1. health and fitness
2. exercise

Instruction Manual
CSM722 CENTRIFUGAL SIFTER
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=== Ende der Liste für T extmar ke TitPict ===
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Gericke Limited,
Victoria House,
Cavendish Street,
Ashton-under-Lyne,
Lancashire. OL6 7DJ
Tel +44 (0)161 344 1140
www.gericke.net
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Order number: PTI003990
Fabrication number: M22320
Doc-ID:JULY 2014
Release:JULY2014
Issue date: JULY 2014
Copyright
Copyright © Gericke Ltd.
This manual is copyright and intended exclusively for internal
use. Access to the manual by third parties, reproduction in any
form – including in part – and use and/or distribution of the
content is not permitted without the written approval of the
manufacturer. Violations of the above will be liable for
compensation for damages. We reserve the right to make
additional claims.
=== Ende der Liste für T extmar ke Intro ===
Page 2 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Content
1.1 General............................................................................... 6
1.1.1 About this manual ..................................................... 6
1.1.2 Explanation of symbols ............................................ 7
1.1.2.1 Safety instructions ....................................... 7
1.1.2.2 Safety instructions for specific dangers ....... 8
1.1.2.3 Tips and recommendations ......................... 8
1.1.3 Limitation of liability ................................................... 8
1.1.4 Spare parts ............................................................... 9
1.1.5 Customer service ...................................................... 9
1.2 Description of Device ....................................................... 10
1.2.1 Purpose .................................................................. 10
1.2.2 Designated use ....................................................... 11
1.2.3 Manufacturer........................................................... 12
1.2.4 Conformity .............................................................. 12
1.2.5 Marking ................................................................... 13
1.2.5.1 Nameplate ................................................. 13
1.2 Safety ................................................................................ 15
1.3.1 Responsibility of the operator .................................. 15
1.3.2 Personnel requirements .......................................... 17
1.3.2.1 Qualifications............................................. 17
1.3.2.2 Unauthorised persons ............................... 18
1.3.3 Personal protective equipment ................................ 18
1.3.4 General dangers ..................................................... 19
1.3.6 Signage .................................................................. 23
1.3.7 Safety equipment .................................................... 23
1.3.7.1 Emergency stop equipment ....................... 23
1.3.8 Lock to prevent restart ............................................ 23
1.3.9.1 Action in case of danger and accidents ................... 25
1.3.10 Environmental protection ........................................ 25
1.4 Transport, Packing and Storage ..................................... 25
1.4.1 Safety instructions for transport............................... 26
1.4.2 Transport inspection ............................................... 27
1.4.3 Transport ................................................................ 27
1.4.4 Packaging ............................................................... 29
1.4.5 Storage ................................................................... 29
1.5 Installation ........................................................................ 30
1.5.1 Safety instructions for installation ............................ 30
1.5.2 Requirements at the installation location ................. 30
1.5.3 Checks before installation ....................................... 31
1.5.4 Installing device ...................................................... 32
1.5.5 Installing product inlet and outlet ............................. 32
1.5.6 Connecting device .................................................. 33
1.5.6.1 Connecting drive ....................................... 33
1.6 Initial Commissioning ...................................................... 34
1.6.1 Safety instructions for initial commissioning ............ 34
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 3 of 101
Content
1.6.2 Test run................................................................... 35
1.6.2.1 Before the test run ..................................... 35
1.6.2.2 Test run without product ............................ 35
1.6.2.3 Test run with product ................................. 36
1.6.2.4 Set limit values for air purge seal ............... 36
1.7 Operation .......................................................................... 37
1.7.1 Safety instructions for operation .............................. 37
1.7.2 Operation ................................................................ 37
1.8 Malfunctions ..................................................................... 38
1.8.1 Safety instructions for troubleshooting .................... 38
1.8.2 Troubleshooting table.............................................. 40
1.8.3 After correction of malfunctions ............................... 42
1.9 Maintenance and Repair .................................................. 43
1.9.1 Safety instructions for maintenance and repair........ 43
1.9.2 Maintenance schedule ............................................ 44
1.9.2.1 Maintenance schedule............................... 45
1.9.3 Maintenance ........................................................... 45
1.9.3.1 Cleaning .................................................... 46
1.9.4 Actions after maintenance or repair......................... 47
1.10
Disassembly and Disposal ................................... 47
1.10.1 Safety instructions for disassembly and disposal .... 48
1.11
Appendix ............................................................... 48
1.11.1 Checklist for test run ............................................... 48
1.11.2 Associated documents ............................................ 49
Page 4 of 101
2
Technical Data .................................................................. 51
2.1
Performance ........................................................... 51
2.2
Connection values .................................................. 51
2.3
Product ................................................................... 52
2.4
Emissions ............................................................... 52
2.5
Lubricant ................................................................. 52
2.6
Operating conditions ............................................... 52
3
Data Sheet and Sectional Arrangement .......................... 54
3.1
Dimensions and weight ........................................... 56
4
Basket Assembly.............................................................. 58
4.1
Operation ................................................................ 59
4.2
Basket removal and assembly ................................ 61
4.2.1
Set sieve hose on basket rings .................. 61
5
Door Assembly (End) ....................................................... 64
5.1
Operation ................................................................ 65
5.2
Removal of guards (non-drive end) ......................... 66
5.3
Removal of end door ............................................... 66
5.4
Removal of non-drive end bearing .......................... 66
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Content
6
Door Assembly (Side) ...................................................... 68
6.1
Operation ................................................................ 69
7
Drive Assembly ................................................................ 70
7.1
Operation ................................................................ 71
7.2
Removal of drive end bearing ................................. 72
7.3
Guards .................................................................... 72
7.4
Installation instruction for synchronous belt drive .... 73
7.5
Pulley alignment ..................................................... 73
7.6
Taperlock Bush ....................................................... 74
8
Seal Assembly .................................................................. 76
8.1
Seals....................................................................... 77
9
Shaft Assembly ................................................................ 78
9.1
Removal of shaft assembly ..................................... 80
9.2
Shaft assembly and drive ........................................ 80
10 Additional Features .......................................................... 82
11 Certification ...................................................................... 84
12 Spares List ........................................................................ 86
13 Service Contract ............................................................... 88
14 Proprietary Equipment ..................................................... 93
14.1 Safety switches ....................................................... 95
14.2 Motor instructions.................................................... 97
15 Gericke contact addresses .............................................. 99
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 5 of 101
1.1 General
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1.1 General
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Original instruction manual
This document is an ORIGINAL INSTRUCTION MANUAL as
defined by the EC Machinery Directive 2006/42/EC.
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1.1.1
About this manual
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The operating instructions must be read and
observed. A fundamental requirement for safe
working and trouble-free operation of this device
is knowledge of safety regulations and
observance of warnings.
This manual is essential for safe and efficient working with the
device.
The manual is a component of the device and must be kept with
the device so it is accessible for operators at all times. Operators
must have carefully read and understood this manual before
starting to work with the device. A fundamental requirement for
safe working is compliance with all specified safety instructions
and work instructions in this manual.
The local accident prevention regulations and general safety
regulations for the area of operation of the device must also be
observed.
Illustrations in this manual are provided for basic understanding
and may deviate from the actual design of the device.
Supplier documentation
The manuals for the OEM components are also applicable in
addition to this manual. The instructions in those manuals,
particularly safety instructions, must be observed at all times.
The materials processed by the device are referred to as "product"
or "bulk material" in this operating manual.
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Page 6 of 101
Instruction Manual CSM722 SIFTER
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1.1 General
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1.1.2 Explanation of symbols
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1.1.2.1
Safety instructions
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Safety instructions in this manual are indicated by symbols. The
safety instructions are introduced by signal words that indicate
the degree of the hazard.
Safety instructions must be observed at all times and caution is
required to prevent accidents, injuries and property damage.
DANGER
… indicates an immediate hazardous situation that
may result in death or serious injury if it is not
prevented.
WARNING
... indicates a possible hazardous situation that may
result in death or serious injury if it is not prevented.
CAUTION
... indicates a possible hazardous situation that may
result in minor or slight injury if it is not prevented.
CAUTION
... indicates a possible hazardous situation that may
result in property damage if it is not prevented.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 7 of 101
1.1 General
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1.1.2.2
Safety instructions for specific dangers
Special symbols are integrated in safety instructions to draw
attention to specific dangers.
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1.1.2.2.1
Danger from electrical current
DANGER
Danger of death from electrical current
... indicates a life-threatening situation from electrical
current. There is a danger of serious injury or death
if the safety instructions are not observed.
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1.1.2.3
Tips and recommendations
NOTE
... emphasises useful tips and recommendations with
information on efficient and trouble-free operation.
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1.1.3
Limitation of liability
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All statements and instructions in this manual are compiled with
reference to applicable standards and regulations, the state of the
art in technology and our many years of knowledge and
experience.
The manufacturer does not accept liability for damage resulting
from:
 not following the manual
 non-designated use
 placement and processing of bulk material for which the
device is not designed
 appointment of untrained operators
 unauthorised conversions
 technical modifications
 use of non-approved spare parts
The actual scope of delivery may vary from the descriptions and
explanations in this manual for special models, additional of
optional orders or recent technical changes.
The obligations specified in the supply contract, the general terms
of business and the manufacturer's terms of supply and the legal
regulations applicable at the time of the contract apply.
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Page 8 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
1.1 General
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1.1.4
Spare parts
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WARNING
Safety risk from incorrect spare parts!
Incorrect or faulty spare parts may adversely affect
safety and cause damage, malfunction or total
failure.
 Use only original spare parts supplied by the
manufacturer.
Order spare parts from an authorised dealer or directly from the
manufacturer. See title page for address.
Spare parts list
NOTE
The spare parts list is included in this manual. It can
be ordered from Gericke Ltd. if required.
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1.1.5
Customer service
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Please contact our customer service for technical information. See
title page for address.
Our employees are also always interested in new information and
experience derived from everyday use that could be useful for
improving our products.
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 9 of 101
Description of Device
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1.2
Description of Device
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1.2.1
Purpose
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The device is designed for integration into a system.
The device is designed for sieving of bulk material.
.
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Fig. 1: Device overview
Page 10 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Description of Device
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1.2.2
Designated use
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The device is designed and constructed exclusively for designated
purpose described above.
The device must be used exclusively for sieving bulk material that
conforms to the product properties stated in "Technical Data".
The device must be operated exclusively in accordance with the
operating and environmental conditions stated in "Technical Data".
Bulk materials with properties other than those specified in
"Technical Data" may be processed only with prior approval in
writing by Gericke Ltd.
The sifter is to be integrated into the safety design of the complete
system (risk assessment for the entire system performed by the
installer of the complete system or the operating company is
required).
The operator is responsible for compliance with the basic safety
and health protection requirements during operation of the system.
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Operation forbidden with
open product inlet, product
outlet or other open spigots
WARNING
Operating without mounted product inlet or
outlet or if other spigots (e.g. aspiration spigots)
are not connected or are not closed, contact may
result with the feed worm if the operator reaches
into these openings. This may cause serious
injury or death.
 Never operate the device without an installed
product inlet and outlet. Likewise, other
available spigots must be connected or
properly sealed.
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WARNING
Danger resulting from non-designated use
Any use of the device not in conformity with the
designated use and/or use for other purposes may
result in hazardous situations.
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Claims of any type for damage resulting from non-designated use
will not be accepted.
The operator bears sole responsibility for any damage resulting
from non-designated use.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 11 of 101
Description of Device
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1.2.3
Manufacturer
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Gericke Ltd.
Victoria House,
Cavendish Street
Ashton-under-Lyne,
Lancashire OL6 7DJ
England.
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1.2.4
Conformity
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The device conforms to the safety and health-protection
requirements of the following European Directives:
 2006/42/EC Machinery Directive
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Page 12 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Description of Device
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1.2.5
Marking
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1.2.5.1
Nameplate
A nameplate with the following information is installed on the
device:
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1
2
3
4
Fig. 2: Nameplate
1
2
3
4
Manufacturer, address
Type
Fabrication number
Year of manufacture
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Installation location
nameplate
The nameplate (1) is on the
casing.
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Fig. 3: Installation location nameplate
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 13 of 101
Description of Device
NOTE
Additional nameplates are on components attached
to the device. Note the information on the
nameplates.
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Page 14 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Safety
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1.2
Safety
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This section contains an overview of all important aspects of
safety for optimum protection of operators and for safe and
trouble-free operation.
Non-observance of the operating and safety instructions in this
manual may result in serious hazards.
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1.3.1
Responsibility of the operator
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The device is designed for commercial use. The operator of the
device is therefore subject to the legal obligations for occupational
health and safety.
In addition to the occupational health and safety instructions in this
manual the applicable safety, accident prevention and
environmental protection regulations must be observed.
General rules




The operator must be familiar with the applicable
occupational health and safety regulations and must conduct
a risk assessment to determine additional hazards that may
arise in the specific working conditions at the installation
location of the device. The risk assessment must be
implemented in the form of work instructions for operation of
the device.
Throughout the total operating time of device the operator
must check that the work instructions conform to the current
status of the regulations and must modify the instructions if
necessary.
The operator must clearly regulate and define the
responsibilities for installation, operation, maintenance and
cleaning.
The operator must ensure that all employees who work with
the device have read and understood this manual.
Operators must also undergo training at regular intervals and
must be informed of possible dangers.
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On installation

The operator must provide a suitable base with sufficient
stability for the device.

The operator must fit all product inlets and outlets on the
device with suitable protection against hazardous access
during operation in accordance with the regulations and
directives applicable at the operation location.
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Instruction Manual CSM722 SIFTER
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Page 15 of 101
Safety

The operator must implement suitable measures (product in feed monitoring) to ensure that the bulk material does not
contain foreign bodies. An example of this could be a magnet
fitted to the in-feed to the sifter to remove ferrous
contaminants.

The operator must conduct noise measurement to determine
the sound pressure level during operation. Depending on the
result the operator may be required to specify hearing
protection for operators.

The operator must provide a central earth for the device and
must clearly mark the earth.

The operator must take suitable precautions to the prevent
product blockage.
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Technically correct status
The operator is responsible for ensuring that the device is always
maintained in a technically correct status.
 The operator must ensure that the maintenance intervals
defined in this manual are observed or adjusted in
accordance with the actual load on the device.
 The operator must ensure that all safety equipment is
regularly checked for function and completeness.
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Process gas

The operator must check whether and to what extent the
process gas presents a health hazard, including by
contamination with product dust, and if applicable implement
suitable measures to prevent damage to health.

The operator must ensure that the bulk material conforms to
the properties defined in "Technical Data" and that the
characteristics of the bulk material do not represent an
increased risk of ignition.
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Bulk material
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Page 16 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Safety
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1.3.2
Personnel requirements
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Only personnel who can be expected to perform their work reliably
are permitted to operate the device. Persons whose reaction
capacity is affected, e.g. by drugs, alcohol or medications, are not
permitted.
 When selecting operators note the age and qualification
regulations applicable for location.
 The minimum age for employees working on and with the
device is 18.
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1.3.2.1
Qualifications
Improper working with the device may cause serious personal
injury and property damage.
 All activities must be carried out by qualified personnel only.
The instruction manual defines the following qualifications for
various activities:
 Trained persons
have been trained by the operator to carry out their assigned
duties and to recognise the potential hazards of incorrect
actions.
 Technicians
have the technical education, knowledge and experience
along with awareness of the relevant regulations to enable
them to carry out their assigned tasks and to recognise and
avoid potential hazards.
 Electrical technicians
have the technical education, knowledge and experience
along with awareness of the relevant standards and
regulations to enable them to be authorised to work on
electrical installations and to recognise and avoid potential
hazards.
 Pneumatic technicians
have the technical education, knowledge and experience
along with awareness of the relevant standards and
regulations to enable them to be authorised to work on
pneumatic installations and to recognise and avoid potential
hazards.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 17 of 101
Safety
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1.3.2.2
Unauthorised persons
Unauthorised persons who do not conform to the above
requirements are not aware of the hazards in the work area.
 Unauthorised persons must not be permitted access to the
work area.
 In case of doubt speak to persons and direct them away from
the work area.
 Stop all work while unauthorised persons are in the work area.
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1.3.3
Personal protective equipment
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Personal protective equipment must be worn during work to
minimise health hazards.
 The protective equipment required for the specific task must
be worn at all times during work.
 Instructions for personal protective equipment in the work area
must be observed.
Basic requirements
Always wear the following for all work:
Protective work clothing
Closely fitted work clothing with low tear resistance, close-fitting
sleeves and no projecting parts. It is designed primarily as
protection from being caught by moving machine parts.
 Do not wear rings, chains and other jewellery.
 Do not wear long hair open.
Safety shoes
For protection from falling heavy parts and slipping on slippery
surfaces.
Wear the following for
specific tasks
Special personal protective equipment is required for specific
tasks. This is described in other sections of this manual. Special
personal protective equipment is described below.
Safety glasses
For protection of eyes from flying parts and spraying fluids.
Safety gloves
For protection of hands from friction, abrasion, puncture or
deeper wounds and against contact with hot surfaces.
Page 18 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Safety
Safety helmet
For protection from falling and flying parts and materials.
Hearing protection
For protection of hearing if the sound level of the device in
operation is high or the operator is exposed to other sound
sources. If applicable, the operator must require the use of
hearing protection.
Additional regulations specified by the operator and local
regulations that may require the use of specific personal protective
equipment must be observed.
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1.3.4
General dangers
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The following section describes residual risks that have been
identified by a risk assessment.
 Observe the safety instructions and warnings listed in
following sections of this manual to reduce dangers and to
prevent hazardous situations.
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Electrical current
DANGER
Danger of death from electrical current
Contact with live parts is an immediate risk of death.
Damaged insulation or individual components may
be life-threatening.
 If damaged insulation is detected switch off the
power supply immediately and have the damage
repaired.
 All work on the electrical system must be
conducted by electrical technicians only.
 Before all work switch off power to the electrical
system and check that it is disconnected.
 Before maintenance, cleaning and repairs switch
off power supply and lock to prevent
unauthorised reactivation.
 Do not bridge or disable fuses. Always replace
fuses with new fuses of the same type.
 Keep moisture away from live parts. It may
cause a short-circuit.
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 19 of 101
Safety
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Pneumatics
WARNING
Danger of injury by pneumatic energy!
Pneumatic energy may cause serious injuries.
Pneumatically actuated parts may move
unexpectedly.
Damage to components may allow air to escape
under high pressure and cause injury, e.g. to eyes.
 All work on the pneumatic system must be
conducted by trained technicians only.
 Before starting work on the pneumatic system
de-pressurise the system. Look out for pressure
accumulators. Accumulators must also be
depressurised.
 Do not change pressure settings above the
maximum values.
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Moving parts
WARNING
Danger of injury by moving parts!
Rotating and/or linear moving parts may cause
serious injury.
 During operation do not reach into moving parts
or fiddle with moving parts.
 Do not open covers during operation.
 Do not remove or disable safety equipment.
 Note after-run time:
before opening covers make sure that all parts
have stopped moving.
 Wear close-fitting protective clothing. Do not
wear hair loose.
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Hot surfaces
Page 20 of 101
WARNING
Danger of burns from hot surfaces!
Contact with hot surfaces may cause burns.
 Always wear personal protective equipment and
safety gloves for all work in the vicinity of hot
components.
 Before all work make sure that all components
have cooled to ambient temperature.
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Safety
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Sharp edges and pointed
corners
CAUTION
Danger of injury on edges and corners!
Sharp edges and pointed corners may cause
abrasions and cuts.
 Always move cautiously during all work in the
vicinity of sharp edges and pointed corners.
 Wear safety gloves as required.
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Lifting loads
CAUTION
Danger of injury when lifting loads!
Lifting heavy loads may cause personal injury.
 Observe occupational health and safety
regulations.
 Use suitable lifting gear.
 If necessary, have a second person help.
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Hazardous substances, dust
and gas emissions
WARNING
Danger to health from hazardous substances!
The device can be used to process substances or
auxiliary and operating substances that may cause
damage to health on contact.
 Before starting any work on the device ask a
supervisor what substances have been
processed.
 Wear suitable personal protective equipment if
necessary.
 See the material safety data sheets for the
substances.
 Avoid dust and gas emissions. Keep
connections to the device well sealed, check
gaskets regularly
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Danger from improper
working
WARNING
Danger of injury from improper working!
 Observe general occupational health and safety
regulations and safe working rules.
 Before starting work ensure that there is
adequate access.
 Keep workplace clean and orderly. Loosely
placed and scattered components and tools are
causes of accidents.
 Secure components to prevent them from
dropping or falling.
 Use ladders and fall protection systems.
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 21 of 101
Safety

Page 22 of 101
Install components correctly. Observe the
specified bolt tightening torques.
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Safety
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1.3.6 Signage
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The following symbols and information signs are on the device.
They refer to the immediate area to which they are applied.
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Danger from moving parts
Persons reaching into moving parts with this sign may be
crushed.
or
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Over time decals and signs may become illegible because of dirt
or other reasons.
 Maintain all safety, warning and operating instructions in a
clean, legible condition.
 Replace damaged signs or decals immediately.
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1.3.7 Safety equipment
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The installed safety and monitoring equipment is listed in
"Description of subassemblies" in "Structure and Function".
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1.3.7.1
Emergency stop equipment
The device is integrated into a system and does not have separate
emergency stop equipment. The operator must ensure that
emergency stop equipment is installed in conformity with the
applicable accident prevention regulations. The operator must
train operating personnel in the position and function of the
emergency stop equipment and must retain proof of training.
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1.3.8 Lock to prevent restart
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DANGER
Danger of death from unauthorised restart!
When working in the danger zone it is possible that
unauthorised persons will restore the power supply
and the device will start unexpectedly. This is a risk
to the life of persons in the danger zone.
 Note the instructions for locking the device to
prevent restart in the various sections of this
manual.
 Always follow the procedure for locking the
device to prevent restart described below.
Switch locked with padlock
on: …………… at …... a.m./p.m. :
Lock to prevent restart
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 23 of 101
Safety
DO NOT SWITCH ON
The lock may be removed
by: …………………
only, after ensuring that there are
no persons in the danger zone.
Switched off
on: …………… at …... a.m./p.m. :
DO NOT SWITCH ON
Switch on
by: …………………
only, after ensuring that there are
no persons in the danger zone.
1. Switching off power supply.
2. If possible lock the switch with a lock and attach a sign as
shown above to the switch so it is clearly visible.
If the switch cannot be locked with a lock, attach a sign as
shown in the lower illustration.
3. Leave the key with the employee named on the sign.
4. Once all work has been completed, ensure that there are no
persons remaining in the danger zone.
5. Ensure that all safety equipment is installed and is in
operating condition.
6. Only then remove the sign.
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Page 24 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
1.4 Transport, Packing and Storage
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1.3.9.1
Action in case of danger and accidents
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Preventive actions



Always be prepared for accidents or fire.
Keep first-aid equipment (first-aid kit, blankets etc.) and fire
extinguisher accessible.
Ensure all persons are familiar with accident notification, first
aid and rescue equipment.
Keep accesses for emergency vehicles clear.






Trigger emergency stop immediately.
Start first aid.
Rescue persons from danger zone.
Notify supervisors at workplace.
Call emergency services.
Clear accesses for emergency vehicles.

Action in case of accident
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1.3.10
Environmental protection
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CAUTION
Environmental hazard from incorrect working
Incorrect working with environmentally hazardous
substances, particularly improper disposal, may
cause significant environmental damage.
 Always observe the relevant instructions.
 If environmentally hazardous substances are
accidentally released, take appropriate action
immediately. In case of doubt inform local
authorities of the damage immediately.
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The following environmentally hazardous substances are used:
Lubricants
Lubricants such as grease and oil contain poisonous substances.
They must not be released into the environment. A specialist
disposal company must be used for disposal.
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1.4 Transport, Packing and Storage
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 25 of 101
1.4 Transport, Packing and Storage
1.4.1 Safety instructions for transport
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Suspended loads
WARNING
Danger of death from suspended loads!
Falling loads may cause serious or fatal injuries.
 Never walk under suspended loads.
 Move loads only under supervision.
 Lower the load when leaving the workplace.
 Empty the device completely before moving it.
 Use only lifting gear (crane, forklift) and lifting
equipment with sufficient load capacity. Note the
weight (see "Technical Data").
The operator must be qualified to operate the
crane or the forklift.
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CAUTION
Damage from improper transport!
Significant property damage may be caused by
improper transport.
 When unloading packaged items on delivery and
during transport on site work safely and observe
the symbols and instructions on the packaging.
 Use only the specified attachment points.
 Do not remove packaging until shortly before
assembly.
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Page 26 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
1.4 Transport, Packing and Storage
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1.4.2 Transport inspection
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Check the delivery for completeness and transport damage
immediately on receipt.
Proceed as follows if external transport damage is detected:
 Do not accept the delivery or accept it conditionally only.
 Note the extent of the damage on the transport documentation
or the delivery company's waybill.
 Initiate a claim.
NOTE
Submit a claim as soon as damage is detected.
Claims for damages can only be made within the
defined claim deadlines.
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1.4.3 Transport
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Transporting pallets with a
forklift
Fig. 3
1. Run the forklift with the
forks between or under the
boards of the pallet.
2. Insert the forks until they
extend out the other side.
3. Make sure that the pallet
cannot tip if the centre of
gravity is outside the
centre.
4. Lift the object and move it.
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Transporting pallets with a
crane
1. Attach ropes, belts or
multi-point attachments to
the pallet as shown in the
illustration.
2. Check that the packages
will not be damaged by the
attachments.
3. Lift the object and move it.
Fig. 4
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Transporting device with
crane
For transporting with a crane, disassemble the device into
individual sub-assemblies (housing, drive, base frame) and
transport them individually. (see over page).
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 27 of 101
1.4 Transport, Packing and Storage
NET WEIGHT 120 KG
1. Attach belts to the device as shown above.
2. Make sure that the device cannot tip if the centre of gravity is
outside the centre.
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Page 28 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
1.4 Transport, Packing and Storage
1.4.4 Packaging
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Working packaging materials
CAUTION
Environmental damage from incorrect disposal!
Sort and dispose of packaging material as required
by the applicable legal regulations and local
requirements.
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On packaging
The individual packages are packed in accordance with the
expected transport conditions. Environmentally compatible
materials exclusively are used for packaging.
The packaging is designed to protect all components from
transport damage, corrosion and other damage until assembly.
Therefore, do not destroy the packaging and do not remove it
until shortly before assembly.
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1.4.5 Storage
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Storage of packages
Store packages under the following conditions:
 Do not store outside.
 Store in dry and dust-free conditions.
 Do not expose it to aggressive substances.
 Do not expose to direct sun.
 Avoid mechanical vibrations.
 Storage temperature: 15 to 35 °C.
 Relative humidity: max. 60%.
 If stored for over three months inspect the status of all parts
and the packaging regularly. If necessary, restore or replace
the preservation.
NOTE
In some cases packages have instructions for
storage in addition to the above requirements. These
instructions must also be observed.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 29 of 101
Installation
1.5 Installation
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1.5.1 Safety instructions for installation
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The instructions in this section must be observed during
installation in addition to all instructions in "Safety".
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Danger from electrical
current
DANGER
Danger of death from electrical current
 Before starting work switch off power supply and
lock to prevent unauthorised reactivation.
 All work on electrical systems must be
conducted by authorised electrical technicians
only.
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Additional dangers
WARNING
Danger of injury by pneumatic energy!
Danger of injury by moving parts!
Danger of burns from hot surfaces!
Danger of injury when lifting loads!
Danger to health from hazardous substances!
Danger of injury from improper working!
 Observe the instructions in "Safety".
 Wear suitable personal protective equipment.
 Observe general occupational health and safety
regulations.
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Personnel
All work must be carried out by appropriately qualified
technicians only.
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Personal protective
equipment
Wear suitable personal protective equipment.
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1.5.2 Requirements at the installation location
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Incorrect installation
Page 30 of 101
WARNING
Danger of injury from incorrect installation!
Incorrect installation or inadequate support by the
foundation may cause serious personal injury and/or
property damage.
 Install the device only if the foundation has
sufficient supporting capacity and adequate
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Installation
fastening options.
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Before installation ensure that the installation location meets the
following requirements:
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






A level, stable and distortion-free foundation is available that
will not distort the device when the bolts are tightened.
The installation site has sufficient space and good accessibility
for installation, maintenance, repair and cleaning work.
Vibrations and shocks from neighbouring machines or
systems will not be transmitted to the device.
The ambient temperature is limited to the maximum approved
value as specified in "Technical Data".
The drive is adequately ventilated. The minimum distances
between the motor fan and adjacent components (as specified
in the manual) are correct.
If the ambient temperature in the area of the drive is above the
limit value, it must be reduced to an approved value by
suitable measures, such as insulation from a heat source,
active cooling etc.
The supply lines for the connected media are laid out in
accordance with the applicable local accident prevention
regulations and as specified in "Technical Data".
The requirements specified in "Technical Data" are met.
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1.5.3 Checks before installation
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Before installation check that the following items are correct:


The connected voltage of the electrical equipment specified in
"Technical Data" conforms to the values on the nameplates.
The device is complete and in good technical condition.
NOTE
Contact the manufacturer at the address shown on
the title page without delay if any problems are
found.
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 31 of 101
Installation
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1.5.4 Installing device
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4- MOUNTING
HOLES IN
FOOT PADS
Fig. 5: Installing device
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Proceed as follows for installation:
 Level the device at installation site.
 Bolt the sifter foot pads to the support frame.
 The support frame must be sufficiently strong, stable,
horizontal and levelled.
 The device must be fixed on all foot pads.
Do not allow the casing to be
distorted
CAUTION
Property damage by distortion of the casing!
Inadequate or uneven support may distort the
casing.
 The above conditions must be observed.
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1.5.5 Installing product inlet and outlet
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Operation forbidden with
open product inlet, product
outlet or other open spigots
Page 32 of 101
WARNING
Operating without mounted product inlet or
outlet or if other spigots (e.g. aspiration spigots)
are not connected or are not closed, contact may
result with the feed worm if the operator reaches
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Installation
into these openings. This may cause serious
injury or death.
 Never operate the device without an installed
product inlet and outlet. Likewise, other
available spigots must be connected or
properly sealed.
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Do not allow the casing to be
distorted
CAUTION
Property damage by distortion of the casing!
If the inlet or outlet is overloaded the device casing
with be distorted.
 Inlets and outlets that are fixed to the device with
a separate support must be designed to prevent
distortion of the device casing. Consult the
manufacturer if necessary.
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The following requirements apply when installing inlet and outlet:
 The device casing must not be distorted by installing the inlet
and outlet.
 Dust or bulk material must not escape at the connection points
of the device and inlet or outlet.
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1.5.6 Connecting device
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1.5.6.1
Connecting drive
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When connecting the drive:
 Observe the regulations applicable at the operation location
of the device and the enclosed drive manual.
 Ensure that the drive is adequately ventilated. The minimum
distances between the motor fan and adjacent components
(as specified in the manual) must be correct.
 The ambient temperature must be limited to the maximum
approved value as specified by the manufacturer. If the
ambient temperature exceeds the limit value, reduce it with
suitable measures, e.g. insulation of the heat source or
active cooling.
 Ensure that the drive rotates in the correct direction. The
direction of rotation of the drive must conform to the arrow on
the drive.
 See the manual and wiring instructions supplied by the
manufacturer of the frequency converter.
 Follow the enclosed wiring diagrams when connecting
electrical equipment.
 Ensure that the wiring conforms to local codes.
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 33 of 101
1.6 Initial Commissioning
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1.6 Initial Commissioning
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1.6.1 Safety instructions for initial commissioning
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The instructions in this section must be observed during
initial commissioning with and without bulk material in
addition to all instructions in "Safety".
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Danger from electrical
current
DANGER
Danger of death from electrical current
 Before starting work switch off power supply and
lock to prevent unauthorised reactivation.
 All work on electrical systems must be
conducted by authorised electrical technicians
only.
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Operation forbidden with
open product inlet, product
outlet or other open spigots
WARNING
Operating without mounted product inlet or
outlet or if other spigots (e.g. aspiration spigots)
are not connected or are not closed, contact may
result with the feed worm if the operator reaches
into these openings. This may cause serious
injury or death.
 Never operate the device without an installed
product inlet and outlet. Likewise, other
available spigots must be connected or
properly sealed.
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Additional dangers
WARNING
Danger of injury by pneumatic energy!
Danger of injury by moving parts!
Danger of burns from hot surfaces!
Danger of injury when lifting loads!
Danger to health from hazardous substances!
Danger of injury from improper working!
 Observe the instructions in "Safety".
 Wear suitable personal protective equipment.
 Observe general occupational health and safety
regulations.
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Prevent damage when
opening the side or front
Page 34 of 101
CAUTION!
In order to prevent damages do not open the door
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
1.6 Initial Commissioning
door
until the solenoid interlock is unlocked.
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Personnel
All work must be carried out by appropriately qualified
technicians only.
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Personal protective
equipment


Wear suitable personal protective equipment.
Check with on-site supervisors whether additional personal
protective equipment, such as a respirator, is required.
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1.6.2 Test run
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Test runs are required
 for initial commissioning,
 after correction of malfunctions,
 after extended downtime,
 after maintenance, repair and cleaning.
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1.6.2.1
Before the test run
Copy the "Checklist before test run" in the appendix and record
the filling level while running through the items listed below.
1. Switch off power supply (if not already done) and lock to
prevent reactivation.
2. Check that the device is earthed as specified.
3. Ensure that all safety equipment is installed and is in operating
condition.
4. Check all connections for tightness and leaks.
5. All monitors must be in operating condition.
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1.6.2.2
Test run without product
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Test run without product:
1. Restore power supply.
2. Switch on device.
3. Run the device empty for approximately 30 minutes if no
problems occur during this period. Stop the device
immediately if any problems are detected.
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Test the following items during the test run:
 The direction of rotation of the shaft matches the arrow
stamped on the drive or on the housing.
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 35 of 101
1.6 Initial Commissioning




The power consumption of the drive is in the approved range
(see "Technical Data").
There are no unusual noises or temperatures in the drive.
There is no unusual temperature in the shaft seal.
No bearing, grinding or abrasion noises are heard.
If one of the above items is not passed:
1. Stop the device.
2. Find and correct the cause of the malfunction using the
troubleshooting table.
If the malfunction cannot be corrected with the troubleshooting
table, contact the manufacturer.
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1.6.2.3
Test run with product
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CAUTION
Damage to the device by vibrations!
Vibrations indicate that the device has not been
correctly installed and may cause damage.
 If vibrations are detected stop the device
immediately and contact the manufacturer.
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Test run with product:
1. Switch on device.
2. Meter product into sifter
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Test the following items during the test run:
 The shaft seals are fully functional, i.e. product does not
escape.
 There is no product accumulation.
If one of the above items is not passed:
1. Stop the device.
2. Find and correct the cause of the malfunction using the
troubleshooting table.
If the malfunction cannot be corrected with the troubleshooting
table, contact the manufacturer.
1.6.2.4
Set limit values for air purge seal
The pressure at the seals is 0.3 – 0.5 bar (this is a reference
value).
Page 36 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Operation
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1.7 Operation
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The device is operated as a component in a system. Operators
are not required at the device during operation. The system
controller switches the device on and off with reference to the
safety regulations and the working and operating conditions.
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1.7.1 Safety instructions for operation
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Prevent damage when
opening the side or end door
CAUTION!
In order to prevent damage do not open the doors
with undue force or violently.
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1.7.2 Operation
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The operation of the control of the device must be described in a
corresponding manual which is to be created by the system
builder or the operating company.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 37 of 101
Malfunctions
1.8 Malfunctions
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This section describes possible causes of malfunctions and how to
correct them.
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If malfunctions continue to occur reduce the service intervals and
if applicable modify the design of the system after consultation
with the manufacturer.
For malfunctions that cannot be corrected with the following
instructions contact the manufacturer (see service address on title
page).
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1.8.1 Safety instructions for troubleshooting
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The instructions in this section must be observed in addition
to all instructions in "Safety".
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Danger from electrical
current
DANGER
Danger of death from electrical current
 Before starting work switch off power supply and
lock to prevent unauthorised reactivation.
 All work on electrical systems must be
conducted by authorised electrical technicians
only.
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Page 38 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Malfunctions
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Additional dangers
WARNING
Danger of injury by pneumatic energy!
Danger of injury by moving parts!
Danger of burns from hot surfaces!
Danger of injury when lifting loads!
Danger to health from hazardous substances!
Danger of injury from improper working!
 Observe the instructions in "Safety".
 Wear suitable personal protective equipment.
 Observe general occupational health and safety
regulations.
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Personnel
All work must be carried out by appropriately qualified
technicians only.
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Personal protective
equipment


Wear suitable personal protective equipment.
Check with on-site supervisors whether additional personal
protective equipment, such as a respirator, is required.
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Action in case of malfunction Basic requirements:
1. Actuate the emergency stop function for malfunctions that
present an immediate danger for persons or property.
2. Find the cause of the malfunction.
3. Switch off the device and lock to prevent reactivation.
4. Notify supervisors on site of the malfunction immediately.
5. Depending on the type of malfunction have it repaired by
authorised technicians.
NOTE
The following troubleshooting table specifies who is
authorised to correct a malfunction.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 39 of 101
Malfunctions
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1.8.2 Troubleshooting table
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Malfunction
Possible cause
Troubleshooting
Remedy by
Shaft seal
Shaft seal is incorrectly
installed.
Install shaft seal correctly.
Technician
Shaft seal is dirty.
Inspect and clean shaft seal.
Technician
Shaft seal is worn.
Replace shaft seal.
Technician
Air purge seal not connected
to air supply. Pressure to air
seals too low
Check air connection and air
pressure at individual seals.
Technician
Product escapes
in the area of the
inlet, outlet and
doors.
The seals (flat gaskets,
Clean, replace or accurately
extrusions) are not accurately position seals.
positioned, are dirty or worn.
Technician
Device does not
start.
Door interlock switch not fully Check interlock switches.
located with actuator.
Technician
There is no power at the
drive.
Inspect power supply wiring
(are all phases connected?).
Check main switch, motor
safety switch, emergency
stop.
Electrical
technician
The drive has no power.
Check power supply.
Electrical
technician
Defective drive.
Replace drive.
Technician/Elec
trical technician
The sifter full of product at
start up.
The sifter must always be
Technician/Elec
started empty. Starting under trical technician
load may cause damage to
the drive, shaft and basket.
The sifter must always be run
longer than the in feed of
product. The sifter must
always start empty.
Motor fault.
Have manufacturer replace
motor. See title page for
address.
Shaft assembly
does not rotate.
Page 40 of 101
Electrical
technician
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Malfunctions
Malfunction
Possible cause
Troubleshooting
Remedy by
Drive blocked.
Product jammed between
casing and paddles.
Clean product chamber.
Technician
Remove foreign bodies.
Replace damaged
components.
Take suitable action to
ensure that foreign bodies
are not introduced to the
product chamber with the
product.
Technician
Unsuitable product
Contact the raw product
manufacturer
Raw Product
Manufacturer
Incorrect motor direction of
rotation.
Check and change direction
of rotation.
Electrical
technician
Worn bearings may cause
light rattling noise.
Check the ends of the shaft
for undue ‘lift’ near the
bearing. Replace the bearing
if worn.
Technician
A knocking noise may be
caused by the feed worm or
the paddle fixed screw
working loose.
Check and re-tighten as
necessary.
Technician
A rubbing noise (metal to
metal) may be caused by the
bearing grub screws at the
drive end working loose and
allowing the drive shaft to
float and the feed worm to
rub against the casing.
Re-locate the bearing
locating grub screws in the
dimples in the shaft and
securely tighten.
Technician
Excess noise at non drive
bearing.
Check condition of end door
bearing spring plunger and
replace as necessary.
Technician
Basket screen failure
Replace screen and check all Technician
clearances and security of
paddle blades, bosses and
feed worm
Abnormal noise in Foreign bodies jammed in
product chamber product chamber
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 41 of 101
Malfunctions
Malfunction
Possible cause
Troubleshooting
Excessive motor
loading (as
indicated by the
motor tripping out
the overloads).
Overfeeding
Check feed rate. Start at zero Technician
feed rate and increase until
correct ammeter reading is
reached.
Sieve hose blinding
Check sieve hose tension
and re-tighten if necessary.
Check position of paddle
blades relative to sieve hose
or screen and adjust if
necessary.
Technician
Fines outlet and/or oversize
outlet blocked or restricted.
Product will ‘back up’ into the
sifter and cause overload.
Check and rectify.
Technician
Checked for seized bearing.
Seals may be leaking and
causing product to breach
the seals.
Replace seals and bearings.
Technician
Paddle blades moved or
damaged.
Adjust and re-balance.
Replace adjust and rebalance.
Technician
Excess vibration.
Machine stops
Vibration or bearing failure.
from bearing over
temperature.
Remedy by
If vibration, adjust and reTechnician
balance.
If bearing failure, replace
bearing and check integrity of
shaft.
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1.8.3 After correction of malfunctions
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After correcting malfunctions conduct a test run (see "Initial
Commissioning").
Page 42 of 101
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Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Maintenance and Repair
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1.9 Maintenance and Repair
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1.9.1 Safety instructions for maintenance and repair
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The instructions for all maintenance and repair work in this
section must be observed.
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Danger from electrical
current
DANGER
Danger of death from electrical current
Contact with live parts is an immediate risk of death.
Live electrical components may move uncontrolled
and cause very serious injury.
 Before starting work switch off power supply and
lock to prevent unauthorised reactivation.
 All work on electrical systems must be
conducted by authorised electrical technicians
only.
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Additional dangers
WARNING
Danger of injury by pneumatic energy!
Danger of injury by moving parts!
Danger of burns from hot surfaces!
Danger of injury when lifting loads!
Danger to health from hazardous substances!
Danger of injury from improper working!
 Observe the instructions in "Safety".
 Wear suitable personal protective equipment.
 Observe general occupational health and safety
regulations.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 43 of 101
Maintenance and Repair
Personnel
All work must be carried out by appropriately qualified
technicians only.
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Personal protective
equipment


Wear suitable personal protective equipment.
Check with on-site supervisors whether additional personal
protective equipment, such as a respirator, is required.
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Environmental protection
Observe the following instructions for environmental protection
during maintenance work:
 Remove leaked, used or excess grease from all manually
lubricated grease points and dispose of in accordance with
regulations.
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1.9.2 Maintenance schedule
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The device must be serviced regularly and faults must be
repaired.
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The maintenance work required for optimum and fault-free
operation are described in the following sections.
Contact the manufacturer at the address shown on the title page
with any questions about maintenance work and intervals.
The intervals shown "Maintenance Schedule" table are
recommended by the manufacturer for continuous operation of the
device. The operator must adjust the maintenance intervals to the
operating conditions, the bulk material and if applicable internal
plant cycles, such as cleaning processes.
Bearings and other parts will wear at different rates depending on
the load and operating conditions. If increased wear is detected at
regular inspections the maintenance intervals must be reduced
appropriately.
NOTE
See the manufacturer's instructions for maintenance
intervals and instructions for maintenance work for
OEM components.
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The device must be serviced regularly and faults must be
repaired.
To maintain explosive safety the following is particularly important:
Page 44 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Maintenance and Repair
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1.9.2.1
Maintenance schedule
Interval
Maintenance
Conducted by
during cleaning and
by detection of
leaks
Seal
 of cover,
 of doors,
 of flange,
check for wear, if required clean or replace.
Technician
daily
Visually inspect the entire device and all wiring for
damage.
Maintenance
technicians
After 5000 h
(recommendation)
Check sifter shaft bearing.
At a higher bearing temperature, heavy dust
accumulation or heavy load, the longevity of the
lubricating grease and the service life of the bearings is
shortened.
Manufacturer
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1.9.3 Maintenance
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CAUTION!
Consultation with the manufacturer is recommended
for maintenance or repair work not listed in this
manual to prevent incorrect working or damage. See
title page for address.
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 45 of 101
Maintenance and Repair
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1.9.3.1
Cleaning
The device must be cleaned inside and outside at regular
intervals.
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Prevent damage from
incorrect cleaning
CAUTION
Incorrect cleaning may damage seals etc.
 Ensure that the temperature of the cleaning
agent does not exceed the maximum approved
values.
 Do not use aggressive cleaning agents.
 Use only cleaning agents that do not chemically
damage the device.
 Take the requirements at the site into account
when selecting the cleaning agent.
 Do not use pressure cleaners or compressed air.
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Exterior cleaning
1. Vacuum the device.
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Interior cleaning
CAUTION!
During cleaning ensure that product and cleaning
agent cannot penetrate the shaft seal, otherwise the
sealing and purge gas feed must be switched on
during this process.
1. Make sure that no product can flow into the device/is left in the
device, and empty the device.
2. Switch off the device with upstream and downstream
apparatus and system components and lock to prevent
reactivation.
3. Ensure that there are no ignition sources in the work area.
4. Ensure that the device is cooled to ambient temperature.
5. Ask supervisors on site what additional personal protective
equipment is required to eliminate the risk of health damage
by substances in the device. Use the required personal
protective equipment.
6. Open access to product chamber.
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Page 46 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Disassembly and Disposal
1.9.4 Actions after maintenance or repair
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WARNING
Danger of injury by missing safety covers!
If the covers are not installed, rotating machine
components may cause injury.
 Install all covers correctly.
 Do not operate device with missing covers.
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Do the following after maintenance work:
1. Check that all screws that were removed are tight.
2. Check that all previously removed safety equipment and
covers have been correctly installed.
3. Ensure that all tools, materials and other equipment have
been removed from the work area.
4. Clean work area and remove any leakages, such as liquids,
processing material or similar.
5. Ensure that all safety equipment on the system is installed and
is in operating condition.
6. Conduct a test run (see "Initial Commissioning").
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1.10 Disassembly and Disposal
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 47 of 101
Appendix
The device is a robust unit with a long service life. However, if
disposal is necessary follow the instructions in this section.
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1.10.1
Safety instructions for disassembly and disposal
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The instructions in this section must be observed in addition
to all instructions in "Safety".
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Danger from electrical
current
DANGER
Danger of death from electrical current
Contact with live parts is an immediate risk of death.
Live electrical components may move uncontrolled
and cause very serious injury.
 Before starting work switch off power supply and
lock to prevent unauthorised reactivation.
 All work on electrical systems must be
conducted by authorised electrical technicians
only.
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Additional dangers
WARNING
Danger of injury by pneumatic energy!
Danger of injury by moving parts!
Danger of burns from hot surfaces!
Danger of injury when lifting loads!
Danger to health from hazardous substances!
Danger of injury from improper working!
 Observe the instructions in "Safety".
 Wear suitable personal protective equipment.
 Observe general occupational health and safety
regulations.
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Personnel
All work must be carried out by appropriately qualified
technicians only.
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Personal protective
equipment


Wear suitable personal protective equipment.
Check with on-site supervisors whether additional personal
protective equipment, such as a respirator, is required.
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1.11 Appendix
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1.11.1
Checklist for test run
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Page 48 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
NOTE!
Copy the checklist and tick off items on the copy.
checked by
check
completed
Technician
there are no foreign bodies in the device.
Technician
the minimum clearance between the paddles and sieve hose or
screen is correct.
Electrical
technician
power supply feeds are connected and fused in compliance with
local regulations.
Technician
there is a directional arrow on the drive.
Technician
the direction of rotation of the shaft assembly is according to the
arrow on the drive.
Electrical
technician
the device is earthed in accordance with regulations.
Technician
Connection lines are tight.
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1.11.2
Associated documents
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
P+I Diagram

Installation drawings

List of electrical equipment

OEM Documentation

Confirmation of Manufacturer

Declaration of Incorperation
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=== Ende der Liste für T extmar ke Inhalt ===
2
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 49 of 101
Technical Data
Page 50 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Technical Data
3
Technical Data
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2.1
Performance
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Nominal speed of drive
Nominal speed of shaft assembly
1500 rpm (sync)
1000 rpm
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2.2
Connection values
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Electrical
Voltage, Frequency
Power consumption, nominal
Motor power
400 V, 50 Hz
6A
2.2 kW
Seal type
Medium
Purge gas pressure (reference value)
Lip
Process gas
approx.
0.3 – 0.5 bar
min.
11.5 Nm3/h
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Purge gas shaft seal for
sifter
Gas flow volume (depending on bulk
material)
Quality of process gas
Recommendation for process gas in the food industry in
accordance with VDMA 15390:
 Solid impurities: ISO 8573-1 Class 1
 Humidity: ISO 8573-1 Class 3 – 4
 Total oil content: ISO 8573-1 Class 1
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Sifter Specification
Machine Reference Number
Design Throughput Duty
M22320
in accordance
with product
specification
Product Temperature
Sifter Configuration
Basket type
Basket Segments
Basket Restriction
Screen Material
Screen Aperture
Shaft Configuration
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Bolted
Construction
Positive Pitch
Round hole
Restricted End
Ring
Heavy Duty white
nylon
500 Microns
2 by ½ legnths
Page 51 of 101
Technical Data
Shaft Speed
Special Features
Motor details
1500rpms
n/a
Manufacturer
Designation – Serial number
KW @ RPM
Connection
Full load current
IP rating
Atex rating
Brooke Crompton
WU-DA-100LSIE2
2.2 kw @
1500rpm
See nameplate
4.6A
IP55
Safe Area
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2.3
Product
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approved bulk density
average particle size ds50
≤ 1 kg/dm3
in accordance
with product
specification
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The product must also have the following properties:
 non-caking
 dry
 free-flowing
 non-clumping
 non-setting
 not sticky
 product components do not react together chemically
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2.4
Emissions
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Noise emission during operation without
bulk material
< 80 db(A)
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2.5
Lubricant
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Bearing grease
SKF LGFP2
food compatible
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The properties of the bearing grease can be found in the
manufacturer's specifications.
Use only food-compatible bearing grease.
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2.6
Operating conditions
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Page 52 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Technical Data
Environment
Temperature range
Relative humidity, maximum
10 – 40 °C
60 %
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Product chamber
Approved pressure in product chamber
+/- 0 bar
(pressureless)
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Device data
Normal temperature in the area of the sifter
shaft seals, maximum in operation without
product
Minimum clearance between blades and
sieve hose or screen
Electrical resistance (for electrostatic
earth)
< 90 ℃
5 mm
<106 ohms
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NOTE
The specification of the normal temperature is used
to test whether the heat in the shaft seals and the
bearings is in the normal range during
commissioning
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 53 of 101
3
Data Sheet and Sectional Arrangement
3 Data Sheet and Sectional Arrangement
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Page 54 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
3
Data Sheet and Sectional Arrangement
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 55 of 101
3
Data Sheet and Sectional Arrangement
3.1 Dimensions and weight
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Weight
Length
Width
Height
Page 56 of 101
~ 120 kg
~ 1500 mm
~ 700 mm
~ 500 mm
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
3
Data Sheet and Sectional Arrangement
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 57 of 101
Basket Assembly
4 Basket Assembly
Page 58 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Basket Assembly
4.1
Operation
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 59 of 101
Basket Assembly
Page 60 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Basket Assembly
4.2 Basket removal and assembly
The basket should be inspected regularly (at least daily) in situ
and removed and fully inspected at least weekly.
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CAUTION!
Care must be taken not to damage the sieve hose
on the bulkheads when removing the basket. This is
very important as the slightest damage, particularly
on fine sieve hoses, will lead to catastrophic failure
during production use
1. When replacing the basket the end ring flange has to be
located on the location pin and fixing studs, the flange
mounted flat to the bulkhead and the two tommy bars
tightened sufficiently to secure the basket tightly.
2. The basket assembly is pre-set on assembly so that the
correct sealing is obtained between the basket seal and the
two bulkheads at the sifter
3. The basket setting can be checked by testing the rigidity of
the assembly through the side door. Remove the side door
(See Section 6), grip the drive end of the basket and pull
from side to side to detect if fixed securely
4. Screen material shall be checked to comply with the
technical details in Section 2 .
4.2.1 Set sieve hose on basket rings
2 to 3 mm
The sieve hose should be fitted with a small overlap of
cuff material extended over the basket rings
(approximately 2 to 3 mm).
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 61 of 101
Basket Assembly
With the hose correctly positioned on the rings, the jubilee
clips must be tightened securely using a spanner. (Gericke
recommended the use of Hi-Torque band clips)..
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CAUTION!
Sieve hoses must be fitted with the welded or
stitched seam at the top of the basket assembly
when fitted into the machine. Care must also be
taken to ensure that sieve hoses are not twisted prior
to tensioning. Direction of rotation on stitched
seamed hoses must be matched to the shaft
rotation.
1. Before tensioning the basket using the tensioning nuts,
ensure that seal and gasket are all correctly seated.
Direction of
Rotation
CAUTION!
Tension the screen using the tensioning nuts. Each
nut should be tightened sequentially a little bit at a
time so the hose is tensioned evenly.
The
recommended basket tension is achieved by
stretching the sieve hose approximately 3.5% of its
free length.
Page 62 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Basket Assembly
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 63 of 101
Door Assembly (End)
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5
Door Assembly (End)
Page 64 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Door Assembly (End)
5.1
Operation
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 65 of 101
Door Assembly (End)
5.2 Removal of guards (non-drive end)
Release the setscrews and draw off the guard as shown in the
drawing. Always place the guard where it cannot be damaged or
fall and injure someone.
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DANGER
… Guards must always be fitted correctly before the
Sifter is started.
5.3 Removal of end door
Unscrew the hand knobs and withdraw the door as shown.
Always place the door where it cannot be damaged or fall and
injure someone.
Note
On re-assembly it is important that the door gasket is seated
properly and lies flat prior to door fitment. Locate the end door
over the shaft and partially push on. The door and shaft
assembly may have to be lifted slightly to locate the door onto
the pins or studs fitted to the casing. With the door correctly
positioned the nuts can be replaced and tightened. Check that
the end door is seated firmly and that there are no gaps between
the door and the gasket and casing
5.4 Removal of non-drive end bearing
Non-drive end bearings may be removed whilst the machine is
assembled. If the shaft assembly is still in position then the seal
housing must be slackened before the bearing is unfastened or
seal damage may result..
Spring Plunger
A spring plunger is screwed into the bearing collar
to ensure that the inner race of the bearing rotates
with the shaft. The spring plunger has been set so
that when fully retracted it allows the shaft access
to the bearing and the end door can initially be
replaced in any position. Position the end door
over the locating studs with the switch key aligned
to the switch and replace and tighten the hand
knobs. The spring plunger will find the keyway as
the shaft rotates driving the inner race with the
shaft.
Page 66 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Door Assembly (End)
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 67 of 101
Door Assembly (Side)
6
Door Assembly (Side)
Page 68 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Door Assembly (Side)
6.1
Operation
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 69 of 101
Drive Assembly
7
Drive Assembly
Page 70 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Drive Assembly
7.1
Operation
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 71 of 101
Drive Assembly
7.2
Removal of drive end bearing
Drive end bearings can only be removed when the shaft
assembly has been removed. Follow the previous procedures to
remove the shaft assembly and the drive end guards
The standard CSM722 has only a single bearing
at the drive end. It is held in position by four sets
of nuts, bolts and washers. Bearings are
positioned and aligned when assembled and
should not be moved unless bearings are to be
replaced.
.
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Drive end bearings can only be removed when the shaft
assembly has been removed. Follow the previous procedures to
remove the shaft assembly and the drive end guards
The CSM722 Sifter has a single bearing at the drive end and has
two grub screws.
Grub screws must be loosened before the shaft assembly can
be removed.
NOTE
The shaft has been dimpled and the grub screws may need
backing off to be clear.
7.3
Guards

DANGER
… Guards must always be fitted correctly before
the Sifter is started.


Page 72 of 101
Guards should be replaced by following the disassembling
procedure in the reverse order.
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Drive Assembly
7.4
Installation instruction for synchronous belt drive
Synchronous belt drives operate by positive meshing and do not
require high initial belt tensions.
For optimum belt performance, however, belts should be installed
with pre-tension suitable for the envisaged drive duty.
The appropriate level of pre-tension will be as the table below,
where the deflection is measured at the middle point of the belt
and the force applied at right angles evenly across the belt width.
CSM722
5 mm Deflection
18 N Force
In practice belts should be installed at a tension sufficient to
prevent tooth jumping under the most severe load conditions that
the drive is likely to endure.
 NOTE
Excessive belt tension will reduce belt and bearing lives and may
increase drive noise levels.
7.5 Pulley alignment
Misalignment of drive pulleys results in unequal tension across
the belt width and extreme edge wear. Consequently, pulley
alignment should be proved using a
straightedge and
checking for parallelism.
Misalignment on any synchronous drive should not exceed ¼°
angular or 5 mm/metre centre distance parallel.
Parallel Misalignment
Angular Misalignment
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 73 of 101
Drive Assembly
7.6 Taperlock Bush
TO INSTALL
Bush Size
1008
1108
1210
1610
1615
2012
2517
3020
3030
3525
1.
Remove the protective coating from the
bore and outside of bush, and bore of
hub. After ensuring that the mating
tapered surfaces are completely clean
and free from oil or dirt, insert bush in hub
so that holes line up.
2.
Sparingly oil thread and point of grub
screws, or thread and under head of cap
screws. Place screws loosely in holes
threaded in hub, shown thus
in
diagram.
3.
Clean shaft and fit hub to shaft as one unit
and
locate
in
position
desired,
remembering that bush will nip the shaft
first and then hub will be slightly drawn on
to the bush.
4.
Using a hexagon wrench tighten screws
gradually and alternately until to torque
shown in table below.
5.
Hammer against large end of bush, using
a block or sleeve to prevent damage.
(This will ensure that the bush is seated
squarely in the bore). Screws will now
turn a little more. Repeat this alternate
hammering and screw tightening once or
twice to achieve maximum grip on the
shaft.
6.
If a key is to be fitted place it in the shaft
keyway before fitting the bush. It is
essential that it is a parallel key and side
fitting only and has TOP CLEARANCE..
7.
After drive has been running under load
for a short time, stop and check tightness
of screws.
8.
Fill empty holes with grease to exclude
dirt.
4030
TO REMOVE
Screw Tightening Torque
(Nn)
Qty
5.6
5.6
20
20
20
2
2
2
2
2
¼"
¼"
⅜"
⅜"
⅜"
30
50
90
90
115
170
2
2
2
2
3
3
/16"
½"
⅝"
⅝"
½"
⅝"
1.
Slacken all screws by several turns,
remove one or two according to number
of jacking off holes shown thus ● in
diagram. Insert screws in jacking off
holes after oiling thread and point of grub
screws or thread and under head of cap
screws.
2.
Tighten screws alternately until bush is
loosened in hub and assembly is free on
the shaft.
3.
Remove assembly from shaft.
.
Screw
Details
Size
(BSW)
7
Large End Diameter (mm)
35.0
38.0
47.5
57.0
57.0
70.0
85.5
108
108
127
146
Approx. Mass (kg)
0.1
0.1
0.2
0.3
0.5
0.7
1.5
2.7
3.6
3.8
7.7
Page 74 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Drive Assembly
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 75 of 101
Seal Assembly
8 Seal Assembly
Page 76 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
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8.1
Seals
Drive end seals can only be removed when the shaft
assembly has been removed. The seal housing retains the seals
in various configurations. Bearings should be left in position
wherever possible so that positional alignment of the shaft
assembly can be maintained.
The machine supplied may be fitted with an air purge and lip
seal arrangement. The air purge seal works by providing an air
barrier to product motion. Such a barrier can be simply achieved
by putting air onto the standard lip seal arrangement.
CAUTION!
Before seals are fitted into our Sifting Machines, the
spring steel tension springs are removed. A tight
fit onto the shaft tends to reduce seal life and score
the shaft
CAUTION!
When air purge seals are fitted compressed air must
always be on whilst the machine is running or
damage to the seal will occur..
General pressure settings should be added to the pressure inside
the Sifter. This type of seal will only be effective if the external
pressure is greater than the internal pressure.
The pressure to be applied to the seal should be 0.2 - 0.5 BAR
g ABOVE the internal pressure of the Sifter when in use and will
be set up at commissioning.
CAUTION!
Where airflow is at risk of failure use an airflow
monitor and stop the machine in the event of loss of
air ..
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 77 of 101
Shaft Assembly
9 Shaft Assembly
Page 78 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Shaft Assembly
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 79 of 101
Shaft Assembly
9.1
Removal of shaft assembly
DANGER
… Grip the shaft assembly securely and withdraw
from the Sifter. When removing the shaft
assembly from the Sifter, it is important to follow
safe lifting procedures to protect the remover.
Attention should be paid to the chart below
showing approximate shaft assembly weights.


9.2
Remove the end door, and the basket. This will stop the shaft
damaging the screen.
Shaft assembly and drive
All paddle blades are set and statically balanced at our works
prior to despatch. Altering the radial position of the blades may
adversely affect the smooth vibration free running of the machine
so care is required when re-placement blades are fitted OR any
adjustment is required to be carried out. The standard radial
clearance between the paddle blades and the internal diameter
of the basket rings on which the sieve hoses are fitted is 5 to 10
mm on ALL sizes of machines.
On standard shaft assemblies, the paddle blades are fixed in
position on the paddle bosses with nuts and bolts. The blade
position can be altered by slackening the nuts and bolts and
sliding the blades on their mounting slots. These slots are
designed so that they can never extend into the sieve hose and
basket rings.
Where blades are re-assembled they must be tightened using
a torque spanner to 25.7m for M8 Bolts.
For different applications blade settings may vary to give
optimum sieving efficiency, however screen life may be affected
if blade clearance is reduced. Experience with the product in
question is the only way to determine optimum blade settings.
When paddle bosses and feed worm have been removed care
must be taken to ensure that they are put back to their original
position. The fixing screws fit into dimples machined into the
shaft. When fixing screws are replaced they should be returned
to their original dimples. When the shaft assembly has been
replaced into the machine, the drive end bearings should be grub
screwed back onto the shaft using the existing dimples.
Page 80 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Shaft Assembly
Fully welded shaft assemblies are factory set to suit the
application and cannot be adjusted.
The CSM MK II Sifters are all driven by standard electric
motors through timing belt reduction drives.
Integrity of welding or bolted construction should be checked
regularly and not less than on a weekly basis. This shall include
the paddle bosses, paddle blades and feed worm
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 81 of 101
Additional Features
10
Additional Features
Page 82 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Additional Features
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 83 of 101
Certification
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11
Certification
Page 84 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Certification
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Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 85 of 101
Spares List
12 Spares List

Recommended spare parts (Consumables)
Machine Model: CSM722 MkII
Machine Serial Number: M22320
We recommend that you hold the following component stock for
one year normal running. Quantities are for guidance only; actual
usage will depend on the sifting application and operating hours.
When ordering spare parts, please quote the model and serial
number of the sifter.
Description
Part Number
Basket frame assembly
Perforated plate screen 2000 micron round hole
Fan assembly – Restricted End
Silicon basket inlet seal
Gasket End Door - WFQR
Hand Knob - Doors
Gasket – Side door
Self aligning bearing
M6 spring plunger for non drive end bearing
Shaft seal
Shaft seal spacer
Anti Static Belt (Drive)
Pulley (Drive)
Pulley (Driven)
Taper Lock Bush (Drive)
Taper Lock Bush (Driven)
End door safety switch with 90 degree actuator
Sid door safety switch with flat actuator
20111675AS
20111204BS
20111689AX
201112280C
20111035BB
20000F500Y
20111417OB
20000B170Y
20000F510Y
20000S560Y
201116210Y
20000A090Y
20000P150Y
20000P160Y
20000T100Y
20000T120Y
20000L170Y
20000L180Y
Qty per Machine
1
1
1
1
1
4
1
2
1
4
2
1
1
1
1
1
1
1
In addition, the following parts may be required from time to time during the operational life
of the machine:

Description
Shaft
Stainless steel Paddle Blade
Stainless steel Paddle Boss assembly
Seal Housing – stainless steel
Motor, 3.0kw
Page 86 of 101
Part Number
20111033CS
20111066BX
201111320S
20111085DS
Q22320
Qty per Machine
1
4
2
2
1
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Spares List
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 87 of 101
Service Contract
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13 Service Contract
Gericke can also provide Service Contracts
For information, please contact our Sales team in your territory
Page 88 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Service Contract
 Typical Proposal
 For
 Service Contract
 On
 CSM MKII Sifter
Client:
 Issue 1
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 89 of 101
Service Contract
PROPOSAL OUTLINE
The unit considered within this proposal is a CSM MK II Sifter, manufactured and supplied by
Gericke Ltd.
It is proposed to carry out regular services visits at periods to be determined to assess and adjust
machinery as the attached schedule. It is suggested these visits be annual.
It is intended that the Gericke Service Engineer would carry out the following actions and duties
during any visit: Attend site and meet a representative of the client.
Discuss any problems experienced since last visit by a Gericke Engineer
Assess the unit and inspect generally in line with the attached schedule. An addendum section is
included for additional comments from observations made during the visit.
Carry out any adjustments/repairs that can practicably be completed during the visit.
Advise of any problems or potential problems found during visit
Prepare and submit report to the client with costed recommendations for any further remedial work
and component parts considered necessary which could not be completed during the visit
The above works would be carried out over one working day (excluding travelling to site) based on
the assumption that free access will be made available to the Gericke Engineer during his planned
visit.
No allowance has been made for the supply of replacement parts within this scope of supply but
the engineer will carry a small number of regularly used components for use as required. However,
it is recommended the client carries a full set of spare parts as indicated in the Spare Parts
schedule within the manual.
No allowance has been made for inspection of control components within the control panel.
Total package cost for above single visit is dependent on the location of the client’s plant and a
formal offer would be made as requested.
Costs for air fares or ferry crossing and local travel would be charged at cost plus 10% based on
the most economical rate available at the time.
Additional work carried out at the time of visit at the request of the client would be charged in
accordance with our Standard rates for Service Engineers
Page 90 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Service Contract

Item
Action


Frequency
Comments from Visit

1.0


Sifter
1.1

External

1.1.01

Check operation of side door
Each Visit
1.1.02

Check safety interlock
Each Visit
1.1.03
1.1.04


Check operation of end door
Check Safety Interlock
Each Visit
Each Visit
1.1.05

Check drive end bearings for signs of failure
Each Visit
1.1.06

Check drive end seals for signs of failure
Each Visit
1.1.07

Each Visit
1.1.08

1.1.09

Check non drive end bearings for signs of
failure
Check non drive end seals for signs of
failure
Check drive belt for signs of failure
1.1.10

Check operation of level probes where fitted
Each Visit
1.2


Internal
Each Visit
Each Visit

1.2.1

Remove shaft assembly, check balance
Each Visit
1.2.2

Check shaft assembly for wear
Each Visit
1.2.3

Each Visit
1.2.4

1.2.5

Check infeed scroll for product build up and
security
Check screen for correct tension and signs
of failure
Check screen basket for security
1.3


General
Each Visit
Each Visit

1.3.2

Discuss with client operation and equipment
awareness

Carry out any training deemed necessary
1.3.3

If possible, watch unit in operation
2.0



Addendums
1.3.1
Each Visit
As Necessary
As Practical


Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 91 of 101
Service Contract
Page 92 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Proprietary Equipment
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14
Proprietary Equipment
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 93 of 101
Proprietary Equipment
Page 94 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Proprietary Equipment
14.1 Safety switches
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 95 of 101
Elf & Cadet 3
Installation Instructions
Installationsanleitung
Notice d'installation
Istruzioni per l'installazione
Instrucciones de instalación
Bei der Installation müssen die im
Folgenden beschriebenen
Anweisungen und angegebenen
Spezifikationen eingehalten werden.
Zudem darf die Installation nur von
entsprechend qualifizierten
Mitarbeitern ausgeführt werden.
Das Gerät darf nicht als mechanische
Sperre verwendet werden.
Schutzgittersperren und leitvorrichtungen müssen angebracht
werden.
Werden die empfohlenen
Wartungsanweisungen nicht
eingehalten, entfällt die
Gewährleistung.
ACHTUNG: Ersatzbetätiger können
die Integrität von Sicherheitssystemen
beeinträchtigen. Körperverletzungen
oder Tod sowie Sachschäden oder
wirtschaftliche Verluste können die
Folge sein. Es sind geeignete
Bedienungselemente, Arbeitsabläufe
und alternative Schutzmaßnahmen
vorzusehen, um ihre Verwendung und
Verfügbarkeit zu steuern.
Installation must be in accordance
with the following steps and stated
specifications and should be carried
out by suitably competent personnel.
The unit is not to be used as a
mechanical stop.
Guard stops and guides must be
fitted.
Adherence to the recommended
maintenance instructions forms part of
the warranty.
ATTENTION: The presence of spare
actuators can compromise the
integrity of safety systems. Personal
injury or death, property damage or
economic loss can result. Appropriate
management controls, working
procedures and alternative protective
measures should be introduced to
control their use and availability.
WARNING: Do not defeat, tamper,
remove or bypass this unit. Severe
injury to personnel could result.
WARNUNG: Nehmen Sie niemals
Eingriffe am Gerät vor, und zerlegen,
entfernen oder überbrücken Sie das
Gerät nicht. Andernfalls können
schwere Körperverletzungen die Folge
sein.
L'installation doit être effectuée par un
personnel qualifié conformément aux
étapes et aux spécifications suivantes.
Cet interrupteur ne doit pas être utilisé
comme un arrêt mécanique.
Installer des butées de porte et des
dispositifs de guidage.
Le respect des instructions de
maintenance recommandée est l'une
des conditions de la garantie.
ATTENTION: la présence
d'actionneurs supplémentaires peut
compromettre l'intégrité des systèmes
de sécurité et entraîner des blessures
pouvant être mortelles, des dégâts
matériels ou des pertes financières.
Des contrôles de gestion, des
procédures de travail, ainsi que des
mesures de protection alternatives
appropriés doivent être mis en place
pour en contrôler l'utilisation et la
disponibilité.
Le operazioni di installazione devono
essere eseguite da personale
competente conformemente alle fasi
qui di seguito illustrate nonché alle
specifiche stabilite.
L'unità non va utilizzata come fermo
meccanico.
È necessario accoppiare i fermi e le
guide della protezione.
Il rispetto delle istruzioni di
manutenzione raccomandate
costituisce parte della garanzia.
ATTENZIONE: la presenza di attuatori
di riserva può compromettere
l'integrità dei sistemi di sicurezza.
Pericolo di infortuni o morte, di danni a
oggetti o di perdite economiche. È
opportuno svolgere adeguati controlli
di gestione, procedure di lavoro e
adottare altre misure di sicurezza
appropriate per controllarne l'uso e la
disponibilità.
AVERTISSEMENT: ne pas entraver le
fonctionnement de cet interrupteur, ne
pas le modifier, le retirer ni le
contourner au risque de s'exposer à
de graves blessures.
ATTENZIONE: non forzare,
manomettere, rimuovere o bypassare
questa unità. Pericolo di gravi lesioni
alle persone.
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La instalación debe realizarse según
los pasos siguientes y las
especificaciones establecidas, y debe
ser realizada por personal
debidamente capacitado.
La unidad no debe usarse como
dispositivo de paro mecánico.
Los dispositivos de paros y guías de
la guarda deben estar instalados.
El cumplimiento de las instrucciones
de mantenimiento recomendadas
forma parte de la garantía.
ATENCIÓN: La presencia de
accionadores adicionales puede
comprometer la integridad de los
sistemas de seguridad. Pueden ocurrir
lesiones personales o la muerte,
daños materiales y pérdidas
económicas. Deben introducirse
controles de administración
apropiados, procedimientos de trabajo
y medidas de protección alternativas a
fin de controlar su uso y
disponibilidad.
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Check the machine is
isolated and stopped
whenever the interlocked
guard door is open.
IMPORTANT: After
installation and
commissioning, the
actuator, switch and switch
lid fixing screws should be
coated with tamper evident
varnish or similar
compound.
Maintenance
Every Week
Check alignment of actuator to switch
and the correct operation of the
switching circuit. Also check for signs
of abuse or tampering. Inspect the
switch casing & actuator for damage.
Replace if apparent.
At least every 6 months
Isolate all power! Remove the lid &
end cover. Inspect all terminals for
tightness. Clean out any accumulation
of fine dirt etc. Check for any sign of
wear or damage, e.g. actuator wear,
cam assembly wear, contact
oxidisation and replace if apparent.
Replace covers & tighten screws to
specified settings. Reinstate the power
& check for correct operation. Reapply tamper evident varnish or
similar compound to fixings.
Repair
If there is any malfunction or damage,
no attempts at repair should be made.
The unit should be replaced before
machine operation is allowed.
DO NOT DISMANTLE THE UNIT.
Information in regard to UL508
When used in elevated ambients,
temperature rating of field wiring shall
not be less than ambient.
Electrical spec of rating code:
A300 (Trojan 5 & Trojan 5 GD2)
A600 (Trojan 6 & Trojan 6 GD2)
Current, Max:
120V AC - make 60A, break 6A
240V AC - make 30A, break 3A
Max. V/A: make 7200, break 720
Use copper conductors only. Use
polymeric conduit only. End of line
device.
Wartung
Jede Woche
Ausrichtung des Betätigungselements
mit dem Schalter und
ordnungsgemäße Funktion des
Schaltkreises kontrollieren. Außerdem
auf Anzeichen von Missbrauch oder
Manipulation untersuchen.
Schaltergehäuse &
Betätigungselement auf
Beschädigungen kontrollieren. Falls
welche festgestellt werden, ersetzen.
Mindestens alle 6 Monate
Alle Stromversorgungen trennen! Den
Deckel und die Endabdeckung
abnehmen. Alle Klemmen auf
Festigkeit kontrollieren. Etwaige
Ansammlungen feiner
Schmutzteilchen etc. entfernen. Auf
Anzeichen von Verschleiß und
Beschädigungen untersuchen, z.B.
Betätigungselementverschleiß,
Nockenbaugruppenverschleiß oder
Kontaktoxidation, und ersetzen, wenn
diese aufgetreten sind. Abdeckungen
wieder anbringen & Schrauben auf die
vorgegebenen Werte anziehen. Strom
wieder anschließen & auf
ordnungsgemäßen Betrieb
kontrollieren. Manipulationanzeigenden Lack oder ein ähnliches
Mittel neu auf die Befestigungsteile
auftragen.
Reparatur
Bei Fehlfunktion oder Beschädigung
dürfen keine Reparaturversuche
unternommen werden. Die Einheit
muss ersetzt werden, bevor weiterer
Betrieb der Maschine zugelassen
wird.
DIE EINHEIT DARF NICHT
AUSEINANDERGEBAUT WERDEN.
Information betreffs UL508
Bei Einsatz in höheren
Umgebungstemperaturen darf die
Nenntemperatur für die
Feldverdrahtung nicht niedriger sein
als die Umgebungstemperatur.
Elektrische Spezifikation des
Nennwertcodes:
A600
Strom, Max:
120V AC - Schließen 60A, Öffnen 6A
240V AC - Schließen 30A, Öffnen 3A
Max. V/A: Schließen 7200, Öffnen 720
Nur Kupferleiter benutzen. Nur
polymerische Leitungsrohre benutzen.
Einen Leitungsrohreingang für die
Feldanschlüsse benutzen.
Declaration of Conformity
This is to declare that the products
shown on this document conforms
with the Essential Health and Safety
Requirements (EHSR’s) of the
European Machinery Directive
(98/37/EC), the relevant requirements
of the Low Voltage Directive
(73/23/EEC as amended by
93/68/EEC). These products also
conform to EN 60947-5-1, EN 1088,
EN 292, EN 60204-1 and have Third
Party Approval.
Konformitätserklärung
Hiermit wird bescheinigt, dass die auf
diesem Dokument aufgeführten
Produkte die grundlegenden
Gesundheits- und
Sicherheitsanforderungen (EHSR's)
der Europäischen Maschinenrichtlinie
(98/37/EC), die relevanten
Anforderungen der
Niederspannungsrichtlinie (73/23/EEC
gemäß Änderung durch 93/68/EEC)
erfüllen. Diese Produkte entsprechen
auch EN 60947-5-1, EN 1088, EN
292, EN 60204-1 und sind für Dritte
zugelassen.
Kontrollieren, dass die
Maschine stets isoliert und
angehalten wird, wenn die
abhängigkeitsgeschaltete
Schutzvorrichtungstür
geöffnet wird.
WICHTIG: Nach der
Installation und
Inbetriebnahme sind die
Betätigungselement-,
Schalter- und
SchalterdeckelBefestigungsschrauben mit
manipulation-anzeigendem
Lack oder einem ähnlichen
Mittel zu versehen.
Vérifier que la machine est
isolée et arrêtée chaque
fois que la porte de sécurité
est ouverte.
IMPORTANT :
Après l'installation et la
mise en service, les vis de
fixation de l'actionneur, du
commutateur et de son
couvercle doivent être
enduites de vernis témoin
ou d'un produit similaire.
Maintenance
Toutes les semaines
Vérifier l'alignement de l'actionneur et
du commutateur et le bon
fonctionnement du circuit de
commutation. Chercher également les
signes d'un éventuel tripatouillage.
Vérifier l'état du boîtier et de
l'actionneur. Remplacer si nécessaire.
Tous les 6 mois au minimum
Couper l'alimentation ! Déposer les
couvercles. Vérifier le serrage de
toutes les bornes. Éliminer la
poussière, etc. Vérifier l'état et l'usure
(usure de la came et de l'actionneur,
oxydation des contacts, etc.) et
remplacer si nécessaire. Remettre les
couvercles en place en serrant les vis
au couple spécifié. Rétablir
l'alimentation et vérifier le bon
fonctionnement. Appliquer sur les vis
une nouvelle couche de vernis témoin
ou de tout autre produit similaire.
Réparation
En cas de défaut de fonctionnement
ou d'endommagement, ne jamais
essayer de réparer le dispositif. Il doit
être remplacé avant de remettre la
machine en service.
NE JAMAIS DÉMONTER LE
DISPOSITIF.
Informations relatives au dispositif
UL508
Lorsque le dispositif est utilisé dans
des températures ambiantes élevées,
le câblage utilisé doit être prévu pour
supporter des températures
supérieures à celle de l'application.
Spécifications électriques du code :
A600
Tension maxi. :
120 V ca - fermeture 60 A, ouverture 6A
240 V ca - fermeture 30 A, ouverture 3A
V/A maxi. : fermeture 7200, ouverture 720
Utiliser des conducteurs en cuivre
uniquement. Utiliser des conduits en
polymère uniquement. Utiliser une
seule entrée pour la connexion sur
site.
Déclaration de conformité
Nous déclarons par la présente que
les produits mentionnés dans ce
document sont conformes aux
prescriptions essentielles d'hygiène et
de sécurité de la directive européenne
sur les machines (98/37/CEE), aux
prescriptions pertinentes de la
directive sur les basses tensions
(73/23/CEE amendée par la directive
93/68/CEE). Ces produits sont
également conformes aux normes EN
60947-5-1, EN 1088, EN 292, EN
60204-1 et bénéficient de
l'homologation tierce partie.
Controllare che la macchina
sia isolata ed in condizione
di arresto ogni volta che la
porta di protezione
interbloccata sia aperta.
IMPORTANTE: dopo
l'installazione e la messa in
servizio, l'attuatore,
l'interruttore ed il coperchio
dell'interruttore devono
essere spalmati con vernice
tamper evident o una
sostanza simile.
Manutenzione
Ogni settimana
Controllare l'allineamento
dell'attuatore rispetto all'interruttore e il
corretto funzionamento del circuito di
commutazione. Sincerarsi anche che
non esistano indicazioni di un uso non
autorizzato o di manomissioni.
Esaminare l'involucro dell'interruttore e
l'attuatore per verificare che non siano
danneggiati. Sostituire in caso di
danno.
Almeno ogni 6 mesi
Isolare tutte le alimentazioni di
corrente! Rimuovere il coperchio e la
calotta d'estremità. Controllare che
tutti i morsetti siano ben stretti.
Rimuovere ogni traccia di polvere ecc.
che si sia accumulata. Sincerarsi che
non esistano segni di usura o danno,
ad es. usura dell'attuatore, usura del
gruppo camme, ossidazione dei
contatti, e sostituire in caso di usura o
danno. Rimettere al loro posto i
coperchi e serrare le viti con le coppie
specificate. Riconnettere
l'alimentazione elettrica e verificare il
corretto funzionamento. Applicare
nuovamente vernice tamper evident o
un composto simile ai punti di
fissaggio.
Riparazione
In caso di funzionamento anomalo o
di danno, non si deve cercare di
effettuare una riparazione. L'unità
deve essere sostituita prima di
ricominciare a far funzionare la
macchina.
NON SMONTARE L'UNITÀ.
Informazioni su UL508
Per un utilizzo in temperature
ambientali elevate, il cablaggio di
campo dovrà essere dimensionato per
limiti d'impiego a temperature non
inferiori a quelle ambientali
Specifica elettrica del codice delle
prestazioni nominali:
A600
Corrente massima:
120V c.a. - chiusura 60A, apertura 6A
240V c.a. - chiusura 30A, apertura 3A
Max. VA: chiusura 7200, apertura 720
Utilizzare solo conduttori di rame.
Utilizzare solo tubi protettivi polimerici.
Utilizzare una entrata del condotto
protettivo per le connessioni di campo.
Dichiarazione di conformità
Con la presente si dichiara che i
prodotti illustrati su questo documento
sono conformi ai Requisiti essenziali
per la salute e la sicurezza (EHSR)
della Direttiva europea sui macchinari
(98/37/CE), ai requisiti pertinenti della
Direttiva per la bassa tensione
(73/23/CEE come modificata da
93/68/CEE). Questi prodotti sono
anche conformi alle normative EN
60947-5-1, EN 1088, EN 292, EN
60204-1 e sono approvati per un uso
da parte di terzi.
Compruebe que la máquina
esté parada y aislada
siempre que la puerta de
seguridad esté abierta.
IMPORTANTE: Tras la
instalación y la puesta en
funcionamiento se deberá
cubrir el accionador, el
conmutador y los tonillos de
sujeción de la tapa del
conmutador con un barniz
revelador de intentos de
apertura o producto similar.
Mantenimiento
Cada semana
Compruebe la que el accionador del
conmutador esté alineado y que el
circuito de conmutación funciona
correctamente. Compruebe también
que no haya signos de uso incorrecto
o manipulación no autorizada.
Compruebe que la carcasa y el
accionador no presenten daños. Si los
hubiera, sustitúyalos.
Cada 6 meses, como mínimo
Aísle toda entrada de corriente. Retire
la tapa y la cubierta final. Compruebe
el ajuste de todos los terminales.
Limpie cualquier acumulación de
polvo, etc. Compruebe si hubiera
signos de desgaste o daños en el
conjunto del accionador, óxido en los
contactos, etc., y haga los cambios
pertinentes. Vuelva a colocar las
tapas y apriete los tornillos con los
ajustes correspondientes. Vuelva a
conectar la toma de corriente y
compruebe que funciona
correctamente. Vuelva a aplicar a las
sujeciones un barniz revelador de
intentos de apertura o compuesto
similar.
Reparación
Si hubiera algún defecto o avería, no
intente repararlos. Sustituya la unidad
antes de autorizar el funcionamiento
de la máquina.
NO DESMONTE LA UNIDAD.
Información referente a UL508
Si se utiliza en entornos elevados, la
temperatura efectiva del cableado del
inductor no deberá ser inferior a la
temperatura ambiente.
Especificaciones eléctricas de
servicio:
A600
Corriente, máx:
120V CA - apertura 60A, cierre 6A
240V CA - apertura 30A, cierre 3A
V/A máx.: apertura 7200, cierre 720
Use solamente hilos conductores de
cobre. Use solamente conductos
poliméricos. Use una entrada de
conducto para las conexiones
inductoras.
Declaración de conformidad
Los productos que aparecen en este
documento cumplen los requisitos
esenciales de seguridad e higiene de
la Directiva Europea de Maquinaria
(98/37/EC) y los requisitos pertinentes
de la Directiva de Bajo Voltaje
(73/23/EEC, enmendada por
93/68/EEC). Asimismo, los productos
cumplen la normativa EN 60947-5-1,
EN 1088, EN 292, EN 60204-1 y
cuentan con el sello Third Party
Approval.
1 N.C. or 2 N.C. direct opening action
Sicherheitskontakte (Elf)
1 N.C. oder 2 N.C. direkte Öffnung
Safety Contacts (Cadet 3)
2 N.C. or 3 N.C. direct opening action
Sicherheitskontakte (Cadet 3)
2 N.C. oder 3 N.C. direkte Öffnung
Designation / Utilization Cat.
A600 / AC-15 (Ue/Ie)
600V / 1.2 A, 500V / 1.4 A, 240V / 3 A, 120V / 6 A
N600 / DC-13 (Ue/Ie)
600V / 0.4 A, 500V / 0.55 A, 240V / 1.1 A,
120V / 2.2 A
Bezeichnung / Einsatzkat.
A600 / AC-15 (Ue/Ie)
600V / 1.2 A, 500V / 1.4 A, 240V / 3 A, 120V / 6 A
N600 / DC-13 (Ue/Ie)
600V / 0.4 A, 500V / 0.55 A, 240V / 1.1 A,
120V / 2.2 A
Thermal Current
10 A
Wärmestrom
10 A
Current, Min.
5V 5 mA dc
Strom, Min.
5V 5 mA dc
Auxiliary Contacts
Ingress Protection Rating
1 N.O.
Hilfskontakte
Eindringen-Schutzgrad
1 N.O.
Operating Temperature
IP67
(–20 °C…+80 °C), (–4 °F…+176 °F)
Mechanical Life
Electrical Life
Torque Settings, Max.
Deutsch
English
Safety Contacts (Elf)
Betriebstemperatur
IP67
(–20 °C…+80 °C), (–4 °F…+176 °F)
1,000,000 operations
Mechanische Lebensdauer
1.000.000 Betätigungen
1,000,000 operations
Elektrische Lebensdauer
1.000.000 Betätigungen
1.4
1.2
1.0
0.8
Drehmomenteinstellungen, Max
1.4
1.2
1.0
0.8
N•m
N•m
N•m
N•m
(12.39 lb•in) fixing bolts
(10.62 lb•in) lid screws
(8.85 lb•in) terminal screws
(7.08 lb•in) head bolts
Contacts de sécurité (Elf)
1 N.C. ou 2 N.C. ouverture directe
Contactos de seguridad (Elf)
1 N.C. o 2 N.C. acción de apertura directa
Contacts de sécurité (Cadet 3)
2 N.C. ou 3 N.C. ouverture directe
Contactos de seguridad (Cadet 3)
2 N.C. o 3 N.C. acción de apertura directa
Désignation/utilisation
A600 / AC-15 (Ue/Ie)
600V / 1.2 A, 500V / 1.4 A, 240V / 3 A, 120V / 6 A
N600 / DC-13 (Ue/Ie)
600V / 0.4 A, 500V / 0.55 A, 240V / 1.1 A,
120V / 2.2 A
Cat. designación / utilización
A600 / AC-15 (Ue/Ie)
600V / 1.2 A, 500V / 1.4 A, 240V / 3 A, 120V / 6 A
N600 / CC-13 (Ue/Ie)
600V / 0.4 A, 500V / 0.55 A, 240V / 1.1 A,
120V / 2.2 A
Intensité thermique
10 A
Corriente térmica
10 A
Intensité minimale
5V 5 mA cc
Corriente, mín
5V 5 mA cc
Contacts auxiliaires
Protection
1 N.O.
Contactos auxiliares
Protección contra el ingreso
1 N.O.
Plage de températures de service
IP67
(–20 °C…+80 °C)
Temperatura operativa
IP67
(–20 °C…+80 °C), (–4 °F…+176 °F)
Durée de vie mécanique
Durée de vie électrique
1 million de cycles
Vida mecánica
1.000.000 operaciones
1 million de cycles
Vida eléctrica
1.000.000 operaciones
Vis de fixation 1.4 N•m
Vis du couvercle 1.2 N•m
Vis des bornes 1.0 N•m
Boulons à tête 0.8 Nm
Couples de serrage
Ajustes de par, máx.
1.4
1.2
1.0
0.8
Remarque : Les contacts de sécurité de ces produits sont décrits comme normalement fermés
(NF), c'est-à-dire lorsque la protection est fermée, l'actionneur en place (si applicable) et la
machine en état de démarrer.
Italiano
(12.39 lb•in) Befestigungsschrauben
(10.62 lb•in) Deckelschrauben
(8.85 lb•in) Klemmenschrauben
(7.08 lb•in) Kopfbolzen
Hinweis: Die Sicherheitskontakte dieser Produkte sind als normalerweise geschlossen (N.C.)
beschrieben, d.h. bei geschlossener Schutzvorrichtung, Betätigungselement in Position (falls
zutreffend) und Maschine startfähig.
ESPAÑOL
Français
Note: The safety contacts of these products are described as normally closed (N.C.), ie. with
the guard closed, actuator in place (where relevant) and the machine able to be started.
N•m
N•m
N•m
N•m
Contatti di sicurezza (Elf)
1 N.C. o 2 N.C. ad azione diretta di apertura
Contatti di sicurezza (Cadet 3)
2 N.C. o 3 N.C. ad azione diretta di apertura
Designazione / Cat. di utilizzazione
A600 / c.a.-15 (Ue/Ie)
600V / 1.2 A, 500V / 1.4 A, 240V / 3 A, 120V / 6 A
N600 / c.c.-13 (Ue/Ie)
600V / 0.4 A, 500V / 0.55 A, 240V / 1.1 A,
120V / 2.2 A
Corrente termica
10 A
Corrente, min.
5V 5 mA c.c.
Contatti ausiliari
Classificazione IP
1 N.O.
Temperatura d'esercizio
IP67
–20 °C…+80 °C
Durata meccanica
1.000.000 di funzionamenti
Durata elettrica
1.000.000 di funzionamenti
Regolazioni coppia, massima
1.4
1.2
1.0
0.8
N•m
N•m
N•m
N•m
per
per
per
per
i bulloni di fissaggio
le viti del coperchio
le viti dei morsetti
i bulloni della testa
NB: i contatti di sicurezza di questi prodotti sono descritti come normalmente chiusi (NC), vale
a dire con la protezione chiusa, l'attuatore in funzione (ove sia richiesto) e la macchina in
condizione di avviamento.
N•m
N•m
N•m
N•m
(12.39 lb•in) tornillos de sujeción
(10.62 lb•in) tornillos de la tapa
(8.85 lb•in) tornillos terminales
(7.08 lb•in) pernos de cabezales
Nota: Los contactos de seguridad de estos productos se describen como normalmente
cerrados (o N.C.), es decir, con el protector cerrado, el accionador en su lugar (si procede) y la
máquina en condiciones de arrancar.
Proprietary Equipment
Page 96 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Proprietary Equipment
14.2 Motor instructions
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 97 of 101
2218E Issue 1e
Spare parts, installation and maintenance EEx e, EEx nA and combustible dust designs
Typical W construction
Frame sizes W-DA71 to W-DF355
26
25
24
17
9
4
3
11
10
8
12
14
13
15
16
22
1
19
23
21
7
5
6
5
20
2
2
Ref Part description
Ref Part description
Ref Part description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Drive end endshield fixing bolts
Drive end endshield
Drive end oilseal
Preloaded washer
Drive end bearing
Rotor assembly
Stator assembly with or without feet
Earth terminal
Eyebolt
Non-drive end bearing cap (when fitted)
Non-drive end bearing
Bearing circlip
Non-drive end oilseal
Non-drive end endshield
Non-drive end endshield fixing bolts
Fan
Fan circlip
Fan cover
Foot locking method (when fitted)
Bolt-on feet and bolts
Terminal board and fixing screws
Terminal box, gasket and fixing screws
Terminal box lid, gasket and bolts
Flange endshield
Face endshield
Bolt-on pad
18
2218E Issue 1e
Spare parts, installation and maintenance EEx e, EEx nA and combustible dust designs
Marking
Marking
Typical marking is as shown below
1180
II 2G EEx e II T3
and has the following meaning:
Compliant with European Directives
Temperature class
Maximum surface
temperature
T1
450°C
T2
300°C
T3
200°C
Notified body (test house),
T4
135°C
identification number
T5
100°C
T6
85°C
Equipment group
EC Mark
for electrical equipment in
hazardous atmospheres
Group
Application
I
Mining
Non-mining
II
E - European certification
(1180 = Baseefa (2001) Ltd)
Ex - Explosion protection
II 2 G EEx e
1180
II
T3
G = Gas OR D = Dust
d - Flameproof to EN 50018
e - Increased safety to EN 50019
nA - Non-sparking EN 50021
de - Flameproof with increased
safety terminals EN 50018 & 19
Dust - EN 50281-1-1
Equipment category
Gas symbol G
Zone Criteria Presence of Gas or Dust
Dust symbol D
Category 1
Zone 0
Category 1
Zone 20
Category 2
Zone 1
Category 2
Zone 21
Present in normal operation
Category 3
Zone 2
Category 3
Zone 22
Unlikely but if present, then only for a short time
Continuously or very long period
Note: Category 1, Zone 0 and Zone 20 are not applicable to electric motors
Dust are marked differently, eg:
1180
II 2 D T125°C
T125°C = certified external surface temperature
3
2218E Issue 1e
Spare parts, installation and maintenance EEx e, EEx nA and combustible dust designs
General/installation
Warning
These motors are certified by a European
Notified Body for use in hazardous areas
and should be installed, maintained and
repaired (if necessary), strictly in
accordance with the relevant standards and
codes of practice of the user country for the
repair and overhaul of Ex electrical
apparatus. (For example, in UK: EN 6007919 and recommendations outlined in the
BEAMA/AEMT ‘Code of Practice’ for repair
and overhaul of Ex electrical apparatus’).
The certificates issued apply to motors as
originally supplied, and in order to maintain
validity, it is essential that any servicing/
repair be undertaken only by accredited
establishments (see paragraph on ‘Spares
and Repairs’). Only genuine replacement
parts can be used on these certified motors
- always specify motor serial number,
output (kW), RPM, voltage, Hz and
mounting when ordering spares.
Warning
Qualified personnel only must undertake
handling and lifting of electric motors. See
additional sections of this manual and the
customer safety and installation
instructions. Full product documentation
and operating instructions must be available
together with tools and equipment
necessary for safe working practice.
Note - before any work commences,
reference should be made to the warning
paragraph at the top of this page.
Receipt
Before any motor is accepted on site, it
should be carefully inspected for damage or
loss incurred during transit.
Report any damage to the carriers and your
supplier as soon as possible, quoting the
motor and/or order number and
consignment note reference. The insurance
companies agents shown on the insurance
certificate should also be advised.
Storage
If the motor is not to be used immediately, it
should be stored in a clean, dry place which
is vibration free. Temperature should be
stabilised to -20°C to +40°C.
When drain holes are provided, they are
supplied with a screwed, fitted plug.
Under no circumstances should the motor
be located or operated in a hazardous
environment with these plugs removed as
the enclosure protection will be
compromised.
Lifting
Eyebolts and/or lifting trunnions supplied
with the motor are designed to support only
the weight of the motor, not the weight of
4
the motor and any ancillary equipment
attached to it. Be absolutely sure that
cranes, jacks, slings and lifting beams are
capable of carrying the weight of equipment
to be lifted.
Where an eyebolt is provided with the
motor, this should be screwed down until its
shoulder is firmly against the face of the
stator frame to be lifted. Eyebolts are
normally designed for a vertical lift.
Where two eyebolts are used with inclined
loading, the maximum safe working loads
should not be exceeded, see table
(approximate weights) on page 5.
Bearings
To avoid static indentation (false brinelling),
the storage area should be vibration free. If
this is not possible, it is strongly
recomended that the motors be stood on
thick blocks of rubber or other soft material.
Where exposure to some vibration is not
unavoidable, the shaft should be locked in
position to avoid static indentation of the
bearings
Shafts should be rotated by hand (90°),
weekly/periodically.
Roller bearings may be fitted with a shaft
locking device. This should be kept in place
during storage.
Grease
Factory fitted regreasable bearings use
either Lithium or Polyurea based grease
with a recommended shelf life of two years.
If stored for a longer period, the grease may
need to be replaced. Shielded bearings
have a storage life of five years and a further
two years operational life following
installation.
Heaters
Where anti-condensation heaters have been
fitted, it is strongly recommended that they
are energised during storage. In such cases,
prominent warnings of live terminals (inside
the terminal box) must be posted inside and
outside the terminal box.
Heaters must be isolated whilst the motor is
energised, since the heaters, if energised,
could cause the motor surface temperature
to exceed the maximum for which it is
certified. This would invalidate the
certification and could result in ignition of
the surrounding atmosphere. Heaters must
be de-energised before opening any part of
the motor enclosure.
Where the certificate permits, the winding
may be energised at a low voltage as an
alternative to anti-condensation heaters (for
maximum voltage see marking on motor).
The mains supply must be disconnected
during these periods.
Where anti-condensation heaters are not
fitted, the use of a desiccant is
recommended.
Installation
Withdrawal from storage
Before taking any motor from storage,
ensure that anti-condensation heaters (if
fitted), have been disconnected and isolated
before moving the motor. Check that no
foreign matter is present and remove all
surface dust and dirt.
Test the stator insulation resistance between
phases and also to earth. If an insulation
resistance of lower than ten Megohms at
20°C is measured, the windings must be
dried out. Any such tests must not be
carried out whilst there is risk of the
presence of an explosive atmosphere. After
measurement, the windings should be
discharged immediately to avoid the risk of
electric shock or electrostatic discharge.
Location
Motors must be installed with adequate
access for routine maintenance. A minimum
of 0.75m of working space around the
motor is recommended. Adequate space
around the motor, particularly at the fan
inlet (50mm), is also necessary to facilitate
airflow.
Where several motors are installed in close
proximity or other heat sources are present,
care must be taken to ensure that there is
no re-circulation of exhausted warm air.
Foundations must be solid, rigid and level.
On motors which are mounted vertically
with the output shaft facing upwards, the
driven equipment must prevent falling
objects from entering the fan housing.
Electrical connection
The connection diagram is shown on the
leaflet enclosed in the motor terminal box
or the diagram inside the terminal box lid.
The cables used should be capable of
carrying the full load current of the motor
(see motor nameplate), without overheating
or undue voltage drop.
Cable terminations
All cable terminations should be tightly
secured. There should be no nuts or lock
washers fitted between the supply and the
motor lugs.
Permanently attached cables shall be
suitably protected against mechanical
damage and terminated within the terminal
or junction facility suitable for the conditions
of use.
Wiring should be carried out or checked by
a qualified electrician and equipment must
be earthed in accordance with current
regulations.
2218E Issue 1e
Spare parts, installation and maintenance EEx e, EEx nA and combustible dust designs
Installation
When the motor is despatched with plastic
plugs fitted into the cable entry holes, these
plugs must be removed prior to
commissioning and a suitably certified
gland inserted. Cable entries are not to be
left open, therefore if any holes are unused
or made redundant, they must be plugged
with a suitably certified and correctly
inserted stopping plug (stopping plugs to
be removed only with the aid of a tool).
Alternatively, a replacement gland plate or
terminal box must be obtained from Brook
Crompton. All cable glands/conduit/plugs
etc, must have at least the same IP rating
and the hazardous area certification as the
motor, thereby ensuring that the motor
certification and protection are not
compromised.
greasing presents a far greater hazard to
trouble-free service than under greasing but
careful attention is a mandatory
requirement. Bearings without relubrication facilities will eventually need
replacing.
When changing bearings, it is essential to
replace shaft seals that are of the same size,
type and material as originally fitted. Care
should be taken to ensure that shaft seals
are not damaged during fitting and that the
lips are lubricated. For details of which seals
are used, please contact Brook Crompton.
Fitting pinions, pulleys and couplings
These should be stored to suit the shaft
diameter.
Note - the operating temperatures at the
conduit or cable entry may exceed 70°C and
at the branching point of the conductors
may exceed 80°C under rated conditions.
Warning
Tapping of fitments onto the motor shaft
with a hammer or mallet, causes bearing
damage. This results in an increase in
bearing noise and a significant reduction in
bearing life.
If aluminium cables are used they must be
terminated in such a way, as to ensure
protection against corrosion due to
dissimilar metals. Earth bonding of the
motor, both on the motor frame and inside
the terminal box, should always be carried
out to eliminate the risk of electrostatic
discharges from the motor.
Re-lubrication
Recommended re-lubrication intervals are
available on request as these are load
dependant. When replenishing, use a type
that is compatible to the grease detailed on
the motor nameplate. (See table below.)
Bearings
Ball and roller bearings are despatched
from the works fully charged with grease.
Shielded bearings have sufficient grease for
an operating life of at least two years in
normal ambient temperatures, providing
there is little or no grease leakage.
On motors with re-lubrication facilities,
replenish with a compatible grease but take
care to avoid overfilling the bearing
housings. It should be noted that over
Type
BS
W-DA71S
W-DF80M
W-DF90S
W-DF90L
W-DF100L
W-DF112M
W-DF132S
W-DF132M
W-DF160M
W-DF160L
W-DF180M
W-DF180L
W-UDF200LNX
W-UDF225S
W-UDF225M
W-UDF250ME
W-UDF280SE
W-UDF280ME
W-UDF315SE
W-UDF315ME
W-UDF315M
W-UDF315L
W-UDF355S
W-UDF355M
W-UDF355L
W-DA71S
W-DF80M
W-DF90S
W-DF90L
W-DF100L
W-DF112M
W-DF132S
W-DF132M
W-DF160M
W-DF160L
W-DF180M
W-DF180L
W-DF200LNX
W-DF225S
W-DF225M
W-DF250S
W-DF250M
W-DF280S
W-DF280M
W-DF315S
W-DF315M
W-DF315L
W-DF355S
W-DF355M
W-DF355L
The time intervals between inspections
should be sufficiently regular (to be decided
by the user but not exceeding three months
for combustible dust environments), so as
to ensure that the user can be alerted to
excessive build up of accumulated layers of
dust on the equipment surface. Routine
cleaning should include but not be limited
to the following:
a)
b)
Ongoing mainenance
a)
b)
c)
d)
e)
f)
g)
h)
i)
Maintenance
Warning
Isolate power supply to motor before
commencing any routine cleaning or
maintenance work.
Remove the fan cover and ensure that
all air inlet holes are completely free.
Clean any dust or dirt and obstructions
from behind the fan and along the ribs
of the frame.
Tightening torques and bolt sizes can be
obtained from Brook Crompton.
When the ambient temperature is outside
the normal operating range of the grease,
see rating plate for re-lubrication details.
j)
As routine cleaning first.
That no visible damage has occurred to
the motor, ie cracked or broken
components, bent fan cowl, loose
components etc.
Running clearances are adequate
No significant corrosion of the lifting
facilities
No excessive vibration
No loose bolts or fasteners
Cables and earths are sound
Sealing of the motor and gland plate
are in good condition. This is to include
the condition of the gaskets, shaft seal
and jointing compound
Insulation resistance is adequate. It is
imperative that this is checked prior to
starting and after prolonged shut down
Regreasing or replacement of bearings
if normal life has been exceeded
Re-lubrication table
Approximate weights
European
Routing cleaning
Net
weight kg
Gross
weight kg
Cubage
m3
6.5
15
19
22
35.5
45
68
72.5
121
133
162
177.5
255
320
375
420
570
660
800
1000
1100
1300
2000
2300
2500
6.9
16.5
20.5
23.5
38
48
71
78.5
133
145
178
193.5
270
335
390
460
610
721
871
1095
1195
1395
2120
2420
2620
0.01
0.02
0.03
0.03
0.03
0.05
0.08
0.08
0.15
0.15
0.21
0.21
0.30
0.37
0.37
0.63
0.70
1.2
1.2
1.8
1.8
1.8
2.3
2.3
2.3
Frame
size
71/355
Grease
Type
Esso
Unirex N3
Lithium
complex
NSK EA6
Polyurea
Note: Lithium complex type greases are not
compatible with Polyurea type greases - refer to
nameplate
Standard regreasing facility
Frame size
71
80/180
200/355
Facility
Sealed for life bearings
On request
Regrease facility as standard
5
2218E Issue 1e
Spare parts, installation and maintenance EEx e, EEx nA and combustible dust designs
Maintenance
blind hole could ‘bottom’ and prevent
correct closure of a joint. Recovery of
tapped holes by counter drilling and
fitment of propriety inserts is not
recommended by Brook Crompton.
Periodic maintenance
a)
b)
c)
d)
e)
f)
As routine cleaning first.
Remove the fan cover and the fan.
Loosen and remove bearing cap
screws and endshield screws/studs.
The endshields should then be eased
off their spigots and removed.
The rotor can now be carefully
withdrawn from the stator - taking care
not to damage the stator bore, the
stator winding and the rotor.
Having dismantled the motor,
maintenance can be carried out to
remove all dirt. For this purpose, the
use of an air line supplying dry
compressed air under comparatively
low pressure is best as a high velocity
air stream can force dirt into the spaces
between the windings and insulation
etc. Grease removing solvents should
only be used very sparingly to avoid
damage to impregnation varnish or
insulation.
For lubrication details, refer to earlier
‘Installation’ paragraph.
Motors should be reassembled in the
reverse order from dismantling,
remembering to ease endshields onto
bearings and spigots. Do not use force.
All shaft seals and enclosure gaskets
should be replaced using identical
components to those originally fitted. If
required, the enclosure joint faces
should be liberally coated with a
suitable non-setting gasket and jointing
compound to ensure the integrity of
the enclosure.
Motors certified for Zones 21 or 22 may
require additional sealant applying to
various faces before assembly. Please
refer to item j.
g)
h)
i)
6
Before starting, check that the rotor
revolves freely. Ensure that the
electrical connections are correct and
terminal nuts tight (see section ‘Electrical Connection’).
Refit any pulley, coupling, sprocket etc
which has been removed - being
particularly careful to ensure correct
alignment with the driven part, as
misalignment will lead to ultimate
bearing trouble and shaft breakage.
When replacing screws and bolts, care
should be taken to use only those with
the requisite quality and tensile
strength recommended by the
manufacturer. A minimum grade of
8.8 is required for all fixing screws
except socket head cap screws which
must be a minimum of grade 12.9.
These must also be of identical thread
form and screw/bolt length. A
marginally longer bolt, screwed into a
j)
The following lists the joint faces to be
coated with gasket and jointing
compound for motors used in Zones
21 or 22:
a) Motors with IP55 enclosure for use
in Zone 22 environments where dust
is non-conductive.
b) Motors with IP65 enclosure for use
in Zone 21 and 22 (with conductive
dusts):
1) Stator frame to endshield spigot face
- drive end and non-drive end, and
where appropriate:
2) Stator frame to terminal box and/or
conduit facing.
3) Terminal box body to terminal box
lid
4) Terminal box to spreader box/gland
plate
5) Spreader box to gland plate
6) Removable drain plugs
Further, soft copper washers should
be replaced to inner bearing cap and
gland plate fixing screws.
The practices given in IEC 60079-14 should
be followed for inspection of components
and the treatment of corrosion during
maintenance.
Spares and repairs
When ordering spares, it is important to
state the motor serial number to ensure that
the correct spares will be supplied.
Notes:
a) Fixing bolts, nuts, studs, screws,
spacers or washers are not included
with these parts and, if required,
should be clearly specified on the
order in addition to the part
description number. The fixing duty
and part description reference
number for which they are required
should also be clearly stated.
b) Bearings ordered direct from bearing
manufacturers must be specified as
follows: ‘ISO CN, ISO C3’, with bearing
size. (Bearing fit to be as original motor
drawing).
Responsibility for the validity of certification
after repair work or the fitting or spares
rests with the user. Such repairs should be
carried out by competent engineers who
are fully trained in working on equipment
for hazardous areas.
Spares for our certified motor ranges are
quoted/supplied on the understanding that
the subsequent validity or certification of
any repair* work and/or fitting of spares
and replacement parts, rests with the user
or accredited repair establishment. This is
one where:
1) Either:
a) Personnel have attended a course
appropriate to the codes of practice
and standards of the nation where the
motor is installed. This will normally be
a course recognised by the national
trade association, health and safety
inspectorate or certifying authority (eg,
in the UK the AEMT course ‘Repair and
Overhaul of Ex Electrical Apparatus’).
or
b)
Personnel have attended Brook
Crompton’s ‘Hazardous Atmosphere
Motor Repair Course’.
2)
The workshop is approved by Brook
Crompton’s authorised repair agent
liaison officer or is otherwise suitably
accredited by a nationally recognised
competent authority.
3)
Brook Crompton’s hazardous
atmosphere repair manual is held and
strictly adhered to.
Where the motor has been originally
repaired as indicated by symbol ‘R’ in
accordance with IEC 60079-19, details of the
repair should be obtained from the
user/repairer before proceeding with repair.
Alternatively, contact Brook Crompton.
Training videos
Brook Crompton has produced a set of
videos covering the theory, design,
construction and repair of electric motors
for use in hazardous areas. These are
available from Brook Crompton marketing
department.
Motor modifications
Details on how to modify motors along with
bolt sizes and tightening torques can be
obtained from Brook Crompton.
Responsibility for the validity of certification
after any modifications rests with the user.
Such modifications should be carried out
by competent engineers who are fully
trained in working on equipment for
hazardous areas.
2218E Issue 1e
Spare parts, installation and maintenance EEx e, EEx nA and combustible dust designs
Inspection schedule
Table 1 – Inspection schedule for safe use
Initial
Check that
Inspection category*
Periodic
Apparatus is appropriate to area classification
A
A
Surface temperature is correct
A
A
Apparatus subgroup (if any) is correct
A
A
1 Apparatus carries the correct circuit identification
A
B
Enclosures are satisfactory and undamaged, drain holes are closed
A
A
There are no unauthorised modifications
A
A
Bolts, glands and stopping plugs are complete and tight
A
A
Obstructions do not conflict with IEC 60079-14
A
A
Enclosure seals are satisfactory
A
A
Gaps are free from corrosion, dirt and paint
A
A
2 There is no undue accumulation of dust or dirt
B
B
All conduit runs and fitting are tight and free from corrosion
A
B
Earthing is satisfactory
A
A
Condition of enclosure gaskets are satisfactory
A
B
Electrical connections (used and unused) are tight
A
B
Motor airgaps and other running clearances are satisfactory
A
A
Electrical protection is satisfactory, overcurrent protection etc
A
A
A
A
Apparatus is adequately protected against corrosion, the weather, vibration and other adverse factors
A
A
Guards (where used) are present and correctly fitted
A
A
Fan cowl undamaged and fitted correctly
A
A
Only 1 single or multistrand lead may be connected to either side of of any auxiliary terminal, unless
A
A
A
A
Ensure that only one lead is connected to either side of the auxiliary terminal block
A
A
Circuits carry greater than 1 amp shall be individually and suitably overcurrent protected
A
Connecting leads must be insulated for the appropriate voltage and the insulation must extend to within
A
A
A
B
3 There is no obvious damage to cables, cable sheaths or cable glands
multiple connectors have been joined in a single insulated crimped boot lace ferrule
Leads to auxiliary blocks are to be a minimum of 1.0mm2 when connected to heaters, thermistors or
thermostats
1mm of the metal terminal
The suitability of the plastic fan material for certain solvents should be ascertained by the user
Notes:
1 Apparatus must be positively identified with
its circuit to ensure that correct isolation can
be carried out.
2 Accumulation of dust or dirt can interfere
with heat dissipation and result in surface
temperature higher than those permitted in
the hazardous area.
3 Particular attention should be paid to flexible
cables used with portable apparatus.
*Category A inspections should be carried out in
all cases. Category A intervals must not exceed 2
years. More frequent and/or more detailed
inspection will be necessary where there is a
corrosive or other adverse atmosphere, a high risk
of mechanical damage or vibration, or where
there are other onerous circumstances. The need
for more frequent inspection may also be
determined by operating experience.
The need for, the method, and the frequency of
category B inspections is at the discretion of the
engineer responsible. It is not intended that
periodic inspections should incur undue
disturbance of apparatus unless considered
necessary by the engineer responsible.
7
Rotating Electrical Machines
Worldwide sales and service network
Proprietary Equipment
Page 98 of 101
Instruction Manual CSM722 SIFTER
Order numberPTI003990-M22320, Doc-ID: APH 20-11-13
Gericke contact addresses
14.3
15
Gericke contact addresses
In the unlikely event of experiencing problems Gericke or Gericke accredited
representatives may be contacted at the following addresses for assistance:
Gericke AG,
Althardstrasse 120,
CH-8105.
Regensdorf
Switzerland
Gericke BV,
Postbus 46,
Zuiderinslag 18,
NL-3870 Ca Hoevelaken
Holland
Tel: + 01 8 71 36 36
Fax: + 01 8 71 36 00
gericke.ch@gericke.net
Tel: + 3325 36 88 8
Fax: + 3325 34 41 0
gericke.nl@gericke.net
Gericke GmbH,
Gericke PTE Limited
Max-Eyth-Strasse 1,
D-78239 Rielasingen.
Germany
436 Tagore Avenue
Singapore 2678
Tel: + 0 77 31 929-0
Fax: + 0 77 31 929-310
gericke.de@gericke.net
Tel: +01654 52 81 33
Fax: +01654 52
gericke.sg@gericke.net
Gericke SA,
7 Rue Guy Moquet,
F-95100 Argenteuil.
France
Tel: + 01 39 98 29 29
Fax: + 01 39 82 29 74
gericke.fr@gericke.net
Gericke Ltd.,
Victoria House,
Cavendish Street,
Ashton-under-Lyne, OL6 7DJ,
United Kingdom
Tel: + 0161 344 1140
Fax: + 0161 308 3403
gericke.uk@gericke.net
Instruction Manual CSM722 SIFTER
Order number: PTI003990-M22320, Doc-ID: APH 20-11-13
Page 99 of 101
Gericke contact addresses
Representatives:
Lenz Atzl,
Ing. F.R. Atzl,
Josef-Erl-Gasse 7,
A-2540 Bad Voeslau,
Austria
Tecnosa Nuevas Tecnologies SA,
c/Roses 99-101,
ES-08980 Sant Fellu de Llobregat.
Tel : + 34 (0) 934 734 676
Fax : + 34 (0) 934 732 567
Tel: + 0043 2252 76015
Fax: + 0043 2252 76015
Oriling,
AB Oscar Lindberg,
Ingenjörsbyra,
Duvnäsgatan 12,
S-11634 Stockholm.
Powder Technologies Inc,
P.O Box 2277,
Willingboro,
NJ 08046,
U.S.A.
Tel: + 0016 0991 40521
Fax: + 0016 0991 40318
Tel: + 08/64 13 53 0
Fax: + 08/64 14 61 0
Gericke I/S,
Skandsrups Allé 20,
DK-3500 Vaerløse.
Tel: + 0 45 44 44 12 55
Fax: + 0 45 44 44 80 06
Caspar Hansen & Co.,
A/S,
Ing. Firma,
Ramstadsletta 8,
N-1322 Hövik.
Tel: + 0 67 12 10 20
Fax: + 0 67 59 16 18
Oriling OY,
Ytheistyönkatu 13,
SF-53300 Lappeenranta
Tel: + 0 53/4 57 02 31
Fax: + 0 53/4 57 02 20
Page 100 of 101
Instruction Manual CSM722 SIFTER
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Gericke contact addresses
1 Appendix
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1.1
Checklist for test run
Pos : 152.3 /13 Anhang/Misc her/Chec kliste vor Probel auf (HIN WEIS) @ 0\mod_1275494220015_968.doc @ 1318 @ 212 @ 1
NOTE!
Copy the checklist and tick off items on the copy.
checked by
check
completed
Technician
there are no foreign bodies in the device.
Technician
the minimum clearance between the paddles blades and basket is
correct.
Electrical
technician
power supply feeds are connected and fused in compliance with
local regulations.
Technician
there is a directional arrow on the drive.
Technician
the direction of rotation of the shaft assembly is according to the
arrow on the drive.
Electrical
technician
the device is earthed in accordance with regulations.
Technician
Connection lines are tight.
Pos : 152.4 /13 Anhang/Z ugehörige Dokumente --nur Titel-- @ 0\mod_1275494265828_968.doc @ 1319 @ 221213 @ 1
1.2
Associated documents
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Pos : 154 /13 Anhang/Z ugehörige Dokumente Installati ons Z eichnungen @ 4\mod_1320539670660_968.doc @ 23260 @ 2333333121222222 @ 1

GA drawing

OEM Documentation

Confirmation of Manufacturer

Declaration of Incorporation
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Pos : 156 /13 Anhang/Z ugehörige Dokumente Dokumentation OEM @ 4\mod_1320539671957_968.doc @ 23267 @ 212 @ 1
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=== Ende der Liste für T extmar ke Inhalt ===
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Aufbau
und Funktion/Mischer/GMS/Übersicht
GMS 2800
ECD @
mit222
Einlaufdeckel
Coraklappe
und
Energiekette
@ 4\mod_1332768596825_968.doc
@ 26125
@1
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5\mod_1348825606004_968.doc
@ 28877 @ 2123333333322222 GMS
@ 1 Neu @
Instruction Manual CSM722 SIFTER
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