plastic Edge Restraint 10”–12” Nails 6 cm Paving Stone 1” Sand Bed Undisturbed Soil Compacted Sub-Base What You Will Need · Pavers · Base Materials · Sands · Edge Restraints · Level · Stakes · String Line · Screeding Tools · Compactor · Broom Depth Estimation Pedestrians Light Vehicles (walkways, patios) (driveways) 2.38" 1” 4”–6” 2.38" 1” 8”–12” Expocrete Pavers Sand Gravel Base (compacted) Calculation for base materials: Length x Width divided by 80 = cubic yards needed per 4 inch compacted gravel depth. Length x Width divided by 120 = cubic yards needed for 1 inch bedding sand. www.expocrete.com 31 COLOURS REGULAR ROMAN Charcoal Charcoal Desert Buff Desert Buff Rustic (Tan/Charcoal) Rustic (Tan/Charcoal) Northern (Red/Charcoal) Northern (Red/Charcoal) Red Grey Colours may vary. Acheson Location #38 - 53016 Hwy 60 Acheson, AB T7X 5A7 Tel: 780 962 4010 Fax: 780 962 3230 Toll free: 1 800 232 9443 Balzac Location P.O. Box 40, 260032 Range RD. 291 Balzac, AB T0M 0E0 Tel: 403 279 0404 Fax: 403 279 4191 Toll free: 1 800 279 3728 Saskatoon Location 1800 - 11 Street West Saskatoon, SK S7M 1H9 Tel: 306 652 7232 Fax: 306 665 3211 www.expocrete.com
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