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Sensitest
Pu ls e O xim e te r
Se n s o r T e s te r
Operating Manual
Sensitest
Pulse Oximeter Sensor Tester
Operating Manual
© 2003-2012 Datrend Systems Inc.
5355 Parkwood Place
Richmond, BC • Canada • V6V 2N1
Tel 604.291.7747 or 800.667.6557
Fax 604.294.2355
e-mail customerservice@datrend.com
UNPACKING INSTRUCTIONS:
Package Contents:
Sensitest SpO2 Sensor Tester
Battery: 9V NEDA 1604
Operating Manual
The Sensitest SpO2 Sensor Tester is powered by a 9V alkaline
battery (included). To install the battery, see section 3.3 of this
Manual.
To order this manual, use Part Number 6100-020
Revision
Revision History
Description
Date
F
Warranty revised to 2 years.
2008-Oct-08
G
- Warranty revised to 5 years
- Updated Corporate Address
- Expansion Box discontinued
2012-Mar-08
Copyright
Datrend Systems Inc. (“DSI”) agrees to a limited copyright release that allows you to reproduce
manuals and other printed materials for use in service training programs and other technical
publications. If you would like other reproductions or distributions, submit a written request to DSI.
Unpacking and Inspection
Follow standard receiving practices upon receipt of the instrument. Check the shipping carton for
damage. If damage is found, stop unpacking the instrument. Notify the freight carrier and ask for an
agent to be present while the instrument is unpacked. There are no special unpacking instructions,
but be careful not to damage the instrument when unpacking it. Inspect the instrument for physical
damage such as bent or broken parts, dents, or scratches.
Claims
Our routine method of shipment is via common carrier. Upon delivery, if physical damage is found,
retain all packing materials in their original condition and contact the carrier immediately to file a
claim.
If the instrument is delivered in good physical condition but does not operate within specifications,
or if there are any other problems not caused by shipping damage, please contact your local sales
representative or DSI immediately.
Standard Terms and Conditions
Refunds & Credits
Please note only serialized products (products labelled with a distinct serial number) and accessories
are eligible for partial refund and/or credit. Non-serialized parts and accessory items (cables, carrying
cases, auxiliary modules, etc.) are not eligible for return or refund. In order to receive a partial
refund/credit, the product must not have been damaged, and must be returned complete (meaning
all manuals, cables, accessories, etc.) within 90 days of original purchase and in “as new” and
resalable condition. The Return Procedure must be followed.
Return Procedure
Every product returned for refund/credit must be accompanied by a Return Material Authorization
(RMA) number, obtained from Datrend Customer Service. All items being returned must be sent
prepaid (freight, duty, brokerage, and taxes) to our factory location.
Restocking Charges
Products returned within 30 days of original purchase are subject to a minimum restocking fee of
15%. Products returned in excess of 30 days after purchase, but prior to 90 days, are subject to a
minimum restocking fee of 20%. Additional charges for damage and/or missing parts and
accessories will be applied to all returns. Products which are not in “as new” and resalable condition,
are not eligible for credit return and will be returned to the customer at their expense.
Certification
This instrument was thoroughly tested and inspected and found to meet DSI’s manufacturing
specifications when it was shipped from the factory. Calibration measurements are traceable to the
National Research Council of Canada (NRC) and/or the National Institute of Standards and
Technology (NIST). Devices for which there are no NRC/NIST calibration standards are measured
against in-house performance standards using accepted test procedures.
Warranty
Warranty and Product Support
Datrend Systems Inc. ("DSI") warrants this instrument to be free from defects in materials and
workmanship under normal use and service for five (5) years from the date of original purchase.
During the warranty period DSI will, at our option, either repair or replace a product at no charge
that proves to be defective; provided you return the product (shipping, duty, brokerage and taxes
prepaid) to DSI. Any and all transportation charges incurred are the responsibility of the purchaser
and are not included within this warranty. This warranty extends only to the original purchaser and
does not cover normal wear and tear or damage from abuse, neglect, accident or misuse, or as the
result of service or modification by other than DSI. IN NO EVENT SHALL DATREND
SYSTEMS INC. BE LIABLE FOR CONSEQUENTIAL DAMAGES.
No warranty shall apply when damage is caused by any of the following:
! Power failure, surges, or spikes,
! Damage in transit or when moving the instrument,
! Accident, alteration, abuse or misuse of the instrument,
! Fire, water damage, theft, war, riot, hostility, acts of God, such as hurricanes, floods, etc.
Only serialized products (those items bearing a distinct serial number tag) and their accessory items
are covered under this warranty. PHYSICAL DAMAGE CAUSED BY MISUSE OR PHYSICAL
ABUSE IS NOT COVERED UNDER THE WARRANTY. Items such as cables and
non-serialized modules are not covered under this warranty.
This warranty gives you specific legal rights and you may have other rights, which vary from province
to province, state to state, or country to country. This warranty is limited to repairing the instrument
to DSI's specifications.
When you return an instrument to DSI for service, repair or calibration, we recommend shipment
using the original shipping foam and container. If the original packing materials are not available, we
recommend the following guide for repackaging:
! Use a double-walled carton of sufficient strength for the weight being shipped.
! Use heavy paper or cardboard to protect all instrument surfaces. Use nonabrasive material
around all projecting parts.
! Use at least four inches of tightly packed, industrial-approved, shock-absorbent material all
around the instrument.
DSI will not be responsible for lost shipments or instruments received in damaged condition due to
improper packaging or handling. All warranty claim shipments must be made on a prepaid basis
(freight, duty, brokerage, and taxes). No returns will be accepted without a Return Materials
Authorization ("RMA) number. Please contact Datrend (see Chapter 7) to obtain an RMA number
and receive help with shipping/customs documentation.
Recalibration of instruments, which have a recommended annual calibration frequency, is not
covered under the warranty.
Warranty Disclaimer
Should you elect to have your instrument serviced by someone other than DSI, please be advised
that the original warranty covering your product becomes void when the tamper-resistant Quality
Seal is removed or broken without proper factory authorization. We strongly recommend, therefore,
that you send your instrument to DSI for service, especially during the original warranty period.
In all cases, breaking the tamper-resistant Quality Seal should be avoided at all cost, as this seal is the
key to your original instrument warranty. In the event that the seal must be broken to gain internal
access to the instrument (e.g., in the case of a customer-installed firmware upgrade), you must first
contact DSI at 1-800-667-6557. You will be required to provide us with the serial number for your
instrument as well as a valid reason for breaking the Quality Seal. You should break this seal only
after you have received factory authorization. Do not break the Quality Seal before you have
contacted us! Following these steps will help ensure that you will retain the original warranty on your
instrument without interruption.
WARNING
Unauthorized user modifications or application beyond the published specifications may result in
electrical shock hazards or improper operation. DSI will not be responsible for any injuries sustained
due to unauthorized equipment modifications.
DSI DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR APPLICATION.
THIS PRODUCT CONTAINS NO USER-SERVICEABLE
COMPONENTS.
UNAUTHORIZED REMOVAL OF THE
INSTRUMENT COVER SHALL VOID THIS AND ALL OTHER
EXPRESSED OR IMPLIED WARRANTIES.
SENSITEST OPERATING MANUAL
Table of Contents
1. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. GENERAL DESCRIPTION.. . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Mode 1 Operation (Continuity).. . . . . . . . . . . . . . . . . . . . 5
3.2 Mode 2 Operation (Sensitivity).. . . . . . . . . . . . . . . . . . . 11
3.3 Battery Installation and LCD Contrast Adjustment. . . . . 14
3.4 Optional Connector Module Installation. . . . . . . . . . . . . 16
3.5 Adapter Cable Fabrication. . . . . . . . . . . . . . . . . . . . . . . 18
4. CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table of Contents # Page i
SENSITEST OPERATING MANUAL
DSI and Sensitest are trademarks of Datrend Systems Inc.
All other trademarks referenced in this manual are the property of
the respective trademark holders.
Table of Contents # Page ii
SENSITEST OPERATING MANUAL
Specifications
This chapter provides the specifications of the Sensitest
Pulse Oximeter Sensor Tester.
1.
SPECIFICATIONS
Sensor Interfaces
Sensitest provides standard interfaces for Nellcor® and
Ohmeda sensors. Up to three additional sensor modules may
be optionally installed to accommodate most major
manufacturers of pulse oximeters.
Test Modes
MODE 1
Continuity test of red LED, infrared LED
and photodiode circuits of sensor. Captures
and displays intermittent short/open circuit
conditions.
MODE 2
Displays photodiode response to red and
infrared LEDs as two bar graphs with
numeric readouts ranging from zero to 99.
Test Current
MODE 1
LEDs:
2.0 mA
Photodiode: 0.5 mA
MODE 2
LEDs:
2.0 mA
Photodiode: N/A
Specifications/Chapter 1 # Page 1
SENSITEST OPERATING MANUAL
Measurement Rate
MODE 1
MODE 2
125 Hz
4 Hz
User Interface
! 20 character X 2 line LCD
! Low battery LED indicator
! Piezo audio indicator
! POWER and MODE switches
Power Supply
! Standard 9V alkaline battery (NEDA 1604)
! Battery life: 100 hours
Dimensions
18 cm X 13 cm X 5 cm
(7" X 5" X 2")
Weight
0.4 kg (0.88 lb.)
Optional Adaptors
Adaptor modules are available for most major makes.
Maximum number of internal modules is three*.
Specifications/Chapter 1 # Page 2
SENSITEST OPERATING MANUAL
Overview
This chapter provides an overview of the Sensitest Pulse
Oximeter Sensor Tester.
2. GENERAL DESCRIPTION
The Sensitest SpO2 Sensor Tester (“Sensitest”) is a portable,
battery-powered instrument for testing the electrical and optical
function of pulse oximeter sensors. The standard model Sensitest
provides connectors for testing Nellcor® and Ohmeda sensors, with
additional makes accommodated by optional connector modules
which may be installed on the right panel of the instrument.
The Sensitest provides two modes of operation, selectable by the
front panel MODE switch. In MODE 1, the Sensitest checks the
continuity of the red LED, infrared LED and photodiode circuits of
the sensor by applying a test current to each circuit and measuring
the resulting voltage across the circuit. The Sensitest interprets the
voltages and displays "OK" on the LCD for voltages within the
normal range. For voltages outside the normal range, the Sensitest
indicates the respective circuit is open or shorted, or that one wire is
shorted to another wire in the sensor cable. The circuit continuities
are measured and displayed on the LCD at a rate of 125 times per
second.
MODE 1 provides a g litc h c ap tu re feature for detecting
intermittent short or open circuit conditions in a faulty sensor. If the
Sensitest detects one or more of the diode circuits changes from
the "OK" condition to any other state, the Sensitest will emit a
brief alarm tone and will freeze the LCD display for one second. This
allows defective sensors to be diagnosed by flexing the sensor cable
until the intermittent short or open circuit is "captured" by the
Sensitest.
Overview/Chapter 2 # Page 3
SENSITEST OPERATING MANUAL
In MODE 2, the Sensitest measures and displays the photodiode's
response to light emitted by the red and infrared LEDs of the sensor.
The photodiode response to each LED is displayed as a bar graph
across the LCD, and also as a numeric readout ranging from zero to
99 full scale. The units of measure are arbitrary as MODE 2 is
intended for comparing sensors of the same make and model to one
another, rather than providing an absolute figure of merit for a
specific sensor.
MODE 2 is useful for comparing the optical sensitivity of sensors
under test to a "reference sensor" which is known to be in good
working order, such as a new sensor which has not seen clinical use.
Note, for a valid comparison, sensors under test must be of the same
make and type as the "reference sensor". MO DE 2 is n o t in te n d e d
fo r c o m p arin g th e o p tic al s e n s itiv ity o f o n e s e n s o r m ake to
an o th e r, o r fo r c o m p arin g th e s e n s itiv ity o f re u s ab le s e n s o rs to
d is p o s ab le s e n s o rs .
Overview/Chapter 2 # Page 4
SENSITEST OPERATING MANUAL
Operation
This chapter explains how to power-up and operate the Sensitest Pulse
Oximeter Sensor Tester.
3. OPERATION
3.1 Mode 1 Operation (Continuity)
NOTE:
If you have just unpacked the Sensitest, you must first install
the 9V battery (included). See section 3.3 for battery installation
instructions.
1. Switch the Sensitest ON using the front panel POWER
switch.
2. If the front panel LOW BAT light is lit, see Section 3.3 for
battery replacement instructions.
3. Upon powering up, the Sensitest will display its software
version and will conduct a self-test. After the self-test is
completed, set the front panel MODE switch to the "1"
position (MODE 1). With no sensor connected to the
Sensitest, the LCD should indicate that all three diode
circuits are open as shown in Figure 1.
RED
OPEN
IR
OPEN
PHOTOD
OPEN
Figure 1 - No Sensor Connected; all diode circuits open.
Operation/Chapter 3 # Page 5
SENSITEST OPERATING MANUAL
4. Connect a pulse oximeter sensor to the Sensitest. The LCD
should indicate that the red LED circuit (RED), the infrared
LED circuit (IR) and the photodiode circuit (PHOTOD) of
the sensor are "OK" if the sensor is electrically functional, as
shown in Figure 2.
RED
OK
IR
OK
PHOTOD
OK
Figure 2 - Red LED (RED), infrared LED (IR),
and photodiode (PHOTOD) circuits of
sensor functional ("OK").
NO T E:
Co n n e c t o n ly o n e s e n s o r at a tim e to th e
Sensitest. Co n n e c tin g m o re th an o n e s e n s o r w ill
p ro d u c e e rro n e o u s re s u lts .
TABLE 1 lists the diode test currents and voltage ranges
corresponding to the "OK" conditions shown in Figure 2
above.
TABLE 1: Voltage Ranges for a Functioning Sensor
CIRCUIT
Test Current
"OK" Voltage Range
Red LED
2.0 mA
1.16 to 2.09 V
Infrared LED
2.0 mA
0.60 to 1.41 V
Photodiode
500 uA
0.40 to 0.80 V
5. If the sensor has an electrical fault in one of the diodes or in
the cable, the Sensitest will display the fault condition under
the respective RED, IR or PHOTOD designator on the LCD.
The fault conditions displayed are as follows:
Operation/Chapter 3 # Page 6
SENSITEST OPERATING MANUAL
OPEN
SHORT
S/GND
S/PHD
S/CA
LED or photodiode is open circuit
LED or photodiode is shorted
LED cathode is shorted to cable shield or
braid (i.e. "ground")
LED cathode is shorted to photodiode anode
Photodiode is shorted to LED
Note, if the status of one of the LEDs is displayed as
"S/GND" then the status of the other LED is indicated as
"-----", since its status cannot be reliably determined in this
case. Similarly, if one of the LEDs has a "S/PHD" fault, the
status for the alternate LED and photodiode are both
displayed as "-----".
6. To diagnose intermittent sensor faults, work the sensor and
flex the sensor cable while observing the Sensitest display.
If an intermittent fault condition is detected, the Sensitest
will emit an audio "chirp", and will freeze the fault condition
on the LCD for one second. Continue flexing the cable and
sensor until a consistent fault is determined.
In MODE 1, the Sensitest measures and displays the sensor
continuity 125 times per second, allowing intermittent short
and open circuits to be readily "captured".
7. Illustrations of electrical fault conditions for sensors
incorporating the "Nellcor® wiring" configuration, and for
sensors incorporating the "Ohmeda wiring" configuration, are
shown with the corresponding MODE 1 displays in Figure 3
through Figure 6.
(Note that manufacturers using the "Nellcor® wiring" configuration for
their sensors include Nellcor®, Nonin, BCI International, HewlettPackard, Datex (SAS-F), Invivo Research and others. Manufacturers
using the "Ohmeda wiring" configuration for their sensors include
Ohmeda, Novametrix, SpaceLabs, Nihon Kohden and others.)
Operation/Chapter 3 # Page 7
SENSITEST OPERATING MANUAL
RED
IR
SHORT SHORT
PHOTOD
OK
RED
SHORT
IR
OK
PHOTOD
OK
Figure 3 - Red LED Shorted.
RED
OK
IR
OK
PHOTOD
OPEN
RED
OK
IR
OK
PHOTOD
OPEN
Figure 4 - Photodiode open circuit.
RED
IR
----- S/GND
PHOTOD
OK
RED
IR
----- S/GND
PHOTOD
OK
Figure 5 - Infrared LED shorted to cable shield.
Operation/Chapter 3 # Page 8
SENSITEST OPERATING MANUAL
RED
IR
S/PHD -----
PHOTOD
-----
RED
S/PHD
IR
PHOTOD
---------
Figure 6 - Red LED Shorted to photodiode anode.
8. Additional fault conditions which are relevant to sensors having
the Ohmeda wiring configuration are illustrated in Figure 7 to
Figure 9, along with the corresponding MODE 1 displays. No te
th at th e Sensitest in d ic ate s th e re d an d in frare d LEDs as
" O PEN" fo r b o th fau lt c o n d itio n s s h o w n in Fig u re 9. For
the case where the common anode lead is open circuit, the
condition is indicated correctly. However, the Sensitest is
unable to distinguish this fault from a short between the common
anode lead and the cable shield. In both cases, however, the fault
is localized to the common anode wire of the sensor cable.
RED
SHORT
IR
PHOTOD
SHORT
OK
Figure 7 - Omeda LED cathodes shorted together.
Operation/Chapter 3 # Page 9
SENSITEST OPERATING MANUAL
RED
IR
----- -----
PHOTOD
S/CA
Figure 8 - Omeda photodiode shorted to LED common
anode. Note that for some sensors, this particular
fault may be indicated on the LCD as illustrated in
Figure 9.
RED
OPEN
IR
OPEN
PHOTOD
OK
RED
OPEN
IR
OPEN
PHOTOD
OK
Figure 9 - Ohmeda common anode lead open circuit; Ohmeda
common anode lead shorted to cable shield.
9. When finished testing, disconnect the sensor from the
Sensitest and switch the POWER to OFF to conserve
battery power.
Operation/Chapter 3 # Page 10
SENSITEST OPERATING MANUAL
3.2 Mode 2 Operation (Sensitivity)
1. If the Sensitest is not already powered up, switch the
instrument ON and connect the sensor to be tested.
NO T E:
Co n n e c t o n ly o n e s e n s o r at a tim e to th e
Sensitest. Co n n e c tin g m o re th an o n e s e n s o r w ill
p ro d u c e e rro n e o u s re s u lts .
2. Set the front panel MODE switch to the "2" position (MODE
2). The photodiode's response to light emitted by the red LED
(RED) and the infrared LED (IR) will be shown on the LCD,
as illustrated in the example of Figure 10.
RED:"""########
74
IR:"""########### 96
Figure 10 - Example of MODE 2 display.
As shown above, the response to each LED is indicated both
as a bar graph and as a corresponding numeric value ranging
from zero to 99 in arbitrary units of measure.
3. Note that if no sensor is connected to the Sensitest, both
MODE 2 bar graphs will indicate zero response. If one of the
LEDs in the sensor is open or short circuited, the bar graph
for the faulty LED will similarly indicate zero. Switch the
Sensitest to MODE 1 to diagnose the sensor fault in this
case.
4. When testing flexible or disposable sensors, orient the sensor
so that the photodiode opposes the LEDs of the sensor. Do
not insert your finger or other object between the photodiode
and LEDs when testing in MODE 2 as this will weaken the
signal and adversely affect the response.
Operation/Chapter 3 # Page 11
SENSITEST OPERATING MANUAL
5. With some sensors, especially flexible and disposable sensors,
it may be necessary to cover the sensor with your hand to
shield it from strong sources of ambient light to prevent
interference on the MODE 2 display.
6. Although it is impossible to completely generalize the readings
obtained in MODE 2, for many sensors the infrared LED will
show a stronger response than the red LED. Infrared readings
in the 70 to 99 range are typical, with the red response being
typically in the 50 to 80 range.
A higher response indicates an optically brighter LED, or
conversely, a more optically sensitive photodiode. Squeezing
the sensor so that the photodiode is moved closer to the
LEDs will of course increase the response for both red and
infrared.
7. MODE 2 is most useful when it is used to compare similar
sensors relatively. Use a sensor known to be in good working
condition, such as a new sensor which has not been used
clinically, to obtain a "baseline standard" response. Then,
measure MODE 2 responses of sensors having the same make
and type as the "good sensor" to determine the relative
brightness of the sensor LEDs, or the relative sensitivity of the
photo diodes.
8. Do n o t atte m p t to u s e MO DE 2 to c o m p are th e
re s p o n s e s o b tain e d fro m s e n s o rs o f d iffe rin g m ake (e .g .
Ne llc o r® v s . He w le tt-Pac kard ). Such comparisons are
meaningless as each manufacturer's pulse oximeter is designed
to accommodate the characteristics of the LEDs and
photodiode which are incorporated into the manufacturer's
sensor.
Similarly, it is not advisable to compare MODE 2 responses of
disposable and reusable sensors, or sensors intended for
different sites of application, even if they are supplied by the
same pulse oximeter manufacturer.
Operation/Chapter 3 # Page 12
SENSITEST OPERATING MANUAL
However, MODE 2 may be useful in comparing sensors from
the original manufacturer of the pulse oximetry product with
"replacement sensors" supplied by an alternate, third-party
manufacturer. Similarly, "reconditioned" or repaired sensors
returned from a third-party service provider may be checked
against a newer sensor using MODE 2. In either of these
cases, use MODE 2 to compare only those sensors having the
same intended clinical use (e.g. same application site).
9. When finished testing, disconnect the sensor from the
Sensitest and switch the POWER to OFF to conserve
battery power.
Operation/Chapter 3 # Page 13
SENSITEST OPERATING MANUAL
3.3 Battery Installation and LCD Contrast
Adjustment
The Sensitest is powered by a standard 9V alkaline battery (9V
NEDA 1604). As the power consumed by the Sensitest is low, a
quality alkaline battery will provide over 100 hours of continuous
operation.
Once the LOW BAT light on the front panel is illuminated, the
Sensitest will provide another two hours of operation,
approximately. The battery should be replaced soon after the LOW
BAT light is activated, otherwise the instrument may produce
unpredictable results.
The Sensitest is shipped without the battery installed. Follow these
instructions to install or replace the battery and adjust the LCD
contrast, if necessary.
1. Ensure the Sensitest POWER is switched OFF.
2. Locate the battery compartment on the left panel of the
instrument (see Figure 11). Open the battery door by pressing
up on the door catch and simultaneously pulling the door
outwards.
3. Install or exchange the battery with 9V NEDA 1604. Observe
polarity of the battery snap connections.
4. Switch the power ON to confirm the instrument is
operational, and the LOW BAT light is now off.
5. The LCD contrast adjustment is accessed via a hole in the
battery compartment (see Figure 11). Use a small screwdriver
or electronic adjustment tool to adjust the LCD to the desired
level of contrast, if necessary.
6. Switch the Sensitest OFF, install the battery in the
compartment and replace the battery compartment door.
Operation/Chapter 3 # Page 14
SENSITEST OPERATING MANUAL
Figure 11 - Battery installation and LCD contrast adjustment.
Operation/Chapter 3 # Page 15
SENSITEST OPERATING MANUAL
3.4 Optional Connector Module Installation
To allow testing of additional sensor makes other than Nellcor® and
Ohmeda, DSI provides optional connector modules for installation
in the Sensitest. Up to three such connector modules may be
installed in the instrument in place of the right panel. Modules are
available for most of the major pulse oximeter manufacturers. If
more than three additional modules are required, please refer to
Section ?.
To install a connector module, it is necessary for a qualified
technician to open the Sensitest and connect the module (or
modules) to the main circuit board inside. Provided the installation
instructions given below are followed, this will not void any existing
warranty on the unit.
1. Ensure that the Sensitest POWER is switched OFF before
opening the unit.
2. Lay the Sensitest on its front panel. Remove the six #6
screws which secure the rear cover of the enclosure, then
remove the cover.
3. If no connector modules have been previously installed in the
Sensitest, remove the black plastic side panel on your left (the
one without the battery compartment). This panel will not be
used once connector modules have been installed in the
Sensitest.
If one or two connector modules are already installed in the
unit, note that each new connector module will take the place
of one of the small blank panels currently installed. Take care
not to lose the smaller, triangular shaped pieces which form
part of the side of the instrument enclosure.
4. Install the new connector module(s) according to Figure 12.
Operation/Chapter 3 # Page 16
SENSITEST OPERATING MANUAL
Figure 12 - Installation of connector module.
The connector module may be located at any of the three
possible locations on the side of the enclosure, and may be
connected to any of the three MOLEX connectors located on
the left side of the Sensitest circuit board, as shown in
Figure 12.
5. Replace the triangular shaped end pieces at top and bottom on
the left, and install one or two of the rectangular pieces
provided to occupy the positions of unused connector
locations, if necessary.
6. Mate the rear cover to the Sensitest enclosure, ensuring that
the installed module(s) and blank panel(s) seat in the groove of
the rear cover. Replace the rear cover of the instrument using
the six #6 screws.
Note:
There are four standoffs installed into the rear cover of the
Sensitest. These standoffs provide mechanical support for the
circuit board inside the unit and m u s t be left in place.
Operation/Chapter 3 # Page 17
SENSITEST OPERATING MANUAL
3.5 Adapter Cable Fabrication
As an alternative to DSI connector modules, or to allow testing of
sensors for which no module is currently provided, it may be possible
for the user to fabricate an adaptor cable for interfacing either the
Nellcor input or the Ohmeda input on the Sensitest front panel to
the sensor to be tested.
B e fo re atte m p tin g to fab ric ate ad ap to r c ab le s , th e u s e r m u s t b e
c e rtain th at w irin g in fo rm atio n fo r th e s e n s o r to b e te s te d is
ac c u rate . Significant differences exist in sensor wiring conventions
between manufacturers, and also between sensors supplied by the
s am e manufacturer. For any given manufacturer, earlier model sensors
may also have different internal wiring than newer models. Note that
the use of adaptor cables or adaptor modules not supplied by DSI
may invalidate the Sensitest warranty.
In general, many pulse oximeter sensors may be classified into one of
two possible wiring configurations, as illustrated in Figure 13.
Figure 13 - Nellcor® and Ohmeda "wiring styles" for pulse
oximeter sensors.
Operation/Chapter 3 # Page 18
SENSITEST OPERATING MANUAL
For the Nellcor® wiring style, the red and infrared LEDs are
connected in antiparallel. Examples of sensors having the Nellcor
configuration include Nellcor®, Nonin, BCI International, HewlettPackard, Datex (SAS-F), Invivo Research and others.
For the Ohmeda wiring style, the red and infrared LEDs are
independent with a common connection at the anode. Examples of
sensors having the Ohmeda configuration include Ohmeda,
Novametrix, SpaceLabs, Nihon Kohden and others.
To create an adaptor cable for the Sensitest, the procedure is
generally as follows:
1. From the service manual for the pulse oximeter, find or
determine the schematic diagram for the sensor to be tested.
Ensure that the schematic diagram agrees with the
manufacturer's part number or model number for the sensor.
Also beware of wiring variations introduced by sensor
e xte n s io n c ab le s , if the manufacturer supplies such
extensions for connecting the sensor to the input of the pulse
oximeter.
2. Source the mating connector for the sensor. Such connectors
are usually obtainable from the pulse oximeter manufacturer.
3. Based on the sensor schematic, decide whether to interface the
sensor to the Sensitest via the front panel Nellcor
connector (anti-parallel LEDs), or via the Ohmeda connector
(common anode LEDs).
Adaptor cables for the Nellcor input will require a standard
DB-9 male at the Sensitest end. Adaptor cables for the
Ohmeda input will require the following connector at the
Sensitest end:
Part no. D02PB906MSTH, manufactured by Hypertronics
Corp., Hudson MA, Tel. 800-225-9228 or 978-568-0451.
Operation/Chapter 3 # Page 19
SENSITEST OPERATING MANUAL
4. The pin-out of the Sensitest Nellcor input is shown in
Figure 14, and the pin-out of the Ohmeda input is shown in
Figure 15. Note that the Sensitest circuit ground (GND) is
internally connected to the cable shield and to the photodiode
cathode for both Nellcor® and Ohmeda inputs.
Based on the schematics of Figure 14 and Figure 15,
determine the adaptor cable wiring so the appropriate diode is
connected to the correct pin of the Sensitest front panel
connector. An example of a cable for adapting the Sensitest
Nellcor input to a sensor for a Hewlett-Packard pulse
oximeter (M1020A) is given in Figure 16.
Figure 14 - Nellcor® pin-out.
Figure 15 - Omeda pin-out.
Operation/Chapter 3 # Page 20
SENSITEST OPERATING MANUAL
Figure 16 - Adaptor cable for connecting Sensitest Nellcor®
input to sensor for Hewlett-Packard M1020A
("Merlin").
Operation/Chapter 3 # Page 21
SENSITEST OPERATING MANUAL
Operation/Chapter 3 # Page 22
SENSITEST OPERATING MANUAL
4. CALIBRATION
Sensitest does not require calibration. If desired, performance can
be verified by connecting a known good sensor to the Sensitest.
If repair service is required, contact DSI Customer Service at
1-800-667-6557 about the authorized service facility nearest your
location and to obtain an RMA number.
Calibration/Chapter 4 # Page 23
NOTES
NOTES
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