1. No category

Embracing Challenge
Gas Sample Probe Series SP®
Version SP3100V and SP3100 for sampling from
zones with explosive gas
SP3100V/RS/HEX4-135 resp. 180
Special Features
ƒƒ Approval according to ATEX for sam-
pling from Ex-zone 0, 1 and 2
ƒƒ Approval according to ATEX for mount-
ing in Ex-zone 1, 2 or 21, 22
ƒƒ Optimum operational reliability
ƒƒ Universal applicability
ƒƒ Adaption to nearly all process condi-
tions due to its compact and modular
design
ƒƒ Easy mounting and maintanance
ƒƒ Small volume, fast response time
Application
The M&C sample probes version SP3100V and
SP3100 are used for continuous ­extraction of
explosive gases (Ex-zone 0, 1 and 2) from dust
loaden, high temperature and/or humid processes. The probes can be mounted in Ex-zone
1, 2, 21 and 22. Both versions differentiate only
in the sealing material of the filter housing.
Version SP3100V has got a sealing out of FPM
for types which are heated up to max.185°C
and version SP3100 has got a sealing out of
graphite for all versions heated up to more
than 185 °C.
Description
The sample probes are designed for easy
installation, reliable operation and troublefree maintenance. They are versatile in application and depending on the task to be performed, various pre-filters series V12 or V20
with integrated volume displacer, optional
with extension tubes (see page 4 and data
sheet 2-1.1.0.8), not included in the scale
of delivery, can be simply screwed into the
mounting flange of the basic probe. For error
control the sample gas flow rate has to be
monitored externally.
This M&C stainless steel or ceramic filter element with a large surface and high capacity
is located in the external housing. The design
offers little or no stagnant space outside
the process. The probe housing is covered
with a protection shield which is part of the
Ex-approval.
The probes are designed in such a way that
changing the filter element is possible without the use of tools. In this operation, neither
the sample probe tube nor the sample line
need to be removed, thus avoiding contamination of the clean gas path and maintaining
the ­integrity of the system.
The temperature control of the M&C-probes
version SP3100(V) can be done by three different heater types.
The first possibility is a self-regulating heater
version HEX4-135 or HEX4-180 (see data sheet
2-3.2) for Ex-zone 1 and 21, for gas sampling
from zone 0, 1 or 2. In dependence on the
ambient temperature and the heater type,
the min. temperature in the probe is 90°C
resp. 120°C, the max. temperature is 120°C
resp. 160°C.
The second possibility is a controlled heating
version HEX1-3 for Ex-zone 1, adjustable up
to 180 °C and for sampling from Ex-zone 1 or
2. The controller has to be mounted outside
the Ex-zone.
The third possibility is a controlled heating
version HEX1-1 for Ex-zone 1, adjustable up
to 180 °C and for sampling from Ex-zone 1 or
2. The controller can be mounted inside the
Ex-zone.
For back-purging the M&C pre-filter, the
option RS is available with mounted buffer
vessel triggered by an explosion-proof solenoid valve. With the mounted option for
back-purging type RS, gas can be sampled
from zone 1 and 2. The back-purge pressure
has to be monitored externally and has to be
min. 1 bar higher than the process pressure.
For the pressure control while back-purging,
a corresponding special valve is mounted
in the sample gas outlet. Thus an additional
solenoid valve to shut off the sample gas
outlet is not necessary. The back purge inlet is
shut off by a check valve.
When sampling from Ex-zones, back
purging is only allowed with a gas suitable for the sampling point.
The special design of the optional heating of the M&C-probes version SP3100(V)
permits controlled heating of the complete filter housing, including the mounting flange. This ensures reliable operation
­external to the process preventing the
temperature ­falling below the dew-point.
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.10
Technical Data
Gas sample probe type
Part No.
Weather protection shield
Filter housing material
Sealing materials
Probe flange sealing material
Pre-filter / sample tubes
Sample pressure max.
Ambient temperature
Permissible process gas temperature
Filter chamber volume
Filter element, porosity
Sample gas outlet connection
Connection gas outlet at option RS
Mounting flange
Weight
Marking
Marking with option RS
Option back purge unit type RS
Part No.
Power supply
Electrical connection
Marking
Connection
Max. back purge pressure
Volume buffer vessel
Ambient temperature
Option heating type HEX4
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
Case protection
Power
Max. temperature
Min. temperature
Ambient temperature
Low temperature alarm contact
Option heating type HEX1
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
Power
Case protection
Temperature
Ambient temperature
Low temperature alarm contact
SP3100V (up to 185 °C)
SP3100 (more than 185 °C)
20S5605
20S5600
yes
Stainless steel 316 / 316Ti
Graphite, FPM
Graphite
Graphite
optional, see data sheet 2-1.1.0.6 and 2-1.1.0.8
0,5-6 bar abs
-20 °C to +60 °C
depending on the temperature class, however max. 200°C at the probe entry
120 cm3
F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron
1x 1/4“ NPTi for max. 8mm-tube connectors
6 mm Swagelok connector
DN65 PN6, FormB, SS316Ti* >DN or ANSI possible**
7 kg
II 1G/2GD -20°C ≤ Ta ≤ +60°C EXAM BVS 04 ATEX H 045X
II 2G/2GD -20°C ≤ Ta ≤ +60°C EXAM BVS 04 ATEX H 045X
RS
20S5560 (a)
230V 50/60Hz 9W or 115V 50/60Hz 9W (a)
cable 3x1mm2
II 2GD EEx m II 135°C
G1/2” at the buffer vessel
6 bar abs
2 liters
-20°C to 60°C
HEX4-135
HEX4-180
20S5510
20S5520
in the Ex-zone 1, 2, 21, and 22
self-regulating
115V - 230V 50/60Hz
cable gland, terminal range 7 - 12mm, terminals max. 4mm2
II 2 G EEx em T3..T4 /
II 2 D IP66 135°C...180°C EXAM BVS 04 ATEX E 253
IP66; EN60529
400W
120 °C
160 °C
90 °C
120 °C
-20 °C to +60 °C
<60°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC
<100°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC
HEX1-3
20S9037 (a)
outside the Ex-zone
electronic
230V 50/60Hz or 115V 50/60Hz (a)
3 x 1,5mm2
II 2 G EEx d ib IIC T3*, other temperature classes on request
400W
IP54; EN60529
0 - 180 °C T3 or 0 - 135 °C T4
-20 °C to +40 °C
<120°C, 1 change-over contact, 230V 1,5AAC, 0,5ADC
* Standard, ** optional
2.10
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
Technical Data
Gas sample probe type
Option heating type HEX1
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
Power
Case protection
Temperature
Ambient temperature
Low temperature alarm contact
Option 2-way-ball valve in the probe
entrance
Part No.
Operating temperature
Option 2/3-way-ball valve in the probe
entrance
Part No.
Backflush / Test gas connection
Operating temperature
Option pneum. drive for ball valve /VA
o. /3VA
Part No.
Connection control air
Pressure control air
SP3100V (up to 185 °C)
HEX1-1
20S9038 (a)
inside the Ex-zone 1, 2
electronic
230V 50/60Hz or 115V 50/60Hz (a)
3 x 1,5mm2
SP3100 (more than 185 °C)
II 2 G EEx d e ib IIC T3*, other temperature classes on request
400W
IP54; EN60529
0 - 180 °C T3 or 0 - 135 °C T4
-20 °C to +40 °C
<120°C, 1 change-over contact, 230V 1,5AAC, 0,5ADC
/VA
20S9050
-20°C up to +185°C
/3VA
20S9325
6mm tube
-20°C up to +185°C
MS1
20S9055
G1/4” i
5-10 bar
Temperature class
Option second sample gas outlet
Part No.
Connection
T4
/2X
20S9015
1/4” NPT i
Option spun glass cartridge
Part No.
Material
/FW
20S9047
SS316Ti, Novapress
20S9046
SS316Ti, Graphite
* Standard, ** optional
Differential pressure and T90-time
∆P and T90 at flow of:
∆P with new filter element F-3SS150
∆P with new filter element S-2K150
T90-time for SP3100 without tube
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
100
0,006
0,003
6
200
0,012
0,005
3,5
500
0,040
0,02
1
1000
0,110
0,058
<0,5
1500
0,215
0,135
<0,5
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Nl/hr
bar
bar
s
2.10
HEX4
140
440
RS
270
40
Dimensions
SP3110(V) basic version with option back purging type RS and heating type HEX4
360
340
207
200
133
407
540
Dimensions in mm
Option heating HEX1-1
Controller
Scale
1
4
2
3
N N
1
X1.1 6
3
4
2
5
3
PA/PE
X2
1
2
470
2
4
190
X1
L1 1
Limiter
Reset
210
Dimensions in mm
2.10
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
Dimensions
Option heating HEX1-3
160
130
Übertemperatur
H2
X2:
EExi
TA-
Betrieb
N1
(N2)
Heizkreis
AUS EIN
V1
S1
230
230
H1
Netz
AUS EIN
X1:
EExe
Q1
X2
450
X1
Ex-area
Zone 1
Non-hazardous area
Dimensions in mm
Options pre-filter and extension tubes
Optionen
Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material
SS316
Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C
Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316
Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C
Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material
Hastelloy-C
Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316
Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length
300mm to .... mm), max. 1000 mm total filter length, material: SS316.·········
Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max. 200°C,
material PTFE, SS316
Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm o.d.,
filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4"
Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316
Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316
Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316
Version
V20-0
Part No.
20 S 9105
V20-0/HC
20 S 9115
V20-1
20 S 9145
V20-1/HC
20 S 9155
V20-1/HC
20 S 9156
V20-3
20 S 9300
V20-3
20 S 9310
V20-T
20 S 9315
V12-1A-1
20 S 9559
Vm500
Vm1000
Vm1500
20 S 9165
20 S 9170
20 S 9175
For choosing the adequate pre-filter see data sheet 2-1.1.0.8 as well
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.10
Options sample tubes
Options
Version
Part No.
Length 1m, material SS316Ti, temperature max. 600 °C
SP2000/SS
20 S 9065
Length 1m, with volume displacer, material SS316Ti, Temperatur max. 600 °C
SP2000/SS-Vm
20 S 9067
Length 1m, material Hastelloy-C, temperature max. 900 °C
SP2000/HC
20 S 9090
Length 1m, material Kanthal, temperature max. 1300 °C
SP2000/KA
20 S 9080
Length 1m, material Incoloy 956, temperature max. 1200 °C
SP2000/IC
20 S 9072
For choosing the adequate sample tube see data sheet 2-1.1.0.6 as well
Temperature classes for sampling from Ex-zone 0
Type
SP3100V
II 1 G / 2 GD
T6
Max. process gas temp. (°C) at
the probe entry
≤ 68
SP3100V
II 1 G / 2 GD
T5
≤ 80
80
SP3100V
II 1 G / 2 GD
T4
≤ 108
108
II 1 G / 2 GD
T3
≤ 160
160
II 1 G / 2 GD
T2
≤ 200
200
SP3100V
Possible Options
/HEX4..
SP3100
Marking
Temperature class
Max. surface temperature (°C)
68
Temperature classes for sampling from Ex-zone 1 or 2
Type
Possible Options
Marking
Temperature class
SP3100V
II 1 G / 2 GD
T6
Max. process gas temp. (°C) at
the probe entry
≤ 80
Max. surface temperature (°C)
SP3100V
II 1 G / 2 GD
T5
≤ 95
95
80
SP3100V
/RS, /HEX4-135
II 1 G / 2 GD
T4
≤ 130
135
SP3100
/HEX4-180
II 1 G / 2 GD
T3
≤ 195
195
SP3100
/RS, HEX1..
II 2 G / 2 GD
T3
≤ 195
195
SP3100
/RS
II 2 G / 2 GD
T2
≤ 200
200
2.10
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12