1. No category

Embracing Challenge
Gas Sample Probe Series SP®
Version SP3110V and SP3110 for sampling from
zones with explosive gas with different options
for calibration gas feeding, back purging and
shut-off
SP3110V/RS/HEX4-135 resp. 180
Special Features
Application
ƒƒ Universal applicability
The M&C sample probes version SP3110V and
SP3110 are used for continuous ­extraction of
explosive gases (Ex-zone 1 and 2) from dust
loaden, high temperature and/or humid processes. The probes can be mounted in Ex-zone
1, 2 or 21, 22. Both versions differentiate only
in the sealing material of the filter housing.
Version SP3110V has got a sealing out of FPM
for types which are heated up to max.185°C
and version SP3110 has got a sealing out of
graphite for all versions heated up to more
than 185 °C.
ƒƒ Adaption to nearly all process condi-
Description
ƒƒ Approval according to ATEX for sam-
pling from Ex-zone 1 and 2
ƒƒ Approval according to ATEX for mount-
ing in Ex-zone 1, 2 or 21, 22
ƒƒ Different options for test gas feeding,
back purging and shut-off
ƒƒ Optimum operational reliability
tions due to its compact and modular
design
ƒƒ Easy mounting and maintanance
ƒƒ Small volume, fast response time
The sample probes are designed for easy
installation, reliable operation and troublefree maintenance. They are versatile in application and depending on the task to be performed, various pre-filters series V12 or V20
with integrated volume displacer, optional
with extension tubes, not included in the
scale of delivery, can be simply screwed into
the mounting flange of the basic probe. For
error control the sample gas flow rate has to
be monitored externally.
This M&C stainless steel or ceramic filter element with a large surface and high capacity
is located in the external housing. The design
offers little or no stagnant space outside
the process. The probe housing is covered
with a protection shield which is part of the
Ex-approval.
The probes are designed in such a way that
changing the filter element is possible without the use of tools. In this operation, neither
the sample probe tube nor the sample line
need to be removed, thus avoiding contamination of the clean gas path and maintaining
the ­integrity of the system.
The special design of the optional heating
of the M&C-probes version SP3110(V) permits controlled heating of the complete filter
housing, including the mounting flange. This
ensures reliable operation ­external to the
process preventing the temperature ­falling
below the dew-point.
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
The temperature control of the M&C-probes
version SP3110(V) can be done by three different heater types.
The first possibility is a self-regulating heater
version HEX4-135 or HEX4-180 (see data sheet
2-3.2) for Ex-zone 1 or 21, for gas sampling
from zone 1 or 2. In dependence on the
ambient temperature and the heater type,
the min. temperature in the probe is 90°C
resp. 120°C, the max. temperature is 120°C
resp. 160°C.
The second possibility is a controlled heating
version HEX1-3 for Ex-zone 1, adjustable up
to 180 °C and for sampling from Ex-zone 1 or
2. The controller has to be mounted outside
the Ex-zone.
The third possibility is a controlled heating
version HEX1-1 for Ex-zone 1, adjustable up
to 180 °C and for sampling from Ex-zone 1 or
2. The controller can be mounted inside the
Ex-zone.
For calibration gas feeding or back-purging
different options are possible. For example
the option RS with mounted buffer vessel
triggered by an explosion-proof solenoid
valve is available . With the mounted option
for back-purging type RS, gas can be sampled
from zone 1 and 2. The back-purge pressure
has to be monitored externally and has to be
min. 1 bar higher than the process pressure.
For the pressure control while back-purging,
a corresponding special valve is mounted
in the sample gas outlet. Thus an additional
solenoid valve to shut off the sample gas
outlet is not necessary. The back purge inlet is
shut off by a check valve.
When sampling from Ex-zones, back
purging is only allowed with a gas suitable for the sampling point.
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.11
Technical Data
Gas sample probe type
Part No.
Weather protection shield
Filter housing material
Sealing materials
Probe flange sealing material
Pre-filter / sample tubes
Sample pressure max.
Ambient temperature
Permissible process gas temperature
Filter chamber volume
Filter element, porosity
Sample gas outlet connection
Connection gas outlet at option RS
Mounting flange
Weight
Marking
SP3110V (up to 185 °C)
SP3110 (more than 185 °C)
20S5615
20S5610
yes
Stainless steel 316 / 316Ti
Graphite, FPM
Graphite
Graphite
optional, see data sheet 2.14 and 2.17
0,5-6 bar abs.
-20 °C to +60 °C
depending on the temperature class, however max. 200°C at the probe entry
120 cm3
F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron
1x 1/4“ NPTi for max. 8mm-tube connectors
6 mm Swagelok connector
DN65 PN6, FormB, SS316Ti* >DN or ANSI possible**
7 kg
Option heating type HEX4
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
HEX4-135
HEX4-180
20S5510
20S5520
in the Ex-zone 1, 2, 21 and 22
self-regulating
115V - 230V 50/60Hz
cable gland, terminal range 7 - 12mm, terminals max. 4mm2
Case protection
Power
Max. temperature
Min. temperature
Ambient temperature
Low temperature alarm contact
Option heating type HEX1
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
Power
Case protection
Temperature
Ambient temperature
Low temperature alarm contact
Option heating type HEX1
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
Power
Case protection
Temperature
Ambient temperature
Low temperature alarm contact
II 2G/2GD -20°C ≤ Ta ≤ +60°C EXAM BVS 04 ATEX H 045X
II 2 G EEx em T3..T4 /
II 2 D IP66 135°C...180°C EXAM BVS 04 ATEX E 253
IP66; EN60529
400W
120 °C
160 °C
90 °C
120 °C
-20 °C to +60 °C
<60°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC
<100°C, 1 contact MC-NO, 230V 1,5A AC, 0,5ADC
HEX1-3
20S9037 (a)
outside the Ex-zone
electronic
230V 50/60Hz or 115V 50/60Hz (a)
3 x 1,5mm2
II 2 G EEx d ib IIC T3*, others on request
400W
IP54; EN60529
0 - 180 °C T3 or 0 - 135 °C T4
-20 °C to +40 °C
<120°C, 1 change-over contact, 230V 1,5AAC, 0,5ADC
HEX1-1
20S9038 (a)
inside the Ex-zone 1, 2
electronic
230V 50Hz or 115V 60Hz (a)
3 x 1,5mm2
II 2 G EEx d e ib IIC T3*, others on request
400W
IP54; EN60529
0 - 180 °C T3
-20 °C to +40 °C
<120°C, 1 change-over contact, 230V 1,5AAC, 0,5ADC
* Standard, ** optional
2.11
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
Technical Data
Gas sample probe type
Option back purge unit type RS
Part No.
Power supply
Electrical connection
Marking
SP3110V (up to 185 °C)
SP3110 (more than 185 °C)
RS
20S5560 (a)
230V 50/60Hz 9W or 115V 50/60Hz 9W (a)
cable 3x1mm2
Connection
Max. back purge pressure
Volume buffer vessel
Ambient temperature
II 2GD EEx m II 135°C
G 1/2”i at the buffer vessel
6 bar abs.
2 liters
-20°C to 60°C
Option 2-way-ball valve in the probe entrance
Part No.
Operating temperature
/VA
20S9050
-20°C up to 185°C
Option 2/3-way-ball valve in the probe entrance
Part No.
Backflush / Test gas connection
Operating temperature
Option pneum. drive for ball valve /VA o. /3VA
Part No.
Connection control air
Pressure control air
/3VA
20S9325
6mm tube
-20°C up to +185°C
MS1
20S9055
G1/4” i
5-10 bar
Option valve for blowback or calibration gas 1/4”
Part No.
Opening pressure
Connection
Maximum blow back pressure
Maximum operating temperature
/R
20S9045
>0,7 bar
6mm tube
6 bar abs.
+185 °C
Option variable calibration gas feeding
Part No.
Way of test gas
Check valve /R
Opening pressure
Connection
Maximum blow back pressure
Maximum operating temperature
/R + /CC and /CCF
20S9045 + 20S9012
/R/CC = via sample gas outlet or /R/CCF = via probe filter element
check valve 1/4”
>0,7 bar
6mm tube
6 bar abs.
+185 °C
Option high performance blow back valve
Part No.
Way of blow back gas
Check valve
Opening pressure
Connection
Maximum blow back pressure
Maximum operating temperature
/BB
20S9008
via filter chamber
high performance check valve 3/8”
>0,7 bar
8mm tube
6 bar abs.
185 °C
Option test gas valve / shut-off valve
Part No.
Way of test gas
Check valve
Opening pessure
Connection
Shut-off valve
Pressure control air
Connection control air
/C + /I
20S9011 + 20S9009
via sample gas outlet with shut-off to the process
check valve 1/4”
>0,7 bar
6mm tube
bellow-type valve with pneumatic drive
3-10 bar
1/8” NPT i
Option second sample gas outlet
Part No.
Connection
/2X
20S9015
1/4” NPT i
Option spun glass cartridge
Part No.
Material
/FW
20S9047
SS316Ti, Novapress
/BBF
20S9006
via probe filter element
20S9046
SS316Ti, Graphite
* Standard, ** Option
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.11
Combinations of options
Option No.
/RS
/VA
/3VA
/MS1
/R
/R/CC(CCF)
/BB
/BBF
/C/I
/2X
1
/RS
2
/VA
X
3
/3VA
X
X
X
X
X
X
X
X
X
X
X
4
/MS1
5
/R
X
X
X
6
/R/CC(/CCF)
X
X
7a
/BB
7b
/BBF
8
/C/I
9
/2X
X
X
X
X
X
X
X
X
X
X
10
/FW
X
X
X
X
X
X
X
X
X
X
X
X
X = possible combinations
X = recommended combinations
Differential pressure and T90-time
∆P and T90 at flow of:
∆P with new filter element F-3SS150
∆P with new filter element S-2K150
T90-time for SP3110 without tube
100
0,006
0,003
6
200
0,012
0,005
3,5
500
0,040
0,02
1
1000
0,110
0,058
<0,5
1500
0,215
0,135
<0,5
Nl/hr
bar
bar
s
HEX4
140
440
RS
270
40
Dimensions
SP3110(V) basic version with option back purging type RS and heating type HEX4
360
340
207
200
133
407
540
Dimensions in mm
2.11
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
Dimensions
Option heating HEX1-1
Controller
Scale
X1.1 6
3
4
190
1
1
2
3
2
N N
5
3
PA/PE
X2
1
2
470
2
4
4
X1
L1 1
Limiter
Reset
210
Dimensions in mm
Option heating HEX1-3
160
130
Übertemperatur
H2
X2:
EExi
TA-
Betrieb
N1
(N2)
V1
S1
230
230
H1
Heizkreis
AUS EIN
Netz
AUS EIN
X1:
EExe
Q1
X2
450
X1
Ex-area
Zone 1
Non-hazardous area
Dimensions in mm
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.11
Functional diagram of the options 1 to 9
Sample probe
Sample probe
Sample gas out
Sample gas out
1
Standard
Option/RS back purging
I-air
Option /MS1
4
I-air
Sample probe
4
Sample probe
Sample gas out
2
Option /MS1
Sample gas out
3
Option/VA
Option/3VA back purging/test gas
Sample probe
Sample probe
Sample gas out
5
Sample gas out
6
Option/CC test gas
Option /R test gas/back purging
Option /CCF test gas
Sample probe
Sample probe
7a
Sample gas out
Sample gas out
7b
Option/BBF back purging
Option /BB back purging
I-air
Sample probe
Sample probe
8
Sample gas out
9
Sample gas out
Sample gas out
Option/2 x
Option/C/I test gas/shut-off valve
Possible combinations of options see table page 3.
2.11
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
Options pre-filter and extension tubes
Options
Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material
SS316
Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C
Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316
Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C
Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material
Hastelloy-C
Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316
Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length
300mm to .... mm), max. 1000 mm total filter length, material: SS316.·········
Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max.
200°C, material PTFE, SS316
Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm
o.d., filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4"
Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316
Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316
Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316
Version
V20-0
Part No.
20 S 9105
V20-0/HC
20 S 9115
V20-1
20 S 9145
V20-1/HC
20 S 9155
V20-1/HC
20 S 9156
V20-3
20 S 9300
V20-3
20 S 9310
V20-T
20 S 9315
V12-1A-1
20 S 9559
Vm500
Vm1000
Vm1500
20 S 9165
20 S 9170
20 S 9175
For choosing the adequate pre-filter see data sheet 2-1.1.0.8 as well
Options sample tubes
Options
Version
Part-No.
Length 1m, material SS316Ti, temperature max. 600 °C
SP2000/SS
20 S 9065
Length 1m, with volume displacer, material SS316Ti, Temperatur max. 600 °C
SP2000/SS-Vm
20 S 9067
Length 1m, material Hastelloy-C, temperature max. 900 °C
SP2000/HC
20 S 9090
Length 1m, material Kanthal, temperature max. 1300 °C
SP2000/KA
20 S 9080
Length 1m, material Incoloy 956, temperature max. 1200 °C
SP2000/IC
20 S 9072
For choosing the adequate sample tube see data sheet 2-1.1.0.6 as well
Temperature classes for sampling from zone 1 or 2
Type
Possible Options*
SP3110V..
SP3110V..
Marking
Temperature class
II 2 G / 2 GD
T6
Max. process gas temp. (°C) at probe
entry
≤ 80
Max. surface temperature (°C)
80
II 2 G / 2 GD
T5
≤ 95
95
SP3110V..
/RS, /HEX4-135
II 2 G / 2 GD
T4
≤ 130
135
SP3110..
/RS, /HEX..
II 2 G / 2 GD
T3
≤ 195
195
SP3110..
/RS
II 2 G / 2 GD
T2
≤ 200
200
* all further options mentioned on page 2 and 3 can be used additionally in all temperature classes
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/11.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
info@mc-techgroup.com • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.11