How to Read Specifications Table Maximum Holding Torque

How to Read Specifications Table
Standard
Electromagnetic Brake
Model
Standard
Built-In Controller
(Stored Data) Package Electromagnetic Brake
Maximum Holding Torque
N·m
Rotor Inertia
J: kg·m2
Backlash
arc minute (degrees)
Angle Error
arc minute (degrees)
Permissible Speed Range
r/min
Gear Ratio
Resolution Setting: 1000 P/R
Resolution✽2
Permissible Torque
N·m
N·m
Maximum Torque✽3
Pulse Input
Package
q
w
e
r
t
y
u
i
o
Voltage-Frequency
!0
Power
Source
Single-Phase 100-115 VAC
Maximum Input
Single-Phase 200-230 VAC
Current A
Three-Phase 200-230 VAC
Type
Power Supply Input
Electromagnetic Brake✽4
Power Consumption W
Excitation Current A
!1
Static Friction Torque
N·m
kg
Motor
Mass
Driver
kg
Motor
Dimension No.
Pulse Input
Driver
Built-In Controller (Stored Data)
AS66A□E
AS66A□E-N7.2
AS66M□E
AS66M□E-N7.2
AS66A□ED-N7.2
AS66A□ED
AS66M□ED
AS66M□ED-N7.2
1.2
4
40510-7 [56410-7]✽1
2 (0.034˚)
5 (0.084˚)
0416
1:7.2
0.36˚/Pulse
0.05˚/Pulse
3.5
4
7
9
Single-Phase 100-115 VAC 15%10% 50/60 Hz
Single-Phase 200-230 VAC 15%10% 50/60 Hz
Three-Phase 200-230 VAC 15%10% 50/60 Hz
5
3
1.5
Active when power is off
24 VDC5%
6
0.25
0.6
2
0.85 [1.1]✽1
1.5 [1.75]✽1
0.8
x
⁄1
⁄6
⁄7
The square box in the model name will contain one of the following letters to indicate the power supply voltage:
A (Single-Phase 100-115 VAC), C (Single-Phase 200-230 VAC) or S (Three-Phase 200-230 VAC).
✽1 The values inside the brackets [ ] represent the specification for the electromagnetic brake type.
✽2 Pulse Input Package: The resolution can be set to any one of 500 P/R, 1000 P/R, 5000 P/R, or 10000
P/R with the resolution select switch or resolution select switching signals.
Resolution Select Switch ➜ Page 38
Built-In Controller (Stored Data) Package: The resolution can be set from 500 P/R to 10000 P/R by setting
parameters.
✽3 The value of Maximum Torque is for gear. For output torque for geared motor, refer to the Speed - Torque
Characteristics.
✽4 The electromagnetic brakes are for holding the position when the power is off. They cannot be used for
complicated braking. Also, a separate 24 VDC 5%, 0.3 A minimum power supply is required for the
electromagnetic brakes.
Note:
Direction of rotation of the motor shaft and that of the gear output shaft are the same. (PN geared type)
qMaximum Holding Torque
The holding torque is the maximum holding power (torque)
the stepping motor has when power (rated current) is being
supplied but the motor is not rotating (with consideration
given to the permissible strength of the gear when
applicable). At motor standstill, the driver's "Automatic Current
Cutback" function reduces the maximum holding torque by
approximately 50%
wRotor Inertia
This refers to the inertia of rotor inside the motor. This is
necessary when the required torque (acceleration torque) for
the motor needs is calculated.
eBacklash
The play of gear output shaft when the motor shaft is fixed. When
positioning in bi-direction, the positioning accuracy is affected.
rAngle Error (PN Geared Type only)
Angle error is the difference between the theoretical angle of
rotation of the output shaft, as calculated from the input pulse
count, and actual angle of rotation.
tPermissible Speed Range
This is the rotation speed that the motor can be operated at
with the gear output shaft.
yGear Ratio
This is the ratio in rotation speed between the input speed
from the motor and the speed of the gear output shaft. For
example, the gear ratio 1:10 is that when the input speed from
the motor is 10 r/min, the gear output shaft is 1 r/min.
uResolution
Resolution is the angular distance (in degrees) that the motor
moves at the input of one pulse from the driver. It differs
depending on the motor structure and excitation mode.
iPermissible Torque
The permissible torque represents the torque value limited by the
mechanical strength of the gear when operated at a constant speed.
For the types excluding PN and Harmonic geared type, the total torque
including acceleration/deceleration torque should not exceed this value.
oMaximum Torque (PN Geared, Harmonic Geared Type only)
This is the maximum torque that can be used instantaneously
(for a short time). During acceleration/ deceleration, the motor
can be operated up to this value.
!0Power Source
The current value of the power input is the maximum input current
value. (The input current varies according to the rotation speed.)
!1Static Friction Torque
The electromagnetic brake specifications. This is the maximum holding
torque at which the electromagnetic brake can hold the position.
How to Read Speed – Torque Characteristics
The graph below is the characteristics that indicate the relationship
between the speed and torque when a stepping motor is driven. The
required speed and torque is always used when selecting a stepping
motor. On the graph, the horizontal axis expresses the speed at motor
output shaft while the vertical axis expresses the torque.
When selecting a motor, be sure the required torque falls within this curve.
The following figure shows the speed – torque characteristics of
the
AS Series AS66AAE.
2.0
Torque [N·m]
w
Torque [Nm]
1.5
qTH
1.0
0.5
0
0
Speed [r/min]
The speed – torque characteristics are determined by the motor
and driver, so they vary greatly based upon the type of the driver
used.
qMaximum Holding Torque
The holding torque is the maximum holding power (torque) the stepping
motor has when power is being supplied but the motor shaft is not rotating
(rated current). At motor standstill, the driver's "Automatic Current Cutback"
function reduces the maximum holding torque by approximately 50%.
wPullout Torque
Pullout torque is the maximum torque that can be output at a given speed.
70
0
1000
10
2000
3000
Speed [r/min]
4000
40
50
60
30
Pulse Speed [kHz]
(Resolution Setting: 1000 P/R)
20
Pay attention to heat dissipation from the motor and driver. The motor will produce a
considerable amount of heat under certain conditions. Be sure to keep the temperature
of the motor case under 100˚C. (Under 75˚C is required to comply with UL or CSA
standards.)
In order to prevent fatigue of the gear grease in the harmonic gear, keep the temperature
of the gear case under 70˚C.
Features
Accessories (Sold Separately)
Cables
Type of Cables
Driver Cable
Page 73
or
Stepping Motor
Controllers
General-Purpose Type
or
Connector-Terminal Block
Conversion Unit
Use these cables to extend the wiring length between the
motor and driver or connect the standard IP65 rated motor and driver.
Select an appropriate type of cable according to the motor frame size and additional function.
Motor Frame Size
28 mm
42 mm
60 mm
85 mm
(Geared Type: 90 mm)
Type
✽
Standard
Standard✽
Electromagnetic Brake✽
Standard✽
Electromagnetic Brake
Standard✽
Electromagnetic Brake
Cable Name
zExtension Cable
xFlexible Extension Cable
For Electromagnetic Brake Motor
For Standard Motor
For Electromagnetic Brake Motor
For Standard Motor
Notes:
As for the products indicated by ✽, neither an extension cable nor flexible extension cable is required if the wiring distance between the motor and driver is 0.4 m or shorter (or 0.15 m or shorter
: ASC34 and ASC36 types).
Any motor with an electromagnetic brake cannot be driven without an extension cable for electromagnetic brake motor. Take note, however, for electromagnetic brake type with motor frame size
42 mm, use a standard extension cable.
AS Series Pulse Input Package (Standard Type IP65 Rated Motor)
Motor
Motor Frame Size
60 mm
85 mm
Cable Name
Type
Standard
Standard
Motor Cable for IP65 Rated Motor
cMotor Cable
vFlexible Motor Cable
Note:
Always use the motor cable for IP65 rated motor (sold separately) for connection between the IP65 rated motor and the driver.
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Motor
Dimensions
AS Series Pulse Input Package (Standard, TH Geared, PL Geared, PN Geared, Harmonic Geared Type)
AS Series Built-In Controller (Stored Data) Package (Standard, TH Geared, PL Geared, PN Geared, Harmonic Geared Type)
ASC Series (Standard, TH Geared, PN Geared, Harmonic Geared Type)
Specifications and
Characteristics
Cable Selection Table
System Configuration Product Line
Driver
Controller
EMP Series
Functions
Dedicated Type
Motor Cable
Page 72
AC Input AS Series
Line-up
Various cables provide convenient connection between a motor, driver and controller.
Controllers
71
Motor Cables
x Flexible Extension Cables
z Extension Cables
These extension cables are
This flexible extension cable is used
convenient when using the
motor and driver more than 0.4 m
(0.15 m for ASC34 and ASC36 type)
apart from each other.
motors and
between
dedicated drivers. We recommend
this cable when the motor is installed
on a moving section and the cable is
repeatedly bent and extended.
Product Line
Product Line
Model
CC01AIP
CC02AIP
CC03AIP
CC05AIP
CC07AIP
CC10AIP
CC15AIP
CC20AIP
For Electromagnetic Brake Motor
Length L (m)
1
2
3
5
7
10
15
20
Model
CC01AIPM
CC02AIPM
CC03AIPM
CC05AIPM
CC07AIPM
CC10AIPM
CC15AIPM
CC20AIPM
Length L (m)
1
2
3
5
7
10
15
20
Notes:
Electromagnetic brake models must use an extension cable for electromagnetic brake
motor. But for electromagnetic brake motor with motor frame size 42 mm, use an
extension cable for standard motor.
ASC Series cannot use extension cable with 15 m, 20 m length.
For Standard Motor
Model
CC01SAR
CC02SAR
CC03SAR
CC05SAR
CC07SAR
CC10SAR
For Electromagnetic Brake Motor
Length L (m)
1
2
3
5
7
10
Model
CC01SARM2
CC02SARM2
CC03SARM2
CC05SARM2
CC07SARM2
CC10SARM2
Note:
For electromagnetic brake motor with motor frame size 42 mm, use a flexible extension
cable for standard motor.
Dimensions (Unit = mm)
For Standard
Dimensions (Unit = mm)
(14.5)
11.6
L
12
(30)
24.3
For Standard
12
(14.5)
11.6
Motor Side
9.5
(30)
24.3
22.2
Driver Side
8
For with Electromagnetic Brake
12
(14.5)
11.6
L
12
Motor Side
Driver Side
For with Electromagnetic Brake
22.2
(30)
24.3
L
9.5
(14.5)
11.6
Electromagnetic Brake Leads 60 mm Length (Orange, Gray AWG22)
(30)
24.3
Driver Side
Motor Side
22.2
L
Length L (m)
1
2
3
5
7
10
22.2
For Standard Motor
8
Electromagnetic Brake Leads 60 mm Length (Orange/Black, Gray AWG24)
Motor Side
Driver Side
Motor Cable for IP65 Rated Motor
This motor cable must be used for connection between the IP65 rated motor and the driver.
Any IP65 rated motor cannot be driven without this cable.
One end of the cable connects to the metal connector on the motor, while the other end connects to the driver.
Use a flexible extension cable if the motor is installed on a moving part and its cable will be flexed repeatedly.
c Motor Cables for IP65 Rated Motor
Product Line
Model
CC07AST
CC10AST
CC15AST
CC20AST
Length L (m)
1
2
3
5
Length L (m)
7
10
15
20
Dimensions (Unit = mm)
22.2
19.6
8
Driver Side
26
Motor Side
11.6
14.5
19.6
9.5
Length L (m)
7
10
51.1
L
Driver Side
72
Model
CC07SAR2
CC10SAR2
RC09S1N1280U1(CONINVERS)
555710R(MOLEX)
51.1
L
Length L (m)
1
2
3
5
Dimensions (Unit = mm)
RC09S1N1280S1(CONINVERS)
555710R(MOLEX)
11.6
14.5
Model
CC01SAR2
CC02SAR2
CC03SAR2
CC05SAR2
22.2
Model
CC01AST
CC02AST
CC03AST
CC05AST
v Flexible Motor Cables for IP65 Reted
Motor
Product Line
26
Motor Side
These shielded cables are convenient for connecting
Series drivers to controllers. Dedicated type (equipped with the connector for
the EMP Series controller) and general-purpose type are available.
General-Purpose Type
Notes:
Note that as the length of the pulse signal line increases, the maximum transmission frequency
decreases.
Install a connector that matches the controller you are using to the other end of the cable.
Product Line
Product Line
Length L (m)
1
2
Note:
The all windings off, resolution select and alarm clear signals of the AS and ASC Series
cannot be used with the EMP400 Series controller.
1
CC36D2-1
2
For CN4 (36 pins) of AS Series pulse input
package driver
For CN4 (36 pins) of AS Series built-in
controller (stored data) package driver
For CN3 (36 pins) of ASC Series driver
Dimensions (Unit = mm)
CC20D1-1, CC20D2-1
Conductor: AWG28 (0.08 mm2)
Shield
103 103
1
5
6
L
CC36D1-1
Applicable Series
For CN5 (20 pins) of AS Series built-in
controller (stored data) package driver
39
Laminate
60
33.3
103
12.7
6.4
Driver Side
Driver Side
Controller Side
CC36D1-1, CC36D2-1
Conductor: AWG28 (0.08 mm2)
Shield
103
15
L
L
12.7
60 39
1.27
0
3010
43.46
12.7
43.46
37.11
6
7
103
1.27
0
3010
L
12.7
Laminate
103
7.5
Driver Side
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Sensor Side
90
Controller Side
Length L (m)
1
2
Dimensions
Dimensions (Unit = mm)
Model
CC20D1-1
CC20D2-1
Specifications and
Characteristics
Applicable Series
AS Series Pulse Input Package
ASC Series
System Configuration Product Line
Note:
Note that as the length of the pulse signal line increases, the maximum transmission
frequency decrease.
AC Input AS Series
This is a shielded cable equipped
with, at one end of the cable, the
half-pitch connector that snaps into
Series.
the driver for
Functions
One end of the cable is a half-pitch
connector that snaps into the driver
for
Series. The other end
of the cable is equipped with the
connector for the EMP Series
controller.
Model
CC01EMP4
CC02EMP4
Line-up
Dedicated Type (Conforms to EMP Series)
Features
Driver Cables
Controller Side
Controllers
73
Connector-Terminal Block Conversion Unit
A conversion unit that connects a driver to a host controller using a
terminal block.
· With a signal name plate for easy, one-glance identification of driver signal names.
· DIN-rail mountable
· Cable length: 1 m
CC20T1
CC36T1
Product Line
Model
Length L (m)
Applicable Series
CC20T1
1
For CN5 (20 pins) of AS Series built-in controller (stored
data) package driver
CC36T1
1
For CN4 (36 pins) of AS Series pulse input package driver
For CN4 (36 pins) of AS Series built-in controller (stored
data) package driver
For CN3 (36 pins) of ASC Series driver
Dimensions (Unit = mm)
CC20T1
B437
24.5 Mounting Holes
28 Countersink 3.5 Deep
61
33.3
33.3
DIN Rail
1.27 7.62
43
12.7
3
54
39
8
8
39
12.7
8
39
12.7
36
6.35
1000
40
26 14
86
65
Terminal Block Pin No.
11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10
CC36T1
B438
24.5 Mounting Holes
28 Countersink 3.5 Deep
61
40
26
1.27 7.62
DIN Rail
81
54
3
36
6.35
Terminal Block Pin No.
Terminal screw size: M3
Tightening torque: 1.2 N·m
Applicable minimum lead wire: AWG22 (0.3 mm2)
Round terminals cannot be used.
74
6.2 mm max.
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Recommended Crimp Terminals
43.46
43.46
1000
14
162
120
3.2 mm min.
5.8 mm min.
4.2 mm max.
12.7
39
8
Features
Flexible Couplings
Functions
Features of MCS Couplings
High accuracy (usable for geared motor) has been realized.
A spider (material: polyurethane) controls the vibration generated by the motor.
No backlash.
Coupling Selection Table
Applicable Motor
AS Series
AS46A
AS46AD
Gear Ratio
ASC Series
Type
5
MCS14
7.2, 10, 20, 30
ASC46K-T 3.6, 7.2, 10
6
ASC34AK-N 5, 7.2, 10
8
AS46A-T AS46AD-T ASC46K-T 20, 30
AS66 E
AS66A T
AS66 ED
AS69 E
AS69A T
AS69 ED
ASC66K
AS66 E-T AS66 ED-T ASC66K-T AS46A-N AS46AD-N AS98 E
AS98A T
AS98 ED
AS911A E
AS911A T
AS911A ED
AS66 E-T AS66 ED-T AS46A-P AS46AD-P AS46A2-H AS46AD2-H AS66 E-P AS66 ED-P AS66 E-N AS66 ED-N 6
8
MCS20
3.6, 7.2
MCS30
7.2, 10
10
14
36, 50
50, 100
10
MCS40
5, 7.2
12
ASC66K-N 10, 20, 30
8
7.2, 10
ASC46K-H 50, 100
10 12 14 15 16 18 20 25
ASC46K-N ASC66K-T 6 6.35 8
ASC34AK-H 5
Dimensions
AS46A-P AS46AD-P 4
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
ASC34AK-T AS46A-T AS46AD-T Driven Shaft Diameter (mm)
Specifications and
Characteristics
ASC34AK
ASC36AK
ASC46K
Motor Shaft
Diameter
(mm)
5, 7.2
AS98 E-T AS98 ED-T 3.6, 7.2, 10,
20, 30
AS66 E-P AS66 ED-P 10, 25, 36, 50
ASC66K-N 10, 25, 36, 50
AS66 E-H AS66 ED-H ASC66K-H 50, 100
AS98 E-P AS98 ED-P 5, 7.2, 10,
25, 36, 50
AS98 E-N AS98 ED-N 5, 7.2, 10,
25, 36, 50
AS98 E-H AS98 ED-H 50, 100
12
MCS55
18
MCS65
Controllers
AS66 E-N AS66 ED-N System Configuration Product Line
This three-piece coupling adopts an aluminum alloy hub and a
resin spider. The simple construction ensures that the high torque
generated by a geared motor can be transmitted reliably. The
proper elasticity of the spider suppresses motor vibration.
AC Input AS Series
Line-up
A flexible coupling ideal for your motor is available.
Once you have decided on a motor and gear, you can
select the recommended coupling easily. All motor
shaft diameters of stepping motor packages are
available (including geared motors).
Enter A (standard) or M (electromagnetic brake) in the box () within the model name.
Enter the power supply voltage A, C or S in the box ( ) within the model name.
Enter the gear ratio in the box ( ) within the model name.
75
Product Number Code
MCS 30 08 12
q
q
w
e
r
w
e
r
MCS Couplings
Outer Diameter of Coupling
Inner Diameter d1 (Smaller Side) (F04 represents 6.35 mm)
Inner Diameter d2 (Larger Side) (F04 represents 6.35 mm)
Specifications
Dimensions
Outer Length Axis Hole Axis Hole
Diameter
Diameter Diameter
d1 H7
d2 H7
W
A
mm
mm
mm
mm
Model
MCS140405
MCS140505
MCS140506
14
MCS200506
MCS200606
MCS2006F04
MCS200608
MCS200610
20
MCS300606
MCS3006F04
MCS300608
MCS300610
MCS30F0408
MCS30F0410
MCS300808
MCS300810
MCS300812
MCS301010
MCS301012
MCS301014
MCS301214
MCS301414
MCS301416
30
MCS400808
MCS400810
MCS400812
MCS400815
MCS401010
MCS401012
MCS401015
MCS401212
MCS401215
40
MCS551212
MCS551214
MCS551215
MCS551216
55
MCS651618
MCS651818
MCS651820
MCS651825
65
Key Slot Tolerance
b/t
mm
Normal
Torque
Mass
Inertia
Nm
g
kgm2
Static
Permissible Permissible Permissible
Torsion
Eccentricity Declination End Play
Spring
Constant
mm
deg
mm
Nm/rad
22
4
5
5
5
5
6
2.0
6.7
0.18410-6
22.9
0.06
0.9
0.6
0
30
5
6
6
6
6
6
6
6.35
8
10
5.0
19.8
1.05910-6
51.6
0.08
0.9
0.8
0
35
6
6
6
6
6.35
6.35
8
8
8
10
10
10
12
14
14
6
6.35
8
10
8
10
8
10
12
10
12
14
14
14
16
12.5
44.6
6.05710-6
171.9
0.09
0.9
1
0
66
8
8
8
8
10
10
10
12
12
8
10
12
15
10
12
15
12
15
17.0
139
42.2910-6
859.5
0.06
0.9
1.2
0
78
12
12
12
12
12
14
15
16
60.0
282
109.110-6
2063
0.1
0.9
1.4
0
90
16
18
18
18
18
18
20
25
160
535
417.110-6
3438
0.11
0.9
1.5
0
8
b: 20.0125
t: 1 0.1
0
10 b: 30.0125
t: 1.4 0.1
0
12 b: 40.015
0.1
t: 1.8 0
14 b: 50.015
t: 2.3 0.1
0
15 b: 50.015
0.1
t: 2.3 0
16 b: 50.015
t: 2.3 0.1
0
18 b: 60.015
0.1
t: 2.8 0
20 b: 60.015
t: 2.8 0.1
0
25 b: 80.018
0.2
t: 3.3 0
Dimensions (Unit = mm)
MCS14
Mass: 6.7 g
MCS20
Mass: 19.8 g
30
2M2
Hexagonal Socket Head Screw
10
5
d1
3.5
d2
14
d1
3.5
7
2M2.5
Hexagonal Socket Head Screw
10
5
d2
20
22
7
16.5
23.4
76
t
d2
65
d1
t
d2
55
d1
b
d2
40
d1
b
32.2
MCS40
Mass: 139 g
66
b
57
MCS65
Mass: 535 g
90
2M8
Hexagonal Socket Head Screw
t
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Dimensions
MCS55
Mass: 282 g
78
Controllers
b
73
Specifications and
Characteristics
46
t
System Configuration Product Line
b
Functions
t
b
d2
30
d1
35
AC Input AS Series
Line-up
t
10.5
10.5
11.5
11.5
2M6
Hexagonal Socket Head Screw
30
30
35
35
12
12
2M3
Hexagonal Socket Head Screw
11
5
11
5
2M6
Hexagonal Socket Head Screw
25
25
Features
MCS30
Mass: 44.6 g
77
Mounting to a Shaft
Clamp Type
Clamp couplings use the binding force of the screw to compress
the shaft hole diameter and thereby fasten the coupling to the
shaft. This does not damage the shaft and is easy to mount and
remove. The following table shows the screw binding torque. We
recommend use of a torque wrench to fasten the coupling.
Type
Tightening Torque
N·m
MCS14
0.37
MCS20
0.76
MCS30
1.34
MCS40
10.5
MCS55
10.5
MCS65
25
Alignment Adjustment
Flexible couplings tolerate misalignment of the axis center and transfer rotational angle and torque, but produce vibration when the
permissible value for misalignment is exceeded. This can dramatically shorten the coupling's service life. This requires alignment adjustment.
Misalignment of the axis center includes eccentricity (parallel error of both centers), declination (angular error of both centers) and end play
(shaft movement in the axial direction). To keep misalignment within the permissible value, always check and adjust the alignment.
To increase the service life of the coupling, we recommend keeping misalignment to below 1/3 of the permissible value.
End Play
Straight Edge
Eccentricity
Declination
Notes:
When misalignment exceeds the permissible value or excessive torque is applied, the coupling's shape will deform, and service life is shortened.
When the coupling emits a metallic sound during operation, stop operation immediately and ensure there is no misalignment, axis interference or loose screws.
When load changes are large, paint the coupling set screw with an adhesive to prevent the coupling screw from loosening.
78
Features
Motor Mounting Brackets
Functions
Product Line
Standard Type
Geared Type
Material: Aluminum die cast
Material: Aluminum die cast
Applicable Motor
PAF0P
AS46A
AS46AD
ASC46K
PAL0P
AS46A
AS46AD
ASC46K
Mounting Bracket Models
PAL2P-5
SOL2A
AS66 E-T AS66 ED-T ASC66K-T SOL2B
AS66 E-P AS66 ED-P SOL5B
AS98 E-T AS98 ED-T AS98 E-P AS98 ED-P Enter A (standard) or M (electromagnetic brake) in the box () within the model name.
Enter the power supply voltage A, C or S in the box ( ) within the model name.
Enter the gear ratio in the box ( ) within the model name.
The mounting bracket base is built with holes large enough to allow for alignment
adjustments in the horizontal direction.
Install SOL2A and SOL2B using the supplied screws.
No screws are supplied for installing SOL0B and SOL5B. Provide appropriate screws
Enter A (standard) or M (electromagnetic brake) in the box () within the model name.
Enter the power supply voltage A, C or S in the box ( ) within the model name.
separately.
The mounting bracket base is built with holes large enough to allow for alignment
adjustments in the horizontal direction.
These mounting brackets can be perfectly fitted to the pilot of the stepping motors.
(except for PAL0P)
Note:
They cannot be used with geared stepping motors.
Motor Installation Direction
The motor cable comes out at right angles to the motor. Orient the
motor so that the cable faces either upward or sideways.
Cable facing upward
Cable facing sideways
Mounting the Motor
z PAL2P-5, PAL4P-5
B
x PAL0P, SOL0B,
SOL2A, SOL2B, SOL5B
c PAF0P
B
B
A
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
PAL4P-5
SOL0B
AS46A-T AS46AD-T ASC46K-T AS46A-P AS46AD-P Dimensions
AS98 E
AS98A T
AS98 ED
AS911A E
AS911A T
AS911A ED
Applicable Motor
Specifications and
Characteristics
AS66 E
AS66A T
AS66 ED
ASC66K
AS69 E
AS69A T
AS69 ED
System Configuration Product Line
Mounting Bracket Models
AC Input AS Series
Line-up
Motor mounting brackets are convenient for
installation of standard stepping motors and geared
type stepping motors.
Controllers
qUse the screws provided to secure the
motor to the mounting bracket.
wAttach the motor from the direction shown
by the arrow (B).
qUse the screws provided to secure the
motor to the mounting bracket.
wAttach the motor from the direction shown
by the arrow (B).
qUse the screws provided to secure the
motor to the mounting bracket.
wAttach motor from the direction shown by
either arrow (A) or arrow (B).
79
Dimensions (Unit = mm)
PAF0P
Mass: 30 g
B140
7
3.5
3
310.3
37.6 00.5
0.5
3
60
2
12
Screws (Included)
45
M3 Length 7 mm 4 Pieces
Screws (Included)
M3 Length 10 mm 4 Pieces
PAL2P-5
Mass: 110 g
B143
25
20
6
3.5
4M4
62
500.1
4
7.5
6.5
1
1.5
400.1
70
500.1
0.3
360.1
68
R1
5
11
4.4
32
2
55
83
Screws (Included)
M4 Length 12 mm 4 Pieces
PAL4P-5
Mass: 250 g
B145
35
30
13.6
6.6
93
4
R2
5
8
19 2
6
80
.3
0 0.1
99
60
3
50
112
80
4M5
10
560.1
700.1
86
700.1
Screws (Included)
M5 Length 16 mm 4 Pieces
A 43.5 Thru
8
7
43.5 Thru
50
290.3
6
3.5
5.5
23 15
42
310.3
31
42
8
23
0.5
0
66
54
310.3
A
22
48
24
PAL0P
Mass: 35 g
B139
42
12
Cross Section AA
9
660.5
73.5
83
80
112
17
40
43
1
8
54
50
500.5
54
82
0.3
70 1
15
9
25
31
5.4
SOL2A
Mass: 120 g
B268
SOL2B
Mass: 120 g
B269
93
30
Screws (Included)
M4 Length 12 mm 4 Pieces (SOL2A)
M5 Length 15 mm 4 Pieces (SOL2B)
SOL5B
Mass: 270 g
B271
128
50
Controllers
1
0.3
4
10
11
6.4
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Dimensions
65
146
26
3
9
48.5 Thru
112
92
Specifications and
Characteristics
1.5
1
8
36
0.3
.8 400.5
41
62
43
1
21
14 20
9
4.4
72
20
AC Input AS Series
System Configuration Product Line
9.4
50
108
6 22
3
SOL2A: 44.5 Thru
SOL2B: 45.5 Thru
78
62
Functions
8.4
6 20
44.5 Thru
56
44
40
88
Line-up
7.4
Features
SOL0B
Mass: 85 g
B267
81
DIN Rail Mounting Plate
AS Series on DIN rails with ease.
This installation plate is convenient for installing the driver of
Product Line
Model
PADP01
Applicable Product
AS Series Driver
DIN Rail Mounting Plate
Dimensions (Unit = mm)
PADP01
Mass: 20 g
Screws (Included)
M3 Length 8 mm 3 pieces
8
34
18
89
120
145.5
49
11
4.5
DIN Rail Center
16.8
Operator Interface Unit
This operator interface unit lets you set and monitor various data
effortlessly for your
AS-Series built-in controller (stored
data) package.
Product Line
Model
OPX-1
Applicable Product
AS Series Built-In Controller (Stored Data) Package
A communication cable (2 m) is included.
Dimensions (Unit = mm)
B299
138.5
82
3
17
14
44.5
48
142
Motor Installation
Features
Before Using a Stepping Motor
Tapped Hole Type
Sideways
Facing Up
Tapped Hole
Facing Down
Applicable Motor
AS Series
Notes:
Do not disassemble the motors.
Do not apply any shock to the motor.
AS46A-T AS46AD-T AS46A-P AS46AD-P AS46A-N AS46AD-N AS46A2-H AS46AD2-H AS66 E-T AS66 ED-T AS66 E-P AS66 ED-P Flange Pilot Spot Facing or
Through Hole for Pilot
ASC46K-T ASC46K-N ASC46K-H ASC66K-T 5 mm min.
AS66 E-N AS66 ED-N AS66 E-H AS66 ED-H AS98 E-T AS98 ED-T Mounting Plate
Model
Thickness of the Mounting Plate
ASC66K-N ASC66K-H 8 mm min.
AS66 E
AS66A T
AS66 ED
ASC66K
AS69 E
AS69A T
AS69 ED
5 mm min.
AS98 E
AS98A T
AS98 ED
AS911A E
AS911A T
AS911A ED
8 mm min.
AS98 E-H AS98 ED-H 12 mm min.
AS98 E-P AS98 ED-P AS98 E-N AS98 ED-N 12 mm min.
Enter A (standard) or M (electromagnetic brake) in the box () within the model name.
Enter the power supply voltage A, C or S in the box ( ) within the model name.
Enter the gear ratio in the box ( ) within the model name.
Installation Conditions
Install the motor in a location that meets the following
conditions, or the product may be damaged.
Enter A (standard) or M (electromagnetic brake) in the box () within the model name.
Enter the power supply voltage A, C or S in the box ( ) within the model name.
Enter the gear ratio in the box ( ) within the model name.
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
3 mm min.
Dimensions
AS46A
AS46AD
Specifications and
Characteristics
Through Hole Type
Thickness of the
Mounting Plate
ASC34AK
ASC36AK
ASC46K
ASC34AK-T ASC34AK-N ASC34AK-H Mounting Method
Considering heat radiation and vibration isolation as much as
possible, mount the motor tightly against a metal surface.
ASC Series
System Configuration Product Line
Mounting Plate
Functions
Motors can be mounted freely in any direction as shown below.
Regardless of how the motor is mounted, take care not to apply an
overhung load or thrust load on the shaft.
Make sure the cable does not contact the mounting surface
causing undesirable force on the cable.
AC Input AS Series
Line-up
Flange Pilot Spot Facing or
Through Hole for Pilot
Direction of Mounting
Notes:
When installing the motor in an enclosed space such as a control box, or somewhere
close to a heat-radiating object, vent holes should be used to prevent the motor from
overheating.
Do not install the motor in a location where a source of vibration will cause the motor to
vibrate.
Controllers
Indoors (This product is designed and manufactured to be
installed within another device)
Ambient temperature:
0˚C to 50˚C (nonfreezing)
0˚C to 40˚C (nonfreezing): Harmonic geared type
Ambient humidity: 85% or less (noncondensing)
Not exposed to explosive, flammable, or corrosive gas
Not exposed to direct sunlight
Not exposed to dust
Not exposed to water or oil (except for IP65 rated motor)
A place where heat can escape easily
Not exposed to continuous vibration or excessive impact
83
Driver Installation
[AC Input Type]
Installation Direction and Method
Drivers are designed to dissipate heat through natural convection. Install the
driver vertically as shown in the photograph.
In situations where drivers are located close to a large noise source such as
high frequency welding machines or large electromagnetic switches, take steps
to prevent noise interference, either by inserting noise filters or connecting the
driver to a separate circuit.
Take care that pieces of conductive material (filings, pins, pieces of wire, etc.) do
not enter the drivers.
[DC Input Type]
Installation Direction
Considering heat radiation, install the driver vertically or board side
down. Install the driver in a way that the power element side faces
up and the aluminum electrolytic capacitor side faces down.
Horizontal Installation
Firmly install on a metal plate that has good heat conductivity,
such as iron or aluminum 2 mm or more in thickness.
To directly install the driver without using the screws provided, pay
particular attention to the length of the screws used for the tapped
holes. For AS Series, the use of screw that would penetrate 3 mm or
more through the surface of the driver may cause damage to the driver.
Vertical Installation
Using Multiple Axes
When using multiple stepping motor axes, driver temperature rise will cause
ambient temperatures to rise. At least 20 mm must be allowed between driver
units and at least 25 mm between drivers and other equipment or structures.
Install a forced-air cooling fan if ambient temperatures exceed 50˚C [40˚C for
built-in controller (stored data) driver].
20 mm min.
20 mm min.
Note:
The driver can generate a great deal of heat depending on the operating conditions. Make
sure that the temperature of the heat sink does not exceed 80˚C. (When the temperature of
the heat sink exceeds 80˚C, forced cooling is required.)
Installation Conditions
Install the driver in a location that meets the following conditions, or
the product may be damaged.
Installation Conditions
Install the driver in a location that meets the following conditions, or
the product may be damaged.
Indoors (This product is designed and manufactured to be
installed within another device)
Ambient temperature:
0˚C to 50˚C (nonfreezing): Pulse input driver
0˚C to 40˚C (nonfreezing): Built-in controller (stored data) driver
Ambient humidity: 85% or less (noncondensing)
Not exposed to explosive, flammable, or corrosive gas
Not exposed to direct sunlight
Not exposed to dust
Not exposed to water or oil
A place where heat can escape easily
Not exposed to continuous vibration or excessive impact
Notes:
When installing the driver in an enclosed space such as a control box, or somewhere
close to a heat-radiating object, vent holes should be used to prevent the driver from
overheating.
Do not install the driver in a location where a source of vibration will cause the driver to
vibrate.
84
Indoors (This product is designed and manufactured to be
installed within another device)
Ambient temperature: 0˚C to 40˚C (nonfreezing)
Ambient humidity: 85% or less (noncondensing)
Not exposed to explosive, flammable, or corrosive gas
Not exposed to direct sunlight
Not exposed to dust
Not exposed to water or oil
A place where heat can escape easily
Not exposed to continuous vibration or excessive impact
Notes:
When installing the driver in an enclosed space such as a control box, or somewhere
close to a heat-radiating object, vent holes should be used to prevent the driver from
overheating.
Do not install the driver in a location where a source of vibration will cause the driver to
vibrate.
In situations where drivers are located close to a large noise source such as high
frequency welding machines or large electromagnetic switches, take steps to prevent
noise interference, either by inserting noise filters or connecting the driver to a separate
circuit.
Take care that pieces of conductive material (filings, pins, pieces of wire, etc.) do not enter
the drivers.
Features
Controllers
Types of Controllers
32
1000 commands
Command input via terminal program
AC Input AS Series
Stored Data Controller
SG8030J
Functions
Programmable Motion Controller
EMP400 Series
Line-up
We offer an extensive range of controllers that are designed with Oriental Motor's superior technologies to achieve various operations at will.
Choose the optimal controller to match your application.
Program
Input Method
Positioning Data
Setting Mode
Number of Control Axes
Pulse Output Mode
Single axis, Dual axis
1-pulse output/2-pulse output mode
Set with touch key on front panel
Single axis
1-pulse output/2-pulse output mode
Oscillator
Specifications
Acceleration/Deceleration
Pattern
Linear
Jerk-limit control
Linear
Jerk-limit control
Operation
Pattern
Relative Positioning Operation
Absolute Positioning Operation
Continuous Operation
Return to Mechanical Home Operation
Dual Axis Liner Interpolation Operation
Multistep Speed-Change Operation
Features
General
Specifications
Page
.
General-purpose inputs: 8 points
General-purpose outputs: 6 points
Carefully selected functions and commands
to achieve motor operation with greater ease
Teaching function (when the optional
operator interface unit OP300 is used)
No special software
Program input using Windows's
standard communication application
Compact, simple and less wiring
Jerk limit control function for work
transfer applications with low vibration
Power Source
Dimensions
24 VDC
W 40 mm H 135 mm D 100 mm
W 48 mm H 48 mm D 83.7 mm
(Except for the socket)
86
97
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Number of Settings
Dimensions
4 steps
Sequential-step positioning type
Step-select positioning type
Specifications and
Characteristics
Main: 1, Sub: 0
Number of Control Tasks
System Configuration Product Line
Number of Programs
Capacity
Controllers
85
Programmable Motion Controller
EMP400 Series
Combining innovations from Oriental Motor's expertise
as a motor manufacturer to offer a full-scale oscillation
function, a sequence function for programming a series
of operations, and an I/O control function.
Single Axis
Dual Axis
Features
Allowing the Input of 32 Sequence Programs
Teaching Function
The EMP400 Series can store 32 different operation programs.
You can select and execute a desired program or programs using
an external input signal.
For example, you can create a dedicated sequence program for
each work for selection/execution as necessary.
In addition to the 32 programs, you can input one sequence
program that runs automatically when the power is turned on.
A maximum of 1000 steps can be stored when all sequence
programs are combined together.
You can adjust the travel amount or monitor the current position via
teaching, using an optional OP300 operational unit.
Various Operation Patterns
Repeated Positioning
Simple movements like "repeating positioning operation for a
specified number of times and then return to the home at the end"
can be implemented effortlessly.
Example of Repeated Positioning
Stopping via Sensor Input
You can start an operation from a desired position using a
general-purpose input and cause the motor to decelerate to a stop
upon sensor detection.
Linear Interpolation between Two Axes
Positioning operations involving two axes can be performed
simultaneously via linear interpolation.
Continuous Operation at Variable Speeds
You can change the speed to desired levels during continuous
operation.
86
No Need for Dedicated Software
Sequence programs are input from Hyper Terminal, a standard
Windows application, so no dedicated software is necessary.
Features
EMP400 Series
An example of a system configuration with the EMP400 Series controller.
Communication Cable
(Sold separately)
(➜ Page 96)
(➜ Page 96)
Functions
Operator Interface Unit OP300
and personal computer cannot
be connected to the EMP400
Series at simultaneously.
Personal Computer
(Not supplied)
(Sold separately)
Use a personal computer to input and
debug sequence.
General-Purpose I/O
Control I/O
Driver Cable
(Sold separately)
Programmable Controller
External I/O Device
Sensor, Counter or etc.
(Not supplied)
(➜ Page 73)
EMP400 Series
(Body)
EMP Series
Operator
Interface Unit
OP300
Connector-Terminal
Block Conversion Unit
CC50T1
(➜ Page 96)
: Required under this system.
: Optional accessory offered by Oriental Motor.
The system configuration shown above is an example. Other combinations are available.
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Communication
Cable
FC04W5
Dimensions
EMP401-2
Connector-Terminal Block Conversion Unit
(Sold separately)
(Sold separately)
Specifications and
Characteristics
Example of System Configuration
24 VDC
Power
(Not supplied) Supply
System Configuration Product Line
AS Series Pulse Input Package (➜ Page 2)
ASC Series (➜ Page 48)
AC Input AS Series
For teaching and monitoring
of current position
Line-up
Use this cable to connect the EMP
Series with a personal computer.
Operator Interface Unit
(Sold separately)
Controllers
87
Functions
Pulse Oscillation
EMP Series
Pulse Oscillation
Driver
Various operation patterns, such as positioning operation, return to
origin operation, two-axis linear interpolation, etc. are provided as
standard. All you need is to set the necessary parameters.
Driver
Sequence Function
Condition branching
is possible using
general-purpose inputs.
Sequence Function
A series of operation patterns can be programmed using dedicated
commands. An ideal function for distributed system control.
Sensor
I/O Control
General-purpose I/O signals are provided in addition to dedicated
I/Os such as pulse output and limit-sensor input. Synchronization
with peripherals is also possible.
RoHS-Compliant
The EMP400 Series conforms to the RoHS Directive that prohibits
the use of six chemical substances including lead and cadmium.
I/O Control
The sensor can be
connected to a
general-purpose input.
Pulse Oscillation
Fast Response Time
The time between a START signal input and a pulse output is 2 ms
or less.
Pulse Oscillating Time of EMP400 Series
1 ms min.
High-Speed Positioning and Low Vibration
The jerk-limit control function allows you to set a shorter
acceleration/deceleration time compared with the use of linear
acceleration/deceleration patterns. This reduces the overall
positioning time.
What is jerk-limit control?
This term refers to the acceleration/deceleration patterns used
to ensure the smoothness of speed change at the start of
operation or when the machine enters a constant-speed mode
from an acceleration mode. Since speed change becomes more
smooth, vibration is reduced.
START
MOVE
PULSE
Motor-shaft speed
2 ms max.
Pulse Oscilltating Time of Conventional Controller
10 ms min.
START
Time
BUSY
PULSE
10 ms max.
20 ms max.
88
Stop
Stop
With Jerk-Limit Control
No Jerk-Limit Control
Homing (Return to Mechanical Home Operation)
Supports both incremental mode (travel amount) and absolute
mode (absolute-position).
Ability to seek for a sensor representing a positioning reference
point (home) is available.
Also available is the ability to set an offset from the home position.
Linear Interpolation Operation
High-Speed Return (Three-Sensor Mode)
Constant-Speed Return (Two-Sensor Mode)
Teaching Function
The amount of travel can be changed by jogging the load into
position via the OP300 interface.
The mechanical unit returns home at a constant speed.
This mode is effective when a compact slider is operated, since the
stroke can be fully utilized.
Driver
Offset
EMP400
Series
LS
LS
Continuous Operation
Speed
Pulse output continues until a specified input is received or a
specified time is reached.
Set Soft Home (Clears the Current Position)
Electronical Home
The controller has an internal position counter. "0" position in this
counter is soft home. The ability to set a voluntary position to soft
home is available using RTNCR command.
10000 Hz
4000 Hz
2000 Hz
Time
A Choice of Acceleration/Deceleration Patterns
Positioning Operation
Each operation can be specified with a linear acceleration
/deceleration pattern or jerk limit control.
Distance Options
Set Electronical Home
Electronical Home
Set travel amount using various scaling units such as pulses,
millimeters, or degrees.
Operator Interface Unit OP300
90˚
90.00
MODE
SET
Set by Angle
Operator Interface Unit OP300
100.00
MODE
SET
Set by Millimeters
m
100
m
200
mm
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Speed can be changed on the fly during continuous operation.
Dimensions
Multistep Speed-Change Operation
Specifications and
Characteristics
Operator
Interface Unit
OP300
LS
HOMELS
System Configuration Product Line
LS
AC Input AS Series
Offset
Functions
Using a predetermined sequence, the mechanical unit returns
home at high speed from any position with three sensors
monitoring the current position.
Since it's possible to specify the direction in which the home sensor
is entered, backlash error doesn't occur in applications where
positioning accuracy is critical.
Line-up
Two axes are controlled simultaneously, allowing direct movement
to a target position.
Features
Positioning Operation
Controllers
89
Sequence Function
I/O Control
Stopping via Sensor Input
Full Range of I/O
Connect a motor for transferring products to axis 1, another motor
for ejecting nonconforming products to axis 2, and a sensor for
detecting the height of transferred products to general-purpose
input 1.
In addition to the signals for controlling the EMP Series (e.g., start,
emergency stop, ready), a full range of other signals are available,
including those necessary for motor control (e.g., pulse, alarm, limit
sensor, home sensor) and general-purpose I/Os.
EMP Series
Driver
Driver
Control I/O (Dedicated)
START Input
E-STOP Input
READY Output
MOVE Output
END Output
etc.
Sensor✽
General Purpose I/O
✽Normaly closed type sensors are used.
Application Description
qTransfer products via an index move of 30000 pulses (axis 1).
wDetect the height of the product using the sensor
(general-purpose input 1).
eReturn to q if the detection result is acceptable.
rIf the detection result is not acceptable, perform an index move of
30000 pulses and eject the nonconforming product (axis 2). Return
to w and perform acceptability judgment for the next product.
Sample Code for Application Example (EMP400 Series)
Seq
[1]
[2]
q ➝ [3]
[4]
we ➝ [5]
1
V1 10000
D1 +30000
INC1
DELAY 0.5
CJMP 1,0,3
r ➝ [6] INC1
[7]
[8]
[9]
[10]
[11]
[12]
[13]
90
DELAY 0.5
V2 5000
D2 +1000
ABS2
D2 0
ABS2
JMP 5
; Axis 1 (transfer) Operating speed 10 kHz
; Axis 1 (transfer) Travel amount 30000 pulses
; Axis 1 (transfer) Incremental positioning operation
; Wait for 0.5 sec.
; Acceptability judgment (general-purpose input 1 = sensor)
; OFF = Go to step [3] if OK
; ON = Go to next step if NG
; Axis 1 (transfer) Incremental positioning operation
; Wait for 0.5 sec.
; Axis 2 (ejection) Operating speed 5000 Hz
; Axis 2 (ejection) Travel amount 1000 pulses
; Axis 2 (ejection) Absolute positioning operation
; Axis 2 (ejection) Travel amount 0 pulse
; Axis 2 (ejection) Absolute positioning operation
; Jump to step [5]
8 inputs
6 outputs
These signals can be easily
controlled using conditional
branching and timer processing.
Motor Control I/O (Dedicated)
PULSE Output
CCR Output
ALARM Input
END Input
TIMING Input
LD Input
HOMELS Input
SLIT Input
etc.
Command
AC Input AS Series
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Dimensions
Others
Specifications and
Characteristics
Hardware setting
System Configuration Product Line
Program control
Functions
Data setting
Description
Perform the positioning operation with the absolute position specified.
Perform the positioning operation with the relative position specified.
Perform the return to mechanical home operation.
Perform continuous operation.
Reset the software.
Set the current position to 0 (clear).
Execute the sequence program.
Decelerate the motor to a stop.
Set the travel amount and positioning data.
Set the operating intervals (dwell time).
Set the direction of rotation.
Set the offset travel amount.
Set the acceleration/deceleration pattern and jerk limit time.
Set the acceleration/deceleration rate.
Set the operating speed.
Set the starting speed.
Jump to a specified step when a given condition is satisfied.
Jump to a specified step.
Set the delay time.
Set parallel processing.
Set the loop.
End the loop section.
End the sequence program.
Wait for input.
Control the general-purpose output.
Switch the logic setting for the sensor and alarm.
Set the use of END input.
Set the END output time.
Perform the initial setting for a linear motion product.
Set the pulse-output mode.
Set the home-detection mode.
Set the use of TIM. input and SLIT input.
Set the unit for travel amount.
Edit the sequence program.
Delete the sequence program.
Download the sequence program.
Upload the sequence program.
Check the system conditions.
Line-up
Motor control
ABS
INC
MHOME
SCAN
RESET
RTNCR
RUN
S
D
DOWEL
H
OFS
RAMP
T
V
VS
CJMP
JMP
DELAY
MU
LOOP
ENDL
END
IN
OUT
ACTL
EEN
ETIME
ID
PULSE
SEN
TIM
UNIT
EDIT
DEL
DWNLD
UPLD
R
Features
EMP400 Series Command List
Controllers
91
Sample Programs
Sample. 1
Positioning operation
0 Pulse
Sample. 2
11000 Pulse
Axis 1
Axis 2
Axis 2 moves after axis 1 moves.
Axis 1
Seq 99
[1] UNIT1 0.02,1
[2] UNIT2 0.02,1
; Hardware Setting
; Axis 1
Change to travel amount mm
; Axis 2
Change to travel amount mm
Seq 1
[1] V1 1000
[2] D1 +50
[3] D2 +50
[4] ABSC
[5] DELAY 1.0
[6] D1 0
[7] D2 0
[8] ABSC
; 2 axis execute at same time
; Axis 1
Operating speed 1000 Hz
; Axis 1
Travel amount 50 mm
; Axis 2
Travel amount 50 mm
; Axes 1, 2 Execute absolute positioning operation
; Pause at 1-second internal timer
; Axis 1
Travel amount 0 mm
; Axis 2
Travel amount 0 mm
; Axes 1, 2 Execute absolute positioning operation
Seq 2
[1] V1 1000
[2] D1 +50
[3] ABS1
[4] D1 0
[5] ABS1
[6] V2 2000
[7] D2 +50
[8] ABS2
[9] D2 0
[10] ABS2
; After axis 1 executes, axis 2 executes
; Axis 1
Operating speed 1000 Hz
; Axis 1
Travel amount 50 mm
; Axis 1
Execute absolute positioning operation
; Axis 1
Travel amount 0 mm
; Axis 1
Execute absolute positioning operation
; Axis 2
Operating speed 2000 Hz
; Axis 2
Travel amount 50 mm
; Axis 2
Execute absolute positioning operation
; Axis 2
Travel amount 0 mm
; Axis 2
Execute absolute positioning operation
[1] VS1 500
[2] V1 20000
[3] T1 30.0
[4] H1 +
[5] SCAN1
[6] IN 1,1
[7] S1
; Starting speed 500 Hz
; Operating speed 20000 Hz
; Acceleration/deceleration rate 30.0 ms/kHz
; Direction of rotation + (CW direction)
; Start continuous operation
; General-purpose input 1 Waiting for ON
; Decelerate to a stop
[1] VS1 500
[2] V1 10000
[3] T1 30.0
[4] H1 +
[5] SCAN1
[6] IN 1,1
[7] V1 5000
[8] DELAY 3.0
[9] S1
; Starting speed 500 Hz
; Operating speed 10000 Hz
; Acceleration/deceleration rate 30.0 ms/kHz
; Direction of rotation + (CW direction)
; Start continuous operation
; General-purpose input 1 Waiting for ON
; Decelerate to 5000 Hz
; Wait time 3 seconds
; Decelerate to a stop
Axis 2
Positioning using a sensor
Continuous operation
until sensor detection
Sensor
➝Connected to
general-purpose
input 1
Sample. 4
; Starting speed 500 Hz
; Operating speed 1000 Hz
; Acceleration/deceleration rate 30.0 ms/kHz
; Travel amount 11000 pulses in CW direction
; Execute relative positioning operation
Inputting multiple operation patterns
Simultaneous positioning of two axes
Sample. 3
[1] VS1 500
[2] V1 1000
[3] T1 30.0
[4] D1 +11000
[5] INC1
Multistep speed-change operation
qContinuous operation at 10000 Hz
wDecelerate to 5000 Hz upon sensor detection
eDecelerate to a stop after three seconds
1
10000 Hz
2
Sensor➝Connected to
general-puropose input 1
5000 Hz
Motor Operation
General-purpose ON
Input 1
OFF
92
3
3 sec.
Product Line
q
w
e
Series: EMP400 Series
Number of axes 1: Single axis 2: Dual axis
Connector 1: Without connectors 2: With connectors
Single axis
Dual axis
Connector
Without connectors
With connectors
Without connectors
With connectors
Number of control
tasks
Oscillator
Specifications
Main
Sub
Number of control axes
Pulse output mode
Frequency
Acceleration/deceleration rate
Acceleration/deceleration pattern
Travel amount
Encoder Input
General
Specifications
No encoder input
24 VDC5%, Current consumption 0.45 A
W 40 mm H 135 mm D 100 mm
0.26 kg
0°C50°C (nonfreezing)
20%85% (noncondensing)
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Input/Output
Signal
Specifications
Available at continuous operation
RS-232C based (3-wire)
9600 bps
3 photocoupler inputs 24 VDC, Input resistance 5.4 k
4 open-collector outputs 24 VDC, 25 mA max. each
8 photocoupler inputs 24 VDC, Input resistance 5.4 k
6 open-collector outputs 24 VDC, 25 mA max. each
7 photocoupler inputs/axis 12 VDC, input resistance 2.7 k
3 open-collector outputs/axis 12 VDC, 20 mA max. each
Dimensions
Communication
Specifications
Relative: 16 777 21516 777 215 pulse
Absolute: 8 388 6088 388 607 pulse
Specifications and
Characteristics
Operation
Pattern
Relative positioning operation
Absolute positioning operation
Continuous operation
Return to mechanical home operation
Dual axis liner interpolation operation
Multistep speed-change operation
Communication method
Transmission rate
Inputs (START, E-STOP, etc.)
Outputs (MOVE, ALM, etc.)
General-purpose inputs
General-purpose outputs
Driver and sensor inputs
Driver outputs
Input frequency
Count method
Count range
Interface
Power supply voltage
Dimensions
Mass
Ambient temperature
Ambient humidity
EMP400 Series
32
1000 commands
Command input via terminal program
1
0
EMP401: Single axis, EMP402: Dual axis
1-pulse output/2-pulse output mode
10 Hz to 200 kHz (1-Hz increment) Pulse duty 50% (Fixed)
0.5 to 1000 ms/kHz (0.1 - ms/kHz increments)
Linear/jerk-limit control
System Configuration Product Line
Program
Series
Number of programs
Capacity
Input method
Functions
Specifications
AC Input AS Series
q
w
e
Number of Axes
Line-up
Type
EMP401-1
EMP401-2
EMP402-1
EMP402-2
EMP40 1 - 1
Features
Product Number Code
Controllers
93
Dimensions (Unit = mm)
Connection and Operation
EMP400 Series
Connector Layout
Mass: 0.26 kg
B295
24.2 Thru
Slit
z
Slit
6
PC or OP300
Connection Port
(CN2)
100
41
4
40
Slit
x
135
37.11
52.35
3M3
10 max.
Slit
v
Power Supply
Terminal
(TB1)
✽
✽EMP402 only
7.62
11 max.
5
37.11
125
35
20.5
c
EMP402 Only
z LED Monitor Display
Indication
POWER
ALARM
Condition when LED ON
Lights during 24 VDC input.
Lights during alarm signal output.
x CN1 I/O Signal Connector
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Signal
✽
E-STOP Input
START Input
S-STOP Input
COM Input
IN1 Input
IN2 Input
IN3 Input
IN4 Input
IN5 Input
IN6 Input
IN7 Input
IN8 Input
COM Input
OUT1 Output
OUT2 Output
OUT3 Output
OUT4 Output
OUT5 Output
OUT6 Output
COM Input
Description
Not used
Emergency Stop
Execute Sequence
Cease Sequence Execution
Not used
Not used
I/O Power Supply (24 VDC)
General Inputs
I/O Power Supply (24 VDC)
General Outputs
Not used
Not used
GND for I/O
Pin No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Signal
ALM Output
MOVE Output
READY Output
COM Input
M0 Input
M1 Input
M2 Input
M3 Input
M4 Input
END Output
COM Input
Description
Not used
Alarm
Not used
Output when outputting pulses
Not used
Ready to accept START input
I/O Power Supply (24 VDC)
Sequence Number Selection
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
End Signal
GND for I/O
✽Connect the E-STOP to the ground in normal operation (normally closed) using a half-pitch connector.
Internal Input Circuit
COM
E-STOP, START
S-STOP, IN18
M04
94
Internal Output Circuit
COM
820 Ω
5.4 kΩ
25 mA max.
ALM, MOVE
READY, OUT1∼6, END
COM
Pin
No.
1
Signal
Pin
No.
Description
CW-P output
(PULSE output )✽
3
CCW-P output
(DIR. output )✽
5
6
7
8
9
10
11
12
13
END input
TIM. input
ALM input
LS input
LS input
HOMELS input
SLIT input
12 V output
GND
Not used
15
Not used
16
CCR output
17
CCR output
18
19
20
21
22
23
24
25
26
GND
5 V output
GND
CCW pulse (Direction of rotation)✽
Counter-clear
END signal from driver
Timing signal from driver
Alarm signal from driver
CW limit sensor
CCW limit sensor
Home sensor
Slit sensor
Power source for sensor (140 mA max.)
GND for sensor
GND signal from driver
Not used
Not used
Not used
Not used
Not used
Not used
Power source for timing signal (20 mA max.)
GND for timing signal
✽The signal names in parentheses are for 1-pulse output mode. The other signal names are for 2-pulse output mode.
Internal Input Circuit
Internal Output Circuit
12 V
12 V
1 kΩ
END, TIM., ALM
LS, LS
HOMELS, SLIT
1000 pF
2.7 kΩ
12 V
560 Ω
CW-P (PULSE)
CCW-P (DIR.)
CCR
20 mA max.
CW-P (PULSE)
CCW-P (DIR.)
CCR
0V
0V
ASC Series
EMP400 Series
CN1
24 V
✽1
COM
✽1
560 Ω
START
S-STOP
M0
Sequence
Program
Selection
M4
IN1
GeneralPurpose
Input
Programable Controller
7,16,32
E-STOP
IN8
2
3
4
33
37
8
15
1 CW-P 11
2
12
5.4 kΩ
5.4 kΩ
CCW-P
5.4 kΩ
0V
560 Ω
16
17
5.4 kΩ
5.4 kΩ
2.7 kΩ
5.4 kΩ
2.7 kΩ
2.7 kΩ
0V
24 V
65
TIM
7
ALM
18
ALM
MOVE
Control
Output
25 mA
max. Each
READY
END
OUT1
OUT6
COM
0V
GND
M4
IN1
29
30
23
24
GeneralPurpose
Input
IN8
27
26
31
49
17
22
GND
0V
12 V
2.7 kΩ
8
LS
95
LS
2.7 kΩ
2.7 kΩ
25,50
12 VDC
10
HOMELS
11
SLIT
2.7 kΩ
13
1
2
4
33
37
8
15
CW-P
560 Ω
5.4 kΩ
CCW-P
5.4k Ω
0V
560 Ω
5.4 kΩ
3
9
4 CCW-P 10
16
17
5.4 kΩ
5.4 kΩ
2.7kΩ
5.4k Ω
2.7kΩ
5
END
65
TIM
7
ALM
18
MOVE
Control
Output
25 mA
max. Each
READY
END
Power Source
Output for Sensor
(140 mA max.)
OUT1
OUT6
COM
0V
27
25
26
5 VDC
25
29
Not
used.
26
31
49
0V
12 V
17
8
Power Source
12 VDC Output for Sensor
(140 mA max.)
LS
22
95
LS
2.7 kΩ
2.7 kΩ
2.7 k Ω
10
HOMELS
2.7 kΩ
11
SLIT
25,50
GND
13
0V
GND
29
30
23
24
0V
12
GeneralPurpose
Output
25 mA
max. Each
Not
used.
0V
12 V
2.7kΩ
ALM
25
29
3
1 CW-P 11
2
12
5.4 kΩ
24 V
5 VDC
5 V
2
0V
25
26
0V
12
GeneralPurpose
Output
25 mA
max. Each
M0
Sequence
Program
Selection
END
560 Ω
S-STOP
Not
used.
5
CN3
7,16,32
START
Control
Input
0V
12 V
COM
E-STOP
3
9
4 CCW-P 10
ASC Series
CN3/CN4
12 V
✽2
CW-P
560 Ω
5.4 kΩ
CN1
24 V
12 V
✽2
Control
Input
EMP400 Series
CN4
Internal Circuit
Programable Controller
AS Series
CN3/CN4
GND
0V
TB1
TB1
24 V
24 VDC
FG
✽1 When the I/O signals from CN1 are used, connect 24 VDC to the COM and COM
input terminals separately from the power source input.
✽2 E-STOP: Connect to the ground (B contact) in normal operation.
Notes:
Except for connection between EMP400 Series and built-in controller (stored data)
driver.
The transmission frequency will drop as the pulse line between the driver and controller
becomes longer. Exercise caution.
24 V
GND
24 VDC
FG
✽1 When the I/O signals from CN1 are used, connect 24 VDC to the COM and COM input
terminals separately from the power source input.
✽2 E-STOP: Connect to the ground (B contact) in normal operation.
Note:
The transmission frequency will drop as the pulse line between the driver and controller
becomes longer. Exercise caution.
Controllers
GND
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
AS Series
Dimensions
Connection Diagrams
Specifications and
Characteristics
560 Ω
System Configuration Product Line
CCW-P output
(DIR. output )✽
Functions
4
14
CW pulse (Pulse)✽
AC Input AS Series
CW-P output
(PULSE output )✽
Description
Line-up
2
Signal
Features
c CN3 Axis-1 Driver Connector
v CN4 Axis-2 Driver Connector
95
Accessories (Sold Separately)
Operator Interfece Unit
We have a range of optional cables that achieve one-touch
connection between the peripherals, as well as an operational unit
used for teaching operation.
Connection-Terminal
Block Conversion Unit
Communication Cable
EMP
Series
Driver Cable
Operator Interface Unit OP300
Set the travel amount via teaching or monitor the current position.
✽ The unit comes with a 2 m cable for connection with the EMP
Series.
Dimensions (Unit = mm)
Panel Cut-Out
B297
0.5
0
138.5
45
Communication connector
0.5
0
139
17 (14)
3
Panel Cut-Out Dimensions
48
44.5
142
Communication Cable FC04W5
A communication cable (length: 5 m) for connecting the EMP Series
to a PC. A D-sub, 9-pin (female) connector is attached on the PC
end of the communication cable.
Connector-Terminal Block Conversion Unit CC50T1
The EMP Series and programmable controller can be connected
via a terminal block. (Cable Length: 1 m)
Dimensions (Unit = mm)
B439
24.5 Mounting Holes
28 Countersink 3.5 Deep
61
1.27
7.62
52.35
52.35
DIN Rail
100
54
3
18
36
6.35
1000
40
26 14
200
160
Terminal Block Pin No.
Recommended Crimp Terminals
Terminal screw size: M3
Tightening torque: 1.2 N·m
Applicable minimum lead wire: AWG22 (0.3 mm2)
Round terminals cannot be used.
6.2 mm max.
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
3.2 mm min.
5.8 mm min.
4.2 mm max.
Driver Cables Dedicated Type (Conforms to EMP Series)
This is a shielded cable equipped with, at one end of the cable, the half-pitch connector
that snaps into the driver for
. The other end of the cable is equipped with the
connector for the EMP Series controller.
➜ Page 73
96
39
8
8
39
18
Features
Controller with Jerk Limiting Control Function
Step-Select Positioning Type/Sequential-Step Positioning Type
SG8030J
Functions
With the SG8030 Series, all operations including
data setting can easily be performed using the four
touch-screen buttons on the top panel. In addition,
the number of signal lines is reduced to a minimum
for easy connection.
Recessed Mounting Model
Features
Motor shaft speed
Motor shaft speed
In addition to the 2-pulse output mode, the controller can also
provide 1-pulse operation mode, which makes it compatible with a
wide range of motor drivers.
Top Panel Single Interface for All Settings and Operation Checks
All operations including setting of various data can be performed
using the four touch-screen buttons on the top panel. You can also
check the status of each operation simply by checking the display
on the top panel.
Touch-screen buttons
Time
Time
Linear controlled acceleration/deceleration pattern
Jerk controlled acceleration/deceleration pattern
✽These diagrams are simulated. Actual effect will differ depending on mechanical construction.
To achieve the same positioning time with jerk controlled acceleration/
deceleration, set the acceleration/deceleration rate to 1/2 that of linear controlled acceleration
/deceleration.
Sequential Positioning Operation/External Signal
Operation Possible
4848 mm DIN Size and Two Mounting Configurations Are Provided.
The unit is very compact, measuring only 48 (W)48 (D)84 (H)
mm.
Two mounting configurations are available, for DIN rail mounting
and recessed mounting.
48 mm
In "Sequential positioning operation", the start signal always
causes execution from step No. 1 in a preselected sequence.
In "External signal operation", when the CW scan (or CCW scan)
signal input goes ON, operation starts. When the signal goes OFF,
slowdown stop occurs. This is useful for moving the work manually
to a desired position.
Step No.1
Step No.2
84 mm
Step No.3
<DIN Rail Mounting Model>
<Recessed Mounting Model>
System Configuration
Step No.4
Configuration Example of Combination with
<Sequential Positioning>
Speed
Time
CW (CCW) Scan OFF
CW (CCW)
Scan
CW (CCW) Scan ON
ON
OFF
Controllers
(Sold separately)
AS Series
Pulse Input Package ➜ Page 2
ASC Series ➜ Page 48
Series
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Motor vibrations when switching between
acceleration/deceleration and constant
speed are minimised, resulting in less
mechanical vibrations.
1-Pulse Output/2-Pulse Output Mode Select Possible
Dimensions
Measurement conditions
Application: Belt drive
Operation mode: Positioning operation
Load: 10 kg
Motor vibrations when switching between
acceleration/deceleration and constant
speed cause mechanical vibrations.
The "Maximum oscillation frequency of 200 kHz" allows motor
control in micro steps.
Specifications and
Characteristics
The "Jerk limiting control function" effectively minimizes vibrations
during motor drive and stop. This is especially useful in applications
such as driving a belt pulley, to ensure smooth motion of
transported works.
Maximum Oscillation Frequency 200 kHz
System Configuration Product Line
DIN Rail Mounting Model
Jerk Limiting Control Function Suppresses Motor
Drive Vibrations
AC Input AS Series
Line-up
Controller for Stepping Motor
Programmable
Controller
24 VDC
Power Supply
(Not supplied)
<Operation of External Signals>
(Not supplied)
SG8030 Series
97
Product Line
Type
DIN Rail Mounting Model
Recessed Mounting Model
Model
SG8030J-D
SG8030J-U
Specifications
SG8030J-D
SG8030J-U
Model
Number of Control Axes
Number of Settings
Positioning Data
1 axis
4 steps
Setting Mode
Set with touch key on front panel
(stored in EEPROM)
Setting Method
Incremental mode (point to point)
Sequential-step positioning
Step-select positioning
Mode
Move Distance Setting Range
Starting Pulse Speed Setting Range (VS)
Operating Pulse Speed Setting Range (VR)
Acceleration/Deceleration Rate Setting Range (TR)
Positioning
Control
Incremental 199999 pulses
100 Hz10 kHz (100 Hz units)
100 Hz200 kHz (100 Hz units)
1100 ms/kHz (28 rates: ✽)
1-pulse output/2-pulse output mode select possible
Pulse Output Mode
Positioning operation (INDEX operation)
Return to mechanical home operation (HOME operation)
Continuous operation (SCAN operation)
1-Pulse operation (JOG operation: Test mode only)
Operation Modes
External input mode (EXT)
Program mode (PROG)
Test mode (TEST)
Control Modes
Number of Maximum Return Pulses
Mechanical Home Return Function
Sensor detection of home through designation of
mechanical home detection direction of rotation
Input Signals
24 VDC photocoupler input, input resistance 4.7 k
Output Signals
Transistor output linked to photocoupler
24 VDC max. 25 mA max.
Power Supply Voltage
Ambient Temperature
Ambient Humidity
24 VDC5% current consumption 0.1 A
0˚C40˚C (Nonfreezing)
20%85% (Noncondensing)
✽The following 28 acceleration/deceleration rates can be selected. [unit: ms/kHz]
1, 2, 4, 5, 6, 8, 10, 12, 14, 15, 16, 18, 20, 22, 24, 25, 26, 28, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100
Dimensions (Unit = mm)
DIN Rail Mounting Model
SG8030J-D
Flush Connection Socket (Included)
B094
44.5
8.4
70 max.
24.5 Thru
44.5
44.5
48
48
0.7
5.5
48
31.2 max.
1.2 5
50 max.
400.2
83.7 max.
4
11M3.5
35.4
Mass: 0.17 kg
3
7.8
Recessed Mounting Model
SG8030J-U
Panel Mounting Cut-Out Dimensions
Panel tickness range (14 mm)
Recessed Mounting Adapter
0.5
0
B095
45
Mass: 0.15 kg
Rear Connection Socket
48
45
58
98
5.5
106 max.
0.5
0
4.5
Features
Connection and Operation
Names and Functions of Controller Parts
qExternal input mode LED
wProgram mode LED
Data display: Show operation and setting status.
t
MODE Key
y
u
key
key
SET key
Functions
yUp Key
Connection Socket Signal Table
Pin No.
Signal Designation
I/O
Function
Input
S: Switching positioning/home detection operation
D: Switching positioning/home detection operation and continuous
1
Operation Mode Input
2
3
4
5
6
GND
24V
BUSY
HOMELS
Start
Input
Input
Output
Input
Input
7
CW Pulse/Pulse
Output
2 pulse output mode: CW Pulse
1 pulse output mode: Pulse
8
CCW Pulse/Rotation
Direction
Output
2 pulse output mode: CCW Pulse
1 pulse output mode: Direction of rotation
Emergency Stop
Input
Stop all operations (including busy output)
S: CW Scan
D: M0 [CW Scan]
Input
S: CW continuous operation
D: M0 data select signal [CW continuous operation]
S: CCW Scan
D: M1 [CCW Scan]
Input
S: CCW continuous operation
D: M1 data select signal [CCW continuous operation]
10
✽
11✽
GND connecting terminal
24 VDC power supply input terminal
Output during pulse oscillation
Mechanical home detection sensor
Start signal
Specifications and
Characteristics
9
System Configuration Product Line
✽
Dimensions
✽Only pins 1, 10, 11 differ for sequential positioning and selection positioning.
"S" in the table indicates sequential positioning and "D" indicates selection positioning.
Wiring Diagram
Connection between SG8030J and
24 VDC
power supply
AS, ASC Series
SG8030J
Pin No.
GND
Operation Mode Switch
Programable Controller
GND
24 V
✽1
Busy Output
HOMELS
Start
E
E
✽2
Emergency Stop
E
CW Scan <M0>
E
CCW Scan <M1>
1
2
3
4
5
6
7
8
9
10
11
Driver
11 CW(PLS)
CW pulse
/pulse
12 CW(PLS)
9 CCW(DIR.)
10 CCW(DIR.)
CCW pulse
/direction of rotation
✽3
✽1 This is the mechanical home detection sensor. Use a sensor rated for 24 VDC.
✽2 Connect to the ground [B contact (normally close)] in normal operation.
✽3 Designations in < > brackets are for data selection mode.
Note:
The transmission frequency will drop as the pulse line between the
driver and controller becomes longer. Exercise caution.
Description of Input/Output Signal
Output Signals to Driver
Input Signals from Programmable
Controller and Limit Sensor
Output Signals to Programmable
Controller
24 V
12 V
12 mA max.
Pin No.7,8
25 mA max.
Constant Current
Circuit
120 Ω
0V
Pin No.
1,5,6,
9,10,11
680 Ω
Pin No.4
10 kΩ
4.7 kΩ
10 kΩ
0V
2
0V
DC Input ASC Series
How to Read
Before Using a
Connection and List of Motor and Specifications and
Operation
Driver Combinations Characteristics Accessories Stepping Motor
Indications in brackets [ ] apply to state when mode switching signal was input.
24 V
AC Input AS Series
TEST (LED): Lights up when test mode is selected.
r
i
uDown Key
tMODE Key
PROG (LED): Lights up when program mode is selected.
e
➝
iSET Key
EXT (LED): Lights up when external input is selected.
w
Line-up
rData display
q
➝
eTest mode LED
0V
Controllers
99
Before Using a Controller
Installation Method
SG8030 Series
EMP400 Series
1. Mount the flush connection socket
to the DIN rail. (The DIN lever
should face down.)
2. Insert the controller terminals firmly
into the flush connection socket.
3. Engage the fastening hooks (two
places) of the flush connection
socket on the controller to secure
the assembly.
DIN Rail Mounting Using Flush Connection Socket
DIN Rail Mounting
Use DIN rails with a width of 35 mm.
Use end plates to secure the controller.
DIN rails and end plates are not provided with the unit.
Fastening Hook (2)
Flush Connection Socket
DIN Rail
DIN Lever
Note:
Mount the controller only after connecting all required leads to the terminals of the flush
connection socket.
Panel Mounting Using Rear Connection Socket
DIN Rail
End plate
DIN Lever
Screw Mounting
To fasten the unit with screws, use the two screw holes at the top and bottom.
The mounting holes should be machined for either M3 or M4 size
screws. Use washers to secure the controller.
The installation area is made of resin, so handle this area
carefully to prevent damage.
Mounting hole
Mounting plate
The SG8030 Series can be affixed to a plate of 1 to 4 mm in
thickness.
1. Push in the controller from the front side
of the mounting plate.
2. Insert the burying-type adapter from the
back and push it in until the gap with the
mounting plate becomes minimal.
3. Affix with the fixing screws (two
locations) of the burying-type adapter.
4. Insert the controller terminals firmly into the rear connection
socket.
SG80
30J EXT
®
PRO
G TEST
CONT
ROLLE
R
MOD
E
ORIENT
SET
AL MOT
MADE
OR
IN JAPAN CO.
,LTD
450.5
0
Panel Mounting Cut-Out Dimensions (Unit = mm)
Note:
Mounting screws are not provided with the unit.
450.5
0
Mounting Holes Dimensions (Unit = mm)
Installation Location
2M4 (or 2M3)
1250.1
Indoors, ambient temperature 0˚C50˚C
(0˚C40˚C for SG8030 Series) (Nonfreezing)
Installation Method of the OP300
The OP300 can be affixed to a plate of 1 to 3 mm in thickness.
The connection cables cannot be installed if the plate is thicker
than 3 mm, so exercise caution.
Push in the unit from the front side of the mounting plate.
Mounting plate
If the ambient temperature exceeds 50˚C (40˚C for SG8030
Series), use a fan to provide forced cooling. Otherwise internal
heat buildup may lead to damage.
When attaching the controller in an enclosed space such as
a control box, or somewhere close to a heat-radiating object,
ventilation holes should be used to prevent the controllers from
overheating.
Ambient humidity 85% maximum (Noncondensing)
Not exposed to corrosive gases or dust
Take care that pieces of conductive material (filing, pins, pieces
of wire, etc.) do not enter the controllers. Otherwise circuit
damage may occur.
Not exposed to water or oil
Exposure to liquids can lead to corrosion or short-circuits.
Not exposed to direct sunlight
Not in the vicinity of noise sources
45 0.5
0
Panel Cut-Out (Unit = mm)
139 0.5
0
100
Note:
Do not suspend the OP300 from the connection cables.
In situations where controllers are located close to a large
noise source such as high frequency welding machines or
large electromagnetic switches, take steps to prevent noise
interference, either by inserting noise filters, using shielded wires
or connecting the controller to a separate circuit.
Not in the vicinity of vibration sources
When the controller is to be installed in a location where a source
of vibration will cause the controller to be damaged.
Motorized Actuator Products Equipped with
Hollow Rotary Actuator
DG Series
Stepping Motors
To check the product details not featured in this catalogue, you
must obtain a separate, individual catalogue for the product. To
request a catalogue, contact your nearest Oriental Motor sales
office.
The DG-Series hollow rotary actuators are constructed to achieve quick, accurate positioning based on a simple
design. These actuators come in extensive variations with a choice of frame size of 60 mm, 85 mm or 130 mm.
Frame size
60 mm
Pulse Input Package
Permissible
Torque
Bearing
Diameter of
Hollow Section
0.9 N·m
Ball Bearing
28 mm
Safety
Standard
24-VDC
Input
Driver
Frame size
(Rotational)
Actuator
Weight
0.5 kg
85 mm
Pulse Input Package
NEW
Built-In Controller (Stored Data) Package
Permissible
Torque
Bearing
Diameter of
Hollow Section
2.8 N·m
Cross-Roller
Bearing
33 mm
High
PermissibleThrust Load
Safety
Standard
Frame size
(Rotational)
AC Input
Driver
High
PermissibleMoment
Actuator
Weight
1.2 kg
130 mm
Pulse Input Package
NEW
Built-In Controller (Stored Data) Package
Permissible
Torque
Bearing
Diameter of
Hollow Section
12 N·m
Cross-Roller
Bearing
62 mm
High
PermissibleThrust Load
Safety
Standard
(Rotational)
AC Input
Driver
High
PermissibleMoment
Actuator
Weight
2.6 kg
101
This product is manufactured at a plant certified with the
international standards ISO 9001 (for quality assurance) and
ISO 14001 (for systems of environmental management).
Specifications are subject to change without notice.
This catalogue was published in March, 2008.
SINGAPORE ORIENTAL MOTOR PTE LTD
ORIENTAL MOTOR (MALAYSIA) SDN. BHD.
31 Kaki Bukit Road 3, #04-02/04
Headquarters & Kuala Lumpur Office
TECHLINK, Singapore 417818
A-13-1, North Point Offices, Mid Valley City,
TEL: +65-6745-7344
No.1 Medan Syed Putra Utara 59200
FAX: +65-6745-9405
Kuala Lumpur, Malaysia
ORIENTAL MOTOR (THAILAND) CO., LTD.
900, 8th Floor Zone C, Tonson Tower, Ploenchit Road,
Lumpini, Pathumwan, Bangkok 10330 Thailand
TEL: +66-2-251-1871
FAX: +66-2-251-1872
TEL: +60-3-22875778
FAX: +60-3-22875528
Penang Office
TEL: +60-4-6423788
FAX: +60-4-6425788
Customer Support Centre
Japanese Customer Support Centre
TEL: 1800-842-0280 (For Singapore)
TEL: +65-6745-3008
1800-806161
(For Malaysia)
Mailto: j-support@orientalmotor.com.sg
+65-6842-0280 (For Other Countries)
Mailto: support@orientalmotor.com.sg
For more information please contact:
This printed material uses ECF (Elementary
Chlorine Free) paper and soy inks.
This combination is environmentally
.
friendly.
Printed in Japan 08Q 7.5K 27064K V-002A