Download Report

Gallagher
Fuel Systems Overview
www.gallagher.co
Site Map
1
Distribution/Stores
4
Pump Assembly
Parking
2
Electrical Assembly
5
Sales
Toilets
3
Engineering
6
Development
Water Fountain
7
Vinyl Printing
Smoking Area
Gallagher delivers
innovative forecourt
solutions
6
Upper Floor
5
7
4
1
2
3
2
Gallagher leads the way with innovative
fuel dispenser systems for service
stations throughout Australasia. We
are making advancements in forecourt
equipment, from providing a return
on investment for vapour recovery
compliance to pay-at-pump displays
driving customers into your convenience
store.
Gallagher is an international technology
company which creates and delivers
solutions for Animal Management,
Security and Fuel Systems. Formerly
named PEC, Gallagher Fuel Systems has
come a long way since inventing the first
ever petrol pump with a micro-processor.
Today, our fuel dispensers are all designed
around high reliability and performance.
We employ innovative electronics,
corrosion proof metal work and the
Tatsuno meter; recognised as one of the
most accurate and cost effective systems
in the world.
Intrinsically safe electronic systems
derived from our range of dispensing
equipment are sold to a number of OEM,
LPG and CNG dispenser manufacturers.
Gallagher continues to develop futureproofing technologies that complement
fuel pump manufacture to make service
station systems simpler, smarter and
more profitable. By applying our expertise,
we have created new vapour recovery
innovations in fuel dispensing designs
delivering cleaner and greener forecourts.
Product leadership is a substantial
foundation of our strategy. Gallagher
is committed to on-going development
and manufacturing of quality products.
Championed by a dedicated Product
Management team, our Research and
Development department works closely
together with Technical Service engineers,
Authorised Service Providers and our
clients, to deliver brilliant simplicity in all
our products.
Innovation is driven from within Gallagher
through the application of new technology.
Gallagher designs products with our
customers in mind, relentlessly innovating
to create forward thinking, integrated
products that work well now and in the
future. We truly understand the fuelling
industry, our customers and what today’s
business needs demand.
Gallagher’s philosophy in system design
reflects our commitment to long term
customer satisfaction. Gallagher’s fuel
dispensing solutions are designed to
meet the needs of any service station and
can be integrated with other systems for
a complete on-site solution. Our users
benefit from our customisation service
that provides modified stock on a ‘oneoff’ or full production run basis. As with
all Gallagher products and services, our
commitment to innovation is driven by our
customers and their changing needs.
We discover innovative ways to redefine
what is possible for our customers.
Letting customer insights
take us to new places.
3
History of Innovation
E Series
EmPEC 80
1977
World’s first
microprocessor
in a pump.
4000 Series
1968
101 Series
1952
Manufacturing
of petrol pumps
commenced.
1000 Series
CeePEC
1992
1993 Business
Development
Quality Award
2000 Series
1960
19
77
2
87
19
52
19
82
Petrol pumps incorporating components from the UK-based
company Avery Hardoll began production in the 1950s.
Automatic zeroising was then introduced on fuel pumps in
New Zealand. Previously, the pump’s hands had to be manually
returned to zero before any more petrol could be delivered.
19
Apollo 2
2000
04
20
6000 Series
StarPEC
1983
5000 Series
1982
During the 1940s, the company first started specialising in
products for New Zealand oil industry. The hand-operated oil
pump, “PO 60”, was introduced and over 60,000 were sold.
Brilliant simplicity was applied when, as a result of severe metal
shortages, six aircraft were purchased from the nearby Air Base
to salvage valuable aluminium ingot to use in manufacturing.
94
19
1979
Atlantic Export
Award
19
9000 Series
MultiPEC
2004
1994 Air NZ
Export Award
79
The company was originally founded as Production Engineering
Company Ltd in 1939. Manufacturing engineering supplies
during the war years, we quickly became a market leader in
innovative technology and design.
92
19
7000 Series
1987
3000 Series
1964
6
19
4
8000 Series
MultiPEC 1
1989
By 1960, the business had become New Zealand’s major
petrol pump supplier. When the two grades of petrol, “Super”
and “Regular”, were first introduced, money drums showing
the values of fuel purchases were developed. The “Multicoin”
coin-operated fuel pump controller came to market around
this time, accepting 50 and 20 cent coins.
The optional self-service “M System” was invented in the
1970s and we started receiving our first orders from
Australian oil companies. Research into electronics and
early microprocessor systems began and the world’s first
microprocessor-based petrol pump, the “Empec-80”, was
born. Technology was then developed that allowed pre-set
quantities of fuel to be delivered.
In the 1980s, the “StarPEC” model was introduced. We
applied magnetic stripe technology to “Autoserve”, a point
12
20
2010
World’s firstTÜV
approved central
vacuum system.
19
98
Apollo 1
1998
FleetPEC
2000
of sale terminal installed on service station forecourts. The
Southern Hemisphere’s first electronic funds transfer (EFT)
was made using “Autoserve”, and an integrated sales room
point of sale terminal named “Efpec” was developed. Based
on newly emerging all-in-one motherboard technology, a
new point of sale terminal “8850” was developed and the
“MultiPEC 1” was first introduced.
The Marton based factory was revolutionised with a
computerised manufacturing process based on the MRP-II
model and accredited ISO 9001 Quality Standard in the
1990s. The 1000 series “CeePEC” was developed saving
service station owners space with a smaller footprint. The
business then became a major POS supplier to Shell and
Caltex. In partnership with BP, we introduced a slim-line pump
with below ground hydraulics called the “Apollo”.
The company was renamed PEC Fuel Pumps Ltd and
purchased by Gallagher Group of Hamilton just before the turn
of the millennium.
In recent years, we began contract manufacturing for other
New Zealand companies with the further modernisation of
state-of-the-art factory facilities. The “Fleetpec”, “Apollo 2”,
and 9000 “Multipec 2” launched in the last few years.
Today we are Gallagher Fuel Systems. We develop new
electronic pump technology with advanced remote monitoring,
flexible display options, visual technologies and ultra-highflow pumps. Our innovation is forging ahead with solutions to
vapour loss at forecourts, including retailing the world’s only
TUV approved central-vacuum system with smart monitoring.
With the ever changing environment in the Australasian fuel
industry, we remain your solutions partner of choice.
5
Contract
Services
OUR BUSINESS GROWTH MEANS
MANUFACTURING AND PRINTING
SERVICES ARE AVAILABLE FOR
EXTERNAL CLIENTS
Gallagher draws on the wealth of
knowledge, support and resource across
the entire enterprise to provide a suite
of solutions to add value to clients. We
have full in-house capability for electrical
assembly, plastic injection moulding and
toolmaking, electronics manufacturing,
vinyl printing and logistics management
for a wide range of industries. Our success
comes from manufacturing quality
product.
CONTRACT MANUFACTURING
Gallagher operates a complete lean
manufacturing process which promotes
efficiency and cost saving. This
methodology ensures we continually
challenge waste and minimise non-value
added activity. Products are delivered on
time at the lowest possible cost while
maintaining the highest quality designed
within a safe environment.
We offer a full range of production services
from simple PCA assembly and test work
(where customers provide all components)
through to complete turn-key systems
involving design validation, procurement,
manufacture, component evaluation and
logistics. Our computerised production
system is based on the MRP-II model.
6
Manufacture can be carried out on a
“finished goods” or on a “subassembly”
basis. Gallagher excels in flexible
manufacturing that can address peak
workloads with equipment purchased to
deliver short ramp-up and ramp-down
cycles.
The back office processes that support
our extensive operations and market
logistics are managed through SAP ®
Enterprise Resource Planning technology.
A world class planning system, it ensures
we improve our customer service, manage
costs effectively, and enhance our
manufacturing flexibility.
Printed Circuit Assembly (PCA)
manufacture and electronic repair is
completed inside our state-of-the-art
5000 m² facility with overflow capacity
in Hamilton. We use both Plated Through
Hole (PTH) and Surface Mount Technology
(SMT) machines.
Already a fully certified ISO 9001:2008
facility, we have extended to meet
stringent safety, test and traceability
requirements to exacting ANZ-Ex
Standards for our range of fuel dispensing
equipment. We insist on maintaining an
IPC trained electrical assembly team
employing systems such as X-ray for BGA
components and comply with Reduction of
Hazardous Substances (ROHS).
We develop testing equipment exclusive
to your product, which allows you to
contribute to and customise our rigorous
testing procedures. Our ancillary
equipment includes an environment
chamber, environment oven, two hot rooms
for stress testing of product, and a shaker
table room for mechanical stress testing.
LOGISTICS MANAGEMENT
Gallagher Group is a New Zealand
Customs’ Secure Export Partner, making
logistics and dispatch capability for clients
even easier. Products can be directly
delivered to you or your customers with
our inventory and logistics management
systems reducing lead times to increase
your productivity.
VINYL PRINTING
Gallagher offers a design source to
assist in the development of a custom
fuel dispenser graphics package. We
develop a tailor-made ‘brand fit’ solution
for pumps and dispensers which considers
your existing marketing strategy. This
dynamic visual interpretation for your
forecourt solution can only be created
through experienced understanding
of manufacturing and implementing
Australasia’s best retail fuel systems.
The ability to assist in vinyl graphics
services also extends to our contract
manufacturing clients.
With a specialist vinyl printing facility
in-house and dedicated dual high-volume
paint spray booths, decals are applied
in a factory environment free from dust,
dirt and moisture. Our dedicated team of
expert vinyl technicians use state-of-theart equipment to offer holistic end-to-end
services including design, digital printing,
cutting, and application.
We take the time to
understand your unique
production requirements.
Using only the highest industrial grade
materials, the quality of Gallagher decals
have been proven for over 10 years by
standing the test of time in the harsh
operating environment of the forecourt.
Equipment arrives on location ready for
install, without causing site disruption.
The impressive portfolio of firms that trust
Gallagher to quickly and efficiently apply
their decals to fuel dispensing systems is
a collection of the Pacific’s mightiest oil
companies.
ABOUT GALLAGHER GROUP
Gallagher is an international company
creating and delivering technology for
Animal Management, Security and
Fuel Systems. Our innovation and
manufacturing expertise redefines
what’s possible for customers delivering
improved business results around the
world.
7
GALLAGHER FUEL SYSTEMS LTD
2 Station Road, Marton 4710, New Zealand.
TEL +64 6 327 0060
PO Box 308, Marton 4741, New Zealand.
FAX +64 6 327 6724
EMAIL info@fuel-systems.gallagher.co
www.gallagher.co