$3.50 2008 PRODUCT CATALOG SUSPENSIONS • BODY PROTECTION • LOW RANGE GEARING • HD AXLES At TeraFlex it is all about back country trails, canyon river beds, and dry waterfall ledges. We love the same adventure that you do on the rocks, in the sand, mud, snow, and ice. This passion pushes us to manufacture the best product available for the entire Jeep® family. The operation that started in a small production warehouse has now grown to a worldwide company, and combines the enthusiasm and dedication of everyone here at TeraFlex, our independent retailers, and every person that buys one of our products. The innovations that TeraFlex has become known for are the result of hard work, dedication, desire, perfection, and synergy by a large team of employees. It also helps that we are Jeep® enthusiasts ourselves - We have a passion for performance, and adventure. It takes us to some of the most remote trails and locations possible. We feel that if our products aren’t up to our own standards, then they aren’t good enough for you as well. We are constantly refining and improving our designs to ensure that the product you receive will not disappoint. We have a strong team that focuses on each employee, and tunes his/her specific strengths and skills to maximize the off road products that we manufacture. We are more committed than ever to this goal. We have increased quality, product tolerances, implemented 100% QC inspection on many products, and have a solid development and production certification process that ensures proper tolerances and engineering specifications are followed. We are firm on ensuring 100% customer satisfaction to provide innovative and high quality products that enhance your experience both on and off road. But what is 100% satisfaction? The answer is whatever it takes to help you have the best experience possible off road, whether it is conquering the toughest trails, or running one for your first time. We believe that by virtue of our highly designed and developed products you can have that same experience every trip out — and that is our hope and mission. JK Wrangler & Unlimited 2-17 Adventure Prospector Limited Edition Suspension System JK Lifts & Suspensions JK Swaybars, Components & Accessories JK RockGuard Body Armor TJ Wrangler & Unlimited 18-45 Dan Mick Limited Edition suspension system TJ Lifts & Suspension Systems & Kits TJ LCG Series Premium Suspension Systems TJ Swaybars, Components & Accessories TJ RockGuard Body Armor YJ Wrangler 46-53 YJ RockGuard Body Armor YJ Accessories Revolver Shackles Swaybars, components & Accessories XJ Cherokee 54-59 XJ Lifts & Suspension Systems XJ Swaybars, Components & Accessories Grand Cherokee 60-64 ZJ Lifts & Suspension Systems ZJ Swaybars, Components & Accessories WJ Lifts & Suspension Systems WJ Swaybars, Components & Accessories WK Budget Boost Suspension Liberty & Commander WARNING: Neither the seller nor the manufacturer will be liable for any loss, damage, or injury directly or indirectly arising from the use of or inability to determine the use of these products. Before using, the user shall determine the suitability of the product(s) for its intended use(s), and the user shall assume all responsibility and risk in connection therewith. WARRANTY POLICY: Tera Manufacturing warrants TeraFlex products to the original retail purchaser to be free of defects in material and workmanship for as long as the original purchaser owns the vehicle on which products were originally installed. Failure to complete regular maintenance (grease every 3,000 miles) on TeraFlex FlexArms will void this warranty. All other conditions of the standard Tera Mfg. product warranty apply. All TeraLow products are covered by Tera Manufacturing’s two-year warranty to be free of defects in material and workmanship for two years from date purchased. TeraFlex axles are covered by a 12-month warranty to be free of defects in materials and workmanship. This warranty does not cover or include product finish, improperly installed or applied products, improperly maintained products, products used for racing or competition or damage due to abuse or neglect. All returns must be accompanied by an original invoice. It is the customer’s responsibility to remove the product from the vehicle. Inbound shipping charges (from you to us) are the responsibility of the customer. Tera Manufacturing will pay the return freight. ©Copyright 2008. All rights reserved, Tera Manufacturing, Inc. Reproduction of this catalog and/or any of its contents without written permission is strictly prohibited. TeraFlex® is a registered trademark of Tera Manufacturing, Inc. All trade names and logos including but not limited to TeraFlex, FlexArms, RockGuard, , are protected by law and duplication of trade names and/or logos are strictly prohibited. Tera Manufacturing, Inc. reserves the right to update, discontinue, redesign, modify finish, part number or component build parts if deemed necessary without written notice. Tera Manufacturing, Inc., and any associated dealers are not responsible for misprints or typographical errors that may have inadvertently been made within this catalog, or pricing sheets. Jeep® and the Jeep® grill are registered trademarks of Chrysler LLC, and have no affiliation with Tera Manufacturing, Inc. 64 Liberty Budget Boost Suspension Commander Budget Boost Suspension Full Size Truck 65 Dodge Leveling Kit GM/Chevrolet Leveling Kit Shock Absorbers 66-69 Shock Absorbers Shock Adapters HD FlexArms 70-77 FlexArms Builders Parts Low Range Gearing 78-85 NV 231 Extreme Short Shaft Kit NV 231 Heavy Duty Short Shaft Kit NV 231 Heavy Duty TeraLow 4.0:1 Case CV Driveshafts Dana 300 Low Range Kit Dana 20 & 18 Low Range Kits Axles & Components 86-97 Tera 44 Axle Applications CRD50R Axle Applications CRD60R Axle Applications Brake Kits & Parts Axle Components HD Steering Knuckles Axle Brackets Apparel & Accessories Trail Recovery Bag Tow Strap/Tree Strap Air Deflators Grab Handles Stickers/Banners Hats & Beanies T-Shirts & Hoody 98-101 6” JK Long Arm System, CRD60R Axles 20” Allied Wheels, 38” Toyo M/T Tires Mineral Basin - American Fork Canyon, Utah Dave Storr JK WRANGLER 2007 - CURRENT “WE WERE READY” “Sometimes it is hard to brag about your own stuff, but we really have products that are leaps and bounds above everything else out there. When the JK was on its way into production we knew it would be huge. Our R&D, Engineering, and Production Departments all geared up for it, and then BAM! they hit! — We were ready, with properly configured suspensions that worked, looked great, and better yet - kept highway drivability.” — Gage Hartman, Sales Manager JK LCG SUSPENSIONS The advantage and benefit of the TeraFlex Elite LCG suspension system for JK Wranglers is apparent the minute you put the pedal to the floor. With superior handling, responsive steering, ultimate off road performance, and customizable suspension geometry this system is miles ahead anything else out there. TeraFlex coninues to dominate the off road market, and the EliteLCG reinforces that position. The handling and performance of the Elite long arm system over any other kit - long or short on the market is simply amazing. The long upper and lower FlexArms work in tandem to provide synchronized suspension movement and articulation that does not bind or limit travel. The suspension travel is maximized through correct control arm geometry that reduces the extreme control arm angles, an inherent problem with short arm lifts. This correct geometry also eliminates most of the front-to-back movement of the axle as it cycles in its motion, keeping the wheel centered in the wheel-well through all suspension travel. The new Flexarm mounting points properly address critical handling areas of anti-squat on the rear, and anti-dive on the front. A factory style 4-link suspension with trackbar provides the best handling and performance for on-road drivability and allows the JK to track tight through corners and at highway speeds. The trackbars provide excellent lateral stiffness to keep the axle properly centered under the vehicle for the strongest suspension configuration possible. The Low Center of Gravity philosophy has been implemented in this system to ensure that maximum ground clearance and suspension ability has been maximized while keeping the total center of gravity as low as possible for premium handling and control. The difference is immediate and the advantage is TeraFlex. Simpe Bracketry Adjustable Mounting High Clearance 4-Link w/Trackbar JK Specific Joints The CAD designed bracketry has been specifically engineered to provide maximum strength. Streamlined mounting points incorporate both upper and lower mounts in one bracket for simplified installation and seamless factory styling. The Elite LCG suspension system adds custom adjustability for front and rear tuning to specific driving styles. The front allows the anti-dive to be customized, and the rear allows anti-squat to be increased or decreased to tune for the specific driving preferences. The unique design of the FlexArms retain the streamlined factory styling. They are contoured to eliminate any frame or tire interference and to maximize ground clearance for total rock crawling ability. Articulation with the LCG system’s 4-link & trackbar is unmatched. The 4-link design minimizes bushing stress, wear, and binding. The proven configuration provides excellent highway drivability and corner handling. Trackbar angles eliminate bumpsteer. All control arms use TeraFlex’s exclusive forged rod end housings loaded with spherical flex joints. Angled shanks provide maximum tire clearance for tight tunring. Complete length adjustability allows for correct driveline and caster angles and alignment. WWW.TERAFLEX.BIZ GET THE ADVANTAGE JK ELITE LCG Elite LCG JK 6” Long Arm Suspension System The TeraFlex Elite LCG 6” Long Arm System will give you the most clearance for the largest tires. This kit is the ultimate in both style and performance. With over one year of intense, inclusive, detailed suspension geometry engineering and development, the finest JK Long Arm Kit is now available. This long-term testing has yielded several aspects that provide optimal handling and performance. Some major suspension areas that were addressed include: Anti-dive for proper front braking, Anti-squat for proper power to wheels suspension movement, and several improvements to the front and rear roll centers. All of these refinements equate to total tuning availability for the customer to ‘dial in’ the suspension to fit specific driving styles and handling preferences. This tuning is accomplished through fully adjustable upper and lower long FlexArms that allow pinion, caster, and tire position configurations to be modified. The core of the Elite LCG Long Arm Kit is found in the heavy duty bracketry— precision CNC cut and formed from ¼” steel plate with fully gusseted and reinforced welds. The simple design is incorporated flawlessly with the frame and provides OE streamlined styling. Simple, straight forward installation is handled with frame locating holes in all bracketry prior to stitch-welding the brackets in their permanent location. Lower FlexArms feature 2” OD x .281 wall DOM with fully welded heavy duty bushing eyelets for superior rigidity and durability against the rocks. The TeraFlex Elite LCG 6” Long Arm Kit is designed to fit up to 38” tires (aftermarket wheels with 4.5” backspacing or less is required). Fits both 2 door and 4 door JK Wranglers. Note: Driveshaft modifications are required on all JK Wranglers & Unlimiteds with this suspension system. INSTALL TIME: 15-19 hour avg. 6” JK LA System w/ Shocks 1257600 $2988.99 6” JK LA System w/no Shocks 1457600 $2776.99 Elite LCG JK 4” Long Arm Suspension System The TeraFlex Elite LCG 4” Long Arm Kit for the JK Wrangler is a perfect balance of low center of gravity and ground clearance, while giving you virtually the same performance gains as the 6” system. The TeraFlex 4” Long Arm Kit is designed to fit up to 37” tires (aftermarket wheels with 4.5” backspacing or less is required). Fits both 2 door and 4 door JK Wranglers. Note: Driveshaft modifications are required on all JK Wranglers & Unlimiteds with this suspension system. INSTALL TIME: 14-18 hour avg. 4” JK LA System w/ Shocks 1257400 $2632.99 4” JK LA System w/no Shocks 1457400 $2420.99 TO PLACE AN ORDER CALL 801-288-2585 JK ELITE LCG Elite LCG JK 3” Long Arm Suspension System The TeraFlex Elite LCG 3” Long Arm Kit for the JK Wrangler is the perfect solution for aggressive trail users looking for the most advanced long arm system available with a lift height that keeps the center of gravity as low as possible, while giving you virtually the same performance gains as the 4” or 6” systems. The TeraFlex Elite LCG 3” Long Arm Kit is designed to fit up to 35” tires(aftermarket wheels with 4.5” backspacing or less is required). Fits both 2 door and 4 door JK Wranglers. Note: Driveshaft modifications are recommended on all JK Wranglers & Unlimiteds with this suspension system. INSTALL TIME: 14-18 hour avg. 3” JK LA System w/ Shocks 1257300 $2429.99 3” JK LA System w/no Shocks 1457300 $2217.99 Elite LCG JK Long Arm Upgrade Kit The TeraFlex Elite LCG Long Arm Upgrade Kit is designed as an upgrade to a current suspension system. You get the same advantage and benefits of a long arm system without all of the cost from purchasing parts that you already own and have installed. The Long Arm Upgrade Kit comes with all frame brackets, upper and lower long flexarms, and necessary hardware. Trackbar brackets, and adjustable trackbars are not included, but can be ordered seperately. INSTALL TIME: 10-12 hour avg. Note: Driveshaft modifications are recommended on all JK Wranglers & Unlimiteds with this suspension system. WWW.TERAFLEX.BIZ $1602.99 JK Long Arm Kit - arms & brackets 1955000 JK Long Arm - brackets only 1957000 $429.99 JK Long Arm - arms only 1457000 $1197.99 GET THE ADVANTAGE JK LIMITED EDITION Adventure Prospector Limited Edition System Adventure Prospector - 4 Door JK 4” JK Lift, Full FlexArm System & Shocks 1451400 $2055.99 JK RockGuard rear bumper 4654100 $734.99 JK RockGuard spare tire carrier 4634400 $340.99 JK RockGuard front bumper 4653100 $734.99 JK RockGuard Rock Slider 4 door 4637310 $482.99 The TeraFlex Adventure Prospector limited edition system is the most complete system available for the new JK Wrangler. We have put together the ultimate products that enhance the performance of the JK to make it truly trail ready- all in one premium system. This limited edition component group includes the 4” system with VSS shocks, upper and lower control arms, front swaybar disconnects, RockGuard front and rear bumpers, spare tire carrier, and rock sliders. Adventure Prospector - 2 Door JK 4” JK Lift, Full FlexArm System & Shocks 1451400 $2055.99 JK RockGuard rear bumper 4654100 $734.99 JK RockGuard spare tire carrier 4634400 $340.99 JK RockGuard front bumper 4653100 $734.99 JK RockGuard Rock Slider 2 door 4637300 $472.99 TO PLACE AN ORDER CALL 801-288-2585 JK SUSPENSION SYSTEMS JK 4” Suspension System w/Full FlexArm System Note: Driveshaft modifications are required on all 2 door JK Wranglers & may be necessary on 4 door Unlimiteds with this suspension system. The TeraFlex 4” JK suspension system gives you everything that you need to tackle some serious trails. This system includes a 4” lift kit, shocks, lower FlexArms and upper FlexArms, front swaybar disconnects, rear swaybar links, rear trackbar bracket, bumpstops and all necessary hardware. This kit will allow you to run up to a 37” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. 4” JK Full System & Shocks 1451400 $2055.99 4” JK Full System - no Shocks 1156400 $1843.99 COMPONENT # 001151400 001553200 001554200 001653700 001654700 001653800 001654800 DESCRIPTION 4” lift kit front shocks rear shocks front lower arms (pair) rear lower arms (pair) front upper arms (pair) rear upper arms (pair) QTY 1 2 2 1 1 1 1 INSTALL TIME: 8 hour avg. JK 4” Suspension System w/ FlexArms Note: Driveshaft modifications are required on all 2 door JK Wranglers & may be necessary on 4 door Unlimiteds with this suspension system. COMPONENT # 1151400 1553200 1554200 1653700 1654800 DESCRIPTION 4” lift kit front shocks rear shocks front lower arms (pair) rear upper arms (pair) QTY 1 2 2 1 1 The TeraFlex 4” JK suspension lift kit includes a 4” lift kit, shocks, fr swaybar disconnects, rear trackbar bracket, bumpstops, all necessary hardware, front lower and rear upper FlexArms. This kit will allow you to run up to a 37” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. INSTALL TIME: 7.5 hour avg. 1256410 $1549.99 4” JK Lift Kit & Shocks 1251400 $1029.99 4” JK Lift Kit - no Shocks 1151400 $817.99 4” JK System & Shocks JK 4” Lift Kit Note: Driveshaft modifications are required on all 2 door JK Wranglers & may be necessary on 4 door Unlimiteds with this suspension system. The TeraFlex 4” JK suspension lift kit includes a 4” lift kit, shocks, fr swaybar disconnects, rear trackbar bracket, bumpstops and all necessary hardware. This kit will allow you to run up to a 37” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. WWW.TERAFLEX.BIZ INSTALL TIME: 6.5 hour avg. GET THE ADVANTAGE JK SUSPENSION SYSTEMS JK 3” Suspension System w/Full FlexArm System The TeraFlex 3” JK suspension system gives you everything that you need to tackle some serious trails. This system includes a 3” lift kit, shocks, lower FlexArms and upper FlexArms, front swaybar disconnects, rear swaybar links, rear trackbar bracket, bumpstops and all necessary hardware. This kit will allow you to run up to a 35” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. INSTALL TIME: 8 hour avg. 3” JK Full System & Shocks 1451300 $1852.99 3” JK Full System - no Shocks 1156300 $1640.99 COMPONENT # 001151200 001553200 001554200 001653700 001654700 001653800 001654800 DESCRIPTION 3” lift kit front shocks rear shocks front lower arms (pair) rear lower arms (pair) front upper arms (pair) rear upper arms (pair) QTY 1 2 2 1 1 1 1 JK Wrangler 3” Suspension System w/ FlexArms COMPONENT # 1151200 1553200 1554200 1653700 1654800 DESCRIPTION 3” lift kit front shocks rear shocks front lower arms (pair) rear upper arms (pair) QTY 1 2 2 1 1 This system includes a 3” lift kit, shocks, front lower FlexArms and rear upper FlexArms, front swaybar disconnects, rear swaybar links, rear trackbar bracket, bumpstops and all necessary hardware. This kit will allow you to run up to a 35” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. INSTALL TIME: 7.5 hour avg. 3” JK System & Shocks 1256200 $1347.99 JK Wrangler 3” Lift Kit w/Shocks COMPONENT # 001151200 001553200 001554200 DESCRIPTION 3” lift kit front shocks rear shocks QTY 1 2 2 INSTALL TIME: 6.5 hour avg. This system includes a 3” lift kit, shocks, front swaybar disconnects, rear swaybar links, rear trackbar bracket, bumpstops and all necessary hardware. This kit will allow you to run up to a 35” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. 3” JK Lift Kit & Shocks 1251200 $826.99 3” JK Lift Kit - no Shocks 1151200 $614.99 TO PLACE AN ORDER CALL 801-288-2585 JK LIFT KITS JK Wrangler 2.5” Lift Kit w/Shocks The 2.5” lift kit is an ultra simple lift kit designed for the serious no-frills four wheeling reminiscent of the old days. Build up the legend and go for a drive! The 2.5” of lift is the perfect amount to allow you to run a 35” tire, and give the maximum wheel travel and articulation. Perfect for all daily driven Wranglers. The kit is available in three configurations for your desired performance level. The basic lift includes all of the essential items needed (some form of shock modification will be required- either adapters or new longer shocks). The kit with adapters will allow you to utilize the factory shock absorbers, and the third configuration includes TeraFlex VSS 9550 shock absorbers to fine tune the suspension movements of the lifted vehicle. Pick your version, bolt it on, and get on the trail! This kit will allow you to run up to a 35” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. INSTALL TIME: 7 hour avg. 2.5” JK Lift Kit 1351000 $365.99 2.5” JK Lift Kit & adapters 1352000 $409.99 2.5” JK Lift Kit & Shocks 1251000 $577.99 2.5” front springs - pair 1853102 $192.99 2.5” rear springs - pair 1854102 $192.99 3” front springs - pair 1853202 $192.99 3” rear springs - pair 1854202 $192.99 4” front springs - pair 1853402 $192.99 4” rear springs - pair 1854402 $192.99 JK Wrangler 2.5” Coil Springs JK Wrangler 3” Coil Springs JK Wrangler 4” Coil Springs *Tire Sizing Note: Due to the variances in tire manufacturing, tire size recommendations are only an approximation. Advertised tire size may vary from the actual measured tire size. *Wheel & Backspacing Note: ‘Stock’ Jeep® wheels are available in many different widths depending on Jeep® package options. Some wheel/tire combinations may require the use of a wheel spacer to properly fit the designated tire combination. Wheel spacers are not legal in some states - Check your local laws prior to installation. **Shock lengths listed are built in with the shock being the limiting factor to prevent damage to front driveshaft, and exhaust system. If these modifications are addressed longer shocks can be used to allow for more articulation. Utilizing longer shocks without making these additional modifications will result in sure damage to the front driveshaft, and exhaust system and will not be covered by Tera Manufacturing, Inc. 10 WWW.TERAFLEX.BIZ GET THE ADVANTAGE JK LIFT KITS JK Wrangler 2.5” Performance Budget Boost The 2.5” TeraFlex budget boost is the most economical lift for the JK Wrangler. The budget boost is designed for JK owners who wish to lift their vehicle without many modifications. The budget boost will increase off-road performance. Several innovative features of the TeraFlex budget boost are found in our exclusive spring retention spacers that do not allow the spring to drop out during extreme articulation. The kit comes with spacers, bumpstops, and shock absorbers (if purchased with the shock system). INSTALL TIME: 3 hour avg. 2.5” Budget Boost 1355200 $218.99 These kits will allow you to run up to a 35” tire (aftermarket wheels with 4.5” backspacing or less are required). Fits all JK Wranglers including Rubicon and Unlimited. INSTALL TIME: 4 hour avg. 2.5” Budget Boost & Adapters 1355210 $285.99 2.5” Budget Boost & Shocks 1255200 $430.99 JK Wrangler Leveling Spacers TeraFlex has the perfect solution to level your JK if it is dipping in the front from the weight of a winch, sagging, or to level out a loaded vehicle. These spacers are designed to work in stock configuration, or with a lifted vehicle. The spacers are available in 1/2”, 1” or 2.5” lift increments depending on your needs. The rear spacer also incorporates our industry exclusive spring retainer and guide that helps to realign the spring to its proper location during extreme articulation without fear of the spring falling out. All spacers are sold individually and will fit both 2 door JK Wranglers and 4 door JK Unlimiteds, and all JK Rubicon models. front 1” spacer front 1/2” spacer rear 1” guide & spacer rear 1/2” guide & spacer 1/2” front spacer 1953100 $14.99 1” front spacer 1953075 $17.99 2.5” front spacer 1953200 $34.99 1/2” rear guide & spacer 1954105 $30.99 1” rear guide & spacer 1954100 $33.99 2.5” rear guide & spacer 1954200 $75.99 JK Wrangler Shock Absorbers The VSS™ gas shock uses a twin-tube design, with a triple-chromed rod to ensure extended trouble-free operation. This shock is all performance and packed with features for extreme durability. Shocks are sold individually. INSTALL TIME: .5 hour avg. 26.89 ext. 16.51 col. JK front 3-4” lift 1553200 $52.99 28.09 ext. 17.25 col. JK rear 3-4” lift 1554200 $52.99 30.89 ext. 18.52 col. JK front 6” lift 1553400 $52.99 32.09 ext. 19.25 col. JK rear 6” lift 1554400 $52.99 34.90 ext. 20.55 col. JK front 6+” lift 1553600 $52.99 34.59 ext. 21.25 col. JK rear 6+” lift 1554600 $52.99 TO PLACE AN ORDER CALL 801-288-2585 11 JK SWAYBARS JK S/T Dual Rate Swaybar System The TeraFlex Dual Rate S/T Swaybar System is the most advanced manual swaybar disconnect systems available. With its easy engagement knob you can go from street to trail in seconds - literally! The Dual Rate S/T Swaybar System gives you the best of both worlds. Engaged in the ‘street’ position, the bar allows for a stable highway drive. Disconnected in the ‘trail’ position, it allows your vehicle to articulate and your tires to bite despite the terrain with balanced suspension travel. The Dual Rate features two torsion bars, one for heavy duty highway handling and one tuned for off-road articulation. The trail swaybar offers some resistancebut just enough to limit excessive body roll when in off camber and sidehill situations. It also helps to maintain and keep constant the vehicle’s center of gravity by keeping the vehicle weight distributed evenly. There is virtually no limit in articulation when running the Dual Rate S/T. Engaging and Disengaging are as simple as the twist of a knob. Fits all JK Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 3 hour avg. JK S/T Dual Rate Swaybar 0-3” lift 1753200 $790.99 JK S/T Dual Rate Swaybar 4-6” lift 1753505 $680.99 JK S/T Swaybar 0-3” lift 1753900 $537.99 JK S/T Swaybar 4-6” lift 1753905 $537.99 JK S/T Swaybar System Photo may not reflect the actual production model. Actual product may vary The TeraFlex S/T Swaybar System is one of the most advanced swaybar disconnect systems available. With its easy engagement knob you can go from street to trail in seconds - literally! The S/T Swaybar System, when engaged, provides a stable highway drive. Disconnected, it allows your vehicle to articulate and your tires to bite despite the terrain. Unlike conventional swaybar disconnects, the S/T bar does not require you to pull, pry and tug on removable links. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. Fits all JK Wrangler models including the Rubicon and Unlimited. JK Wrangler Front Swaybar Disconnects JK Complete FlexArm System TeraFlex Quick Disconnects are the leader in the industry. Spherical polyurethane bushings eliminate noise and avoid metal-to-metal wear and tear. The design combines silent function with ease of use. You can secure the disconnects and swaybar safely out of the way when disconnected. Fits all JK Wrangler models. INSTALL TIME: 1 hour avg. JK fr swaybar disconnects 0-3” lift 1753010 $104.99 JK fr swaybar disconnects 4-6” lift 1753000 $104.99 12 WWW.TERAFLEX.BIZ INSTALL TIME: 3 hour avg. The TeraFlex JK FlexArm system can be added to any existing suspension lift. It includes all lower and upper FlexArms. FlexArms allow custom pinion and caster angles to be set for proper alignment, they also are used to re-center the axle in the wheel well for proper suspension movement. INSTALL TIME: 3 hour avg. JK full FlexArm system (all 8 arms) GET THE ADVANTAGE 1455000 $1021.99 JK FLEXARMS JK Front Lower FlexArms JK Front Lower Long FlexArms sold in pairs sold in pairs factory length= 22-1/2” min. length= 22-3/4” max length= 25” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. min. length= 34-3/8” max length= 36-11/16” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. INSTALL TIME: 1 hour avg. 1653700 $280.99 JK Front Upper FlexArms 1657830 $278.99 1657740 $309.99 1657840 $299.99 min. length= 27-3/16” max length= 29-1/8” Uses 12mm bolt (@axle end), Uses 14mm/ 9/16” bolt (@frame end), 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut INSTALL TIME: 1 hour avg. INSTALL TIME: 1 hour avg. 1653800 $239.99 JK Rear Lower FlexArms JK Rear Lower Long FlexArms sold in pairs sold in pairs factory length= 20-5/16” min. length= 19-7/8” max length= 22-1/16” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. min. length= 34-7/8” max length= 37-1/4” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. INSTALL TIME: 1 hour avg. INSTALL TIME: 1 hour avg. 1654700 $264.99 JK Rear Upper FlexArms JK Rear Upper Long FlexArms sold in pairs sold in pairs factory length= 17-7/16” min. length= 17-7/8” max length= 19-1/4” Uses 9/16” [14mm] bolt, 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut min. length= 19-11/16” max length= 21” Uses 9/16” [14mm] bolt, 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut INSTALL TIME: 1 hour avg. $309.99 sold in pairs factory length= 18-3/4” min. length= 18-1/4” max length= 20-1/2” Uses 7/16” [12mm] bolt , 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut 1657730 JK Front Upper Long FlexArms sold in pairs INSTALL TIME: 1 hour avg. 1654800 $239.99 INSTALL TIME: 1 hour avg. JK Complete Long FlexArm System FlexArm Joint Rebuild Tool This reapir tool will make joint rebuilding in the field as simple as it gets. This in fact is the same tool that we use in house to rebuild joints. The repair tool is easy to use with two open end wrenches, or sockets. Large Rod End Field Repair Tool 4000015 $21.99 Trackbar/Medium Rod End Field Repair Tool 4000016 $21.99 INSTALL TIME: 3 hour avg. JK Long Arm Full System - 8 arms TO PLACE AN ORDER CALL 801-288-2585 1457000 $1197.99 13 JK TRACKBARS JK HD Forged Front Adjustable Trackbar This massive heavy duty forged front adjustable trackbar is designed as the ultimate in front end strength to eliminate any front end shimmy or handling issues- this Monster trackbar is 230% stronger than the factory trackbar. No bracketry changes are necessary, and it is a complete bolt on component. The trackbar is designed to cycle through the full movement of suspension travel without interfering with other components. INSTALL TIME: .5 hour avg. JK HD forged front trackbar 1753429 $199.99 JK Front Adjustable Trackbar The front adjustable trackbar allows vehicles with 3” or more of suspension lift to properly center the axle under the vehicle. No bracketry changes are necessary, and it is a complete bolt on component. The trackbar is designed to cycle through the full movement of suspension travel without interfering with other components. INSTALL TIME: .5 hour avg. JK front trackbar 1753400 $174.99 JK HD Forged Front Flip Draglink The HD forged front flip draglink has been designed to solve several front end issues with lifted JK Wranglers. The new draglink is ‘flipped’ over the knuckle, and uses a new tapered insert to mount the draglink into the knuckle. The HD draglink is 50% stronger than the factory draglink to help eliminate front end shimmy and other alignment issues. The forged draglink will thread into the factory adjusting sleeve. This draglink is designed to work with lifts over 4”, and requires a trackbar lowering bracket (#1953000) to restore proper steering geometry. INSTALL TIME: .5 hour avg. JK HD forged front draglink 1600448 $183.99 JK Rear Adjustable Trackbar The rear adjustable trackbar is required on lifts of 5” or more. The trackbar is designed to be used in conjunction with a trackbar bracket and helps to restore the trackbar to a natural position to keep the rear axle correctly centered under the vehicle. The trackbar bracket is designed to withstand the added abuse when used in extreme off road situations. INSTALL TIME: .5 hour avg. JK front trackbar 1754400 $188.99 JK Wrangler Front Trackbar Bracket (for 4”+ lift) JK Trackbar Flex End Rebuild Kit This front trackbar frame bracket was developed to allow vehicles with 4” or more lift to install our HD forged flip draglink, and to keep the trackbar parallel to the draglink to maintain proper drivability. This is a complete bolt-on bracket for an easy to install upgrade. Note: This kit must be used with the draglink flip to maintain proper vehicle alignment. JK front trackbar frame bracket Repair a worn out trackbar rod end with this rebuild kit. All wear items are included- bushings, chrome ball, flat retaining washer, and retaining snap ring. To easily change out the components order field repair tool kit #4000016. 1953000 $79.99 JK Wrangler Rear Trackbar Bracket (for 2-3” lift) This trackbar bracket is designed for lift heights under 3” including spring & budget boost type lifts. The trackbar bracket helps to restore the trackbar to a natural position to keep the rear axle correctly centered under the vehicle with no binding or interference with other components. Mounts to the upper trackbar frame mounting point. No drilling required. INSTALL TIME: .5 hour avg. trackbar bracket 14 1954202 WWW.TERAFLEX.BIZ $27.99 JK trackbar end rebuild kit 1951200 $14.99 JK Wrangler Rear Trackbar Bracket (for 3-4” lift) The JK rear trackbar bracket is designed for lift heights from 2-4” by using the adjustable mounting locations. The bracket mounts to the rear axle, and is designed to be the strongest mount on the market. This is accomplished by anchoring the bracket in several locations to properly distribute the force of the trackbar. The drivability of this bracket has been proven in testing to reduce rear body roll tendencies by restoring the proper roll center of the vehicle. JK rear trackbar bracket 2-4” lift GET THE ADVANTAGE 1954777 $83.99 JK COMPONENTS JK 1.25” Wheel Offset Adapters JK Wrangler 3rd Brake Light Adjustable Extension Bracket This unique bracket solves many of the traditional problems that JK owners face when adding an aftermarket bumper, larger spare tire, spare tire carrier, and CB antenna. The brake light extension is completely adjustable in 1” increments to complement tires up to 38”. An integrated CB antenna mount eliminates the need for additional bracketry. The extension bracket bolts to the factory spare tire mounting holes on the tailgate, and uses the factory wiring and light. Fits all JK Wranglers including Rubicon and Unlimited. Note: Stock brake light is not included, and must be re-used from the factory mounting bracket JK brake light extension bracket 4997210 The TeraFlex JK specific wheel offset adapter is designed for those desiring to retain their stock wheels, but have additional offset to run larger tires. The wheel offset adapter & spacer will allow the use of a 5x4.5” or 5x5.5” bolt pattern wheel. The offset adapters are machined from solid billet steel and come with wheel sutds pressed in. Additional lug nuts are included. Sold in Pairs. $62.99 JK wheel offset adapter - pair 1055000 $119.99 JK wheel offset & 5x4.5” adapter - pair 1055010 $126.99 JK Wrangler Spare Tire Extension Bracket Yoke U-Bolt Conversions When running aftermarket wheels or larger tires it is necessary to extend the mounting point of the wheel from the vehicle. This simple bracket allows you to accomplish that task. It is a simple bolt-on kit. 4240300 pictured Note: Based on the offset of the wheel, and tire size used this bracket may allow you to mount a tire that is too large to be supported by the factory bracket. If too large of a tire is used severe damage to the tailgate will occur. We do not recommend tires over 32” to be mounted on the factory tailgate tire bracket. JK spare tire extension - skin packed 1907029 $29.99 JK spare tire extension - boxed 1907009 $29.99 The U-bolt conversion kit replaces the yoke and changes the OEM Rzeppa CV flange with a standard CV cardan joint style yoke and U-bolt style connector. The conversion is not only stronger but makes u-joint changes easier after breakages. JK front axle yoke kit 4253100 $81.99 JK rear axle yoke kit 4254100 $81.99 JK transfer case output yoke kit 4949100 $81.99 JK complete yoke kit (includes all 4 yokes) 4240300 $324.99 JK CV Style DriveShafts JK Wrangler CB Mount Easily mount a CB antenna to your JK Wrangler. This simple bracket mounts to the JK tailgate, utilizing the factory mounting locations for the spare tire mount and can be used with or without the factory tire mount. Fits all JK Wranglers including Rubicon and Unlimited. TeraFlex driveshafts are designed as replacements to the factory for the rigors of off roading and for daily driving responsibilities. They come pre-balanced and feature premium heavy duty u-joints. The kit also includes the necessary yoke upgrades to install the CV driveshafts on the JK. INSTALL TIME: 1 hour avg. JK front driveshaft - all JKs 4743200 $472.99 JK CB Antenna Mount (skin packed) 4997100 $24.99 JK rear driveshaft - 2 door JKs 4744200 $472.99 JK CB Antenna Mount (boxed) 4997190 $24.99 JK rear driveshaft - 4 door JKs 4744400 $472.99 TO PLACE AN ORDER CALL 801-288-2585 15 JK BODY ARMOR JK RockGuard Epic Front Bumper INSTALL TIME: 1 hour avg. JK RockGuard Epic front bumper 4653100 $734.99 ROCKGUARD BUMPER Both JK RockGuard front bumpers will fit all major winch models with standard bolt pattern - including the larger Warn Powerplant. The TeraFlex RockGuard Epic front bumper for the JK Wrangler is designed to offer ultimate rock protection, and match the refined design styling of the vehicle’s body. With state-of-the-art CAD software, extensive engineering has been used to provide a look that flows with the JK and still offers the protection needed to allow the 4500+ lb. vehicle to push over rocks and obstacles. The Epic front bumper is designed with an integrated winch mount. The winch can either be used as a hidden mount (with remote solenoid) or as a top mount with integrated/attached solenoid. In addition the bumper allows for a bolt-on roller or hawse fairlead, and integrated D-ring mounts aid with recovery equipment. Extensive engineering also allows the use of the factory fog lights to retain factory styling and technology. Fits all standard sized winches (up to 9500), It also fits the Warn PowerPlant winch. Fits all JK Wrangler models including Rubicon & Unlimited. The JK RockGuard Epic front bumper will fit all major winch models with a standard bolt pattern. The bumper features recessed mounting, allowing taller winches to take up less grill space to allow increased radiator air flow for ultimate cooling. JK RockGuard Outback Rear Bumper optional spare tire carrier The TeraFlex RockGuard Outback rear bumper for the JK Wrangler is designed to offer ultimate rock protection, and continue to match the design styling of the vehicle’s body. With state-of-the-art CAD software, extensive engineering has been utilized to provide a look that flows with the JK and still offers the protection needed to allow the 4500+ lb. vehicle to push over rocks and obstacles. The rear bumper features a recessed spare tire well, and can be ordered with an integrated swing away tire mount to allow easy access to the rear of the Jeep® (must be ordered separately). The tire mount will support up to a 39” tire. Fits all JK Wrangler models including Rubicon & Unlimited. For a complete bumper with spare tire carrier order one of each number below. INSTALL TIME: 2 hour avg. JK RockGuard Outback rear bumper 4654100 $734.99 JK RockGuard Outback spare tire carrier 4634400 $340.99 16 WWW.TERAFLEX.BIZ GET THE ADVANTAGE JK BODY ARMOR JK RockGuard Explor Front Bumper The JK RockGuard Explor front bumper is designed as an ultra minimal, but functional and strong, and is perfect for those desiring additional front protection from trail damage, but do not want or need the additional features of the premium RockGuard Epic bumper. The bumper features CNC cut and formed 3-16” steel plate. Factory fog lights can be easily bolted in with the integrated mounts. The design of the bumper provides rugged looks that also compliment the refined looks of the JK. An accessory winch plate can be purchased separately that will allow a winch to be mounted directly to the bumper. The reinforced mount is designed to accept most winches including the newer accessory winches (Warn PowerPlant). Shackle D-ring mounts also come in the winch accessory mount kit for added recovery convenience. The winch mounting kit includes: bolt on winch mounting plate/fairlead mount, and 2 D-ring mounts (D-rings sold separately). Fits all JK Wrangler Models including Rubicon & Unlimited. Optional Winch & D-ring Mount Kit JK RockGuard Explor bumper 4653120 $377.99 JK RockGuard Explor winch & D-ring mount 4638420 $214.99 If a D-Ring mount is not used, caps cover the opening for a finished look. The optional D-Ring mounts provide a secure mounting point for trail recovery. JK Wrangler RockGuard Rock Slider Steps end profile TeraFlex Rock Sliders are constructed from extruded 6063-T5 aluminum, making them extremely strong and light weight at the same time. They are over 1/4” in key strength areas to provide structure and strength. They are easy to install with few modifications to your vehicle (some drilling required). Rubber beading is included to prevent any scuffing between the sliders and the body. RockGuard D-ring Shackles INSTALL TIME: 2 hour avg. JK RockGuard Rock Slider 2 door 4637300 $472.99 JK RockGuard Rock Slider 4 door 4637310 $482.99 JK Wrangler 241OR 2Low Kit shackles sold individually Complete your bumper with these recovery D-ring shackles. The zinc plated shackles provide an attachment for connecting looped ends of straps and snatch blocks. Sold Individually JK RockGuard D-ring Shackle (skin packed) 4802100 $12.99 JK RockGuard D-ring Shackle (boxed) 4802190 $12.99 Note: Fits JK Rubicon transfer cases only JK 241OR (Rubicon) 2WD 2Low Kit TO PLACE AN ORDER CALL 801-288-2585 The 2Low shift kit is designed similar to our popular 2Low for the 231 transfer case. This shifter will allow the 241OR case to have one more low range position for true 2WD Low Range to allow for tighter turning, easier front steering, and will help to eliminate any unnecessary drivetrain binding. The kit is completely internal and does not require any external modifications. Does require dissasembly of the transfer case. 2266900 $205.99 17 6” TJ PRO LCG System, CRD50R & CRD60R Axles 17” MB Motoring Wheels, 37”Cooper STT Tires Providence Canyon - Logan, Utah Rand Ridges TJ WRANGLER 1997 - 2006 “MIDDLE OF NOWHERE” “We understand designing Jeep® parts. We refuse to back down from innovation. We are constantly looking forward, to ensure that we are cutting edge, but keeping things simple to allow pure function. When it all comes down to it you really need something that will get you out into the middle of nowhere — and back home, that’s what really counts. If we are not always improving on your experience in a Jeep®, then we are not doing our Job.” — Rand Ridges, Operations Manager The TeraFlex Engineering team spent considerable time working on the development of our LCG suspension series systems. The goal was to develop a premium high end system that would offer superior highway handling with unparalleled off road articulation and control. Many options were researched, but only two configurations proved to have the ability to offer the highway and off road factors with critical handling demands that are required of the components. We found that a 5-link and a 4-link offered the best strength for the suspension components to operate safely. The 5-link is the factory suspension configuration used on the TJ Wrangler, utilizing four control arms to locate the axle in the longitude position, and a trackbar to locate the axle laterally. The 4-link accomplishes the same task with four control arms, the uppers being triangulated, eliminating the need for a trackbar. The control arms in a 4-link system are placed in a way that both the front to back movement and the side to side positioning are controlled. The upper control arms are triangulated with reinforced double-sheer mounting brackets at both the frame end and on top of the axle housing truss to ensure accurate control of the axle movement during the full range of movement. We tested both 3-link and the current 4-link designs and found that during extreme axle movement side to side the 4-link does a much better job of controlling axle walking or the tendency of an axle to pivot around the single upper mount causing the rear axle to ‘steer’ the vehicle during full flex. When following the axle movement during articulation the limitations of the factory suspension are obvious as the trackbar pulls the axle side to side during suspension movement. This results in binding of the control arms and an uncomfortable feeling of the rear of the vehicle ‘wagging’ or shifting side to side as you move through a trail. The 3-link wishbone has some of this undesirable shifting, whereas the 4-link provides a more natural movement with no rear steer. A 4-link triangulation offers greater strength & lateral stability than a 3-link ‘wishbone’ system 20 WWW.TERAFLEX.BIZ GET THE ADVANTAGE 2001 TJ Wrangler frame, with 4” The LCG suspension system took some extreme engineering and some forward thinking to accomplish the goals that we had for this system. We wanted it to excel in all off road areas, and to maintain proper highway drivability. One of the major factors that we addressed was the acceleration weight transfer that all Jeep®s have. This weight transfer happens when the Jeep® accelerates and weight is transferred from the front of the vehicle to the rear, and the Jeep® ‘squats’. During normal driving this weight transfer is not as noticeable, but when climbing steep obstacles this weight transfer and squat can have some serious side effects. TeraFlex has eliminated the squatting effects by arranging the suspension links to provide the Jeep® with a vertical force that counteracts the weight transfer. This is called “anti-squat”. Traditionally these anti-squat characteristics are built into the suspension design and cannot be altered. The unique rear upper bracket that we have developed allows each user to mount the rear upper arms in four different height locations. By using one of those four mounting positions you are able to change the position of the rear upper arms. This modifies the ‘virtual reaction point’ or the projected intersection point of the upper and lower control arms. The height of the FlexArm changes the ‘virtual reaction point’ of the suspension, creating more or less anti-squat. This fine tuning is essential when all the variables of driving style, tire size, wheelbase, and weight are factored into overall performance. The need for adjustability becomes apparent. To adjust the anti-squat characteristics simply move the FlexArms down for more anti-squat (more lift), or raise them up to have less anti-squat (more squat). No other suspension manufacturer offers custom anti-squat tunability. TO PLACE AN ORDER CALL 801-288-2585 21 TJ LCG SUSPENSIONS The TeraFlex ENDURO-LCG suspension system is designed for the entry-level off road enthusiast that wants suspension performance with very little modification to the vehicle frame. The ENDURO system utilizes many of the features of its big brothers, the PRO-LCG, and MAX-LCG system. The ENDURO kit incorporates the same lower control arms and bracketry found in the higher level kits. The ENDURO long arm system will transform your current Wrangler’s handling capabilities both on and off road. The redesigned long arm bracketry allows for easy installation, and access to the transfer case without disassembly of suspension components. This system incorporates our heavy duty Monster end assemblies and 1.75” DOM arms. The Monster ends are the largest units on the market, and allow users to customize the interchangeable units to fit their driving style. The ENDURO-LCG system fits all Wrangler models including the Rubicon and Unlimited. Secure Bracketry High Clearance Mounting The front lower control arm bracket is designed to position the FlexArm in an optimal position for highway handling and off road performance and clearance. The bracket is CAD developed, CNC laser cut and bent from 1/4” steel for superior durability. 22 The rear lower control arm bracketry is designed for maximum ground clearance and strength. The rear arms are placed as high as possible to offer valuable clearance and are designed to provide a comfortable highway ride. WWW.TERAFLEX.BIZ 1.75” DOM Tubing TeraFlex HD FlexArms are constructed from 1.75” x .281 wall DOM tubing and feature 5” of thread (1-1/4”x12 t.p.i.) to accommodate our Monster rod ends for easy length adjustment for fine tuning alignment specifications. They also feature a 1-5/8” machined flat area for tightening the jam nut securely. GET THE ADVANTAGE HD Monster Rod Ends The LCG system incorporates our heavy duty Monster FlexArm rod ends with interchangeable internal units that provide ultimate strength, durability, and customization for your specific driving needs. The Monster arms feature 5” of total shank length, the most in the industry. TJ ENDUR0 LCG FEATURES •Low center of gravity, with maximum ground clearance •Highway handling & maneuverability increased •Allows suspension travel for off road articulation •Designed to fit 33”+ tires •HD 1.75” DOM FlexArm tubing for superior strength •HD Monster rod ends for strength, adjustability, and customization •Designed for TJ Wranglers including the Rubicon and Unlimited COMPONENTS DESCRIPTION QTY 1743022 front adjustable trackbar 1 1447000 long arm kit, QDs, & SBSPT 1 1614800 rear upper Monster FlexArms 1 1141300 3” lift kit 1 4648403 BellyUp skid plate 1 1545370 shock bundle 1 total weight 285 lbs. NOTES: 1,3,4,5,6,7 TJ 3” Enduro LCG w/ shocks 1249372 $2258.99 TJ 3” Enduro LCG - no shocks 1449372 COMPONENTS DESCRIPTION 1743022 front adjustable trackbar 1447080 UNL long arm kit, QDs, & SBSPT 1614800 rear upper Monster FlexArms 1141380 3” Unlimited lift kit 4648403 BellyUp skid plate 1545370 shock bundle $2046.99 QTY 1 1 1 1 1 1 total weight 308 lbs. NOTES: 1,3,4,5,6,7 TJ Unlimited 3” Enduro LCG w/ shocks 1249382 $2258.99 TJ Unlimited 3” Enduro LCG - no shocks 1449382 $2046.99 INSTALL TIME: 13 hour avg. COMPONENTS DESCRIPTION 1743022 front adjustable trackbar 1447000 long arm kit, QDs, & SBSPT 1544700 rear lower shock relocator 1614800 rear upper Monster FlexArms 1141400 4” lift kit 4648403 BellyUp skid plate 1545370 shock bundle QTY 1 1 1 1 1 1 1 total weight 302 lbs. NOTES; 1,2,4,5,6,7 TJ 4” Enduro LCG w/ shocks 1249472 $2258.99 TJ 4” Enduro LCG - no shocks 1449472 $2046.99 COMPONENTS DESCRIPTION 1743022 front adjustable trackbar 1447080 UNL long arm kit, QDs, & SBSP 1544700 rear lower shock relocator 1614800 rear upper Monster FlexArms 1141480 4” Unlimited lift kit 4648403 BellyUp skid plate 1545370 shock bundle NOTES TJ Unlimited 4” Enduro LCG w/ shocks 1- Full wheel alignment needed TJ Unlimited 4” Enduro 2- CV Style Drive Shaft and HD or Extreme Short Shaft SVE kit recommended 3- CV Style Drive Shaft and Extreme Short Shaft SVE kit recommended 4- For Rubicon models add compressor mount plate old part# 211 new# 004847400 5- Some welding recommended INSTALL TIME: 13 hour avg. 6- With using stock wheels and tires over 32” in diameter wheel spacers are needed to allow unobstructed turning especially with Rubicon Jeep® wheels 7- For Rubicon Models add 1” body lift old part #BL1T, new part #001942100, or use old part #TCLK1, new part #001900100, to lower the BellyUp plate to allow room for the transfer case 8- Transfer case lowering kit recommended for short wheelbase Rubicons LCG - no shocks TO PLACE AN ORDER CALL 801-288-2585 QTY 1 1 1 1 1 1 1 total weight 352 lbs. NOTES; 1,2,4,5,6,7 1249482 $2258.99 1449482 $2046.99 23 TJ LCG SUSPENSIONS The MAX-LCG suspension system is the most advanced and technically proven trail-specifc system available by addressing all off road factors and maximizing the needed performance areas to make a fully functional system with no limitations. It maximizes suspension travel, ground clearance and overall performance. Because we focus on performance and agility instead of hype you get a system that is technically engineered for the extreme daily driver, not just lifted to look good. The MAX system is truly the most innovative and versatile suspension system ever developed. LCG stands for Low Center of Gravity, a focal point of Tera since its beginning. Having a low center of gravity not only makes your Jeep® safer on side hills, but more power is put to the ground on uphills and stability is enhanced on downhills. All of this while gaining the ground clearance that is needed in today’s world of offroading. This suspension was engineered for off-roaders looking to get the most from their vehicle. It is ideal for anyone needing 37-inch or larger tires for the trail, while maintaining superior highway handling. Traditional ‘extreme’ kits choose to put their arms wherever they can fit, or whatever looks cool. This type of system yields performance that is less than desirable. When we designed the MAX-LCG suspension system our goal was to make the ultimate system that addressed every aspect of off road performance without compromising any performance or handling. The LCG Suspension System uses a lower long arm design that incorporates our Monster FlexArms. The upper arms are replaced by a triangulated four-link front and rear, eliminating both front and rear trackbars. The rear upper features an industry innovation with an adjustable anti-squat bracket that allows users to fine tune their suspension to their needs and desires. The MAX system is designed as a complete kit with all necessary componentry including lower long arms, triangulated upper arms, bracketry, high steer system, hardware and shocks. This complete kit will fit all TJ Wranglers including the Rubicon and Unlimited with OEM axles (Dana 30, 35, 44 and Rubicon 44s). For applications with high pinion, high performance axles (Dana 60, T60R, CRD60R, etc.) a custom component system can be assembled for your needs. Contact a TeraFlex customer service representative for details. Note: The MAX LCG system doe NOT fit vehicles with aftermarket high pinion front axles. Secure Bracketry Front 4-Link Geometry The front upper frame bracket is easy to locate and mount. After the bracket is properly positioned, stitch welds will securely hold the bracketry in place. The bracket is CAD developed, CNC laser cut and bent from 3/16” steel for superior lateral strength. 24 The front four-link upper suspension eliminates the trackbar. The true triangulated fourlink properly and securely centers the axle, providing the lateral support needed to keep the axle from ‘walking under’. It also allows the axle full range of movement during suspension travel with no restriction of motion. WWW.TERAFLEX.BIZ Adjustable Anti-Squat The rear upper adjustable anti-squat bracket allows users to customize the rear anti-squat characteristics according to their driving style, tire size & wheelbase. Move the FlexArm up for less anti-squat, or move it down for more anti-squat. GET THE ADVANTAGE HD Rear 4-Link Truss The heavy duty rear four-link upper suspension truss properly locates the axle under the vehicle and is designed to withstand the high torque loads that get transferred to the suspension points. The truss is specially designed for multiple applications. TJ MAX LCG FEATURES •Low center of gravity, with maximum ground clearance •4-link upper geometry front & rear •Eliminates front & rear trackbars •Allows complete suspension travel for full range of motion •Adjustable rear anti-squat bracketry for fine tuning performance •Designed to fit 37”+ tires •HD 1.75” DOM lower FlexArm tubing for superior strength •Monster rod ends are rebuildable •Designed for TJ Wranglers including the Rubicon and Unlimited COMPONENTS 4648403 1849000 1949500 1944044 1943044 1549500 4627400 1743000 1449070 DESCRIPTION BellyUp skid plate high steer kit w/swaybar mounts springs, bumpstops, & BLKIT rear FlexArm truss bracket front FlexArm bracket shock kit steering box skid plate S/T swaybar system Brkt- arms only QTY 1 1 1 1 1 1 1 1 1 total weight555 lbs. NOTES; 1,2,3,4,5,6,7 TJ 5” Max LCG w/ shocks 1249576 $4388.99 TJ 5” Max LCG - no shocks 1449576 $4176.99 COMPONENTS DESCRIPTION QTY 4648403 BellyUp skid plate 1 1849000 high steer kit w/DPTY 1 1949500 springs, bumpstops, &BLKIT 1 1944044 rear FlexArm truss bracket 1 1943044 front FlexArm bracket 1 1549500 shock kit 1 4627400 steering box skid plate 1 1743000 S/T swaybar system 1 555 lbs. 1449070 Brkt- arms only 1 total weight NOTES; 1,2,3,4,5,6,7 TJ Unlimited 5” Max LCG w/ shocks 1249586 $4388.99 INSTALL TIME: 27 hour avg. TJ Unlimited 5” Max LCG - no shocks 1449586 $4176.99 COMPONENTS 4648403 LAT 977-8BRKTS 001647080 001849000 LCG-SPRING-KIT-6 1944044 1943044 1549500 4627400 1743900 DESCRIPTION BellyUp skid plate UNL lower long arm kit upper frame bracket kit upper & lower FlexArms high steer kit w/ DPTY springs & bumpstops rear FlexArm truss bracket front FlexArm bracket shock kit steering box skid plate S/T swaybar system QTY 1 1 1 1 1 1 1 1 1 1 1 total weight 508 lbs. NOTES; 1,2,3,4,5,6,7 TJ Unlimited 6” Max LCG w/ shocks 1249686 $4388.99 TJ Unlimited 6” Max LCG - no shocks 1449686 $4176.99 INSTALL TIME: 27 hour avg. Builder’s Kit NOTES The coilover builders kits are packaged for those that wish to use front & rear coilovers. These kits include all brackets, FlexArms & hardware. They do NOT include springs, shocks, or bumpstops. TJ Max LCG - no springs/shocks - for coilover 1149076 $3402.99 Unlimited - no springs/shocks - for coilover 1149086 $3402.99 1- Requires exhaust modification with new custom Cat Back 2- Full wheel alignment needed 3- CV style driveshaft and Extreme Short Shaft SVE kit recommended 4- For Rubicon models add compressor mount plate old part# 211 new# 004847400 5- Some welding required 6- With using stock wheels and tires over 32” in diameter wheel spacers are needed to allow unobstructed turning. Especially with Rubicon Jeep® wheels 7- Wheel offset has to be maximum 3.5 inch backspacing to keep the wheel off the steering arm on the 990 knuckle HSK TO PLACE AN ORDER CALL 801-288-2585 25 TJ LCG SUSPENSIONS The TeraFlex PRO-LCG suspension system is designed for the aggressive off road enthusiast that wants the best suspension performance for both rock crawling and high speed performance. The PRO system allows the vehicle to tackle the toughest rock crawling trails of Moab, and speed on the dunes at Glamis with balanced suspension movement. The PRO system is the best Dual-Sport system allowing complete suspension movement, with controlled handling at highway speeds. The PRO system uses the TJ traditional front five-link suspension configuration, but expands the performance. Our front upper arms are over 9” longer than stock arms and will withstand the abuse and stress that are common with extreme trail vehicles. A heavy duty front adjustable trackbar is included in the system to maximize strength in the front axle for superior durabiltiy and control during high stress turning and suspension movement. The rear suspension is the same as the MAX-LCG, where the upper factory short arms are replaced by much longer triangulated upper arms with a top mounted truss at the axle, eliminating the need for a rear trackbar. The rear upper bracketry features an industry innovation with an adjustable anti-squat bracket that allows users to fine tune their suspension to their needs and desires. LCG stands for Low Center of Gravity, a focal point of Tera since its beginning. Having a low center of gravity not only makes your Jeep® safer on side hills, but more power is put to the ground on uphills and stability is enhanced on downhills. All of this while gaining the ground clearance that is needed in today’s world of off-roading. This suspension was engineered for off-roaders looking to get the most from their vehicle. It is ideal for anyone needing 35-inch or larger tires for the trail, while maintaining superior highway handling. The PRO-LCG system is designed as a complete kit with all necessary componentry including lower long arms, front long upper arms & bracketry, rear 4-link long upper arms & bracketry, hardware and shocks. This complete kit will fit all TJ Wranglers including the Rubicon and Unlimited with OEM axles (Dana 30, 35, 44 and Rubicon 44s). For applications with high pinion, high performance axles (Dana 60, T60R, CRD60R, etc.) a custom component system can be assembled for your needs. Contact a TeraFlex customer service representative for details. Secure Bracketry 5-Link Long Uppers Adjustable Anti-Squat HD Rear 4-Link Truss The front upper arm in the PRO-LCG is designed to increase overall control arm length by 75%, providing a superior handling highway ride and eliminating many of the problems associated with short upper arms on lifted vehicles. A new low profile frame bracket securely mounts the arm in place. The main benefit of the PRO-LCG system is that it reduces the amount of modifications necessary for installation. The front upper FlexArm mounts to the factory axle bracketry, and retains use of a trackbar to keep the front axle assembly as close to stock as possible. The rear upper adjustable anti-squat bracket allows the user to customize the rear anti-squat characteristics according to their driving style, tire size & wheelbase. Move the FlexArm up for less anti-squat, or move it down for more anti-squat. The heavy duty rear four-link upper suspension truss properly locates the axle under the vehicle and is designed to withstand the high torque loads that get transferred to the suspension points. The truss is specially designed for multiple applications. 26 WWW.TERAFLEX.BIZ GET THE ADVANTAGE TJ PRO LCG FEATURES •Low center of gravity with maximum ground clearance •Long front upper arms •4-link rear upper geometry •Eliminates rear trackbar •Allows complete suspension travel for full range of motion •Adjustable rear anti-squat bracketry for fine tuning performance •Designed to fit 35”+ tires •HD 1.75” DOM lower FlexArm tubing for superior strength •Designed for TJ Wranglers including the Rubicon and Unlimited •Works perfect with Engine conversions (V6, V8, etc) •Designed to work with aftermarket high pinion axles COMPONENTS 4648403 1447000 1444870 1443470 1949400 1743022 1544700 1949400 DESCRIPTION BellyUp skid plate long arm kit, QDs, & SBSPT rear upper arm kit front upper arm kit/exhaust springs & bumpstop kit front trackbar rear lower shock relocator shock bundle QTY 1 1 1 1 1 1 1 1 total weight TJ 4” Pro LCG w/ shocks 1249474 $3142.99 TJ 4” Pro LCG - no shocks 1449474 $2930.99 COMPONENTS 4648403 1447080 1444880 1443470 1949400 1743022 1544700 1949400 INSTALL TIME: 23 hour avg. DESCRIPTION BellyUp skid plate UNL long arm kit rear upper arm kit front upper arm kit/exhaust springs & bumpstops kit front trackbar rear lower shock relocator shock bundle QTY 1 1 1 1 1 1 1 1 total weight 415 lbs. NOTES; 1,2,3,5,6,7 TJ Unlimited 4” Pro LCG w/ shocks 1249484 $3142.99 TJ Unlimited 4” Pro LCG - no shocks 1449484 $2930.99 COMPONENTS 4648403 1447000 1444870 1443570 1949500 1544700 1549500 DESCRIPTION BellyUp skid plate long arm kit w/QDs & SBSPT rear upper arm kit brckts/arms/fr tr bar kit/exhuast springs, bumpstops & BLKIT rear lower shock relocator shock kit QTY 1 1 1 1 1 1 1 total weight 400 lbs. NOTES; 1,2,4,5,6,7,8 TJ 5” Pro LCG w/ shocks 1249575 $3142.99 TJ 5” Pro LCG - no shocks 1449575 $2930.99 COMPONENTS 4648403 1447080 1444880 1443570 1949500 1544700 1549500 DESCRIPTION BellyUp skid plate UNL long arm kit rear upper arm kit brckts/arms/fr tr bar kit/exhuast springs & bumpstops kit rear lower shock relocator Shock kit QTY 1 1 1 1 1 1 1 total weight INSTALL TIME: 23 hour avg. 375 NOTES; 1,2,3,5,6,7 425 lbs. NOTES; 1,2,4,5,6,7,8 TJ Unlimited 5” Pro LCG w/ shocks 1249585 $3142.99 TJ Unlimited 5” Pro LCG - no shocks 1449585 $2930.99 The coilover builders kits are packaged for those that wish to use front & rear coilovers. These kits include all brackets, FlexArms & hardware. They do NOT include springs, shocks, or bumpstops. Builder’s Kit NOTES TJ Pro LCG - no springs/shocks - for coilover 1149075 $2730.99 Unlimited - no springs/shocks - for coilover 1149085 $2730.99 1- Requires exhaust modification with new custom Cat Back 2- Full wheel alignment needed 3- CV style driveshaft and HD or Extreme Short Shaft SVE kit recommended 4- CV style driveshaft and Extreme Short Shaft SVE kit recommended 5- For Rubicon models add compressor mount plate old part# 211 new# 004847400 6- Some welding required 7- With using stock wheels and tires over 32” in diameter wheel spacers are needed to allow unobstructed turning, especially with Rubicon Jeep® wheels 8- Transfer case lowering kit recommended for short wheelbase Rubicons. TO PLACE AN ORDER CALL 801-288-2585 27 TJ LIMITED EDITION check out www.danmick.com for more info about Dan Mick’s Moab Guided Jeep® Tours. The Dan Mick Limited Edition system is designed to offer the new Jeep® owner everything that you will need to conquer Moab’s toughest trails. These are the same components and parts that Moab Trail Guru Dan Mick uses 365 days a year. Dan has been leading trails since 1976, and has depended on TeraFlex to keep him going strong. These components are hand-picked by Dan as the essential buyer’s guide to Jeep® aftermarket performance. 28 WWW.TERAFLEX.BIZ The Dan Mick Limited Edition component package includes: 4” Enduro LCG Long Arm Suspension System, S/T Swaybar System, HD Rear Swaybar, Rear Shock Relocators, Gas Tank Skid Plate, and one free Dan Mick Guided Jeep® Tour certificate. INSTALL TIME: 25 hour avg. GET THE ADVANTAGE TJ LIFT KITS TJ Wrangler Lift Kit w/Shocks COMPONENT # 1141200 1543223 1544223 TJ 2” Lift Kit w/ Shocks DESCRIPTION 2” lift kit front shocks rear shocks QTY 1 2 2 1241200 COMPONENT # DESCRIPTION QTY 1141300 3” lift kit 1 1541370 shocks, quick disconnects, 1 steering box skid plate TJ 3” Lift Kit w/ Shocks & Accessories 1241300 INSTALL TIME: 7 hour avg. $676.99 The TeraFlex suspension kit is one of the best out of the box kits available. It provides improvements in off road performance while maintaining a quality highway ride. The kit includes springs, rear swaybar links, rear trackbar bracket, swaybar disconnects, steering box skid plate, bumpstops, shocks and all necessary hardware required for installation. The kit is ideal for all TJ owners that want both an off- road and highway ready vehicle. Fits all Wrangler models including the Rubicon. $865.99 Unlimited Lift Kit w/Shocks COMPONENT # 1141200 1543223 1544223 DESCRIPTION 2” lift kit front shocks rear shocks TJ 2” Lift Kit w/ Shocks INSTALL TIME: 7 hour avg. The Unlimited Suspension Kit with shocks is a kit you can install and drive away fully equipped for both superior off-road and highway handling. The kit includes springs, rear swaybar links, rear trackbar bracket, swaybar disconnects, steering box skid plate, bumpstops, shocks and all necessary hardware required for installation. COMPONENT # 1141380 1541370 QTY 1 2 2 1241200 $676.99 DESCRIPTION QTY 3” lift kit 1 shocks, quick disconnects, 1 steering box skid plate TJ 3” Lift Kit w/ Shocks & Accessories 1241380 $865.99 FLEXARM UPGRADES You can upgrade your 2” & 3” Suspension Kits with FlexArms, Part #1615700 for Monster FlexArms or Part #1615766 for Standard FlexArms. Order two of each part number for all four arms. If you have 4” + of lift, it is recommended that you upgrade your Suspension Kits with the Long Arm Kit, Part #1447700. Lower FlexArm - pair 1615700 $276.99 Standard Lower FlexArm - pair $247.99 1615766 TO PLACE AN ORDER CALL 801-288-2585 29 TJ LIFT KITS TJ Wrangler Lift Kits COMPONENT # 1941200 1843200 1844200 DESCRIPTION install kit front spring rear spring TJ 2” Lift Kit COMPONENT # 1941300 1843300 1844300 $467.99 1141200 DESCRIPTION install kit front spring rear spring TJ 3” Lift Kit COMPONENT # 1941400 1843400 1844400 QTY 1 2 2 QTY 1 2 2 Our suspension kit was the first TJ Wrangler lift on the market. It provides improvements in off road performance while maintaining a quality highway ride. The kit includes springs, rear swaybar links, rear trackbar bracket, bumpstops and all necessary hardware required for installation. Fits all Wrangler models including the Rubicon. Body lift: Some 35-inch tire and wheel combinations require a body lift for added clearance. Short shaft kit: The TeraLow 231ESS slip yoke eliminator kit is recommended to help eliminate driveshaft vibration. The 4” lift kits are intended for use with a long arm system only. $499.99 1141300 INSTALL TIME: 5 hour avg. DESCRIPTION install kit front spring rear spring TJ 3” Lift Kit QTY 1 2 2 Needed to complete installation $563.99 1141400 shock absorbers Recommended Accessories FlexArms, swaybar disconnects, SYE kit, CV driveshaft Optional Accessories BellyUp, oil pan, steering box, and gas tank skid plates Unlimited Lift Kits The Unlimited lift kit utilizes the same technology and features that are used on our TJ Wrangler lift kits. COMPONENT # 1941200 1843200 1844200 DESCRIPTION install kit front spring rear spring TJ Unlimited 2” Lift Kit COMPONENT # 1941300 1843300 1844300 COMPONENT # 1941400 1843400 1844400 TJ Unlimited 3” Lift Kit 30 QTY 1 2 2 $467.99 1141200 DESCRIPTION install kit front spring rear spring TJ Unlimited 3” Lift Kit Body lift: Some 35-inch tire and wheel combinations require a body lift for added clearance. Short shaft kit: The TeraLow 231ESS slip yoke eliminator kit is recommended to help eliminate driveshaft vibration. The 4” lift kits are intended for use with a long arm system only. QTY 1 2 2 DESCRIPTION install kit front spring rear spring Needed to complete installation $499.99 1141380 QTY 1 2 2 1141480 WWW.TERAFLEX.BIZ INSTALL TIME: 5 hour avg. $563.99 shock absorbers Recommended Accessories FlexArms, swaybar disconnects, SYE kit, CV driveshaft Optional Accessories BellyUp, oil pan, steering box, and gas tank skid plates FLEXARM UPGRADES Note: You can upgrade your 2” & 3” Suspension Kits with FlexArms, Part #1615700 for Monster FlexArms or Part #1615766 for Standard FlexArms. Order two of each part number for all four arms. If you have 4” + of lift, it is recommended that you upgrade your Suspension Kits with the Long Arm Kit, Part #1447700. GET THE ADVANTAGE TJ LIFT KITS TJ Wrangler Monster FlexArm System Kit The Monster short arm system is designed for short arm applications looking for heavy duty performance. This kit comes with front and rear lower Monster FlexArms, a steering box skid plate, and front swaybar disconnects. This kit will also enhance the performance of lifts (up to 3” of lift) from other manufacturers. Fits all Wrangler models including the Rubicon and Unlimited. NOTE: This short arm system kit is designed for suspension lifts up to 3”. If your vehicle has over 3” of lift please use our long arm system - old part # STL, new part # 001447000. INSTALL TIME: 6 hour avg. COMPONENT # 1743090 4627400 1615700 DESCRIPTION quick disconnects steering box skid plate lower FlexArms (pair) TJ Lower System Kit QTY 1 1 2 $712.99 1445700 TJ Wrangler Standard FlexArm System Kit The standard short arm system is designed for short arm applications looking for heavy duty performance. This kit comes with front and rear lower standard FlexArms, a steering box skid plate, and front swaybar disconnects. This kit will also enhance the performance of lifts (up to 3” of lift) from other manufacturers. Fits all Wrangler models including the Rubicon and Unlimited. NOTE: This short arm system kit is designed for suspension lifts up to 3”. If your vehicle has over 3” of lift please use our long arm system - old part # STL, new part # 001447000.. INSTALL TIME: 6 hour avg. COMPONENT # 1743090 4627400 1615766 DESCRIPTION quick disconnects steering box skid plate lower FlexArms (pair) TJ Lower System Kit (standard FlexArms) QTY 1 1 2 1441066 $653.99 1” Body Lift Kit Aluminum spacers UHMW Synthetic spacers A one inch body lift can be one of the most useful upgrades on a Wrangler. It increases room for larger tires, high clearance skid plates, etc. Our body lift includes HD aluminum spacers, shift linkage plate and all necessary hardware. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 2.5 hour avg. COMPONENT # BLB HRW BL1T 1902100 1900001 1900003 DESCRIPTION radiator bracket hardware pack body lift spacer shift link plate 97-02 shift link plate 03+ QTY 2 1 11 1 1 TJ 1” Body Lift Kit - aluminum 1942100 $146.99 TJ 1” Body Lift Kit - UHMW 1942101 $104.99 TO PLACE AN ORDER CALL 801-288-2585 31 TJ LIFT KITS TJ Wrangler Long Arm Kit Upgrade your current lift kit with the advantages of long arm performance. The upgrade includes control arm bracketry, and our heavy duty Monster end assemblies with 1.75” DOM arms. The control arm bracketry allows for easy installation. Fits all Wrangler models including the Rubicon and Unlimited. NOTE: If your vehicle has over 3” of lift, we recommend that you use the long arm kit as an upgrade to new Monster Arms. Needed to complete installation Recommended Accessories Optional Accessories lift kit, shock absorbers COMPONENT # 1447701 1447702 DESCRIPTION bracket box long arm box TJ Long Arm Kit - brackets & arms COMPONENT # 1447701 1447702 1447704 BellyUp, steering box, oil pan, and gas tank skid plates $1182.99 1447700 DESCRIPTION bracket box long arm box Rr Unlimited long arm box TJ Unlimited Long Arm Kit - brackets & arms swaybar disconnects QTY 1 2 QTY 1 1 1 1447780 $1266.99 1341200 $104.99 INSTALL TIME: 6 hour avg. 1.5” Budget Boost Lift Kit This kit is the most economical solution to lifting your Wrangler. The budget boost will provide enough lift to run a 31x10.50 tire. The budget boost will provide two inches of lift when combined with factory rubber insulators (1.5” without). Fits all Wrangler models including Rubicon and Unlimited. INSTALL TIME: 2.5 hour avg. TJ 2” Budget Boost TJ WRANGLER TIRE & SHOCK REFERENCE *Tire Sizing Note: Due to the variances in tire manufacturing, tire size recommendations are only an approximation. Advertised tire size may vary from the actual measured tire size. *Wheel & Backspacing Note: ‘Stock’ Jeep® wheels are available in many different widths depending on Jeep® package options. Some wheel/tire combinations may require the use of a wheel spacer to properly fit the designated tire combination. Wheel spacers are not legal in some states - Check your local laws prior to installation. 32 WWW.TERAFLEX.BIZ GET THE ADVANTAGE TJ SHOCKS & ACC TJ Wrangler 2” Coil Springs 2” TJ front springs - pair 1843202 $183.99 2” TJ rear springs - pair 1844202 $183.99 3” TJ front springs - pair 1843302 $183.99 3” TJ rear springs - pair 1844302 $183.99 3” TJ rear HD springs - pair 1844312 $183.99 4” TJ front springs - pair 1843402 $183.99 4” TJ rear springs - pair 1844402 $183.99 4” TJ rear HD springs - pair 1844412 $183.99 5” TJ front springs - pair 1843502 $192.99 5” TJ rear springs - pair 1844502 $192.99 6” TJ front springs - pair 1843602 $192.99 6” TJ rear springs - pair 1844602 $192.99 TJ Wrangler 3” Coil Springs TJ Wrangler 4” Coil Springs TJ Wrangler 5” Coil Springs TJ Wrangler 6” Coil Springs TJ Wrangler Shock Absorbers The VSS™ gas shock uses a twin-tube design, with triple-chromed rod to ensure extended troublefree operation. This shock is all performance and packed with features for extreme durability. Shocks are sold individually. INSTALL TIME: .5 hour avg. 24.37 ext. 14.72 col. TJ front 2-3” lift 1543223 $52.99 22.64 ext. 13.74 col. TJ rear 2-3” lift 1544223 $52.99 26.33 ext. 15.98 col. TJ front 3-4” lift 1543334 $52.99 25.00 ext. 14.96 col. TJ rear 3-4” lift 1544334 $52.99 TJ 4-5” complete shock set - including 4 shocks & adapters Steering Stabilizer INSTALL TIME: 1 hour avg. INSTALL TIME: 0.5 hour avg. 1513001 $41.99 TJ Rr lower Shock Adapter & Relocator Kit Shock Bar Pin Eliminator Shock Stem Eliminator This kit converts the front upper shock mount to a loop-loop shock, making possible the use of a wider range of shocks and lengths. Fits front upper TJ Wranglers, XJ Cherokees, and ZJ Grand Cherokees. Note: This part can change the length requirements of the shock by as much as one inch. 1203800 The TJ shock mount relocators install into factory shock locations to move the shock canister away from the spring pad. This minimizes canister damage and allows for axle rotation on lifted TJ Wranglers. Note: This kit can change the length requirements of the shock by as much as one inch. 2” kits should not use the relocators. 3” kits use shock relocator & 1543223/1544223 shocks. 4” kits use shock reolcator & 1543334/1544334 shocks. 1544700 $31.99 Increases your shock options by eliminating the need for a bar pin, and forget about replacing broken bar pins. It installs simply in the place of a bar pin with included hardware. Fits TJ Wranglers, XJ Cherokees, and ZJ Grand Cherokees. Note: This part can change the length requirements of the shock by as much as one inch. INSTALL TIME: 0.5 hour avg. INSTALL TIME: 0.2 hour avg. Shock Stem Eliminator Kit $377.99 Rear Lower Shock Relocator The TeraFlex oversized steering stabilizer is built for the stress that an off road Jeep® will put it through. This kit is designed to work with TeraFlex’s heavy duty tie rod set up (hexagonal tubing), but may work with other tie rod configurations. Kit includes steering dampener, bracket, and hardware. HD Steering Stabilizer 1549500 $20.99 TJ Fr Lower Shock Bar Pin Eliminator Kit 1203700 $18.99 TJ Rr upper Shock Bar Pin Eliminator Kit 1204800 $18.99 TO PLACE AN ORDER CALL 801-288-2585 33 TJ SWAYBARS Tapered Engagement Pin Adjustment Holes HD Street Torsion Bar (hollow) Crossmember Bushing Swaybar Arm Engagement Knob Trail Torsion Bar (solid) End Cap The TeraFlex Dual Rate S/T Swaybar System is one of the most advanced disconnect systems available with its easy engagement knob you can go from street to trail in secondsliterally! Internal Bushing The Dual Rate S/T Swaybar System gives you the best of both worlds. Engaged in the ‘street’ position, the bar allows for a stable highway drive. Disconnected in the ‘trail’ position, it allows your vehicle to articulate and your tires to bite despite the terrain with balanced suspension travel. S/T Dual Rate Swaybar System The Dual Rate features two torsion bars, one for heavy duty highway handling and one tuned for off road articulation. The trail swaybar offers some resistance, but just enough to limit excessive body roll when in off camber and sidehill situations. It also helps to maintain and keep constant the vehicle’s center of gravity by keeping the vehicle weight distributed evenly. There is virtually no limit in articulation when running the Dual Rate S/T. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 3 hour avg. TJ S/T Dual Rate Swaybar - 2-5” lift 1743200 $790.99 TJ S/T Dual Rate Swaybar - 6+” lift 1743011 $799.99 TJ S/T Dual Rate Swaybar - w/ high steer kit 1743073 $799.99 HD Street Swaybar Trail Swaybar Internal Bushing High Clearance Arm Quick Knob The heavy duty street swaybar is designed to offer more resistance than the stock swaybar for superb highway control and handling. The torsion bar is constructed of 35 spline, heat treated 4130 chromoly steel for fatigue resistance. The trail swaybar is designed to offer the perfect amount of anti-roll when off road. This keeps the Jeep® stable and allows side hills and off camber maneuvers without loss of vehicle control. Constructed of 22 spline, heat treated 4130 chromoly steel. The Dual Rate S/T features an internal bushing that allows both swaybars to rotate independently of each other when in the trail position. The bushing eliminates any play for tight working tolerances. The high clearance bends in the Swaybar arm allow for maximum wheel travel during articulation and eliminates most tire interference with the swaybar. The swaybar knob is ergonomically designed to make engagement and dis-engagement a breeze. No dirty or greasy hands. Just rotate clockwise for trail use, and counter-clockwise for street use. 34 WWW.TERAFLEX.BIZ GET THE ADVANTAGE TJ SWAYBARS engage or disengage with a simple twist disengaged for trail use engaged for highway use S/T Swaybar System The TeraFlex S/T Swaybar System is one of the most advanced swaybar disconnect systems available. With its easy engagement knob you can go from street to trail in seconds - literally! The S/T Swaybar System gives you all of the advantages of a swaybar disconnect. Engaged, the bar allows for a stable highway drive. Disconnected, it allows your vehicle to articulate and your tires to bite despite the terrain. Unlike conventional swaybar disconnects, the S/T bar does not require you to pull and pry and tug on removable links. Getting greasy before and after the trail is a thing of the past. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 3 hour avg. TJ S/T Swaybar - 2-5” lift 1743000 $475.99 TJ S/T Swaybar - 6+” lift 1743005 $475.99 TJ S/T Swaybar - w/ high steer kit 1743900 $496.99 High Strength Clamp Locking End Cap Rate Adjustment Adjustable Links UHMW Bushing A through-hole bolt clamps the arm to the torsion bar for maximum grip. The splines are carefully machined to ensure that a precise fit is guaranteed for maximum torque efficiency in the torsion bar and through the arm. This process eliminates any slop. The locking end cap is an extra measure of security. The through-bolt actually secures the arm to the torsion bar, the end cap helps to retain the arm from any possible shifting under extreme side-to-side movement that may occur. To further fine tune the handling and performance of the S/T & Dual Rate Swaybars custom rate adjustment holes are machined to allow incremental rate changes to the torsion settings. Locating the links further in on the arm increases the stiffness. The adjustable links are most useful to center the swaybar arm with various suspension heights. They allow fine tuning the swaybar system so that there is no pressure on the knob when the vehicle is sitting on a level surface. The Ultra High Molecular Weight (UHMW) bushings fit in the front crossmember to provide stability and smooth movement during articulation and off road travel. The bushings align the swaybar and the crossmember and eliminate excess movement. TO PLACE AN ORDER CALL 801-288-2585 35 TJ TRACKBARS Swaybar Disconnects Fr. Adjustable Trackbar Fine tune the front suspension to eliminate bump steer without drilling holes with a new adjustable front trackbar. The trackbar bushing is designed to reduce the effects of front wheel shimmy, improve durability and tunability. Fits TJs, XJs, and ZJs. This product will not work on stock vehicles, a minimum of 3” lift is required. INSTALL TIME: 0.8 hour avg. TeraFlex Quick Disconnects are the leader in the industry. Spherical polyurethane bushings eliminate noise and avoid metal-to-metal wear and tear. The design combines silent function with ease of use. You can secure the disconnects and swaybar safely out of the way when disconnected. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 0.7 hour avg. COMPONENT # 600495 1000005 1943867 DESCRIPTION trackbar 10mmX75mm1.5 bolt 10mm lock nut castle nut TJ front adjustable trackbar QTY 1 1 1 1 1743022 $167.99 for technical information on the front trackbar go to http://www.teraflex.biz/pages/Trackbar.pdf DESCRIPTION swaybar link hardware pack u-bracket kit Replacement Trackbar Bushing QTY 2 1 2 TJ Fr Disconnects 0-2” lift (skin packed) 1743012 $104.99 TJ Fr Disconnects 0-2” lift (boxed) 1743092 $104.99 COMPONENT # 600489 1000004 1943867 COMPONENT # 1703003 161 162 720 DESCRIPTION swaybar link hardware pack u-bracket kit QTY 2 1 2 Replace a worn out stock trackbar bushing to restore it to the original dampening performance. This bushing the same OE style rubber, with an additional rate plate for superior control, handling and responsiveness. INSTALL TIME: 1 hour avg. TJ front trackbar bushing TJ Fr Disconnects 2-6” lift (skin packed) 1743010 $104.99 TJ Fr Disconnects 2-6” lift (boxed) 1743090 $104.99 4313320 $11.99 TJ Front Trackbar Lowering Bracket This bracket is designed for applications where the frame side of the trackbar needs to be lowered. It is used specifically with the High Steer Kit when a trackbar is still retained (i.e. PRO-LCG) and with 5+” of suspension lift. Must use 1743070 trackbar (below). Fits all TJ Wrangler models including the Rubicon and Unlimited. HD Rear Swaybar TJ HD trackbar lowering bracket INSTALL TIME: 1 hour avg. 1743031 $136.99 TJ PRO LCG Front Trackbar The heavy duty rear swaybar will give your TJ the stability it requires for highway driving while still delivering the needed articulation for trail driving. TJ rear heavy duty swaybar 1744965 $175.99 INSTALL TIME: 0.5 hour avg. This heavy duty trackbar is designed to be used with the PRO LCG Suspension System, but can be used on other lift kits with over 5” of suspension lift. This trackbar must be used with the trackbar lowering bracket 1743031 (above) to function properly. Fits all TJ Wrangler models including the Rubicon and Unlimited. Rear Trackbar Bracket Use the rear trackbar bracket to restore the trackbar’s position and maintain the handling performance. Helps eliminate tail wag. Fits all Wrangler models including Rubicon and Unlimited. TJ PRO LCG front trackbar 1743070 $155.99 TJ Rear Adjustable Trackbar INSTALL TIME: 0.5 hour avg. The rear adjustable trackbar adjusts to center the rear tires under your TJ. The design rotates to reduce trackbar binding and increase rear wheel droop. It features a greaseable zerk fitting to lube the moving parts. Fits all Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 1 hour avg. TJ rear trackbar bracket 36 1944000 WWW.TERAFLEX.BIZ $66.99 TJ rear adjustable trackbar GET THE ADVANTAGE 1744000 $174.99 1 - Product Concept Many of our ideas and plans for a new product come from our experience on the trail, and from suggestions from customers like you. The concept goes through several revisions narrowing down the ideas to two or three versions. 2 - CAD Modeling (stage 1) Once the concept has been refined it is drawn in CAD programs that provide a solid model. Tests for stress and material strengths are performed. A completed manufacturing drawing is produced and is ready for a prototype to be built from the CAD drawings. 3 - Prototyping 4 - CAD Modeling (stage 2) Prototyping is a first sample of the product, and undergoes production-like assembly. CNC plasma & laser cutting and CNC machining make a precise prototype to test fit and finish. After installation, long term durability tests are performed and can last for several months to a year. This stage yields a product that reveals any areas that need to be addressed prior to actual production. Any revisions from the second stage of prototyping are taken back into the computer environment for solid model review. Further stress tests and material dynamic tests ensure that the product is ready for samples. New manufacturing drawings are produced from the CAD model. 5 - Sample Production 6 - Production A sample product is a production piece that follows the precise course that full-line production units will go through. Once the sample is received it is once again long term tested for fit, function, and dependability. If the product passes this final stage it is approved for final production. The production ‘green light’ means that in a few weeks product will be stocked and ready for shipping to you. And you can be assured that we will see you out on the trail - doing research on the next new product! TO PLACE AN ORDER CALL 801-288-2585 37 TJ STEERING High Steer System High Steer System- For LCG Series Suspensions The TeraFlex high steer system was originally designed to be used with our top of the line suspension system- the MAX-LCG, which utlilizes a front 4-link triangulation (eliminating the trackbar). The High Steer Kit is essential in that application. We found that many Jeep®s with more than 5” of lift while still utilizing a trackbar system would benefit from a high steer solution. This kit will beef up the essential steering components of your Dana 30 front axle. The system includes a HD tie rod and drag link with one ton tie rod ends & tapered inserts, and the HD cast high steer knuckle. NOTE: The high steer system is not an all inclusive kit. Additional modifications will be required that are not included in the TeraFlex high steer system. These modifications may include front swaybar links, front trackbar mounting, and offset wheels. INSTALL TIME: 3.3 hour avg. COMPONENT # 4828490 4920244 4920251 DESCRIPTION high steer knuckle hd drag link w/ends hd tie rod w/ends TJ D30 High Steer Kit for 4+” lift QTY 1 1 1 1813000 $550.99 HIGH STEER KIT Common alignment procedures to eliminate bumpsteer The TeraFlex high steer system was originally designed to be used with our top of the line suspension system, the MAX-LCG, which utlilizes a front 4-link triangulation (eliminating the trackbar). This High Steer Kit is the same system that comes with the MAX-LCG kit. The TeraFlex high steer system will beef up the essential steering components of your Dana 30 front axle. The system includes a HD tie rod and drag link with one ton tie rod ends & tapered inserts, new pitman arm, and the HD cast high steer knuckle. NOTE: The high steer system is not an all inclusive kit. Additional modifications will be required that are not included in the TeraFlex high steer system. These modifications may include front swaybar links, front trackbar mounting, and offset wheels. INSTALL TIME: 3.3 hour avg. COMPONENT # 4828490 4920244 4920251 4922133 4959101 4959102 1743011 DESCRIPTION high steer knuckle hd drag link w/ends hd tie rod w/ends drop pitman arm left swaybar mount right swaybar mount quick disconnects TJ D30 High Steer Kit w/ LCG system 1849000 QTY 1 1 1 1 1 1 1 $699.99 HD Tie Rod Flip Kit Upgrade The newest addition to the TeraFlex High Steer system will allow the tie rod to be ‘flipped’ over the knuckle to increase ground clearance and provide additional protection for the tie-rod. Owners of The TeraFlex High Steer Kit can upgrade to the new ‘flip’ kit providing them an additional 3” of tie rod clearance. This upgrade kit comes with 2 low profile tie rod ends, 1 low profile drag link end, and 3 tapered sleeves. This kit does require drilling the driver side knuckle taper to a 3/4” hole. This upgrade will only work with the TeraFlex High Steer Kit, or users with the TeraFlex High Steer knuckle. TJ D30 High Steer tie rod flip Kit 4923300 $214.99 Drop Pitman Arm The drop pitman or steering arm is used to correct steering geometry on vehicles with 4 or more inches of lift. Fits all Wrangler models - YJ & TJ including Rubicon and Unlimited. INSTALL TIME: 0.8 hour avg. TJ drop pitman arm 38 WWW.TERAFLEX.BIZ GET THE ADVANTAGE 4922133 $50.99 TJ STEERING High Steer Knuckle HD Tie Rod/Drag Link Kit large taper small taper The TeraFlex Dana 30 High Steer Knuckle replaces the outer knuckle on the passenger’s side with a new high steer knuckle. The knuckle features tapered inserts that make customizing easy by allowing the drag link (knuckle end) to enter from the top or the bottom of the steering arm. The tapered sleeves are available for the drag link to fit stock taper rod ends, or the large taper rod ends (standard Dana 60). The new one-piece knuckle raises the steering arm position to correct the steering linkage geometry on vehicles with five or more inches of lift. This knuckle will work with many leaf spring suspensions (YJ) or custom link suspensions (like the Tera LCG system) and fits all TJs, YJs, XJs, and ZJs 1990 and up. Custom tie rod & drag link (available separately from TeraFlex) are required. Note: The stock OEM ends will not work in place of TeraFlex’s stock-taper oneton end. TJ D30 High Steer Knuckle 4828490 $339.99 Actual Size! 1.5” O.D. Heavy Duty Tie Rod Ends This heavy duty tie rod and drag link kit is designed to upgrade any TJ, YJ, XJ, or ZJs steering system utilizing the TeraFlex High Steer Knuckle. It is constructed of 1-1/2” hexagon 6061 T6 aluminum, which has a higher specific strength than 1018 steel. It also has a yield strength of 45,000 lbs. but is 3 times lighter than steel. The aluminum will also deflect 3 times further than steel, while returning to its original shape. The hexagon shape makes tightening jam nuts simple by using a 1-1/2” wrench to hold the tube. Tera has developed heavy duty tie rod ends that utilize a one-ton joint end, and are available in either a stock Jeep® taper or a large one-ton taper (standard Dana 60). The stock taper rod ends will fit Dana 30 knuckle holes, the large taper will fit the larger 60 type knuckles, as are used in Tera’s HD axle line. Note: This tie rod/drag link kit is intended for use with the TeraFlex Dana 30 High Steer Knuckle. stock taper large taper stock taper offset stock taper INSTALL TIME: 3.3 hour avg. drop stock taper INSTALL TIME: 1 hour avg. COMPONENT # 4009904 4920221 4920222 8300206 DESCRIPTION QTY Jeep® drag link 1 LH 7/8-18 tie rod end (stock) 1 RH 7/8-18 tie rod end (stock)1 2-311N70 o-ring 2 TJ drag link small taper Tera has developed heavy duty tie rod ends that utilize a one-ton joint end, and are available in either a stock Jeep® taper or a large one-ton taper (standard Dana 60). The stock taper rod ends will fit Dana 30 knuckle holes. The large taper will fit the larger 60 type knuckles, as are used in Tera’s HD axle line. Additionally the tie rod ends are available with an offset (for use with applications where differential interference may occur with the tie rod). LH large taper tie rod end 4920201 $40.99 RH large taper tie rod end 4920202 $40.99 LH small taper tie rod end 4920221 $41.99 RH small taper tie rod end 4920222 $41.99 LH small taper tie rod end w/offset 4920231 $40.99 RH small taper tie rod end w/offeset 4920232 $40.99 Replacement Boot 4925100 $2.99 COMPONENT # 4009905 4920221 4920222 4920244 DESCRIPTION QTY Jeep® width tie rod 1 LH 7/8-18 tie rod end (stock) 1 RH 7/8-18 tie rod end (stock)1 TJ tie rod small taper COMPONENT # 4009905 4920221 4920222 4920251 $184.99 DESCRIPTION QTY Jeep® width tie rod 1 LH 7/8-18 tie rod end (large) 1 RH 7/8-18 tie rod end (large) 1 TJ tie rod large taper COMPONENT # 4009906 4920221 4920222 $126.99 4920255 $136.99 DESCRIPTION QTY 60” width tie rod 1 LH 7/8-18 tie rod end (large) 1 RH 7/8-18 tie rod end (large) 1 TJ tie rod custom width (60” rough) large taper 4920299 TO PLACE AN ORDER CALL 801-288-2585 $209.99 39 TJ BODY ARMOR TJ RockGuard Front Bumper TJ RockGuard Rear Bumper The front bumper is uniquely designed to fit your TJ Wrangler, including Rubicon and Unlimited editions. It is made out of high strength 1/4” steel and will bolt on to your Jeep® in a few simple steps. The bumper features pre-drilled holes for bolton D-ring mounts or a tow bar attachment. The bumper is designed to allow the vehicle to slide over obstacles and provide the best approach angle possible. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 1 hour avg. TJ RockGuard front bumper 4666164 $220.99 The rear bumper is uniquely designed to fit your TJ Wrangler, including Rubicon and Unlimited editions. It is made out of high strength 1/4” steel and will bolt on to your Jeep® in a few simple steps. The bumper is designed to allow the vehicle to slide over obstacles and provide the best departure angle possible. The 2” receiver hitch makes recovery easy. The hitch is not rated for towing. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 1 hour avg. TJ RockGuard rear bumper Bumper D-ring Mount Kit The bolt on D-ring mount kit is designed to bolt on directly to the TeraFlex Rockguard TJ/YJ front bumper. They can also be used in other applications, but may require some drilling for the mounting holes. The kit comes with the D-ring mount, backing plate for strength, and hardware. Sold in pairs. 4666165 $272.99 D-ring Shackles Complete your bumper with these recovery D-ring shackles. The zinc plated shackles provides an attachment for connecting looped ends of straps and snatch blocks. Sold Individually shackles sold individually INSTALL TIME: 1 hour avg. TJ RockGuard D-ring Mount Kit 4603300 $75.99 JK RockGuard D-ring Shackles (boxed) 4802100 $12.99 JK RockGuard D-ring Shackles (skin packed) 4802190 $12.99 TJ RockGuard Rock Sliders TeraFlex Rock Sliders are constructed from extruded 6063-T5 aluminum, making them extremely strong and light weight at the same time. They are over 1/4” thick in key strength areas to provide structure and strength. They are easy to install with few modifications to your vehicle (some drilling required). Rubber beading is included to prevent any scuffing between the sliders and the body. end profile INSTALL TIME: 1 hour avg. 40 WWW.TERAFLEX.BIZ TJ RockGuard Rock Slider 4637370 $251.99 TJ Unlimited RockGuard Rock Slider 4637380 $262.99 GET THE ADVANTAGE TJ BODY ARMOR BellyUp Skid Plate HD Gas Tank Skid Plate The BellyUp increases your ground clearance by up to 2-3/8” by replacing the factory skid plate with a lower-profile heavy duty skid plate. The BellyUp is manufactured with stronger and heavier materials than the stock plate to provide superior protection to your undercarriage. A 1” body lift is recommended with Rubicon applications for proper transfer case clearance. Some exhaust adjustment may be necessary. Fits all TJ Wrangler models including the Rubicon and Unlimited. There is a similar BellyUp plate for the YJ, Part #4648400 Note: This kit provides the maximum amount of ground clearance possible, but requires some fine tuning and adjustment to eliminate driveshaft vibration. Engine Spacer: This kit may require the use of a 5/8” engine spacer for proper fan shroud clearance when used with a 1” body lift. (Part #1948100) Short shaft kit: This kit will require the use of the TeraFlex short shaft kit (Part #4444400, or #4444401). Lowering kit: Because the BellyUp can make driveshaft angles severe, a lowering kit (Part #1900100 for a 1” drop or Part #1900000 for 1/2” drop) will decrease the severity of that angle. This issue is common when the BellyUp is combined with a 4” suspension system. This skid plate protects the gas tank and can be used in the stock mounting position for maximum ground clearance. Strategically located holes prevent water and mud from being trapped. The skid plate also features a recessed groove for trackbar/differential clearance. All hardware included. Fits all TJs & Unlimiteds 1997-2006. When mounting the skidplate, if a 1” body lift is currently installed there are no modifications needed, and the skid plate will bolt directly in place. If no body lift is installed a separate hardware mounting kit is required (see below). INSTALL TIME: 1 hour avg. TJ RockGuard HD gas tank skidplate 4940071 TJ RockGuard gas tank skidplate drop bracket 4970400 DESCRIPTION skid plate engine spacer kit TJ RockGuard BellyUp skidplate The HD Transmission Skid Plate will fit all TJ Wrangler models from 19972006 including manual and automatic transmissions. It is the perfect solution to protecting the underside of your Jeep® and attaches easily to the BellyUp Skid Plate. It is laser cut from 3/16” steel and powder coated for durability. Needed to complete installation Optional Accessories QTY 1 1 4648403 $21.99 HD Transmission Skid Plate INSTALL TIME: 3 hour avg. COMPONENT # 600405 1948100 $291.99 When mounting the gas tank skid plate without a 1” body lift use this hardware kit to properly mount the skid plate. $382.99 SYE kit, CV driveshaft oil pan, steering box, and gas tank skid plates TJ Rubicon Compressor Mount Bracket for BellyUp Note: This skidplate must be used in conjunction with the BellyUp skid plate, and the TeraFlex HD oil pan skid plate. INSTALL TIME: 1 hour avg. TJ RockGuard transmission pan skidplate 4607100 $126.99 HD Oil Pan Skid Plate The HD Oil Pan Skid Plate is another way to protect the underside of your vehicle. It fits all TJ Wranglers from 19972006 and is the perfect addition to your other TeraFlex Rock Guard components. It is CNC laser cut from 3/16” steel and powder coated for durability and abrasion resistance. Fits 4.0L 6 cylinder engine only. This bracket is designed to allow the factory Rubicon air locker compressor to mount to the TeraFlex BellyUp skidplate. Will fit all Rubicon model TJ Wranglers and Unlimiteds. Compressor mounting bracket for BellyUp 4847400 $58.99 Steering Box Skid Plate Protect one of the most vulnerable components on your Wrangler. Each kit comes with all the hardware necessary for installation and can be used with stock and most aftermarket bumpers. Fits all TJ Wrangler models including Rubicon and Unlimited. INSTALL TIME: 1 hour avg. INSTALL TIME: 1 hour avg. TJ RockGuard steering box skidplate 4627400 $53.99 TJ RockGuard oil pan skidplate TO PLACE AN ORDER CALL 801-288-2585 4667100 $100.99 41 TJ COMPONENTS Shift Linkage Adapter Recovery Tow Hook Tow Hooks provide an recovery point for tow straps and winch cable, which will help you out of a sticky situation. These tow hooks easily mount to the frame of your Jeep®, anda are rated for 10,000 lbs. They were specifically designed to mount to the Front of the TJ Wrangler frame, but can be mounted universally also to any vehicle. Some drilling may be required for those applications. Tow Hook $9.99 4803100 Shift Linkage Kit - Basic A shift linkage kit may be necessary to properly locate your transfer case linkage when a body lift is used on TJ Wranglers. This shift link adapter kit will make shifting your 231 into all low range sectors simple and fluid. This adapter kit changes the trouble prone stock linkage which is not reliable due to independent body & drivetrain movement. The new bracket is bolted to the transmission & transfer case eliminating any negative movement. The heavy duty adapter kit is designed to provide problem free shifting even under extreme conditions. Fits 97-06 Automatic transmissions. Does not fit Rubicon models. COMPONENT # 000 253A 000 215 000 37 DESCRIPTION extension bracket 1/2”-20 lock nut 1/2” flat washer QTY 1 3 3 INSTALL TIME: 1.5 hour avg. TJ shift linkage adapter kit 97-02 1997-2002 4947100 $65.99 Hand Throttle INSTALL TIME: 1 hour avg. 2003-2006 COMPONENT # 150 76 77 DESCRIPTION shift link plate 1/4-28 lock nut 1/4-28X3/4 bolt TJ shift linkage plate 97-02 COMPONENT # 1013-3 53004810 QTY 1 2 2 $18.99 1900001 DESCRIPTION shift link bracket bushing TJ shift linkage plate 97-02 QTY 1 1 $17.99 1900003 TJ 1” T-Case Lowering Kit The kit lowers the transfer case one inch to help control driveshaft vibration caused by increased ride height in excess of two inches. Fits all Wrangler models including Rubicon and Unlimited. This hand throttle is designed to provide constant idle or speed when off roading. It is especially useful when use of clutch, gas and brake are needed together. The hand throttle is designed for off road use only and is not intended to be used as a ‘cruise control’ device. INSTALL TIME: 2 hour avg. TJ hand throttle kit 4870400 $28.99 Fog Light Extension Wire INSTALL TIME: 1 hour avg. COMPONENT # 000 24 000 35 008000053 008700054 DESCRIPTION 1/2-13X3 bolt 1/2 lock washer aluminum spacer beveled washer TJ 1” t-case drop 97-02 (skin packed) COMPONENT # 000 35 000 37 008000053 000 402 QTY 6 6 6 6 $39.99 1900100 DESCRIPTION 1/2 lock washer flat washer aluminum spacer bolt QTY 6 6 6 6 INSTALL TIME: 1 hour avg. TJ 1” t-case drop 03-06 (skin packed) 1900103 $39.99 TJ 1” t-case drop 03-06 (boxed) 1900193 $39.99 This extension wire is the solution for those of you using the ‘short’ style bumpers and wishing to retain your factory fog lights. The simple extension wire uses factory style connectors for clean and simple extension. Sold individually. TJ 1/2” t-case drop 97-02 1900000 $23.99 TJ fog light extension kit - pair 42 WWW.TERAFLEX.BIZ GET THE ADVANTAGE 5400100 $31.99 TJ COMPONENTS Brake Light Extension Spare Tire Extension The brake light extension is designed to allow the use of a larger full size spare tire, and retain the factory third brake light for safety. The extension is designed as a complete bolt-on accessory with no drilling required. It will accommodate tires up to 33”. If the tire is mounted on a wider aftermarket wheel and tire combination with additional offset than factory, a tire extension must be used (Part #1904009). Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 0.5 hour avg. TJ brake light extension (skin packed) 1902020 $33.99 TJ brake light extension (boxed) 1902000 $33.99 This simple kit allows you to carry a larger spare tire/aftermarket wheel by extending the position of the spare tire mount away from the vehicle. This kit is not recommended for tires larger than 33 inches. The improved design features gussets for superior strength. Fits all TJ Wrangler models including the Rubicon and Unlimited. INSTALL TIME: 0.5 hour avg. TJ spare tire extension (skin packed) 1904029 $29.99 TJ spare tire extension (boxed) 1904009 $29.99 Mud Flaps CB Antenna Mount Usually mud flaps are a nuisance and can not be easily removed for off road use, but this heavy duty mud flap kit is easily installed, and when it’s time for off road use they are easily removed by pulling a pin. They can be stored in the back of the vehicle, and installed before returning to the highway. The mud flaps will fit most vehicles. Some drilling is required. INSTALL TIME: 1 hour avg. This kit provides a simple way to mount a CB antenna to a Jeep®. The bracket installs between the brake light and the body. No drilling required. Fits CJs, YJs, and TJs. Left hand = drivers side, right hand = passenger side TJ removable mud flap kit 4808401 $88.99 TJ mud flap bars & brackets only (no flaps) 4808400 $67.99 Tree Strap INSTALL TIME: 0.5 hour avg. TJ left hand CB mount (skin packed) 1912001 $24.99 TJ left hand CB mount (boxed) 1902092 $24.99 TJ right hand CB mount (skin packed) 1912002 $24.99 TJ right hand CB mount (boxed) 1902091 $24.99 This strap was designed to use as a winch point from a tree without damaging the tree. It has plenty of strength and flex to pull you out of those tough places while leaving mother nature intact. 3” x 7’ Recovery Tree Strap Grab Handles Recovery Tow Strap Just ask a passenger, when the going gets rough, what do you hold on to?? These grab handles mount easily to your roll cage and give both the driver and passenger something a bit more secure to grab on to. 2” rollbar 4830300 $33.99 3” rollbar 4830301 $34.99 4” rollbar 4830302 $35.99 Recovery Tow Strap TO PLACE AN ORDER CALL 801-288-2585 4800101 $20.99 This tow strap is designed for those ‘unlikely’ situations where you have to pull out the strap - for your friend of course. The strap features a 20,000 lb. rating with red ‘stress thread’ for a visible warning of potential strap failure. It measures 30’ long x 2” wide, with reinforced stitched loop ends. 4800100 $45.99 43 At TeraFlex we are constantly working hard to ensure that you are supplied with the off road performance products you need. The environment is intense when it comes to manufacturing premium suspensions and components. Everyone knows their job and puts in the effort to make sure that each task is accomplished. It’s a work-hard-play-hard atmosphere. What really makes TeraFlex such a great company is the dedication and diligence of an incredible team of people. What we do outside of the office is what makes the big difference in who we are - We are passionate about our sport. In our free time you will find us out hitting the trails and having fun doing what we really loveJeep®ing. You see, TeraFlex is not just a suspension company - we are Jeep® enthusiasts making superior aftermarket Jeep® products. Over 90% of the employees here at TeraFlex own a Jeep®. We truly love what we do. We jump at the chance to go on a trail ride and to put our product to the test. Each and every component in this catalog has been used by one employee or another during prototyping, testing and for final production. So when you choose a TeraFlex suspension or component you can rest assured that it has been tested by real Jeep® enthusiasts who love what they do, and love to get out on a backcountry trail. Thanks for making our jobs great! 44 WWW.TERAFLEX.BIZ GET THE ADVANTAGE TJ HEMI COMPONENTS TJ 5.7 HEMI Transmission Mount Bracket TJ 5.7 HEMI Motor Mount Kit This transmission mount is designed to eliminate the custom fabrication necessary to install a 5.7 HEMI engine conversion in TJ Wranglers. The simple bracket offers a bolt-in solution to save time and effort. TJ HEMI transmission mount bracket 4947183 $47.99 TJ 5.7 HEMI Gas Pedal Bracket The 5.7 Hemi uses a drive-by-wire system that involves some pedal modification. Our Hemi gas pedal bracket will make this modification as easy as possible, and will save valuable time when performing the engine conversion. The bracket is precision laser cut and formed. TJ HEMI gas pedal bracket The custom engineeredHD TJ Hemi motor mounts are laser cut from 1/4” steel and houses a OEM quality rubber bushing that will withstand the horsepower and torque delivered by the Hemi engine. The rubber bushing will provide superior vibration control and will also keep the engine placed at the proper angle for drivetrain compatibility. The custom weld on motor mounts provide the best solution for strength and dependability over universal bolt in mounts that have the potential to shear from the frame under high torque and high horsepower loads. TJ HEMI motor mount kit 4960400 $272.99 TJ 5.7 HEMI BellyUp Skidplate 4877480 $47.99 TJ 5.7 HEMI Plug-&-Play Wiring Harness The 5.7 Plug & Play wiring harness has been developed to perfectly mate the HEMI wiring harness with the OEM TJ wiring harness. The Plug & Play TJ 5.7 HEMI wiring harness is available directly from Hot Wire Auto (www.hotwireauto.com). Contact them directly for pricing and availability (479) 243-9115. After going to all the time and effort to perform a Hemi engine swap make sure that you protect it with the BellyUp skidplate. The BellyUp provides maximum ground clearance,- providing over 2” additional clearance than stock. Ultimate protection is achieved through the 1/4” steel that is precision laser cut and formed to increase and maximize stiffness. Note: This kit provides the maximum amount of ground clearance possible, but requires some fine tuning and adjustment to eliminate driveshaft vibration. TJ HEMI RockGuard BellyUp skidplate TO PLACE AN ORDER CALL 801-288-2585 4648457 $399.99 45 4” FiberFlex System, Tera60 Axles 15” AR Wheels, 35” BFG Krawler Tires R&D Testing - Casper, Wyoming Curt Hildebrand YJ WRANGLER 1987 - 1995 “THINKING OUTSIDE THE BOX” “Thinking outside the box is what has always defined TeraFlex. Being at the forefront constantly means trying new things — repeatedly until you find that perfect product. Testing is probably the best thing that we do because we get to really beat on things and find out exactly how much punishment they can take. Sometimes you’ll see some pretty wild things coming out of our think tank, but its all for the best. We are always working on the coolest things in the industry!” — Ben Falkner, R&D and Fabrication YJ LIFT KITS & SHACKLES YJ HD Front Shackle YJ Budget Boost The HD front shackle is formed from 1/4” steel with an attractive zinc plating to resist corrosion. It replaces the flimsy stock shackle that can bend and be a safety hazard. The bolt in cross brace increases rigidity and strength. Sold in pairs. INSTALL TIME: 0.8 hour avg. YJ HD Front Shackle - pair $68.99 1933100 YJ HD Rr KickBack Shackle TeraFlex offers an additional leaf lift spring for YJ Wrangler vehicles. The leaf is a long leaf to provide superior spring rate and performance, and is designed to be used in combination with stock springs to restore lost ride height, or to add extra load capacity. The additional leaf is not recommended for use with lift blocks. Note: Leaf springs are available separately (use Part# 1835101). INSTALL TIME: 5 hour avg. YJ Budget Boost - pair (one axle) 1335100 $209.99 The HD KickBack shackle design increases rear spring travel, and is formed from 1/4” steel with an attractive zinc plating to resist corrosion. The bolt in cross brace increases rigidity and strength. Sold in pairs. INSTALL TIME: 0.8 hour avg. YJ HD Rear Shackle - pair $74.99 1934100 YJ Revolver Front Shock Hoop The Revolver System Components were the result of some very out of the box thinking by Curt Hildebrand. Curt is one of our Special Projects R&D guys, and has a very unique approach to innovation - He sees a problem and he thinks about it. Somewhere in that great mind of his he finds solutions that are so simple and clean that you’d guess it had been done already, but as his legacy of inventions goes- he is the first to do a lot of things. Some things work, others don’t make it past paper. The Revolver System & Components are one of the things that work- really well. The Revolver Shackles started it all back in the late 90’s. Soon after the front shock hoop and rear shock bar were developed to maximize the Revolver Shackle’s additional droop. The Z-Box found its way into production in 2001, and the YJ specific VSS long-travel shocks complete the package. The Revolver System & Components have been some of our most popular products, and continue to sell like candy even 10 years after the last YJ rolled off the assembly line! Keep your eye out for Curt’s next line of innovations - he just upgraded to an 07 JK! The front shock hoop allows the use of custom length, long travel shocks in combination with our Revolver shackles. Sold in pairs. Fits all YJs. Some cutting required. COMPONENT # 600102 1000865 WWW.TERAFLEX.BIZ QTY 1 2 INSTALL TIME: 1 hour avg. YJ Revolver Rear Shock Bar 48 DESCRIPTION hardware pack shock hoop GET THE ADVANTAGE 1233800 $94.99 TeraFlex YJ Revolver Z-Box YJ REVOLVER SHACKLES TeraFlex Revolver Shackles The TeraFlex Z-Box is the perfect companion component to the Revolver Shackles. They are hinged to allow the box to open up to offer additional articulation and down travel to maximize traction and control. They also reduce spring stress by working in combination with the Revolver Shackles. Their opposing construction allows only one side to open at a time for added stability. The Z-Boxes help maintain proper driveshaft angles when used with the shackles. The unique shackle design hinges and rotates to allow leaf springs to flex and compress without additional spring stress. TeraFlex Revolver Shackles are selfsupporting and fold against themselves on level ground. The shackles work best when combined with suspension and tires appropriate for off-roading. Because the shackles are a bolt-on kit, they can be installed easily with aftermarket suspension systems to achieve an even greater level of performance. When properly installed, the shackles will maximize articulation and wheel droop. No other off-road product improves your vehicle’s trail performance with so little investment as the TeraFlex Revolver Shackle. Application chart below. Sold in pairs. YJ WRANGLER INSTALL TIME: 2 hour avg. YJ Revolver Z-Box - pair (one axle) Needed to complete installation Recommended Accessories Optional Accessories 1035000 $155.99 removal of some stock bracketry Revolver shackle, shock hoop, shock bar, shocks quick disconnects, BellyUp skid plate YJ Wrangler Fr Revolver (2.5” spring) 1033000 $198.99 YJ Wrangler Rr Revolver (2.5” spring) 1034000 $198.99 CJ CJ Fr Revolver (2” spring) 1023000 $198.99 CJ Rr Revolver (2.5” spring) 1033000 $198.99 CJ Rear Revolver (1.25” spring) 1025000 $198.99 FJ40 & 45 Fr & Rr Revolver 1005040 $198.99 FJ60, 70 & 80 Fr & Rr Revolver 1005041 $198.99 4Runner & Pickups Rear 1005041 $198.99 1023000 $198.99 1005040 $198.99 1023000 $198.99 TOYOTA YJ Revolver Rear Shock Bar SUZUKI Samurai (2” spring) CHEVROLET S-10 Rear Revolver (2.5” spring) INTERNATIONAL SCOUT 800 Fr & RR, Scout II Rr (2” spring) INSTALL TIME: 1 hour avg. Needed to complete installation long travel shock absorbers Replacement Revolver Bumpstop Block Replace your worn or cracked Revolver Shackle bumpstop blocks. These blocks will keep the Revolvers properly positioned when folded in the resting position. The blocks are machined from Ultra High Molecular Weight (UHMW) Nylon. Sold individually. The YJ rear shock bar allows for three custom shock mounting positions for fine tuning your rear suspension. This shock bar is designed for use with TeraFlex long travel shocks and Revolver Shackles. Fits all YJs. Bolt on application, no cutting or welding required. INSTALL TIME: .5 hour avg. INSTALL TIME: 1 hour avg. YJ Revolver Rear Shock Bar 1234800 $95.99 bumpstop block - wide (2.5” spring) - each 1000775 $5.99 bumpstop block - narrow (2” spring) - each 1000776 $5.99 TO PLACE AN ORDER CALL 801-288-2585 49 YJ SWAYBARS YJ Dual Rate S/T Swaybar System The Dual Rate S/T Swaybar System gives you the best of both worlds. Engaged in the ‘street’ position, the bar allows for a stable highway drive. Disconnected in the ‘trail’ position, it allows your vehicle to articulate and your tires to bite despite the terrain with balanced suspension travel. The Dual Rate features two torsion bars, one for heavy duty highway handling and one tuned for off road articulation. The trail swaybar offers some resistance, but just enough to limit excessive body roll when in off camber and sidehill situations. It also helps to maintain and keep constant the vehicle’s center of gravity by keeping the vehicle weight distributed evenly. There is virtually no limit in articulation when running the Dual Rate S/T. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. Fits all YJ Wrangler models. engage or disengage with a simple twist INSTALL TIME: 3 hour avg. YJ Dual Rate S/T Swaybar System 4+” lift YJ S/T Swaybar System 1733220 $790.99 The TeraFlex S/T Swaybar System is one of the most advanced swaybar disconnect systems available. With its easy engagement knob you can go from street to trail in seconds- literally! The S/T Swaybar System gives you all of the advantages of a swaybar disconnect. Engaged, the bar allows for a stable highway drive, disconnected, it allows your vehicle to articulate and your tires to bite despite the terrain. Unlike conventional swaybar disconnects, the S/T bar does not require you to pull and pry and tug on removable links. Getting greasy before and after the trail is a thing of the past. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. Fits all YJ Wrangler models. INSTALL TIME: 3 hour avg. YJ S/T Swaybar System 4+” lift YJ Swaybar Disconnects DESCRIPTION component kit body assembly YJ Fr Swaybar Disconnect for 0-2.5 lift COMPONENT # 1000008 6000496 The drop pitman or steering arm is used to correct steering geometry on vehicles with 4 or more inches of lift. Fits all Wrangler models - YJ & TJ including Rubicon and Unlimited. INSTALL TIME: 0.8 hour avg. TJ drop pitman arm $117.99 1733200 QTY 1 2 INSTALL TIME: 0.7 hour avg. 50 1733400 WWW.TERAFLEX.BIZ 4922133 WEB LINK QTY 1 2 DESCRIPTION component kit body assembly YJ Fr Swaybar Disconnect for 2.5-4” lift $524.99 Drop Pitman Arm TeraFlex Quick Disconnects are the leader in the industry. Spherical polyurethane bushings eliminate noise and avoid metalto-metal wear and tear. The design combines silent function with ease of use. Fits all YJs. COMPONENT # 1000008 6000497 1743100 $117.99 GET THE ADVANTAGE $50.99 YJ STEERING High Steer Knuckle YJ Dana 30 High Steer System large taper The TeraFlex high steer system was originally designed to be used with our top of the line TJ Wrangler suspension system- the MAX-LCG. But we found that many Jeep®s with more than 5” of lift while still utilizing a trackbar system would benefit from a high steer solution. This kit will beef up the essential steering components of your Dana 30 front axle. The system includes a HD tie rod and drag link with one ton tie rod ends & tapered inserts, and the HD cast high steer knuckle. NOTE: The high steer system is not an all inclusive kit. Additional modifications will be required that are not included in the TeraFlex high steer system. These modifications may include front swaybar links, front trackbar mounting, and offset wheels. NOTE: 1987-1991 YJ Wranglers may require updating the calipers, rotors, and unibearings to a 1992+ model year configuration. small taper The TeraFlex Dana 30 High Steer Knuckle replaces the outer knuckle on the passenger’s side with a new high steer knuckle. The knuckle features tapered inserts that make customizing easy by allowing the drag link (knuckle end) to enter from the top or the bottom of the steering arm. The tapered sleeves are available for the drag link to fit stock taper rod ends, or the large taper rod ends (standard Dana 60). The new one-piece knuckle raises the steering arm position to correct the steering linkage geometry on vehicles with five or more inches of lift. This knuckle will work with many leaf spring suspensions (YJ) or custom link suspensions (like the Tera LCG system) and fits all TJs, YJs, XJs, and ZJs 1990 and up. Custom tie rod & drag link (available separately from TeraFlex) are required. Note: The stock OEM ends will not work in place of TeraFlex’s stock-taper oneton end. TJ D30 High Steer Knuckle $339.99 4828490 YJ High Steer Tie Rod Flip Kit Upgrade INSTALL TIME: 3.3 hour avg. COMPONENT # 4828490 920244 4920251 DESCRIPTION high steer knuckle hd drag link w/ends hd tie rod w/ends YJ D30 High Steer Kit for 4+” lift QTY 1 1 1 1813000 $550.99 HIGH STEER KIT Common alignment procedures to eliminate bumpsteer The newest addition to the TeraFlex High Steer system will allow the tie rod to be ‘flipped’ over the knuckle to increase ground clearance and provide additional protection for the tie-rod. Owners of The TeraFlex High Steer Kit can upgrade to the new ‘flip’ kit providing them an additional 3” of tie rod clearance. This upgrade kit comes with 2 low profile tie rod ends, 1 low profile drag link end, and 3 tapered sleeves. This kit does require drilling the driver side knuckle taper to a 3/4” hole. This upgrade will only work with the TeraFlex High Steer Kit, or users with the TeraFlex High Steer knuckle. TJ D30 High Steer tie rod flip Kit 4923300 $214.99 Heavy Duty Tie Rod Ends offset stock taper Tera has developed heavy duty tie rod ends that utilize a one-ton joint end, and are available in either a stock Jeep® taper or a large one-ton taper (standard Dana 60). The stock taper rod ends will fit Dana 30 knuckle holes. The large taper will fit the larger 60 type knuckles, as are used in Tera’s HD axle line. Additionally the tie rod ends are available with an offset (for use with applications where differential interference may occur with the tie rod). LH small taper tie rod end 4920221 $41.99 RH small taper tie rod end 4920222 $41.99 LH small taper tie rod end w/offset 4920231 $40.99 RH small taper tie rod end w/offeset 4920232 $40.99 Replacement Boot 4925100 $2.99 TO PLACE AN ORDER CALL 801-288-2585 51 YJ COMPONENTS CB Antenna Mount YJ BellyUp Skid Plate This kit provides a simple way to mount a CB antenna to a Jeep®. The bracket installs between the brake light and the body. No drilling required. Fits CJs, YJs, and TJs. Left hand = drivers side, right hand = passenger side INSTALL TIME: 0.5 hour avg. COMPONENT # 7641 76 77 DESCRIPTION mount- left side 1/4”-28 lock nut 1/4”-28x3/4 bolt QTY 1 1 1 TJ left hand CB mount (skin packed) 1912001 $24.99 TJ left hand CB mount (boxed) 1902092 $24.99 COMPONENT # 7642 76 77 DESCRIPTION mount- right side 1/4”-28 lock nut 1/4”-28x3/4 bolt Note: The YJ BellyUp kit is not inclusive in and of itself. Please refer to instructions for further details. With standard low-pinion rear axle assemblies, some spacing of the BellyUp will be required. When using a Belly-Up some additional modifications may be necessary. Short shaft kit: A short shaft kit will be necessary in order to use this kit. Body lift: This kit will require a body lift of one to two inches depending on engine and transmission type. INSTALL TIME: 6 hour avg. QTY 1 1 1 YJ RockGuard BellyUp Skidplate TJ right hand CB mount (skin packed) 1912002 $24.99 TJ right hand CB mount (boxed) 1902091 $24.99 Hand Throttle The BellyUp increases your ground clearance by up to two inches by replacing the factory skid plate with a lower-profile support. The clearance gained with the BellyUp is the equivalent of increasing tire diameter by four inches. The BellyUp is manufactured with 3/16” steel to provide superior protection off-road. This hand throttle is designed to provide constant idle or speed when off roading. It is especially useful when use of clutch, gas and brake are needed together. The hand throttle is designed for off road use only and is not intended to be used as a ‘cruise control’ device. Needed to complete installation Recommended Accessories 4648400 $381.99 body lift, short shaft kit Revolver Z-Box, shock hoop, shock bar, shocks YJ Long Travel Shocks INSTALL TIME: 2 hour avg. YJ Hand Throttle kit 4870400 $28.99 Mud Flaps Usually mud flaps are a nuisance and can not be easily removed for off road use, but this heavy duty mud flap kit is easily installed, and when it’s time for off road use they are easily removed by pulling a pin. They can be stored in the back of the vehicle, and installed before returning to the highway. The mud flaps will fit most vehicles. Some drilling is required. TeraFlex has specifically designed and developed these shocks for Jeep® vehicles with valving for performance and longevity. These shocks are intended for use with the Revolver front shock hoop and rear shock bar. These shocks are intended for lifted vehicles using the Revolver shock bar and hoop components. Vehicle lift height should be 4-5”. Shocks are sold individually. INSTALL TIME: 1 hour avg. INSTALL TIME: 1 hour avg. TJ removable mud flap kit 4808401 $88.99 27.00 ext. 16.00 col. YJ front 4-5” lift 1503445 $52.99 TJ mud flap bars & brackets only (no flaps) 4808400 $67.99 27.00 ext. 16.00 col. YJ rear 4-5” lift 1504445 $52.99 52 WWW.TERAFLEX.BIZ GET THE ADVANTAGE YJ BODY ARMOR YJ RockGuard Rear Bumper YJ RockGuard Front Bumper The front bumper is uniquely designed to fit your Wrangler. It is made out of high strength 1/4” steel and will bolt on to your Jeep® in a few simple steps. The bumper features pre-drilled holes for bolt-on D-ring mounts or a tow bar attachment. The bumper is designed to allow the vehicle to slide over obstacles and provide the best approach angle possible. Fits all YJ Wrangler models. INSTALL TIME: 1 hour avg. YJ RockGuard front bumper The rear bumper is uniquely designed to fit your Wrangler. It is made out of high strength 1/4” steel and will bolt on to your Jeep® in a few simple steps. The bumper is designed to allow the vehicle to slide over obstacles and provide the best departure angle possible. The 2” receiver hitch makes light recovery easy. The hitch is not rated for towing. Fits all YJ Wrangler models. INSTALL TIME: 1 hour avg. 4666164 $220.99 Bumper D-ring Mount Kit YJ RockGuard rear bumper 4666165 $272.99 D-ring Shackles shackles sold individually The bolt on D-ring mount kit is designed to bolt on directly to the TeraFlex Rockguard TJ/YJ front bumper. They can also be used in other applications, but may require some drilling for the mounting holes. The kit comes with the D-ring mount, backing plate for strength, and hardware. Sold in pairs. Complete your bumper with these recovery D-ring shackles. The zinc plated shackles provide a an attachment for connecting looped ends of straps and snatch blocks. Sold Individually INSTALL TIME: 1 hour avg. JK RockGuard D-ring Shackles (boxed) 4802100 $12.99 JK RockGuard D-ring Shackles (skin packed) 4802190 $12.99 YJ RockGuard D-ring Mount Kit 4603300 $75.99 YJ RockGuard Builders Length Rock Sliders end profile INSTALL TIME: 2 hour avg. TeraFlex Rock Sliders are constructed from extruded 6063-T5 aluminum, making them extremely strong and light weight at the same time. They are over 1/4” in key strength areas to provide structure and strength. Rubber beading is included to prevent any scuffing between the sliders and the body. For YJ applications a longer length extrusion is provided. Simply line up the slider towards the front flare, mark on the rear the length you need, and cut the slider. This allows YJ owners multiple options of fender flares (YJ or TJ) and also allows for those that have made wheelbase changes that alter the wheel opening. YJ RockGuard Builders Length Rock Slider TO PLACE AN ORDER CALL 801-288-2585 4637380 $262.99 53 6” XJ Long Arm System, TeraLow 231 components 15” MT Classic Lock Wheels, 35” Interco TruXus Tires Metal Masher - Moab, Utah Brian & Kale Dehart XJ CHEROKEE 1984 - 2001 “ROCK SOLID SUSPENSIONS” “We make the best aftermarket Jeep® products here at TeraFlex, and our job in Engineering is to design it, and then make sure it doesn’t break. We know how our products are used, misused, and abused and that’s why we go to great lengths to design product to withstand even the most extreme user. We monitor hundreds of hours of testing to ensure that every component is up to its intended task. We also involve a select group of professional competitors for field testing. The end result — rock solid suspensions and accessories that just plain work.” — Bryce Calvin, Engineering Manager XJ SUSPENSIONS XJ 6” Long Arm Suspension System XJ 4” Long Arm Suspension System The 6” long arm kit is ideal for Cherokee owners looking for a performance suspension lift that will fit 32” x 10.5” tires. The system includes front 6” coils, a new complete leaf pack, rear shackles, front lower long FlexArms & bracketry, and front upper FlexArms. The long-arm design provides superior highway drive and improves off-road performance. The long arm design solves many of the ‘short arm’ issues with lifted Cherokees, and includes our heavy duty Monster rod ends. Fits all 1984-2001 XJ Cherokees Note: A short shaft kit is required to eliminate driveshaft vibration. The 4” long arm kit is ideal for Cherokee owners looking for a performance suspension lift that will fit 32” x 10.5” tires. The system includes front 4” coils, and a new additional helper leaf. The long-arm design provides superior highway drive and improves off-road performance. The long arm design solves many of the ‘short arm’ issues with lifted Cherokees, and includes our heavy duty Monster rod ends. Fits all 1984-2001 XJ Cherokees Note: A short shaft kit may be needed to eliminate driveshaft vibration. XJ 4” Long Arm Suspension System XJ 6” Long Arm Suspension System Needed to complete installation shock absorbers 1271655 1477466 $740.99 $1417.99 INSTALL TIME: 6 hour avg. Needed to complete installation shock absorbers INSTALL TIME: 6 hour avg. XJ Long Arm Upgrade XJ 4” system A long arm upgrade kit will eliminate many of the common problems associated on lifted XJs with short arms. The long arm kit comes with new long arm bracketry, and will increase both on and off road performance. Fits all XJ Cherokees. TeraFlex offers a complete lift system for Cherokee vehicles. The system will give your Cherokee a 4” lift. It allows a controlled highway ride with the movement required for trails and obstacles. Rubber bushings help to eliminate vibrations, squeaks and road noises. Our system has been tested and proven on the trails of Moab, Utah. XJ 4” Suspension w/ Lower System Needed to complete installation shock absorbers 1471401 $747.99 INSTALL TIME: 6 hour avg. INSTALL TIME: 6 hour avg. XJ Long Arm Kit Needed to complete installation Recommended Accessories Optional Accessories XJ 4” Lift Kit 1477700 $582.99 lift kit, shock absorbers swaybar disconnects steering box, oil pan, and gas tank skid plates XJ Helper Leaf Spring TeraFlex offers a basic 4” lift to give you the lift that you need on a budget. The 4” kit provides excellent street characteristics with unmatched articulation off road. This is a basic kit and does not include FlexArms. To complete the kit add lower Flexarms (Part# 1615700) or a long arm kit (part# 1477700). TeraFlex offers an add-a-leaf lift spring for Cherokee vehicles. The single long leaf will give your Cherokee a 2.5” lift. It allows a controlled highway ride with the movement required for trails and obstacles. The leaf is designed to be used in combination with stock, or lifted springs. The add a leaf is not recommended for use with lift blocks. Includes a center bolt. Please note: Leaf springs are not sold in pairs, and come individually. XJ 4” Suspension w/ Lower System Needed to complete installation shock absorbers 1171400 $331.99 INSTALL TIME: 5 hour avg. XJ helper leaf spring - each 1874201 replacement center bolt - each 660012 Needed to complete installation shock absorbers $109.99 $4.99 INSTALL TIME: 5 hour avg. XJ CHEROKEE TIRE & SHOCK REFERENCE Tire Sizing Note: Due to the variances in tire manufacturing, tire size recommendations are only an approximation. Advertised tire size may vary from the actual measured tire size. 56 WWW.TERAFLEX.BIZ GET THE ADVANTAGE XJ LIFT KITS XJ 2” Budget Boost XJ 1.5” Shackle Lift The rear shackle kit for Cherokees will provide 1-1/2” of lift. The heavy duty, greaseable shackles are designed for off road use and will provide a smooth quiet ride on the highway. The TeraFlex Budget Boost is a simple and economical way to increase vehicle height by 1.5”. The Budget Boost fits 30” tires. Fits all XJ Cherokees. INSTALL TIME: 0.8 hour avg. INSTALL TIME: 2.5 hour avg. COMPONENT # 600510 8000040 8000069 600082 DESCRIPTION shackle (ea.) bushings (ea.) sleeve (ea.) hardware pack XJ 1-1/2” Lift Shackle QTY 2 4 2 1 $73.99 1974100 T-Case Lowering Kit The transfer case lowering kit will help eliminate and control driveshaft vibration caused by increased suspension lift. Includes all spacers and hardware required. Fits all XJ Cherokees. COMPONENT # 600510 8000040 8000069 600082 1905120 DESCRIPTION shackle (ea.) bushings (ea.) sleeve (ea.) hardware pack spring spacer (ea.) XJ Budget Boost Lift Kit QTY 2 4 2 1 2 $118.99 1371200 shock absorbers (if using swaybar disconnects) Needed to complete installation swaybar disconnects Recommended Accessories BellyUp, oil pan, and gas tank skid plates Optional Accessories XJ Revolver Shackle INSTALL TIME: 1 hour avg. COMPONENT # 8800011 000 25 000249 DESCRIPTION spacer 10MX55M bolt 7/16 lock washer XJ Transfer Case Lowering Kit QTY 4 4 4 1970104 $24.99 The popular Revolver shackle is also available for the XJ Cherokee. The Revolver shackle replaces the factory shackle and provides no increased height, but allows for additional down travel. Fits all XJ Cherokees. XJ Shocks INSTALL TIME: 0.8 hour avg. COMPONENT # 600517 8000040 8000069 600511 DESCRIPTION shackle (ea.) bushings (ea.) sleeves (ea.) washer XJ Revolver Shackle QTY 2 4 2 4 1074000 $220.99 Recovery Tow Strap The VSS™ gas shock uses a heavy duty twin-tube design, with a triple-chromed rod to ensure extended trouble-free operation. This shock is all performance and packed with features for extreme durability. 26.33 ext. 15.98 col. XJ front 3-4” lift 1543334 $52.99 This tow strap is designed for those ‘unlikely’ situations where you have to pull out the strap - for your friend of course. The strap features a 20,000 lb. rating with red ‘stress thread’ for a visible warning of potential strap failure. It measures 30’ long x 2” wide, with reinforced stitched loop ends. Recovery Tow Strap 4800100 $45.99 25.00 ext. 14.96 col. XJ rear 3-4” lift 1544345 $57.99 For additional recovery equipment & gear checkout page 100 INSTALL TIME: 1 hour avg. TO PLACE AN ORDER CALL 801-288-2585 57 XJ STEERING XJ Dana 30 High Steer System XJ High Steer Tie Rod Flip Kit Upgrade The newest addition to the TeraFlex High Steer system will allow the tie rod to be ‘flipped’ over the knuckle to increase ground clearance and provide additional protection for the tie-rod. Owners of The TeraFlex High Steer Kit can upgrade to the new ‘flip’ kit providing them an additional 3” of tie rod clearance. This upgrade kit comes with 2 low profile tie rod ends, 1 low profile drag link end, and 3 tapered sleeves. This kit does require drilling the driver side knuckle taper to a 3/4” hole. This upgrade will only work with the TeraFlex High Steer Kit, or users with the TeraFlex High Steer knuckle. TJ D30 High Steer tie rod flip Kit The TeraFlex high steer system was originally designed to be used with our top of the line TJ Wrangler suspension system- the MAX-LCG. But we found that many Jeep®s with more than 5” of lift while still utilizing a trackbar system would benefit from a high steer solution. This kit will beef up the essential steering components of your Dana 30 front axle. The system includes a HD tie rod and drag link with one ton tie rod ends & tapered inserts, and the HD cast high steer knuckle. NOTE: The high steer system is not an all inclusive kit. Additional modifications will be required that are not included in the TeraFlex high steer system. These modifications may include front swaybar links, front trackbar mounting, and offset wheels. NOTE: 1984-1991 XJ Cherokees may require updating the calipers, rotors, and unibearings to a 1992+ model year configuration. $214.99 4923300 XJ Front Adjustable Trackbar INSTALL TIME: 3.3 hour avg. COMPONENT # 004828490 004920244 4920251 DESCRIPTION high steer knuckle hd drag link w/ends hd tie rod w/ends XJ D30 High Steer Kit for 4+” lift QTY 1 1 1 1813000 $550.99 Fine tune the front suspension to eliminate bump steer without drilling holes with a new adjustable front trackbar. The trackbar bushing is designed to reduce the effects of front wheel shimmy, improve durability and tunability. Fits TJs, XJs, and ZJs. This product will not work on stock vehicles, 3” of lift minimum is required. HIGH STEER KIT Common alignment procedures to eliminate bumpsteer INSTALL TIME: 0.8 hour avg. COMPONENT # 1703003 000 161 000 162 000 720 XJ front adjustable trackbar DESCRIPTION trackbar 10mmX75mm1.5 bolt 10mm lock nut castle nut QTY 1 1 1 1 1743022 $167.99 for technical information on the front trackbar go to http://www.teraflex.biz/pages/Trackbar.pdf Replacement Trackbar Bushing Replace a worn out stock trackbar bushing to restore it to the original dampening performance. This bushing the same OE style rubber, with an additional rate plate for superior control, handling and responsiveness. INSTALL TIME: 1 hour avg. XJ front trackbar bushing 58 WWW.TERAFLEX.BIZ GET THE ADVANTAGE 4313320 $11.99 XJ SWAYBARS S/T Dual Rate Swaybar System The TeraFlex Dual Rate S/T Swaybar System is one of the most advanced disconnect systems available. With its easy engagement knob you can go from street to trail in seconds- literally! The Dual Rate S/T Swaybar System gives you the best of both worlds. Engaged in the ‘street’ position, the bar allows for a stable highway drive. Disconnected in the ‘trail’ position, it allows your vehicle to articulate and your tires to bite despite the terrain with balanced suspension travel. The Dual Rate features two torsion bars, one for heavy duty highway handling and one tuned for off road articulation. The trail swaybar offers some resistance, but just enough to limit excessive body roll when in off camber and sidehill situations. It also helps to maintain and keep constant the vehicle’s center of gravity by keeping the vehicle weight distributed evenly. There is virtually no limit in articulation when running the Dual Rate S/T. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. INSTALL TIME: 3 hour avg. XJ S/T Dual Rate Swaybar - 2-5” lift 1713202 $call XJ S/T Dual Rate Swaybar - 6+” lift 1713206 $call XJ S/T Dual Rate Swaybar - w/ high steer kit 1713207 $call S/T Swaybar System The TeraFlex S/T Swaybar System is one of the most advanced swaybar disconnect systems available. With its easy engagement knob you can go from street to trail in seconds - literally! The S/T Swaybar System gives you all of the advantages of a swaybar disconnect. Engaged, the bar allows for a stable highway drive. Disconnected, it allows your vehicle to articulate and your tires to bite despite the terrain. Unlike conventional swaybar disconnects, the S/T bar does not require you to pull and pry and tug on removable links. Getting greasy before and after the trail is a thing of the past. To disengage the swaybar with the S/T system, simply twist a knob and you are on your way. To re-engage, rotate the knob again and the swaybar will self engage when the vehicle is level. INSTALL TIME: 3 hour avg. XJ S/T Swaybar - 2-5” lift 1713102 $call XJ S/T Swaybar - 6+” lift 1713106 $call XJ S/T Swaybar - w/ high steer kit 1713107 $call XJ Swaybar Disconnects TeraFlex Quick Disconnects are the leader in the industry. Spherical polyurethane bushings eliminate noise and avoid metal-to-metal wear and tear. The design combines silent function with ease of use. Fits all XJs with 2-4” of lift. INSTALL TIME: 0.7 hour avg. COMPONENT # 1000007 1943867 600495 DESCRIPTION component pack u-bracket main links QTY 1 2 2 XJ front sway bar disconnect - skin packed 1713000 $117.99 XJ front sway bar disconnect - boxed 1713090 $117.99 At TeraFlex we like to make sure that our product is really tested to it’s limits. We love to get product into the hands of those that will completely abuse it to no end. We involve a host of the best competititors in the industry to work with us in this high strength testing. One of those field testers/competitors is 14 year old Chase Rather, who races the Jeep®Speed Desert Race Series in his XJ Cherokee. Chase loves to go fast... and doesn’t know the word ‘slow’. So what does this have to do with you? Simple - He beats it so that you don’t have to (unless you really want to). All of this testing and abuse adds to the quality and safety of everything that TeraFlex makes, regardless of the type of driver who will be using it. That is the TeraFlex Advantage - Just ask Chase if it has worked for him. TO PLACE AN ORDER CALL 801-288-2585 59 4” WJ Long Arm System 16” Allied Wheels, 32” BFG MT Tires Fire Road - Central Utah Nate Olsen GRAND CHEROKEE ZJ 1993 - 1998 WJ 1999 - 2004 WK 2005- current “A COMPLETE TEAM EFFORT” “Being the first to the market with something means that you are inventing everything, and that everyone is watching you do it. We were the first to the market with the TJ Wrangler lifts, and again with the WJ Grand Cherokee. Everyone here participated with these new kits, it was a complete team effort from start to finish. Everyday everyone here puts in 100% to make sure that when we say we make the best it really means something. It’s personal for each of us — it’s our passion .” — Emily Phillips, Marketing & Promotion ZJ GRAND CHEROKEE 1993-1998 ZJ 3” Long Arm Suspension System ZJ 3” Suspension System The TeraFlex Grand Cherokee Long Arm kit is designed to offer the best highway handling and maximum articulation available on the market today. The long arm kit incorporates weld-on long arm bracketry, with our heavy-duty 1.75” DOM control arm tubing, and interchangeable Monster rod ends for complete customization. The TeraFLex long arm kit has been tested extensively as a daily driver and on the extreme trails of Moab Utah. It has proven itself as the best over all other designs. The TeraFlex low center of gravity philosophy is incorporated into this design by allowing maximum wheel travel with minimal vehicle lift height. This kit Increases ground clearance while enhancing highway stability. The TeraFlex long arm kit is designed as an upgrade to our ZJ 3” lift kit, or other existing suspension kit. The Grand Cherokee Suspension System is the top of the line system available. The kit compiles the essential components needed for tackling the outback. The system includes the 3” ZJ lift kit, Lower FlexArm system, and front quick disconnects, and all necessary hardware. Will allow up to a 31” tire to be used. INSTALL TIME: 8 hour avg. ZJ 3” Lift Kit ZJ 3” Long Arm Suspension System $1850.99 1487300 shock absorbers Needed to complete installation ZJ Long Arm Kit INSTALL TIME: 7 hour avg. ZJ 3” Suspension System 1481366 $1242.99 1181300 $588.99 shock absorbers Needed to complete installation The Grand Cherokee is what 4wheelers with style go off road in. The Grand Cherokee offers upscale refinements with rugged performance. The basic three-inch ZJ lift kit will increase your off-road capabilities and will allow up to a 31” tire to be used. The kit includes springs, bumpstops, rear swaybar links, rear trackbar bracket, and all necessary hardware. INSTALL TIME: 5 hour avg. ZJ 3” Lift Kit The TeraFlex low center of gravity philosophy is incorporated into this design by allowing maximum wheel travel with minimal vehicle lift height. This kit increases ground clearance while enhancing highway stability. The TeraFlex long arm kit is designed as an upgrade to our ZJ 3” lift kit, or any other existing suspension kit. The long arm kit incorporates weld-on long arm bracketry, with our heavy-duty 1.75” DOM control arm tubing, and interchangeable Monster rod ends for complete customization. ZJ Long Arm Kit $1246.99 1487700 ZJ 2” Budget Boost The Budget Boost is a simple and economical way to lift a Jeep®. It’s great if you want to fit 30-inch tires. This kit will provide one and a half inches of lift. It is not designed to be used in addition to an aftermarket suspension. Optional Accessories FlexArms ZJ System Kit This kit upgrades TeraFlex ZJ lifts into full suspension systems. This kit can make a great improvement in steering control and comfort when used on lifted ZJs that dart or wander on the road. ZJ FlexArm System Kit $680.99 1481001 Needed to complete installation lift kit Recommended Accessories shock absorbers ZJ Swaybar Disconnects TeraFlex Quick Disconnects are the leader in the industry. Spherical polyurethane bushings eliminate noise and avoid metal-to-metal wear and tear. The design combines silent function with ease of use. Fits all ZJs with 2-4” of lift. DESCRIPTION hardware pack spring spacers QTY 1 4 COMPONENT # 1000007 1943867 600495 INSTALL TIME: 2.5 hour avg. DESCRIPTION component pack u-bracket main links QTY 1 2 2 INSTALL TIME: 0.7 hour avg. ZJ 2” Budget Boost Lift (skin packed) 1381220 $118.99 ZJ 2” Budget Boost Lift (boxed) 1381200 $118.99 62 shock absorbers swaybar disconnects INSTALL TIME: 2 hour avg. INSTALL TIME: 4 hour avg. COMPONENT # 600083 001905120 Needed to complete installation Recommended Accessories WWW.TERAFLEX.BIZ ZJ fr sway bar disconnect - skin packed 1713000 $117.99 ZJ fr sway bar disconnect - boxed 1713090 $117.99 GET THE ADVANTAGE WJ GRAND CHEROKEE 1999-2004 WJ Long Arm Kit WJ 4” Long Arm Suspension System The TeraFlex Grand Cherokee Long Arm system is designed to offer the best highway handling and maximum articulation available on the market today. The long arm kit incorporates weld-on long arm bracketry, with our heavy-duty 1.75” DOM control arm tubing, and interchangeable Monster rod ends for complete customization. The TeraFlex Long Arm kit has been tested extensively for long term durability. The TeraFlex low center of gravity philosophy is incorporated into this design by allowing maximum wheel travel with minimal vehicle lift height. This kit Increases ground clearance while enhancing highway stability. Fits all WJ Grand Cherokees. WJ 4” Long Arm Suspension System Recommended Accessories INSTALL TIME: 6 hour avg. WJ Long Arm Kit Needed to complete installation Recommended Accessories Optional Accessories INSTALL TIME: 8 hour avg. Needed to complete installation The Grand Cherokee long arm upgrade is designed as an upgrade to our WJ 4” lift kit, or other existing suspension kit. The long arm kit incorporates weld-on long arm bracketry, with our heavy-duty 1.75” DOM control arm tubing, and interchangeable Monster rod ends for complete customization. Fits all WJ Grand Cherokees 1497700 $1197.99 lfit kit, shock absorbers swaybar disconnects upper FlexArms $2219.99 1497400 WJ System Kit shock absorbers front upper FlexArms WJ 4” Suspension System The WJ system kit includes all lower control arms to upgrade any lift kit to a full system. The FlexArms feature rubber bushings to control road vibration and noise. The arms are greaseable to provide durability and keep dirt and contaminants out. INSTALL TIME: 1 hour avg. WJ FlexArm System Kit 1496700 $681.99 WJ 2” Budget Boost The 4” WJ suspension system provides on highway dependability and comfort with the heavy duty features that TeraFlex provides for off road performance. Rubber bushings in the TeraFlex FlexArms provide superior road handling and vibration dampening characteristics with the ability to handle off road stress. INSTALL TIME: 7 hour avg. WJ 4” Suspension System Needed to complete installation Recommended Accessories $1459.99 1491466 The 2” WJ budget boost is a simple and economical way to increase vehicle ride height for larger tires and mild off roading. Comes with spring spacers, bumpstops and all necessary hardware. Fits all WJs. shock absorbers front upper FlexArms INSTALL TIME: 2.5 hour avg. WJ Swaybar Disconnects WJ 2” Budget Boost Lift Kit (skin packed) 1391220 $188.99 WJ 2” Budget Boost Lift Kit (boxed) 1391200 $180.99 Recovery Tow Strap TeraFlex Quick Disconnects are the leader in the industry. Spherical polyurethane bushings eliminate noise and avoid metal-to-metal wear and tear. The design combines silent function with ease of use. Fits all WJs with 2-4” of lift. This tow strap is designed for those ‘unlikely’ situations where you have to pull out the strap - for your friend of course. The strap features a 20,000 lb. rating with red ‘stress thread’ for a visible warning of potential strap failure. It measures 30’ long x 2” wide, with reinforced stitched loop ends. INSTALL TIME: 0.7 hour avg. COMPONENT # 000 QD132 CPP QDFW DESCRIPTION quick disconnects hardware bag WJ Fr Swaybar Disconnects 2-4” lift QTY 2 1 1493000 $117.99 Recovery Tow Strap 4800100 $45.99 For additional recovery equipment & gear checkout page 98 TO PLACE AN ORDER CALL 801-288-2585 63 WK GRAND CHEROKEE 2005-current WK 2” Budget Boost Lift Kit Note: Shock changes are not required with swaybars connected. INSTALL TIME: 2.5 hour avg. WK 2” Budget Boost Lift Kit 1361200 LIBERTY $230.99 TeraFlex has designed a vehicle specific Budget Boost to give the Grand Cherokee some added lift, and off road ability. Because the Grand Cherokee has independent front suspension (IFS), certain factors have to be addressed when creating a suspension lift. Our Budget Boosts are designed to gain the maximum lift without causing premature failure to the IFS axles and components. 2002-current KJ 2” Budget Boost Lift Kit The Liberty was the first Jeep® vehicle to use an independent front suspension. In order to fit that demand, an IFS specific Budget Boost was designed by TeraFlex to give your Liberty a 2” lift while maintaining a controlled and balanced ride. INSTALL TIME: 2.5 hour avg. KJ 2” Budget Boost Lift Kit Note: Shock changes are not required with swaybars connected. 1301200 $260.99 COMMANDER 2006-current XK 2” Budget Boost INSTALL TIME: 2.5 hour avg. XK 2” Budget Boost Lift Kit 64 Note: Shock changes are not required with swaybars connected. 1361200 WWW.TERAFLEX.BIZ $230.99 The Commander Budget Boost is the same kit as the Grand Cherokee Budget Boost, because they share the same suspension platform. The TeraFlex Budget Boost is specifically designed to gain the maximum amount of lift without causing premature failure to the IFS axles and components. GET THE ADVANTAGE FULL SIZE TRUCKS Full Size Chevy Revolver The Full Size Revolver Shackles are built with heavy duty standards for higher GVW vehicles. They hinge and rotate to allow leaf springs to flex and compress without additional stress. The Full Size Revolvers are selfsupporting and fold against themselves on the ground. Easy to install, the shackles are the bolt on kit that gives you increased articulation and wheel droop. The shackle flip bracket provides 2.5” of lift over stock configurations. Fits 1974-1987 1/2 ton and 3/4 ton Chevrolet vehicles including Trucks, Blazers and Suburbans. INSTALL TIME: 5-6 hour avg. COMPONENT # 1911220 40 69 1918200 96 277 278 318 DESCRIPTION rear shackle bushing sleeve shackle flip bracket quick release pin 9/16” bolt 9/16” lock nut 9/16” flat washer QTY 2 8 8 2 2 6 6 12 Chevy Full Size Revolver System 1914200 $398.99 Full Size Revolver - Shackles only (pair) 1911222 $329.99 Dodge Leveling Kit The Dodge leveling kit is designed to raise the front of the vehicle to match the rear. Trucks are usually higher in the rear so that when loaded with cargo the vehicle will sit level, but when the truck is empty (which is 80% of the time) it looks awkward. This kit helps to finalize the look and make it balanced. Fits full size Dodge trucks 94-current (1500, 2500, &3500). COMPONENT # 600478 83 84 DESCRIPTION front spacer 3/16 lock nut 3/8 flat washer Dodge Leveling Kit 94-current INSTALL TIME: 2 hour avg. QTY 2 6 6 $70.99 1303200 Chevy/GM Leveling Kit The GM leveling kit is designed to raise the front of the vehicle to match the rear. Trucks are usually higher in the rear so that when loaded with cargo the vehicle will sit level, but when the truck is empty (which is 80% of the time) it looks awkward. This kit helps to finalize the look and make it balanced. This kit is designed for GM & Chevrolet vehicles that have independent front torsion suspensions, up to 2007. COMPONENT # 600207 DESCRIPTION torsion anchor GM Leveling Kit QTY 2 1303201 $60.99 INSTALL TIME: 2 hour avg. TO PLACE AN ORDER CALL 801-288-2585 65 5” TJ LCG MAX Long Arm System 17” Dodge Truck Wheels, 37” Goodyear MT-R Tires Urban Commute - Salt Lake City, Utah Mark Falkner SHOCK ABSORBERS “OUR WARRANTY PROVES IT” “Highway drivability is one of our top priorities when dealing with suspension and handling. Most people will drive their Jeep®s to and from work, out and back to the trail and will often carry their families as well. Making a system that can handle the highway or a fast baja desert road is something we are very concerned with. Proper shocks are essential to complete a system. Our Vehicle Specific Shocks are that solution. I would easily say these shocks are the best twin tube shock on the market, and our warranty proves it” — Kim Ensign, Production Manager SHOCK ABSORBERS We created an exceptional shock absorber designed and developed specifically for Jeep® vehicles. This means you get the best extreme off-road performance and unequaled highway ride because it is designed specifically for your Jeep®. You will find premium-quality rubber bushings with Jeep® specific bar pins, and a resistant black finish that will withstand the most extreme off-road abuse. The VSS™ gas shock uses a twin-tube design, with triple-chromed rod to ensure extended troublefree operation. This shock is all performance and packed with features for extreme durability. Shock Absorbers Shock Absorber Features • Twin Tube design is a more robust and rugged design geared toward heavy duty off road abuse. • The outer tube protects the inner tube from damage, so if you dent the outer tube, the shock will still function. • Longer stroke travel with Twin Tube design. • Velocity valve tuned to react perfectly with TeraFlex Suspensions. • Large diameter piston lowers internal operating temperatures. • Travel limiter minimizes the impact of over-compression. • Oil block and seal keep all internal fluids contained and sealed. • Heavy-duty shock canister provides strong protection from damage. • Durable black ‘e-dipped’ finish resists salt and other corrosives. • Induction-hardened, triple-chrome plated rod provides strength. • Double-welded shock eyelets reinforce and support. • Jeep® specific bar pin. • Limited lifetime warranty. INSTALL TIME: 0.5 hour avg. HD Rod & Seal 68 Wrangler Specific Stem WWW.TERAFLEX.BIZ Shocks are sold individually 26.89 ext. 16.51 col. JK front 3-4” lift 1553200 $52.99 28.09 ext. 17.25 col. JK rear 3-4” lift 1554200 $52.99 30.89 ext. 18.52 col. JK front 6” lift 1553400 $52.99 32.09 ext. 19.25 col. JK rear 6” lift 1554400 $52.99 34.90 ext. 20.55 col. JK front 6+” lift 1553600 $52.99 34.59 ext. 21.25 col. JK rear 6+” lift 1554600 $52.99 24.37 ext. 14.72 col. TJ front 2-3” lift 1543223 $52.99 22.64 ext. 13.74 col. TJ rear 2-3” lift 1544223 $52.99 26.33 ext. 15.98 col. TJ front 3-4” lift 1543334 $52.99 25.00 ext. 14.96 col. TJ rear 3-4” lift 1544334 $52.99 TJ 4-5” complete shock set - including 4 shocks & adapters 1549500 $377.99 27.00 ext. 16.00 col. YJ front 4-5” lift 1503445 $52.99 27.00 ext. 16.00 col. YJ rear 4-5” lift 1504445 $52.99 26.33 ext. 15.98 col. XJ front 3-4” lift 1543334 $52.99 25.00 ext. 14.96 col. XJ rear 3-4” lift 1544345 $57.99 Wrangler Specific Bar Pin GET THE ADVANTAGE Double Welded Eyelet SHOCK ACCESSORIES Steering Stabilizer Rear Lower Shock Relocator The TeraFlex oversized steering stabilizer is built for the stress that an off road Jeep® will put it through. This kit is designed to work with TeraFlex’s heavy duty tie rod set up (hexagonal tubing), but may work with other tie rod configurations. Kit includes steering dampener, bracket, and hardware. INSTALL TIME: 0.5 hour avg. HD Steering Stabilizer $41.99 1513001 Steering Stabilizer Mounting Kit The TJ shock mount relocators install into factory shock locations to move the shock canister away from the spring pad. This minimizes canister damage and allows for axle rotation on lifted TJ Wranglers. Note: This kit can change the length requirements of the shock by as much as one inch. 2” kits should not use the relocators. 3” kits use shock relocator & 1543223/1544223 shocks. 4” kits use shock reolcator & 1543334/1544334 shocks. INSTALL TIME: 1 hour avg. COMPONENT # DESCRIPTION HRW RST HARDWARE PACK 000 RST BRKT RR SM TJ Rr lower Shock Adapter & Relocator Kit QTY 1 2 $31.99 1544700 Rear Upper Shock Adapter & Relocator This bracket kit is designed to work with our aluminum hex tie-rod & drag link tubing used in our High Steer Kit. Combine this kit with the above steering stabilizer to complete your steering system. INSTALL TIME: 0.5 hour avg. COMPONENT # 000 632 004099008 000 990-U DESCRIPTION 5/16-18 lock nut bracket u-bolt kit HD Steering Stabilizer Mount Kit INSTALL TIME: 1 hour avg. QTY 4 1 2 $39.99 1510000 The TJ rear upper shock adapter and relocator eliminates the bar pin, and relocates the mounting position up one inch to allow long travel shocks to be used. Because the mounting point is raised, a one inch body lift is required. This kit is designed for use with our LCG series suspension systems and may not work properly if used with other suspensions. Shock Stem Eliminator COMPONENT # DESCRIPTION 000SARLCG1 plate 000SARLCG2 plate 000216 jam nut 000259 bolt TJ LCG Rr Upper Adapter & Relocator Kit 1244800 QTY 1 2 2 2 $50.99 Shock Bar Pin Eliminator front lower adapter shown This kit converts the front upper shock mount to a loop-loop shock, making possible the use of a wider range of shocks and lengths. Fits front upper TJ Wranglers, XJ Cherokees, and ZJ Grand Cherokees. Note: This part can change the length requirements of the shock by as much as one inch. INSTALL TIME: 0.5 hour avg. INSTALL TIME: 0.2 hour avg. COMPONENT # 000 SAFUTXZ 000 214 000 261 000 280 000 380 Shock Stem Eliminator Kit Increases your shock options by eliminating the need for a bar pin, and forget about replacing broken bar pins. It installs simply in the place of a bar pin with included hardware. Fits TJ Wranglers, XJ Cherokees, and ZJ Grand Cherokees. Note: This part can change the length requirements of the shock by as much as one inch. DESCRIPTION shock adapter 1/2-13 lock nut 1/2-13X3 bolt 3/4-1 lock nut 3/4 washer COMPONENT # HRW SAFTXZ 000 SXF QTY 2 2 2 2 2 1203800 DESCRIPTION hardware pack fr lower mount TJ Fr Lower Shock Bar Pin Eliminator Kit $20.99 QTY 1 2 1203700 COMPONENT # DESCRIPTION QTY HRW SAFTXZ hardware pack 1 000 SXR rear lower mount 2 TJ Rr upper Shock Bar Pin Eliminator Kit 1204800 TO PLACE AN ORDER CALL 801-288-2585 $18.99 $18.99 69 5” TJ LCG PRO Long Arm System 17” Wheels, 37” Goodyear MT/R Tires Grasslands - Southeastern, Utah Jeff Mock HD MONSTER FLEXARMS “HIGHEST STRENGTH” “In 1996 our FlexArms were the only production control arm that offered articulation flexibility, there was no other product like it on the market — an industry innovation. It set the off road market in a different direction. The FlexArm allowed extreme articulation that would have otherwise caused binding, restriction of movement, and arm failure. Our new breed of FlexArms are still the highest strength, offer maximum articulation, and provide extreme durability both in construction and in extending bushing life. It represents everything that we have done right — making great products!” — Jeff Mock, VP Purchasing MONSTER FLEXARMS We set the standard in Wrangler performance with our adjustable FlexArm that offered performance features never before seen. We have now delivered the next generation of control arms and components with our Monster Series HD Rod Ends. We designed a superior FlexArm that addressed and solved some of the limitations of our original FlexArm. The new Monster FlexArm offers superior tubing strength and the largest interchangeable and rebuildable ends ever. TeraFlex Monster FlexArms are available in three different end options to meet the needs of the daily driver to the extreme trail vehicle. The three different end options include—rubber bushing, steel rod end, and urethane rod end. The Monster ends feature a shank that is 5” long for maximum adjustability and strength (the industry standard 1-1/4” heim has only 1-1/2” of shank). The one-piece forged ends provide 2” of total adjustment. This makes it possible to have up to four inches of fine tuning per arm for adjustment to get your suspension set up the way you need it. A greaseable Zerk keeps the joints properly lubricated preventing seizing under the most dirty and muddy situations. The arms are constructed of 2” or 1-3/4” diameter .281-wall DOM tubing. The Monster arm ends can be utilized as a replacement or upgrade to many popular control arms that utilize a 11/4”, 12 threads-per-inch heim joint end. Custom ‘Builders Corner’ tubing is available in lengths of four-inch increments. TeraFlex Monster Arms have five inches of total thread length. The industry standard 1-1/4” rod end has only 1-1/2” of thread length. This additional length allows for up to 4 inches of custom FlexArm length adjustment. TeraFlex Monster FlexArms offer the ultimate in performance, durability and strength. The urethane and steel rod ends provide a full 30 degrees of misalignment for maximum range of motion as the suspension cycles. Chrome Plated Ball Forged Bushing Wall Dampening Bushings Spiral Retaining Ring Premium Zinc Plating The chrome plated ball provides extreme corrosion resistance and incorporates a smooth sliding surface to reduce bushing friction and heat buildup and extend maximum bushing life. Increased shoulder width provides secure mounting. The simplified forging increases housing strength and eliminates excess parts. The innovative housing design utilizes a single snap ring to simplify the entire assembly process. Interlocking fingers provide a flow-through grease channel for proper lubrication to maximize bushing life. Vibration dampening polyurethane material reduces road noise, eliminates clunks, and keeps proper position for maximum articulation during travel. Stainless steel, 2-turn spiral retaining rings provide 360° of surface contact eliminating weak spots. The circular grain of the ring, and spiral design increase strength by 120% over standard snap rings. The simple design allows service without specialty tools. The high strength forged housing is CNC machined to exacting tolerances for ultimate performance and durability. Zinc plating will ensure that these tolerances are maintained and preserved for the life of the rod end. Standard 1-1/4” x 12tpi threads. 72 WWW.TERAFLEX.BIZ GET THE ADVANTAGE MONSTER FLEXARMS JK Front Lower FlexArms JK Front Lower Long FlexArms sold in pairs sold in pairs factory length= 22-1/2” min. length= 22-3/4” max length= 25” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. min. length= 34-3/8” max length= 36-11/16” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. INSTALL TIME: 1 hour avg. 1653700 $280.99 JK Front Upper FlexArms 1657830 $278.99 1657740 $309.99 1657840 $299.99 min. length= 27-3/16” max length= 29-1/8” Uses 12mm bolt (@axle end), Uses 14mm/ 9/16” bolt (@frame end), 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut INSTALL TIME: 1 hour avg. INSTALL TIME: 1 hour avg. 1653800 $239.99 JK Rear Lower FlexArms JK Rear Lower Long FlexArms sold in pairs sold in pairs factory length= 20-5/16” min. length= 19-7/8” max length= 22-1/16” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. min. length= 34-7/8” max length= 37-1/4” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. INSTALL TIME: 1 hour avg. INSTALL TIME: 1 hour avg. 1654700 $264.99 JK Rear Upper FlexArms JK Rear Upper Long FlexArms sold in pairs sold in pairs factory length= 17-7/16” min. length= 17-7/8” max length= 19-1/4” Uses 9/16” [14mm] bolt, 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut min. length= 19-11/16” max length= 21” Uses 9/16” [14mm] bolt, 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut INSTALL TIME: 1 hour avg. $309.99 sold in pairs factory length= 18-3/4” min. length= 18-1/4” max length= 20-1/2” Uses 7/16” [12mm] bolt , 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut 1657730 JK Front Upper Long FlexArms sold in pairs INSTALL TIME: 1 hour avg. 1654800 $239.99 JK Complete FlexArm System INSTALL TIME: 1 hour avg. JK Complete Long FlexArm System The TeraFlex JK FlexArm system can be added to any existing suspension lift. It includes all lower and upper FlexArms. FlexArms allow custom pinion and caster angles to be set for proper alignment, they also are used to re-center the axle in the wheel well for proper suspension movement. INSTALL TIME: 3 hour avg. JK full FlexArm system (all 8 arms) 1455000 $1021.99 INSTALL TIME: 3 hour avg. JK Long Arm Full System - 8 arms TO PLACE AN ORDER CALL 801-288-2585 1457000 $1197.99 73 MONSTER FLEXARMS TJ Long Front Upper FlexArms (PRO LCG) TJ, XJ & ZJ Lower FlexArms factory length= 15-3/4” min. length= 15” max length= 17-1/4” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on Jam nut. standard length= 23” min. length= 22-1/2” max length= 24 3/4” Uses 7/16” [12mm] bolt, 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut. sold in pairs TJ lower FlexArms 1615700 $276.99 sold in pairs TJ long front upper FlexArms - PRO LCG TJ, XJ & ZJ Front Upper FlexArms 1613801 $277.99 TJ Long Front Upper FlexArm (MAX LCG 4-Link) factory length= 15-1/8” min. length= 14-3/4’” max length= 17” Uses 7/16” [12mm] bolt , 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut. sold in pairs TJ front upper FlexArms 1613800 $271.99 TJ & ZJ Rear Upper FlexArms standard length= 33” min. length= 31-1/2” max length= 36” Uses 7/16” [12mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on jam nut. sold in pairs sold in pairs TJ long front upper FlexArms - MAX LCG factory length= 13-1/4” min. length= 13” max length= 14-3/16” Uses 7/16” [12mm] bolt , 7/8-18 UNS thread, 1 1/8” wrench on tube, 1 1/4” wrench on jam nut. 1649825 $245.99 TJ Long Rear Upper FlexArm (LCG 4-Link) TJ rear upper FlexArms 1614800 $291.99 TJ Long Lower FlexArm standard length= 33” min. length= 31-1/2” max length= 36” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on jam nut. sold in pairs min. length= 31-1/2” max length= 36” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on jam nut. TJ long rear upper - 4-link LCG 1447702 $438.99 TJ Unlimited long rear upper - 4-link LCG 1447707 $467.99 TJ Unlimited Long Rear Lower FlexArm sold in pairs TJ long lower FlexArms 1447702 WEB LINK $438.99 standard length= 33” min. length= 31-1/2” max length= 36” Uses 9/16” [14mm] bolt, 1 1/4-12 UNF thread, 1 1/2” wrench on tube, 1 7/8” wrench on jam nut. sold in pairs TJ Unlimited long rear lower FlexArms 74 WWW.TERAFLEX.BIZ GET THE ADVANTAGE 1447704 $467.99 STANDARD FLEXARMS TJ Standard Lower FlexArms MAINTENANCE INFORMATION sold in pairs stock length= 15-3/45” min. length= 15” max length= 16-1/2” TJ lower FlexArms 1615766 $247.99 TJ/XJ/ZJ Standard Front Upper FlexArms Proper maintenance is essential for the life of this product. The grease zerk provides grease and forces out all contaminants. Proper lubrication involves greasing the arm a minimum of every month and, if used heavily off-road, greased before and after every trip. Failure to grease these FlexArms will void any applicable warranty. When used with suspension lifts in excess of 4” of lift short (stock-length) FlexArms will not function as designed. It is recommended that a long-arm system be used instead of the standard length FlexArms. sold in pairs stock length= 15-1/8” min. length= 14-3/8” max length= 15-7/8” TJ/XJ/ZJ front upper FlexArms 1643866 $265.99 TJ Standard Rear Upper FlexArms sold in pairs stock length= 13-1/4” min. length= 12-1/2” max length= 14” TJ/XJ/ZJ front upper FlexArms 1644866 $248.99 Bushing Repair Kits - Lower FlexArms 4 lower arms Single lower arm The heavy duty Monster FlexArms are equipped with rod end forgings that have over 5” of shank length. This maximizes strength and provides for for ultimate torque distribution. The Jam nut that comes with the rod end must be torqued properly for the FlexArm to function correctly. Failure to have the jam nut properly torqued can result in premature thread wear both on the forging and in the tube. As with the standard FlexArm grease is essential in the rod end housing as well as the threads to maximize FlexArm life and provide the durability that is intended. Replace or repair your used FlexArm bushings and sleeves. The kits are designed to repair one arm, or a complete set of four arms. Bushings are made from polyurethane, and sleeves are steel. INSTALL TIME: 1 hour avg. Bushing Repair Kit - One Lower Arm 4106401 $9.99 Bushing Repair Kit - Four Lower Arms 4106416 $68.99 TO PLACE AN ORDER CALL 801-288-2585 75 MONSTER ROD ENDS Large Flex End Our Flex joint ends provide excellent off-road capabilities with articulation and durability. They dampen road noise and vibration. This end can also be used as a replacement for any control arm utilizing a 1-1/4” x 12 tpi. ‘heim’ type rod end. Uses a 9/16” bolt. Large Rubber End When a quiet street ride and vibration free driving are required, the rubber bushing ends will give you the feel you want. The rubber bushing will provide the most noise and vibration dampening characteristics possible. This end can also be used as a replacement for any control arm utilizing a 1-1/4” x 12 tpi. ‘heim’ type rod end. Uses a 9/16” bolt. INSTALL TIME: 0.5 hour avg. 2-5/8” shoulder width= 2-5/8” bolt dia.= 9/16” [14mm] 1-1/4x12 UNF thread, 1-7/8” wrench on jam nut INSTALL TIME: 0.5 hour avg. 2-5/8” shoulder width= 2-5/8” bolt dia.= 9/16” [14mm] 1-1/4x12 UNF thread, 1-7/8” wrench on jam nut 9/16” [14mm] large rod end - RH 4116260 $52.99 large rod end - LH 4116270 $52.99 Large Angled Flex End The angled rod end forging is designed for applications needing additional clearance for tires, or other frame configurations. The Flex joint ends provide excellent off-road capabilities with articulation and durability. They dampen road noise and vibration. The forging uses standard 1-1/4” x 12 tpi. with a 9/16” bolt. 9/16” [14mm] large rubber end - RH 4520011 $46.99 large rubber end - LH 4520012 $46.99 Medium Angled Flex End The angled rod end forging is designed for applications needing additional clearance for tires, or other frame configurations. The end utilizes a 7/8” x 18 tpi. shank and accepts a 7/16” bolt. INSTALL TIME: 0.5 hour avg. 2-5/8” INSTALL TIME: 0.5 hour avg. shoulder width= 2-5/8” bolt dia.= 9/16” [14mm] shank angle = 10° 1-1/4x12 UNF thread, 1-7/8” wrench on jam nut 2” 10° angle shoulder width= 2” bolt dia.= 9/16” [14mm] 7/8-18 UNS thread, 1 1/4” wrench on jam nut. 9° angle 9/16” [14mm] large angled rod end - RH 4116250 9/16” [14mm] $59.99 medium angled rod end (2” width) - RH Medium Flex End The medium spherical urethane Monster end uses the same internals as its larger brother, in a scaled down version. The end utilizes a 7/8” x 18 tpi. shank and accepts a 7/16” bolt. 4117220 $52.99 Medium Angled Flex End The angled rod end forging is designed for applications needing additional clearance for tires, or other frame configurations. The end utilizes a 7/8” x 18 tpi. shank and accepts a 7/16” bolt. INSTALL TIME: 0.5 hour avg. 2” INSTALL TIME: 0.5 hour avg. shoulder width= 2” bolt dia.= 12mm 7/8-18 UNS thread, 1 1/4” wrench on jam nut. 2-5/16” shoulder width= 2-5/16” bolt dia.= 9/16” [14mm] shank angle = 9° 7/8-18 UNS thread, 1 1/4” wrench on jam nut. 9° angle 7/16” [12mm] 76 medium rod end - RH 4116230 $46.99 medium rod end - LH 4116231 $46.99 WWW.TERAFLEX.BIZ 9/16” [14mm] medium angled rod end (2-5/16” width) - RH GET THE ADVANTAGE 4116220 $52.99 MONSTER ROD ENDS Trackbar Rubber End This small rubber Monster end is designed as a trackbar end, and will provide maximum road dampening characteristics for highway handling. The incorporated rate plate provides superior stiffness for responsiveness and handling control. The end utilizes a 7/8” x 18 tpi. shank and uses a 10mm bolt. Trackbar Flex End The trackbar urethane flex end will allow some misalignment when articulating, and has a specially designed urethane bushing to restrict excess movement and allow control and handling at highway speeds. The end utilizes a 7/8” x 18 tpi. shank and accepts a 10mm bolt. INSTALL TIME: 0.5 hour avg. INSTALL TIME: 0.5 hour avg. 1.6” shoulder width= 1.6” bolt dia.= 10mmTJ, 12mmJK 7/8”x18 UNF thread, 1-1/4” wrench on jam nut 1.6” shoulder width= 1.6” bolt dia.= 10mmTJ, 12mmJK 7/8”x18 UNF thread, 1-1/4” wrench on jam nut 10mm - TJ 12mm - JK 10mm - TJ 12mm - JK TJ Trackbar rubber end - RH 4112222 $39.99 JK Trackbar rubber end - RH 4112225 $39.99 TJ Trackbar end - RH 4115102 $39.99 JK Trackbar end - RH 4112102 $39.99 JK Trackbar Flex End Rebuild Kit Repair a worn out trackbar rod end with this rebuild kit. All wear items are included- bushings, chrome ball, flat retaining washer, and retaining snap ring. To easily change out the components order field repair tool kit #4000016. Builders Rod End Housing Nub shoulder width= 2-5/8” bolt dia.= 9/16” [14mm] insert to= 1.75” ID tubing JK trackbar end rebuild kit 1951200 Builders JK Trackbar Eyelet Our Flex joint ends provide excellent offroad capabilities with articulation and durability. They dampen road noise and vibration. This end is designed to be used in custom control arm applications, and will require welding and other fabrication. Fits into a 1.75” ID tube. Uses a 9/16” bolt. large rod end w/builders nub forging 4112180 trackbar end w/builders weldable eyelet Weldable Insert Ends Our Flex joint ends provide excellent off-road capabilities with articulation and durability. They dampen a fair amount of road noise and vibration. This end is designed to be used in custom control arm applications, and will require welding and other fabrication. Uses a 9/16” bolt. shoulder width= 2-5/8” bolt dia.= 9/16” [14mm] eyelet OD= 2” large rod end w/builders weldable eyelet 4111180 $29.99 This reapir tool will make joint rebuilding in the field as simple as it gets. This in fact is the same tool that we use in house to rebuild joints. The repair tool is easy to use with two open end wrenches, or sockets. 4951200 $25.99 These weldable threaded inserts make custom link building simple and easy. Weld the insert to control arm length tubing. Weldable inserts are available to fit our large (1-1/4” 12 tpi.), medium & small (7/8” 18 tpi.) Monster ends. The large inserts require a minimum of 1.5” ID tubing and the medium/small inserts require a minimum of 1-1/8” ID tubing. RH 1-1/4” insert 4107102 $12.99 LH 1-1/4” insert 4107101 $12.99 RH 7/8” insert 4107122 $10.99 LH 7/8” insert 4107121 $10.99 FlexArm Tube Lengths Joint Rebuild Tool shoulder width= 2-5/8” bolt dia.= 9/16” [14mm] If you are building your own custom Trackbar then this is the kit for you. This builders set gives you the internal trackbar rod end, and a machined eyelet - you supply the tube & labor and you are on your way. $39.99 Builders Rod End Eyelet $14.99 TeraFlex offers standard lengths of FlexArm tubing pre-tapped for our large Monster ends (1-1/4”x12tpi threads). These can be used for custom suspension links or torque arms. The DOM tubing is 1.75” OD and .281 wall for superior strength to meet the needs of high power and torque applications. 9.5” tube length 4111109 $51.99 14” tube length 4111114 $69.99 20” tube length 4111120 $81.99 24” tube length 4111125 $93.99 28” tube length 1111128 $107.99 1111135 $117.99 Large Rod End Field Repair Tool 4000015 $20.99 35” tube length Trackbar/Medium Rod End Field Repair Tool 4000016 $19.99 For Builders FlexArm Tabs see page 93 TO PLACE AN ORDER CALL 801-288-2585 77 6” TJ LCG PRO Long Arm System 17” Walker Evans Wheels, 37” BFG Krawler Tires Coyote - Moab, Utah Micah & Josh Russell LOW RANGE GEARING “MEETING CRITICAL TOLERANCES” “There is a pretty big misconception out there that all products are the same. This thinking can catch up to you pretty fast. We are heavily invested in our products with tooling, foundries, CNC machining and more. We are dedicated to manufacturing the best products. Part of getting you the best is making sure that we are meeting critical tolerances so that you don’t have failures at high RPMs or under heavy torque. Our products go through a thorough inspection prior to packaging to ensure that we have met those tolerances with each and every item.” — Jon Johnson, Quality Control & Inspection LOW RANGE GEARING The key benefit of a TeraLow conversion kit is that it improve gearing for off-roading without altering the high-range gearing for highway driving. Because TeraLow transfer case conversions are designed to be used in the vehicle’s native application, there is much less labor expense involved when compared to other complete transfer case options. The TeraLow Low231 and the Low300 provide about 50 percent more gear reduction than stock. The 4.0:1 ratio means that in low range your Jeep® will move four times slower than it does in high range. TeraLow conversions give you extreme low-range control without affecting your highway drive. is probably the most popular). This will give you the benefits of the low range, and a ring and pinion ratio that matches your tire size (some highway economics and top end speed may be compromised with the new ring and pinion). Look first at your axle ratio. Is it appropriate for the tire size on the vehicle? Ring and pinion changes are best used to compensate for changes in tire size. So if you’ve just added a lift and added larger tires, then changing your ring and pinion might be a good choice. Highway and city driving are most affected by axle ratio and tire size. When changing your axle ratio you should consider three factors. Cruising speed, towing use, and the terrain you drive in (mountainous or flat). A low numeric ratio such as a 3.07 would yield better fuel economy, but when driving up hills and into the wind, a more efficient ratio may be a numerically higher one such as 4.56. Our experience has shown that a 4.56 ratio is a very good all around ratio if you cruise at 65mph and have a TJ with a 4.0L engine, 5-speed transmission and 35-inch tires. If you tow a small trailer and live in a very mountainous region, you might choose a 4.56 ratio. If you run 37inch tires, you may want to run 4.88 gears whether you tow a trailer or not. Each situation needs to be addressed appropriately. Get the gears that are right for your application and driving conditions, but one thing is certain - you can’t go wrong with a TeraLow gear conversion! When off road, TeraLow conversions extend clutch life by eliminating the need to feather or slip the clutch on difficult obstacles. Rock crawling with the TeraLow gives you the advantage of being able to start your engine on very steep inclines without using your clutch. With automatics the need to constantly be using the brakes when coming down a hill is greatly reduced saving wear and tear on components. Heavy-Duty quality, and highway economics make TeraLow the right choice for anyone demanding extreme rock crawling performance and unmatched highway drive. The most logical solution often times involves the TeraLow HD transfer case gear conversion in conjunction with a lower ring and pinion (4.56 Most 231 transfer cases came from the factory with a slip-yoke rear output (see the bottom photo). This slip yoke will slide or slip in and out of the rear of the transfer case as the suspension cycles up & down. When driveshaft angles are changed due to suspension height or suspension travel the slip yoke is forced to operate at an angle and can cause binding, and in some situations will crack the case. Another problem with the slip yoke design is that the rear driveshaft yoke cannot be removed from the vehicle without loss of transfer case fluid. Broken u-joints can often require the vehicle to be driven back off the trail with the front driveshaft only. Without eliminating the slip yoke on the rear output, this would be impossible without losing the transfer case fluid, and causing transfer case damage. On any short wheel base vehicle (such as the Wrangler), driveshaft angle is very critical and must be addressed when making any suspension modifications. Standard factory Wranft gler driveshafts are about 12”. This short driveshaft will cause severe vibration and sha e premature u-joint failure if not upgraded. v ri There are several approaches to Slip Yoke Eliminator kits. Some use a ‘hack & tap’ method which results in a lower priced kit, but does not effectively increase any strength, and can actually increase driveshaft vibration. TeraFlex was one of the innovators that developed a completely new heavy duty output shaft that can increase torque loads by nearly 50%, as well as offer solutions to the original slip yoke problems. d 25” 19. A Short Shaft kit, or Slip Yoke Eliminator solves the short driveshaft length, allows driveshaft removal in the event of a u-joint failure without loss of fluid, and increases the output shaft strength dramatically allowing for increased power and torque to be transferred to the wheels for traction. aft 25” 16. sh rive WWW.TERAFLEX.BIZ Standard Short Shaft SYE d Stock Slip-Yoke ft ha es riv ”d 12 TeraFlex has perfected low range gearing and continues to lead the industry in quality performance transfer case products. 80 Extreme Short Shaft SYE GET THE ADVANTAGE NV231 EXTREME SYE 231 Short Shaft Kit The Extreme Short Shaft kit is what short wheelbase Wrangler owners have been dreaming of for decades. The Extreme kit not only improves on strength, but also increases driveshaft lengths by up to 7” over a stock application. It is over 3” shorter than a standard SYE kit, and 1-1/2” shorter than an ATLAS II. The Extreme SS kit comes with all necessary components to modify the stock 231 case. Speedometer readings are transferred through a tone ring and electronic sensor. To adjust the calibration a converter box is necessary to make any calibration adjustments. Note: Fits 231-J transfer cases only Note: Earlier 231 applications with mechanical speedometer cable require updating to an electronic speedometer. Needed to complete installation Recommended Accessories Optional Accessories CV style driveshaft LOW231 HD 4.0:1 transfer case, 2WD low range COMPONENT # 008100025 008101202 004500112 008300016 000 36 000 74 000 93 000 458 00054002201 000 54200312 6209 19992 SS100S SS101S SS103S SS114S 000 FHL-349-HDC DESCRIPTION tubing org.4 speed sensor yoke nut 2-016N70 o-ring 5/16 lock washer bolt.25-20X.75 5/16-24X125 bolt 1/4 flat washer terminal 2.8male connector male hsg bearing seal output shaft output housing yoke speed sensor ring snap ring Extreme Short Shaft Kit 4444400 QTY 1 1 1 1 4 1 4 1 3 1 1 1 1 1 1 1 1 $314.99 BellyUp skid plate INSTALL TIME: 5 hour avg. Make sure that you are buying the best product on the market. Many other SYE kits, especially those with their ‘mega’ short kits have released versions that are very similar in construction and engineering. While they have cloned many of our innovations, they have not been able to duplicate our quality, dependability or strict manufacturing tolerances. These kits may look the same, and may be attractively priced, but they will not hold up to the same abuse, torque or long term use that would be expected. Stick with the TeraFlex reputation that you have trusted for years, and the quality and dependability you will need for years to come. The Extreme Short Shaft kit does not use the traditional ‘speedometer gear’ to calibrate the speed of the vehicle. We have updated the signal to a digital reading (similar to 03+ Rubicon). This allows a more accurate reading. The chart below gives you the configuration of your vehicle by comparing tire size and axle ratio. If your selection of tire size and gear ratio do not yield a result that is within the green acceptable range a converter box will be necessary to make any calibration adjustments. Factory speedometer variances are ±3%. The green highlighted area indicates the acceptable range within factory specs. Anything outside of this range may require some additional calibration using a converter box. TO PLACE AN ORDER CALL 801-288-2585 81 NV231 SYE 231 Short Shaft Kit INSTALL TIME: 5 hour avg. This short shaft kit, or slip yoke eliminator, with the new, heavy duty shaft is engineered to withstand the increased torque (50% increase) generated by extreme reduction of the Tera Low231. The kit also eliminates the need to lower the transfer case in most cases by increasing the rear driveshaft length by four inches. It includes a larger output bearing and rear housing. Note: Fits 231-J trasfer cases only Short Shaft Kit - TJ/YJ Wranglers 4444401 $209.99 Short Shaft Kit - XJ Cherokee 4444402 $262.99 Needed to complete installation Recommended Accessories Optional Accessories CV style driveshaft LOW231 HD 4.0:1 transfer case, 2WD low range BellyUp skid plate Changing your ring and pinion ratio and/or tire size will cause an inaccurate reading of your speedometer. Replacement of the speedometer gear is a simple procedure that takes minutes to complete. The chart below lists ring and pinion ratios and tire size. Simply select the proper configuration of your vehicle from the chart. An accurate speedometer reading is important both on and off road when detailing travel routes and for on highway safety. Factory speedometer variances are ±3% from actual speed. Recommended speedometer driven gears are based on a manufacturer’s published tire specs for revolutions per mile. This may differ from manufacturer to manufacturer. 2WD Low Range Kit CV Driveshafts TeraFlex driveshafts are designed for the rigors of off roading and for daily driving responsibilities. They come pre-balanced and feature quality u-joints. Note: Final driveshaft selection varies based on lift height and configuration. The installer is ultimately responsible for correct driveshaft selection. Severe damage can result from using the wrong driveshaft. TJ 6 cyl. manual w/SS SYE 4740215 $326.99 TJ 6 cyl. automatic w/SS SYE 4740216 $326.99 TJ Unlimited 6 cyl. manual w/SS SYE 4740225 $342.99 TJ 6 cyl. manual w/Extreme SS SYE 4740218 $326.99 TJ 6 cyl. automatic w/Extreme SS SYE 4740219 $326.99 XJ Cherokee w/SS SYE 4740232 $342.99 XJ Cherokee w/Extreme SS SYE 4740345 $342.99 82 WWW.TERAFLEX.BIZ The 2Low kit provides the benefit of true low range gearing, while allowing the front to freely turn. It lets you choose 2 Low in addition to the other standard options. The 2 Low kit will eliminate drive train bind and most of your three-point turns. This kit is completely internal and does not require any external modifications. Note: Fits 231-J trasfer cases only INSTALL TIME: 5 hour avg. 231-J 2WD 2Low kit 2204000 $205.99 2266900 $205.99 JK Wrangler 241OR 2Low Kit JK 241OR (Rubicon) 2WD 2Low kit For the JK 241OR 2WD Low Range Kit see page 17 GET THE ADVANTAGE NV231 LOW231 LOW 231 HD Transfer Case The Tera Low231 conversion kit is the solution for providing Wranglers, Cherokees, and Comanches with low crawl ratios. This kit provides rock-crawling performance without affecting high range gears for daily drivers, or the trip to and from the back country. It provides a true 4.0:1 reduction through a heavy duty 5 gear planetary system. Every part in this kit is new, with no core charges. Shift linkage and driveshaft length changes are not necessary. The Tera Low231’s high input torque rating will handle extreme torque applications. Each Low231 is covered with our exclusive two-year warranty. The Tera Low231 is compatible with the 2WD Low-Range Shift kit (2204000), the TeraLow Extreme Short Shaft kit (#4444400), and the Short Shaft kit (#4444401). Note: Because these low-range gear sets increase torque by up to 50 percent, some large or high-performance engines may contribute to premature drive train failure. 21 Spline Input Wrangler 1988-2006 4 cylinder manual Cherokee 1987-1989, 21 spline AW4 automatic (rare) Cherokee 1987-1990 Peugeot 21 spline manual 2104100 $1049.99 23 Spline Long Input Wrangler 1988-2006 6 cyl manual 2104200 $1049.99 2104303 $1049.99 2104400 $1070.99 23 Spline Short Input Cherokee 1990-2001 automatic Cherokee 1987-1990 AX15 23 spline manual Wrangler 2003-2006 automatic 23 Spline Input w/Seal Extension Wrangler 1988-2002 automatic Automatic Seal Extension A simple extension is used to position the seal of the automatic transmission properly against the transfer case. This kit may be ordered separately as needed. For YJ and TJ 3-speed automatics, 1988-2002. Note: Check application before installing Low231 Automatic Seal Extension 2904400 The 4.0:1 gear reduction planetary is the heart of the HD 231 transfer case. Our planetary features a hardened steel housing and gears. TeraFlex is still the only aftermarket company to offer a low range gear conversion for the 231 transfer case. Because of the additional gear reduction when in low range, engine RPMs should be kept under 2500 (remember the planetary is turning at 4 times that rate 2,500 x 4.0 = 10,000 RPM). Severe transfer case damage can occur if this RPM warning is not observed. Check the oil pump screen for blockage. INSTALL TIME: 5 hour avg. Recommended Accessories Optional Accessories 2WD low range, 231SS SYE kit, CV driveshaft BellyUp skid plate $26.99 Trying to figure your final low range crawl ratio can sometimes become difficult. There is a zone that is ideal for rock crawling and other off-roading. Generally, a crawl ratio between 50:1 and 75:1 works well in hightraction terrain. Crawl ratios are calculated by multiplying the axle ratio by the transmission’s first gear ratio by the transfer case low range ratio. This gives you the final crawl ratio. Generally a final crawl ratio of 50.0:1 to 100.0:1 is a good off-road crawl ratio. This chart shows the improved gear reduction benefits of the TeraFlex Low231 case. To find your crawl ratio, use this simple formula (refer to the chart). Multiply the first gear ratio by the transfer case ratio. Multiply that number by the axle ratio (of the ring and pinion) to get your crawl ratio. TO PLACE AN ORDER CALL 801-288-2585 83 DANA 300 As always TeraFlex has been the innovator in the industry for off-road products and components. We were the first manufacturer to offer a low range gear set for the NV 231, Dana 300, 20, and 18 transfer cases. TeraFlex is dedicated to providing quality, heavy-duty upgrade parts for your Jeep® vehicle. Our TeraLow gear sets are no different. Gear machining is extremely sensitive to accuracy and consistency. By investing in our own gear cutting tools we can provide quality components at a reasonable price. Through continuous improvements in the manufacturing process our splined, pressed and welded gears have had NO gear hub failures. The processes that we utilize are proven for dependability and durability. The LOW300 was designed as a heavy duty low range conversion gear set. Gear strength in the LOW300 has been tested and proven under the most extreme conditions, including the top rock crawling competitions that UROC provides. HD Output Shaft Kit LOW300 This kit replaces the stock output shaft of the Dana 300 transfer case (1981-86) with a heavy-duty output shaft. The new shaft is better suited for high-torque and high-stress situations because it is thicker and stronger. It is great when combined with the Low300 gear set because of its additional strength. Note: This kit is designed to be used on the Dana 300 transfer cases that originally had the longer tail housing. Bolt pattern differences prevent this kit from working with the shorter tail housing design. This kit does NOT fit 1980 models. INSTALL TIME: 5 hour avg. CV style driveshaft Needed to complete installation Dana 300 rebuild kit Optional Accessories COMPONENT # 657 689 1000003 324404 Scout owners: Scout owners can purchase the Low300SC for 1980 Scouts (manual transmissions). The Low300SCAUTO is designed for automatic transmissions. The Scout kit requires some internal case grinding. Overhaul kit: The TC300 overhaul kit is available for anyone needing the bearings and seals to completely overhaul the Dana 300 t-case. LOW300 HD transfer case gear set Recommended Accessories DESCRIPTION output shaft output housing component pack yoke HD D300 output shaft kit Dana 300 Rebuild Kit QTY 1 1 1 1 2223000 INSTALL TIME: 6 hour avg. $407.99 This kit contains all the bearings and seals to completely overhaul the Dana 300 transfer case. Kit includes intermediate shaft, shim set for bearing adjustment and shift fork friction pad set. 84 2503000 WWW.TERAFLEX.BIZ COMPONENT # 000 761 004940400 DESCRIPTION shims gasket set QTY 4 1 Low300 - Jeep® 2123000 $629.99 Low300 - Scout 2103000 $839.99 Low300 - Scout automatic 2123800 $839.99 Recommended Accessories Optional Accessories INSTALL TIME: 5 hour avg. HD D300 output shaft kit Change a CJ or Scout’s 2.6:1 stock ratio to a true, 4.0:1 low-range ratio. This low-range gear replacement kit benefits from the Dana 300’s strength and durability. It allows the Jeep® owner to enhance trail performance by maximizing the crawl ratio. Installation of this kit into your transfer case will increase your crawl ratio by 50 percent. This kit is easy to install. There are no driveshaft changes, or special shift linkages required. It comes complete with all necessary gaskets and seals. A new shift rail with increased detent pockets to help with twin stick applications. $233.99 GET THE ADVANTAGE HD 300 output shaft, CV style driveshaft Dana 300 rebuild kit DANA 20 & 18 LOW20 Manual This kit uses a six-spline input gear for Dana 20s with MANUAL transmissions. The kit converts the stock 2.03:1 to 3.15:1 for improved rock crawling performance. This five-gear kit fits ‘63-79 CJs, Jeep®sters, Jeep® trucks, Wagoneers, and ‘72-79 Scouts. INSTALL TIME: 6 hour avg. COMPONENT # 2002000 520886 600000 600001 600003 9421151 2602020 Low20 manual DESCRIPTION TL20A - main drive gear TL20B - intermediate gear TL20C - fr output gear TL20D - fr sliding gear TL20E - rr sliding gear shaft & bearing kit gasket set QTY 1 1 1 1 1 1 1 $839.99 2112020 LOW20 Auto 1952 Old-Timer (and his Willys) Dana 20 Low Range Gear set running strong Coyote Trail - Moab, Utah This low range gear kit is designed to work with the factory turbo 400 automatic transmission. It uses a 15 spline input gear, common in vehicles from 1966-1973. This kit will NOT fit the QuadraTrac transfer case. Reduce your overall gear reduction almost in half- from 2.03:1 to 3.15:1. INSTALL TIME: 6.5 hour avg. COMPONENT # 2002001 520886 600000 600001 600003 9421151 2602020 Low20 automatic DESCRIPTION TL20A-AUTO - drive gear TL20B - intermediate gear TL20C - fr output gear TL20D - fr sliding gear TL20E - rr sliding gear shaft & bearing kit gasket set QTY 1 1 1 1 1 1 1 This kit reduces the 2.43:1 stock lowrange ratio to 3.15:1. This kit works on ‘66-71 CJs, utility wagons and pickups. CJs older than 1966 require a large Dana 18 or 20 transfer case housing from a ‘66-79 Jeep®. INSTALL TIME: 6 hour avg. $839.99 2112800 LOW18 LOW20 Bronco COMPONENT # 2002000 520886 600000 600001 9421151 2601018 DESCRIPTION TL20A -drive gear TL20B -intermediate gear TL20C -fr output gear TL20D -fr sliding gear bearing & shaft kit gasket set Low18 This version of the Low18 gear set is designed to be used with Saturn and Warn overdrives, and reduces the 2.43:1 stock low-range ratio to 3.15:1. This kit ships with only three gears. The additional gear, part 911098, can be purchased directly from Advance Adapters to complete the set. Low-range gear kit for Bronco Dana 20 converts the stock 2.46:1 to 3.15:1. The Low20B for Broncos requires a six-spline input shaft to work. Low20 bronco DESCRIPTION TL20A - main drive gear TL20B - intermediate gear TL20C - fr output gear TL20DB - fr sliding gear TL20E - rr sliding gear shaft & bearing kit gasket & seal set spacer set 2102000 QTY 1 1 1 1 1 1 1 1 $734.99 2111018 LOW18 Overdrive INSTALL TIME: 6 hour avg. COMPONENT # 2002000 520886 600000 600003 600003 9421151 602001 2010 QTY 1 1 1 1 1 1 INSTALL TIME: 5 hour avg. COMPONENT # 520886 600000 600001 9421151 2601018 $839.99 DESCRIPTION TL20B -intermediate gear TL20C -fr output gear TL20D -fr sliding gear bearing & shaft kit gasket set Low18 overdrive TO PLACE AN ORDER CALL 801-288-2585 2111000 QTY 1 1 1 1 1 $619.99 85 CRD60R Heavy Duty Axles & Components M4O custom competition crawler UROC - Rocky Mtn Raceway - Salt Lake City, Utah Steve Nantz HD AXLES & COMPONENTS “BUILT FOR ABUSE” “I’ll be honest, breaking stuff isn’t fun. Especially when you are out in the middle of nowhere stuck in the bottom of a river bottom with a dry waterfall ahead of you and three below you. I build each of these axles as if I was going to run them myself. I want them to last forever and hold up to anything — they are built for abuse. The same axles that I build for the world’s top rockcrawlers are what I build for you.” — Gerald Callahan, Axle Craftsman & Machinist AXLES & COMPONENTS Removable seal holder. Cast in oil skimmer & HiFlow oil passage. As vehicles become more capable and trails become more challenging, the need for improved performance and Ove rsiz increased strength eo ute r pi becomes even more nion bea important. That is the primary ri n g . reason why customers demand high performance parts and components from TeraFlex. y cit x pa ma l ca for D CR oth Smo t bo We were the first aftermarket manufacturer to produce a high-pinion, high-strength, highclearance 60 series axle housing. The Tera 60R High Performance Differential provides more strength than a Dana 60 with more ground clearance than a Dana 44. The Tera60R represents the standard that set the bar in heavy duty off road axles. It provided improved strength and All Tera HD differentials come standard with the thickest reinforced bearing caps available to minimize flex and distortion. All come standard with an upper mounting pad for torque control struts or three-link suspension mounts. A reinforced cast differential cover provides superior protection to the differential and strengthens the entire assembly. Ful The improvements we have made to the axle world in terms of strength, quality, and performance have established TeraFlex as the leader in aftermarket performance axles and components. as proprietary features exclusive to Tera axles. As you will notice, all of the essential high performance differential modifications found on other axles today were first featured and developed by TeraFlex. We are the innovators, not the imitators. to m performance than had previously been available. yie lds ho im usin um g h co olds o olin v g an er 3 quarts of o il d lub rication. the be st p os sible g The improved designs make our axles the most desirable for all high-strength high performance off-road applications. The quality of both the components and the workmanship make these axle solutions an ideal partner for the toughest trails and conditions. round clearance. The improvements of the CRD50R again sent the competition reeling. We wanted to provide an extreme axle for Jeep® sized vehicles that would handle the abuse regularly thrown at them. In addition to that, we engineered a Constant Radius Design (CRD) smooth bottom, which provides improved strength, and increased ground clearance that is virtually unaffected by pinion angle. Its design forced the competition to follow, because of the innovative features that the design provides. Tera HD axles are built for all conditions. Our axles are designed and engineered to handle the most abuse possible, while still providing the dependability that daily driven vehicles rely on. 1 Machining each tube individually to a specific outside diameter guarantees a properly fitted tube for each housing, providing the basis for every axle. 6 Special jigs and fixtures have been constructed to accurately locate control arm bracketry and other mounts on the axle prior to welding. 88 As with our previous axle designs the CRD60R again set new standards with features that completely revolutionized axle engineering and development. It incorporated our Constant Radius Design (CRD) as well 2 Flanges or inner knuckles are installed at this point. Each tube end is machined for a precise fit and then welded to secure the flange permanently. 7 For complete axle assemblies, gears and lockers are assembled and checked for proper patterns and tolerances. WWW.TERAFLEX.BIZ 3 Top competitors like Dean Bulloch, Jason Paule, Ben Hanks, Ted Grady, Mike Shaffer, and others rely on the dependability and performance that TeraFlex delivers. 4 The use of a case block prevents the housing from being deflected while pressing the axle tubes. 8 A 30-ton press is used to insert and seat the machined axle tubes into the housing. Attention to flange angle is essential at this point in the building process. 9 Once gears and lockers have passed a QC inspection the housing cover is sealed and the cover bolts tightened to proper torque, and ready to be filled with fluid. Axle shaft bearing retainer rings and studs are pressed onto the shaft. Bearings are pre-greased for initial startup to reduce premature bearing wear. GET THE ADVANTAGE If you want the ultimate axle for all types of extreme driving conditions, then get the Tera axle that suits your needs. Because offroading isn’t getting any easier. 5 The combination of press-fit tubes and plug welds provides ultimate security in keeping the tubes from spinning under high torque loads. 10 The TeraFlex Disc Brake Kit perfectly compliments Tera HD axles. Complete ready-to-run axles are available for many of the most popular vehicles. TERA44 ADVENTURE SERIES Tera44 stock applications TJ/XJ front - w/unibearing 3419070 TJ rear 3429070 YJ/CJ rear 3429080 Call for custom applications - ZJ, WJ, etc... We can build Anything! Included with axle Needed to complete installation axle shafts, brackets, disc brakes Ring & Pinion, Carrier/Locker, custom driveshaft INSTALL TIME: front: 6 hour avg. rear: 4 hour avg. The TeraFlex Adventure performance series axles are built from all-new parts, and are designed specifically for vehicles that see constant daily driving duties, and light to moderate trail use. These axles incorporate OEM 44, or 60 center sections with heavy duty TeraFlex axle components. All TeraFlex Adventure series axles are built using the same technology as our competition series axle assemblies. All Adventure Series axles feature a highstrength ductile iron housing, and axle tubes are pressed in at exact tolerances, and utilize 1026 DOM 3/8” wall tubing for superior strength and durability. HD axle shafts, seals, wheel studs, disc brake kit, ring & pinion, and locker/carrier are all new and installed. The TeraFlex Adventure series axles can be built in virtually any configuration. Stock Jeep® knuckles can be used to retain OEM unibearing assemblies, or can be built using the larger and more desirable Tera60 knuckles and axle shafts (recommended). This creates a hybrid axle that has a smaller center section for minimum space and maximum ground clearance with the outer strength of our competition series axles. The Adventure 44 offers Jeep® vehicles an upgrade from Dana 30, 35, and 44 stock axles. The Trail 44 can be made to order with 30, 33, or 35 spline shafts. The Trail 44 is designed for tires up to 35”. Note: A build sheet is required to properly build an axle to your specifications. Please call a TeraFlex Customer Service Rep at 801-288-2585 to receive an axle build sheet. INSTALL TIME: 1 hour avg. The TeraFlex HD44/CRD50 differential covers are designed to offer extreme protection from rocks, obstacles and other debris on the trail. The cover is cast from the same high-strength ductile-iron as our HD axle housings. The cover is over 3/8” thick to ensure protection. It also offers two fill plugs for use in standard or high pinion D44 housings, or when the pinion must be rotated in extreme applications. Fits all Dana 44 housings - standard & high pinion, and TeraCRD50R housings. Dana 44 HD differential cover 3990650 $157.99 OEM Components HD Cast Cover R&P Selection OEM Mounting Disc Brake Kit TeraFlex Adventure axles feature OEM componentry for simple and easy installations. The Tera44 uses the larger TJ 297 u-joints, and Dana 30 knuckles, unibearing, and disc brake system so that replacement parts are easily sourced if needed. The Tera44 HD ductile iron cover is over 3/8” thick. The heavy duty cover provides ultimate protection to guard the internal components from damage. The cover features two fill plugs, which allows proper fluid capacity regardless of pinion angle. All Tera44 axles are available in virtually any ring & pinion and locker configuration. For the most popular configurations pre-built units are waiting for you for the quickest turn around time in the industry. For a quick installation with no hassles or worries the Tera44 comes with ready to bolt in bracketry. Our heavy duty bracketry is stronger than the OEM bracketry and is laser cut from 3/16” steel. Stopping on any extreme trail descent, or in rush hour on the highway is a big concern for Jeep®s with larger tires. The TeraFlex disc brake kit can be built into any Tera44 axle to provide you with the stopping power that you need and require. TO PLACE AN ORDER CALL 801-288-2585 89 TERA CRD50R Front CRD50R stock applications TJ/XJ front - w/hubs 3413200 TJ/XJ front - w/unibearing 3411100 YJ/CJ front - w/hubs 3423200 YJ/CJ front - w/unibearing 3421100 Included with axle Needed to complete installation axle shafts, brackets, disc brakes Ring & Pinion, Carrier/Locker, driveshaft, steering INSTALL TIME: front: 6 hour avg. , rear: 4 hour avg. The Tera50R high-performance differential is the first Tera axle to use our Constant Radius Design (CRD). The design provides extreme ground clearance that is virtually unaffected by pinion angle. To achieve this the axle cover line is rotated 20 degrees. This provides two immediate advantages. It maximizes ground clearance when used with a higher pinion angle, and keeps the differential cover from coming in contact with any potential obstacles ensuring that all differential components are protected. The Tera CRD50R is the perfect solution for high performance front axle applications where limited space is available, but a larger axle is needed. The Tera CRD50R utilizes reverse cut Dana 44 differential internals with the advantage of being able to use the larger and more desirable Tera60 knuckles and axle shafts. This creates a hybrid axle that has a smaller center section for minimum space and maximum ground clearance with the outer strength of its big brother, the Tera CRD60R. The Tera CRD50R housing is cast from high-strength ductile iron. This results in a housing that is extremely strong and yet still allows welds to penetrate and hold. Axle tubes are pressed in at exact tolerances, and utilize 1026 DOM 3” OD 3/8” wall tubing for superior strength and durability. The Tera50R is also an ideal high-pinion rear replacement axle for Dana 44 owners because most components from the Dana 44 can be used in the Tera50R. Axle shafts, brake kits, yokes, and carriers can all be swapped over to the new housing. All that is required for an axle conversion is a new ring and pinion. The TeraFlex HD44/CRD50 differential covers are designed to offer extreme protection from rocks, obstacles and other debris on the trail. The cover is cast from the same high-strength ductile-iron as our HD axle housings. The cover is over 3/8” thick to ensure protection. It also offers two fill plugs for use in standard or high pinion D44 housings, or when the pinion must be rotated in extreme applications. Fits all Dana 44 housings- standard & high pinion, TeraCRD50R housings. INSTALL TIME: 1 hour avg. CRD50R HD differential cover 3990650 $157.99 Note: A build sheet is required to properly build an axle to your specifications. Please call a TeraFlex Customer Service Rep at 801-288-2585 to receive an axle build sheet. One-Ton Components HD Cast Cover Top Mounting Pad Radius Bottom The CRD50 is able to incorporate the larger components from our 60 series axles, such as knuckles, U-joints, and axle shafts. This hybrid construction gives you the best of both worlds. Tera’s HD one-ton ball joint knuckles are essential for building an indestructible axle that will hold up to abuse. The CRD50 features a heavy duty ductile iron cover that is over 3/8” thick. The heavy duty cover provides ultimate protection to guard the internal components from damage. The cover features two fill plugs, which allows proper fluid capacity regardless of pinion angle. A reinforced section at the top of differential housing provides structural strength for the differential, and a mounting location for custom suspension applications or torque arms. The mounting pad comes pre-tapped for use with 1/2” bolts. The Tera50R’s CRD smoothbottom design provides the most ground clearance and is virtually unaffected by pinion angle, allowing it to glide over rocks and obstacles. The rotated cover line allows higher pinion angles without risk of damage. 90 WWW.TERAFLEX.BIZ GET THE ADVANTAGE HD Bearing Caps Designed for maximum strength, the CRD50R’s side bearing caps are the thickest possible to virtually eliminate flex and distortion, one of the leading failure areas of many axles. The HD thick bearing caps assist the differential’s core strength. TERA CRD60R Front CRD60R stock applications TJ/XJ front - w/hubs 3213200 $6299.99 TJ/XJ front - w/unibearing 3211100 $6299.99 YJ/CJ front - w/hubs 3223200 $6299.99 YJ/CJ front - w/unibearing 3221100 $6299.99 axle shafts, brackets, disc brakes Included with axle Ring & Pinion, Carrier/Locker, driveshaft, steering Needed to complete installation Rear CRD60R stock applications TJ rear 3310100 $3570.99 YJ/XJ/CJ rear 3320200 $3360.99 axle shafts, brackets, disc brakes Included with axle Ring & Pinion, Carrier/Locker, custom driveshaft Needed to complete installation INSTALL TIMES: front: 6 hour avg. , rear: 4 hour avg. The TeraFlex HD Dana 60 & CRD60 differential covers are designed to offer extreme protection from rocks, obstacles and other debris on the trail. The cover is cast from the same high-strength ductile-iron as our HD axle housings. The cover is over 3/8” thick to ensure protection. Fits all Dana 60 housings, standard & high pinion, TeraCRD60R housings. INSTALL TIME: 1 hour avg. CRD60R & Dana 60 HD differential cover 3990660 $175.99 Tera CRD60R axles are the first true innovation in the axle industry in over 30 years. They have been engineered and designed to maximize protection, performance and durability. If the Tera CRD60R can hold up to the abuse that the best of the best can dish out, then it will hold up to anything. Step up to the advantages of the Tera CRD60R today. The CRD60R provides high clearance for the trail, reinforced bearing caps for added strength, and a custom mounting pad on top for three- or four-link suspensions or torque control struts, and Constant Radius Design provides high ground clearance that is unaffected by pinion angle adjustments. The CRD60R’s front pinion bearing pocket has a renewable oil reservoir that replenishes as you drive and keeps a reserve of oil that constantly bathes the pinion bearing in cooling oil, something that no other high pinion axle can offer. Oil from the ring gear creates a halo in all differentials and does not fling until higher speeds are reached. The CRD60R has a built in “skimmer” that cuts the halo and forces oil up to the pinion bearings. Maximum housing oil capacity (over 3 qts.) ensures cool operation for extended highway driving. The front pinion bearing is larger than any axle on the market today. This feature helps the pinion carry the heavy loads placed on it in rear applications. Professional Rockcrawlers demand the most from their vehicles. Extreme rockcrawling puts more pressure on a drive train than any other motorsport. Heavy shock loads created by serious traction, wheelspin and hop act like an impact driver on axles. Tera axles have been tested by the toughest rockcrawlers in the industry and have proven to be the axle that can be trusted in the heat of competition, or on the trail. To win a series championship you need to be consistent and have the best components and products available. Top rockcrawlers know what it takes to win. Tera axles are known for their reliable and consistent performance. That is why event after event these drivers trust their Tera axles to hold up and get them to the top. Note: A build sheet is required to properly build an axle to your specifications. Please call a TeraFlex Customer Service Rep at 801-288-2585 to receive an axle build sheet. HD Outer Bearing Strength Cooling Fins Radius Bottom Oil Skimmer The CRD60R axle allows the use of a larger higher load bearing while still maintaining the factory seal. Other ‘high performance’ axles use a standard front bearing. However, in rear applications, this bearing receives the highest load. The oil seal is easily removed for easy gear set up. The CRD60 incorporates a unique finned housing to further aid in cooling the differential when used in long term or highway applications, a commonly neglected area with other differentials. The fins also provide structural rigidity to the differential. The CRD60R’s CRD smooth bottom design provides the most ground clearance and is virtually unaffected by pinion angle, allowing it to glide over rocks and obstacles. The rotated cover line allows higher pinion angles without risk of damage. The CRD60R incorporates a cast oil skimmer in the center section to increase oil flow to the pinion bearings. Tera’s exclusive skimmer forces maximum lubrication at essential points of the axle to help ensure durability. TO PLACE AN ORDER CALL 801-288-2585 HD Bearing Caps Designed for maximum strength, the CRD60R’s side bearing caps are the thickest possible to virtually eliminate flex and distortion, one of the leading failure areas of other 60 products. The HD thick bearing caps assist the differential’s core strength. 91 BRAKE KITS & PARTS Steel Braided Brake Lines INSTALL TIME: 1 hour avg. These DOT approved stainless steel braided brake lines are designed for most late model Jeep® applications. These stainless line kits will prevent line expansion, thereby giving a much firmer-feeling pedal. Front brake lines come in pairs, the rear is a single line. Both measure 26” for additional brake line length over stock lines. All stainless brake lines are made to MVSS-1006 specifications. $78.99 TJ front - 26” brake line set - pair 4353300 TJ rear - 26” brake line - single 4354200 $42.99 TJ complete fr & rr braided brake line set 4350400 $126.99 JK front or rear - 26” brake line set - pair 4353300 $78.99 JK front or rear - 30” brake line set - pair 4354200 $42.99 Disc Brake Flex Line Kit Finish the brake line system when installing a disc brake conversion on any vehicle. This kit will contains the necessary hardware to connect the disc brake kit to the brake hard lines. This kit is included in the Jeep® disc brake kit (4354420 & 4354410), but is not included in the Ford disc brake kit (4354400). Note: New shorter brake hardlines must be installed. Available from most auto parts supply stores. INSTALL TIME: 1 hour avg. COMPONENT # 600441 8629 86291 8621 3036797 DESCRIPTION brake hose clip banjo bolt brass washer brake line bracket flexible brake hose disc brake flex line kit Emergency Brake Cable Kit QTY 2 2 4 2 2 4355400 This kit will provide your TJ wrangler rear disc brake conversion with a new emergency brake cable. This cable will not work with stock drum brakes, and will only work with the TeraFlex Disc Brake Kit, or factory Jeep® disc brake kits after 2003. Sold individually, order two for a full axle. INSTALL TIME: 0.8 hour avg. TJ 1997-2006 LH/RH - 42” 4304169 $37.99 YJ 1987-1990 LH - 32” 4304174 $37.99 RH - 61” 4304173 $37.99 LH - 37” 4304172 $37.99 RH - 66” 4304171 $37.99 XJ 1984-1996 LH/RH - 66” 4304171 $37.99 LH - 30.75” 4304176 $37.99 RH - 59.75” 4304175 $37.99 Universal 58.5” 4304170 $37.99 1991-1995 1997-2001 $60.99 DISC BRAKE KIT Selecting the correct disc brake kit for your application We sell 3 different Disc Brake Kits at TeraFlex Ford Kit - 4354400 Fits some Ford Factory 9 inch housings and 8.8 housings and the custom HD axles that we build at TeraFlex using the Big Ford New Style housing ends, p/n AXL835 Late Model Jeep® 4354420 Late Model Jeep® - 4354420 Fits all Jeep® factory rear axles from 1991 through 2006, including the Dana 35 c-clip, Dana 44 and Chrysler 8.25, and custom axles that we build using the Mopar housing end p/n AXL834. Parts are interchangeable with factory disc brakes on the ZJ and the Rubicon and the Unlimited with factory rear disc brakes Early Jeep® - 4354410 Fits XJ Cherokee non-c-clip rear axles and XJ Cherokee D44 axles up through 1988 Ford kit - 4354400 & Early Jeep® - 435441 92 WWW.TERAFLEX.BIZ Notes: •This kit does not work with ABS sensors. You will not be able to install the ABS sensors into the disc brake mount backing plate. •Some factory Jeep® 15” Wheels may rub on the caliper. Do NOT operate the vehicle until you confirm adequate caliper/wheel clearance. •We do not make any DBK to fit factory Jeep® axles built prior to the YJ Wrangler, except for the XJ Cherokee axles •The years between 1987 and 1991 are the dark years where anything is possible from Jeep®, so check the bolt pattern with the drawing before ordering a kit •The DBK-JE and DBK-F share many parts, with the preload ring being the major difference. The Jeep® preload ring p/n 862-6 is 2.85 O.D. The Ford preload ring p/n 863-6 is 3.105 O.D. These kits do not automatically include the flex brake hoses. •DBK-J does include the flex brake hoses •Most aftermarket wheels, especially alloy wheels require longer wheel studs when installing our DBK-J to make up for the thickness of the rotor. Use NAPA p/n 641-3204 for the longer Jeep® rear axle stud. •If you don’t want to replace the wheel bearings it is okay to cut a slot in the preload ring and slide it over the axle shaft. GET THE ADVANTAGE BRAKE KITS Front Disc Brake Kit This kit is designed as a front disc brake kit to work with the TeraFlex line of high performance axles. It includes HD thick rotors, calipers, caliper mounting bracket, stainless steel brake lines, and all bolts and hardware necessary for installation. NOTE: Fits TeraFlex HD knuckles only. INSTALL TIME: 5 hour avg. COMPONENT # 008553712 003994803 003004308 003004309 003005109 004353300 DESCRIPTION banjo bolt caliper bracket LH caliper kit RH caliper kit rotor Flexible brake line (pair) QTY 2 2 1 1 2 1 D60 fr disc brake kit - 5x5.5” 3944300 $734.99 D60 fr disc brake kit - 6 lug 3944306 $751.99 Rear Disc Brake Kit INSTALL TIME: 4 hour avg. The TeraFlex disc brake kit is manufactured within exact tolerances to provide the crucial stopping power that larger tires, and exreme off road situtations demand. The TeraFlex disc brake kit is ideal for anyone wanting to upgrade a quality disc brake package to their axles. This disc brake kit is intended for use as a bolt-on upgrade to replace factory Jeep® drum brakes. A kit is also available for axles using the new ‘big Ford’ housing ends, such as TeraFlex high performance axles like the Tera44 Adventure axles, or Tera CRD 50R & 60Rs. The internal drum parking brake provides outstanding holding power when compared to other disc brake conversions. Note: New emergency brake cables are available separately. Factory hard brake lines must be replaced with shorter lines. The Ford kit requires a separate flex brake line kit (Part #DBHK ) to connect to the systems hard line. These lines are NOT included in the disc brake kit. Some factory Jeep® 15” Wheels may rub on the caliper. Do NOT operate the vehicle until you confirm adequate caliper/wheel clearance. USE THE TECHNICAL INFORMATION AT THE LEFT TO SELECT THE PROPER DISC BRAKE KIT FOR YOUR APPLICATION Jeep® - early 80’s model 4354410 $588.99 Fits XJ Cherokee non-c-clip rear axles and XJ Cherokee D44 axles up through 1988 Jeep® - late model bearing pocket 4354420 $588.99 Fits all Jeep® factory rear axles from 1991 through 2006, including the Dana 35 c-clip, Dana 44 and Chrysler 8.25 Ford - new style bearing pocket 4354400 $516.99 Fits Ford 9”, 8.8”,and custom TeraFlex housings using the Big Ford New Style housing ends Ford - bronco 4354444 $588.99 Heavy Duty Caliper Integrated E-Brake Jeep® Bolt Pattern Performance Rotor The heavy duty caliper is designed to offer superior stopping power compared to the stock drum configuration. The caliper is manufactured using a tighttolerance casting process. The machined surfaces allow the piston to effectively transfer heat for proper cooling. The integrated emergency brake system makes the disc brake conversion a simple and easy modification. The emergency brake is designed to work with the integrated drum cast and machined into the rotor. New e-brake cables are available for a no hassle conversion. The late model Jeep® specific bolt pattern backing plate is designed from heavy duty steel for superior strength, and the dust shield keeps debris from reaching critical braking components. Early model Jeep®, and late model big Ford kits are also available as a bolt-in system. The rotor is designed to offer excellent heat dissipation, with resistance to cracking. The rotor is machined on the disc mounting surface as well as the integrated emergency brake surface to ensure parallel and even braking performance. Dual bolt pattern (5x4.5 & 5x5.5) allow multiple wheel choices. TO PLACE AN ORDER CALL 801-288-2585 93 AXLE COMPONENTS Tera HD Inner ‘C’ Knuckle Full Float Kit Our inner knuckles are designed for use with TeraFlex HD axle assemblies. They are constructed of the same high quality ductile iron as our differential housings. Knuckles are machined for 3” OD axle tubing. HD 60 inner ‘C’ knuckle - each $121.99 3900860 Tera HD Outer Knuckle Our outer knuckles are designed for use with TeraFlex HD axle assemblies. They are constructed of the same high quality ductile iron as our differential housings. Come pre-drilled to accept high steer arms. The TeraFlex full float kit is a complete kit for one wheel. It is ready for 35 spline lockout hubs or drive flanges. The full float kit is only available in 5 on 5.5” applications (custom patterns can be custom machined, such as 6 lug or 8 lug applications). A locking hub kit, or drive flange kit must be ordered separately to complete the assembly. full float kit 3373600 $713.99 Full Float Wheel Spindle This spindle is used in full float assemblies, and is available for new or upgrading axles. The spindle is machined from steel to exacting tolerances for proper bearing seating and performance. Sold individually HD 60 LH outer knuckle -each 3900961 $380.99 HD 60 RH outer knuckle -each 3900962 $380.99 D60 Ball Joint Set $100.99 full float wheel hub - 5x5.5” pattern 3000836 $146.99 full float wheel hub - blank - no pattern 3008360 $156.99 Full Float Wheel Hub The full float wheel hub can be used in either front or rear applications. They will accept 35 spline lockout hubs or drive flanges. Available in either a 5 on 5.5” wheel bolt pattern or blank for custom patterns. Sold individually These ball joints are designed as a factory replacement set for front Ford Dana 60 axles. They work with Tera HD inner and outer knuckles. Ball joint sets are sold in pairs (one side). Two sets required for a complete axle. HD 60 ball joint set - (1 side) 3000837 full float wheel spindle - each $62.99 3070238 Lockout Hub Steering Arm Steering arms allow for multiple steering mounting points and positions for custom applications. Steering arms are available for either left or right. lockout hubs -pair Front Caliper Bracket COMPONENT # 000 SAR 000 SC 000 65 000 78 HD 60 RH steering arm DESCRIPTION RH steering arm cone 9/16-18x2 bolt 9/16 lock washer 3900602 QTY 1 3 1 1 COMPONENT # 000 SAL 000 SC 000 65 000 78 HD 60 LH steering arm DESCRIPTION LH steering arm cone 9/16-18x2 bolt 9/16 lock washer 3900601 QTY 1 3 1 1 94 WWW.TERAFLEX.BIZ $53.99 $53.99 front caliper bracket GET THE ADVANTAGE Tera’s HD lockout hub is designed with an all metal construction, and is built to handle abuse. Stainless steel construction resists corrosion for trouble free use and smooth operation. Hubs are designed for 35 spline Dana 60 applications. 3250335 $203.99 The front caliper bracket is required to mount disc brakes on new front axle applications. The caliper bracket is laser cut from 3/8” steel to provide a solid mounting surface for the brake caliper. Compatible with Tera HD outer knuckles only. 3994803 $68.99 AXLE COMPONENTS Drive Flange Kit HD Tie Rod/Drag Link Kit The drive flange kit eliminates the lockout hub for rear full float applications. The drive flange is constructed of high quality gear steel and machined from a solid block for ultimate strength. The cap is machined from aluminum, and comes with o-ring and bolts for installation. drive flange kit 3000842 $195.99 Drive Flange Slugs Drive flange slugs eliminate the lockout hub for rear full float applications. The drive slug is constructed of high quality gear steel and machined from a solid block for ultimate strength. Drive flange slugs are sold individually. drive flange slugs INSTALL TIME: 3.3 hour avg. 3000841 $49.99 Drive Flange Caps The drive flange cap is machined from aluminum, and comes with o-ring and bolts for installation. This will repair or replace any damaged drive flange caps on TeraFlex axle assemblies. The cap kit is also compatible with many popular drive flange kits. drive flange caps This heavy duty tie rod and drag link is designed to upgrade any TJ, YJ, XJ, or ZJs steering system utilizing the TeraFlex High Steer Knuckle. It is constructed of 1-1/2” hexagon 6061 T6 aluminum, which has a higher specific strength than 1018 steel. It also has a yield strength of 45,000 lbs. but is 3 times lighter than steel. The aluminum also will deflect 3 times further than steel, while returning to its original shape. The hexagon shape makes tightening jam nuts simple, by using a 1-1/2” wrench to hold the tube. Tera has developed heavy duty tie rod ends that utilize a one-ton joint end, and are available in either a stock Jeep® taper or a large one-ton taper (standard Dana 60). The stock taper rod ends will fit Dana 30 knuckle holes, the large-taper will fit the larger 60 type knuckles, as are used in Tera’s HD axle line. 3000839 $109.99 Spindle Adapter The full float spindle adapter will allow the use of a full float kit to be used on a front axle application. The adapter is precision machined from solid steel for strength. Spindle adapters are sold individually. COMPONENT # 9904 4920221 4920222 DESCRIPTION QTY Jeep® drag link 1 LH 7/8-18 tie rod end (stock) 1 RH 7/8-18 tie rod end (stock)1 TJ drag link small taper COMPONENT # 9905 4920231 4920232 4920244 TJ tie rod small taper COMPONENT # 9905 4920221 4920222 4920251 4920255 3001137 large taper $175.99 stock taper stock taper offset stock taper $136.99 DESCRIPTION QTY 60” width tie rod 1 LH 7/8-18 tie rod end (large) 1 RH 7/8-18 tie rod end (large) 1 TJ tie rod custom width (60” rough) large taper 4920299 D60 spindle adapter $184.99 DESCRIPTION QTY Jeep® width tie rod 1 LH 7/8-18 tie rod end (large) 1 RH 7/8-18 tie rod end (large) 1 TJ tie rod large taper COMPONENT # 9906 4920201 4920202 $126.99 DESCRIPTION QTY Jeep® width tie rod 1 LH 7/8-18 tie rod end (stock) 1 RH 7/8-18 tie rod end (stock)1 $209.99 Tie Rod Ends Tera has developed heavy duty tie rod ends that utilize a one-ton joint end, and are available in either a stock Jeep® taper or a large one-ton taper (standard Dana 60). The stock taper rod ends will fit Dana 30 knuckle holes, the large taper will fit the larger 60 type knuckles, as are used in Tera’s HD axle line. Additionally the tie rod ends are available with an offset (for use with applications where differential interference may occur with the tie rod). Note: All Tie Rod Ends use 7/8” x 18 threads. LH large taper tie rod end 4920201 $40.99 RH large taper tie rod end 4920202 $40.99 LH small taper tie rod end 4920221 $41.99 RH small taper tie rod end 4920222 $41.99 LH small taper tie rod end w/offset 4920231 $40.99 RH small taper tie rod end w/offeset 4920232 $40.99 Replacement Boot 4925100 $2.99 TO PLACE AN ORDER CALL 801-288-2585 95 AXLE COMPONENTS Swaybar Mounts Spring Purches Raise the swaybar mount up and out of the way to make clearance for custom steering components. The mount is laser cut and formed from 3/8” steel for durability and strength. Applications for Dana 30 & Dana 60 axles Extra long leaf spring purches provide additional stability and support for leaf spring vehicles. The spring purches are especially helpful when building new axle assemblies or custom suspensions. Designed for 3” OD tubing. leaf spring purches - pair 4959300 D30 - LH mount 4959101 $39.99 D30 -RH mount 4959102 $39.99 D60 - LH mount 4959161 $51.99 D60 -RH mount 4959162 $51.99 Leaf Spring Plate These universal leaf spring mounting plates will allow you to attach leaf springs to custom axles, or to rebuild your stock application. The plates will work with all rear axles, including stock Jeep®, Dana 44 & 60. Sold in pairs. Flange Bearing Pocket leaf spring plate - pair late model Jeep® $29.99 $56.99 4957300 Front TJ Axle Bracket Kit new Ford style When building a new axle, quality bearing pocket flanges are essential for performance and dependability. We produce our own flanges that will provide durability and hold up to the abuse that off road vehicles shell out on a constant basis. Flanges are available for either new Ford flanges, or late model Jeep® flanges. Jeep® late model bearing pocket 3000834 $44.99 new Ford style bearing pocket 3000835 $44.99 Rear TJ Axle Bracket Kit Our front axle bracket kit includes all brackets necessary for a complete TJ front end for a Dana 44 axle. The front trackbar mount includes adjustable mounting positions for the trackbar. The brackets are precision laser cut from 3/16” steel and accurately formed to ensure proper positioning. Our rear axle bracket kit includes all brackets necessary for a complete TJ rear end. The brackets are precision laser cut from 3/16” steel and accurately formed to ensure proper positioning. COMPONENT # 004954101 004954102 004954103 004954104 004954105 004954107 DESCRIPTION Rr upper arm bracket (pair) Rr trackbar bracket Rr swaybar mount (pair) Rr shock bracket (pair) Rr spring pad (pair) Rr lower arm bracket (pair) TJ rear axle bracket kit 3990000 QTY 1 1 1 1 1 1 $367.99 COMPONENT # 3990291 3990292 3992790 3993811 3992810 3992861 3992862 3992871 3992872 600288 943070 TJ front axle bracket kit Rear TJ 4-Link Triangulation Axle Truss This axle truss was designed for our TJ LCG series suspensions, but can be utilitized in custom suspension applications needing a 4-link triangulation configuration. Fits all Dana 44s, and can be modified to fit Dana 60s. TJ rear 4-link triangulation axle truss 96 1944044 WWW.TERAFLEX.BIZ $228.99 GET THE ADVANTAGE DESCRIPTION spring pad LH spring pad RH upper FlexArm mount RH upper FlexArm mount LH upper FlexArm truss LH lower FlexArm mount LH lower FlexArm mount RH shock mount LH shock mount RH front swaybar mount front trackbar bracket 3690000 WEB LINK QTY 1 1 1 1 1 1 1 1 1 2 1 $429.99 AXLE COMPONENTS Builder Tabs TJ/YJ/XJU-Bolt Yoke Conversion The U-bolt conversion kit replaces the yoke and changes the OEM strap/nut with a stronger U-bolt style connector. The conversion is not only stronger but makes u-joint changes easier after breakages. control arm tab Dana 35 4244435 $112.99 Dana 30 & 44 4240444 $74.99 JK U-Bolt Yoke Conversion The U-bolt conversion kit replaces the yoke and changes the OEM Rzeppa CV flange with a standard CV cardan joint style yoke and Ubolt style connector. The conversion is not only stronger but makes u-joint changes easier after breakages. shock tab JK front axle yoke kit 4253100 $81.99 JK rear axle yoke kit 4254100 $81.99 JK transfer case output yoke kit 4949100 $81.99 JK complete yoke kit (includes all 4 yokes) 4240300 $324.99 CV Style DriveShafts tube disconnect plate roll cage foot These steel tabs were designed for your convenience, to help you with your many Jeep® projects. Already measured, designed, and cut, the tabs are ready to go. Uses include mounting a control arm with a large Monster end, tube disconnecting joints, mounting shocks and roll cage mounting tabs. All tabs and mounts are sold individually. control arm tab - each 4909101 $6.99 tube disconnect plate - each 4909102 $6.99 shock tab - each 4909103 $5.99 roll cage foot - each 4909104 $7.99 HD 35 Spline Axle Shafts TeraFlex driveshafts are designed as replacements to the factory for the rigors of off roading and for daily driving responsibilities. They come pre-balanced and feature premium u-joints. JK front driveshaft - all JKs 4743200 $472.99 JK rear driveshaft - 2 door JKs 4744200 $472.99 JK rear driveshaft - 4 door JKs 4744400 $472.99 TJ 6 cyl. manual w/SS SYE 4740215 $326.99 TJ 4 or 6 cyl. automatic w/SS SYE 4740216 $326.99 TJ Unlimited 6 cyl. manual w/SS SYE 4740225 $342.99 TJ 6 cyl. manual w/Extreme SS SYE 4740218 $326.99 TJ 4cyl manual, 6 cyl. automatic w/ESS SYE 4704219 $326.99 XJ Cherokee w/SS SYE 4740232 $342.99 XJ Cherokee w/Extreme SS SYE 4740345 $342.99 Wheel Offset Adapters The wheel adapter will provide a 1.25” offset for factory wheels for additional tire clearance when turning. The wheel spacer is not intended for wheels wider than 8” or aftermarket wheels with less than 4” of backspacing. Our 35 spline axle shafts are built for our extreme duty axles and feature rolled splines for maximum strength. They come pre-drilled for either 5 on 4.5” or 5 on 5.5” wheel bolt patterns. Applications for stock width YJ/TJ. Note: Wheel studs, bearings, and retain29” TJ axle - passenger side 3309029 $292.99 30” TJ axle - driver side 3309030 $292.99 JK wheel offset adapter 1055000 $119.99 JK wheel offset & 5x4.5” adapter 1055010 $126.99 TJ wheel offset adapter 1005200 $117.99 TO PLACE AN ORDER CALL 801-288-2585 97 Trail Recovery Operation Providence Canyon - Logan, Utah Rand Ridges & Curt Hildebrand RECOVERY GEAR & ACCESSORIES “TECHNICALLY SUPERIOR EQUIPMENT” “We have a large mix of Jeep®ers at TeraFlex, from purely recreational to serious enthusiast, and even competition drivers. We make products that fit all of their needs and driving styles. Our basic philosophy is that if we focus on your needs and performance requirements, delivering functional and technically superior equipment and parts, then you will continue to enjoy your adventuring experiences and come back for more. It’s a successful endeavor for everyone.” — Mark Falkner, President RECOVERY GEAR Recovery Tow Hook Tow Hooks provide an recovery point for tow straps and winch cable, which will help you out of a sticky situation. These tow hooks easily mount to the frame of your Jeep®, anda are rated for 10,000 lbs. TeraFlex Trail Recovery Kit They were specifically designed to mount to the Front of the TJ Wrangler frame, but can be mounted universally also to any vehicle. Some drilling may be required for those applications. Tow Hook $9.99 4803100 D-ring Shackle Complete your bumper with these recovery D-ring shackles. The zinc plated shackles provide an attachment for connecting looped ends of straps and snatch blocks. Sold Individually shackle sold individually The TeraFlex Recovery Gear Bag is designed as a premium recovery kit that incorporates all of the basic recovery tools that you will realistically need when performing various pulling tasks with your Jeep®. The kit features our heavy duty tool bag, 7’ tree strap with 20,000 lb. rating, 30’ tow strap with 20,000 lb. rating, two D-ring shackles, a pair of heavy duty premium grain leather work gloves with Kevlar reinforced stitching, and air deflator. This kit is an incredible value - Just add up all the components separately and you will see for yourself! Don’t go out on any trail without this essential recovery kit in the back of your Jeep®! Trail Recovery Kit JK RockGuard D-ring Shackle (skin packed) 4802100 $12.99 JK RockGuard D-ring Shackle (boxed) 4802190 $12.99 2” rollbar 4830300 $33.99 3” rollbar 4830301 $34.99 4” rollbar 4830302 $35.99 5028995 $104.99 HD Tool & Gear Bag Grab Handles Just ask a passenger, when the going gets rough, what do you hold on to?? These grab handles mount easily to your roll cage and give both the driver and passenger something a bit more secure to grab on to. Air Deflators These air deflators are a must have for any trail vehicle. Airing down your tires increases traction and handling when off road, but can take forever when you are in a hurry. These air deflators make the job easier so you can get out onto the trail. A key chain ring keeps them close at hand. Constructed of zinc plated steel for durability. Air Deflators The TeraFlex Gear & Tool Bag is designed as a premium bag that will provide years of durable service, and will keep your tools and accessories organized and within quick reach. The bag features a high quality 600 Denier Nylon material, with 3/8” HD slider zipper reinforced with 1” webbing to prevent zipper separation. The tool bag also features reinforced internal metal framing for ultimate strength at zipper points, heavy duty double stitched web handle straps, with bar tacking at all stress points, and padded bottom. The bag also features 8 exterior and 9 interior pockets for small items storage. Tool & Gear Bag 5028900 $20.99 Recovery Tow Strap 4807200 $10.99 Tree Strap This strap was designed to use as a winch point from a tree without damaging the tree. It has plenty of strength and flex to pull you out of those tough places while leaving mother nature intact. 3” x 7’ Recovery Tree Strap 100 4800101 WWW.TERAFLEX.BIZ $20.99 This tow strap is designed for those ‘unlikely’ situations where you have to pull out the strap - for your friend of course. The strap features a 20,000 lb. rating with red ‘stress thread’ for a visible warning of potential strap failure. It measures 30’ long x 2” wide, with reinforced stitched loop ends. Recovery Tow Strap GET THE ADVANTAGE 4800100 $45.99 APPAREL & ACCESSORIES TeraFlex Stickers Everyone love stickers. Put them on your Jeep®, toolbox, fridge, or even your mother-in-law’s Ford. Stickers are screen printed and die cut for an attractive finished look. Available in 26”, 12” (reversed for inside glass) or 8”. 26” sticker 5131526 $5.99 12” sticker 5131312 $3.99 8” sticker 5131208 $2.99 TeraLow Stickers 6’ Banner Keychain Make sure everyone knows who makes the best low range gear around with a TeraLow sticker. Stickers are screen printed and die cut for an attractive finished look. 5” oval. Make your garage the coolest hangout spot in the neighborhood! This large 3’x6’ banner is perfect for that blank area on your wall and will leave no doubt who your favorite suspension company is. Constructed of 7 year vinyl. Keep your Jeep® keys from getting mixed in with all the other grocery-getters. This rubberized PVC keychain is contoured with to the TeraFlex logo for a high quality appearance. $3.99 5121300 5831400 $32.99 5000847 $1.99 Hats TeraFlex Baseball Cap 100% cotton, unstructured Adjustable hook & loop back Black TeraFlex Baseball Cap 100% cotton, unstructured Adjustable hook & loop back Desert Tan 5127001 $10.99 5127002 Recovery Trail Gloves Recovery Trail Gloves Premium grain leather with cotton back & Kevlar stitching. 5028910 $11.99 5127003 Black Beanie TeraFlex Beanie 100% acrylic Gray TeraFlex Beanie 100% acrylic Black 5130002 front $11.99 $11.99 5130001 Ladies fitted T-shirt TeraFlex Baseball Cap 95% cotton, 5% spandex Flexible fit Gray $10.99 Gray Beanie Kids Jeep®in’ T-shirt Kid’s Jeep®in’ T-shirt, 50/50, 5 oz., Sage Green, print on front *LIMITED QUANTITIES* 5438500 $10.99 TeraFlex Baseball Cap 95% cotton, 5% spandex Flexible fit Black $10.99 5127004 Pink Beanie $11.99 Adventure Team T-shirt 5423100 5218700 $11.99 TO PLACE AN ORDER CALL 801-288-2585 $14.99 Hoody Sweatshirt back Men’s Adventure Team T-shirt, 100% cotton, 6.1 oz., Black, logo on front, print on back $10.99 Infant Scribble Jeep® Onesie 100% cotton, 18 months print on front *LIMITED QUANTITIES* $11.99 5130003 5129000 Baby Onesie TeraFlex Ladies Beanie 100% acrylic Pink front Ladie’s Jeep® T-shirt, 100% cotton, fitted, Lavender, print on front *LIMITED QUANTITIES* 5381600 $11.99 TeraFlex Military Style Cap 100% cotton Adjustable hook & loop back Olive Drab front Hoody Sweatshirt w/pockets, 50/50 9.5 oz., Black, logo on front 5230000 $41.99 101 TERA MANUFACTURING, INC. 5251 South Commerce Dr. Murray, Utah 84107-4711 phone:801.288.2585 fax:801.713.2313 www.teraflex.biz SUSPENSIONS • BODY PROTECTION • LOW RANGE GEARING • HD AXLES
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