OPERATOR & PARTS MANUAL 143346 v1.2 DEGELMAN INDUSTRIES L T D. BOX 830-272 INDUSTRIAL DRIVE, REGINA, SK, CANADA, S4P 3B1 FA X 306.543.2140 P H 306.543.4447 1.800.667.3545 DEGELMAN.COM OPERATORS SECTION - TABLE OF CONTENTS Introduction 1 Safety 2 Hook-Up 4 Transport Transport to Field Position Field to Transport Position 5 6 7 Operation Pre-Operation Checklist Operation Guidelines / Suggestions Setting Disc Depth Scraper Settings 8 8 9 10 11 Service & Maintenance Maintenance Checklist Repair - Disc Maintenance Repair - Hydraulic Cylinder Repair - Bearing Components/Installation Repair - Wheel Hub 12 13 15 16 17 19 PARTS SECTION - TABLE OF CONTENTS Pro-Till Section Overview 19 Hitch Pole Frame Components 20 Wheel & Rockshaft Components 22 Center & Wing Frame Components 23 Scraper Kit Components 26 Roller Assembly Components 28 Cylinders 29 Disc Gang Assembly & Components 30 Hydraulic Routing 34 Warranty42 DEGELMAN INDUSTRIES L T D. IMPORTANT: BOX 830-272 INDUSTRIAL DRIVE, REGINA, SK, CANADA, S4P 3B1 FA X 306.543.2140 P H 306.543.4447 1.800.667.3545 DEGELMAN.COM READ MANUAL Introduction CONGRATULATIONS on your choice of a Degelman PRO-TILL to complement your farming operation. It has been designed and manufactured to meet the needs of a discerning agricultural market. Degelman PRO-TILL shreds heavy fall residue, opens up spring fields, levels ruts, destroys clods and produces an absolutely perfect seed bed. Degelman PRO-TILL is the fastest and most versatile piece of tillage equipment you will ever own. Use this manual as your first source of information about this machine. TO THE NEW OPERATOR OR OWNER - Safe, efficient and trouble free operation of your Degelman PRO-TILL requires that you and anyone else who will be operating or maintaining it, read and understand the Safety, Operation, Maintenance and Troubleshooting information contained within this manual. By following the operating instructions in conjunction with a good maintenance program your machine will provide many years of trouble-free service. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Degelman Dealer if you need assistance, information, or additional copies of the manual. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout the manual, are as seen from the tractor drivers’ seat and facing in the direction of travel. Front Hitch Hyd. Jack Hitch Pole Frame LH SIDE RH SIDE LH Wheel Strut RH Wheel Strut LH Wing Frame LH Wing Roller Assembly 143346 - PRO-TILL Center Frame Center Roller Assembly (29-September-2014) RH Wing Frame RH Wing Roller Assembly -1- Safety Why is SAFETY important to YOU? 3 BIG Reasons: •Accidents Can Disable and Kill •Accidents Are Costly •Accidents Can Be Avoided SAFETY ALERT SYMBOL The Safety Alert Symbol means: The Safety Alert Symbol identifies important safety messages applied to the PRO-TILL and in this manual. When you see this symbol, be alert to the possibility of injury or death. Follow the instructions provided on the safety messages. ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! SIGNAL WORDS Note the use of the Signal Words: DANGER, WARNING, and CAUTION with the safety messages. The appropriate Signal Word has been selected using the following guidelines: DANGER DANGER: Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury if proper precautions are not taken. WARNING WARNING: Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury if proper precautions are not taken. CAUTION: Indicates a potentially hazardous situation CAUTION 143346 - PRO-TILL (29-September-2014) that, if not avoided, MAY result in minor or moderate injury if proper practices are not taken, or, serves as a reminder to follow appropriate safety practices. -2- Safety SAFETY GENERAL SAFETY YOU are responsible for the safe operation and maintenance of your Degelman PRO-TILL. YOU must ensure that you and anyone else who is going to operate, maintain or work around the PRO-TILL be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be adhered to while operating this equipment. 1. Read and understand the Operator’s Manual and all safety signs before operating, maintaining or adjusting. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. 4. Have a fire extinguisher available for use should the need arise and know how to use it. 2. Install and properly secure all shields and guards before operating. Use hitch pin with a mechanical locking device. 3. Have a first-aid kit available for use should the need arise and know how to use it. 5. Wear appropriate protective gear. This list includes but is not limited to: • A hard hat • Protective shoes with slip resistant soles • Protective glasses or goggles • Heavy gloves • Wet weather gear • Hearing protection • Respirator or filter mask • PRO-TILL owners must give operating instructions to operators or employees before allowing them to operate the PRO-TILL, and at least annually thereafter per OSHA regulation 1928.51. 6. Clear the area of people, especially small children, and remove foreign objects from the machine before starting and operating. • The most important safety device on this equipment is a SAFE operator. It is the operator’s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be avoided. 7. Do not allow riders. 8. Stop tractor engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. • A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. 9. Review safety related items with all operators annually. • Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. • Think SAFETY! Work SAFELY! 143346 - PRO-TILL (29-September-2014) -3- Hook-Up HOOK-UP / UNHOOKING The PRO-TILL should always be parked on a level, dry area that is free of debris and foreign objects. Follow this procedure to hook-up: 1. Clear the area of bystanders and remove foreign objects from the machine and working area. WARNING/DANGER: Never disconnect Pro-Till from tractor if rear sections of machine are partially raised. Negative Hitch Weight may result, the hitch pole may suddenly raise and the rear section would come crashing down. Only disconnect when unit is on level ground in the proper transport or field position. 2. Make sure there is enough room to back the tractor up to the trailer hitch. 3. Start the tractor and slowly back it up to the hitch point. 4. Connect the hydraulics. To connect, proceed as follows: • Use a clean cloth or paper towel to clean the couplers on the ends of the hoses. Also clean the area around the couplers on the tractor. Remove the plastic plugs from the couplers and insert the male ends. • Be sure to match the pressure and return line to one valve bank. • Hoses have be labelled in a suggested order of priority from most used to least: (1) Wheels, (2) Packers, (3) Wings, (4) Transport, (5) Jack 5. Use the hydraulic jack controls to raise or lower the hitch to align with the drawbar. WARNING/DANGER: Tractor MUST be properly equipped with a clevis hitch and safety chain to prevent Negative Hitch Weight occurring when raising or lowering the rear sections. If the unit is not properly attached to the tractor with a clevis hitch and safety chain, the negative hitch weight could result in the hitch pole suddenly raising and the rear section to come crashing down. Raised Position WARNING: Tractor MUST be equipped with a clevis hitch to prevent unit from tipping upward while folding into and out of transport. A safety chain must also always be properly installed. 6. Slowly back tractor up to align the hitch. 7. Install a drawbar pin with provisions for a mechanical retainer such as a KLIK pin. Install the retainer. 8. Install a safety chain between the tractor and the hitch. 9. Connect lights (electrical socket plug) to tractor. 10. Raise the hydraulic hitch jack. 11. When unhooking from the tractor, reverse the above procedure. 143346 - PRO-TILL (29-September-2014) -4- Transport TRANSPORT SAFETY TRANSPORTING 1. Read and understand ALL the information in the Operator’s Manual regarding procedures and SAFETY when operating the PRO-TILL in the field/yard or on the road. Use the following guidelines while transporting the PRO-TILL: 1. Use a safety chain and a pin with provisions for a mechanical retainer. 2. Check with local authorities regarding machine transport on public roads. Obey all applicable laws and regulations. 3. Always travel at a safe speed. Use caution when making corners or meeting traffic. 4. Make sure the SMV (Slow Moving Vehicle) sign, and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. Be sure to check with local highway authorities and comply with their lighting and transport requirements. 2. Ensure Pro-Till is in the full transport position with the wing rollers secure and properly in place. 3. Ensure debris that may fall or become dislodged during transport is removed. 4. Be sure hazard lights are flashing and SMV decal is visible. 5. Keep to the right and yield the right-of-way to allow faster traffic to pass. Drive on the road shoulder, if permitted by law. 5. MAXIMUM RECOMMENDED TRANSPORT SPEED: MAX 30 km/h or 19 mph. (Road Conditions, Field speeds may be lower.) 6. Always use hazard warning flashers on tractor when transporting unless prohibited by law. Due to weight of the machine and tire ratings, do not exceed the recommended maximum speeds or severe tire damage / excessive wear may occur. 7. Always use a pin with provisions for a mechanical retainer and a safety chain when attaching to a tractor or towing vehicle. IMPORTANT: UNDER NO CIRCUMSTANCES SHOULD THERE EVER BE RIDERS WHILE THE PRO-TILL IS IN TRANSPORT. 143346 - PRO-TILL (29-September-2014) -5- RIDERS Transport TRANSPORT TO FIELD POSITION D. With the wings fully open, extend the Transport Cylinders (#4) to fully lower the PRO-TILL rear frame sections to the ground. FOLLOW PROCEDURE BELOW: A. Drive the PRO-TILL onto level ground so it is straight behind the tractor. B. Slightly extend the Transport Cylinders (#4) only to remove the weight of wings from the wing transport carriers. Do not lift any more than needed to take the weight off transport carriers. 4 4 1” 4 4 4 IMPORTANT: DO NOT fully extend the transport cylinders at this point. Follow proper procedures to prevent possible equipment damage or failure. 4 4 C. Extend the Wing Cylinders (#3) to fully open the wings behind the machine. 3 E. Place both the Transport Cylinders (#4) and the Wing Cylinders (#3) into the FLOAT position before operation. 3 IMPORTANT: The Transport Cylinders and Wing Cylinders MUST both be in the FLOAT position for the PRO-TILL to contour properly and to avoid possible cylinder or equipment damage. NEVER LIFT WINGS Unfold using WING CYLINDERS, then lower rear sections using the TRANSPORT CYLINDERS. 3 3 4 143346 - PRO-TILL (29-September-2014) -6- Transport FIELD TO TRANSPORT POSITION FOLLOW PROCEDURE BELOW: 3 3 C. Retract the Wing Cylinders (#3), bringing both wings inward towards the frame. A. Fully extend the Wheel and Roller Cylinders (#1 & #2), to completely raise the disc frames. NOTE: It is important to fully raise the disc frames up as high as possible as it puts the rollers and wheels in the correct position for low transport. B. Retract the Transport Cylinders (#4), fully raising the complete rear section (center frame and wing sections). D. When the wings get close to the wing transport carriers, you may need to slightly extend the Transport Cylinders (#4) so the rollers can reach the correct position. IMPORTANT: DO NOT retract the wing cylinders raising the wings at this point. Follow proper procedures to prevent possible equipment damage or failure. 4 1” May need to raise over hump 4 E. With the wings in the proper position, retract the Transport Cylinders (#4) fully lowering the wings onto the wing transport carriers. NEVER LIFT WINGS Lift rear sections using TRANSPORT CYLINDERS, then fold the wings forward using the WING CYLINDERS. 143346 - PRO-TILL (29-September-2014) 4 -7- Operation OPERATING SAFETY PRE-OPERATION CHECKLIST 1. Read and understand the Operator’s Manual and all safety signs before using. It is important for both personal safety and maintaining good operational condition of the machine that the preoperational checklist be followed. 2. Stop tractor engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. Before operating the machine and each time thereafter, the following areas should be checked off: 3. Keep hands, feet, hair and clothing away from all moving and/ or rotating parts. 1. Lubricate the machine per the schedule outlined in the “Maintenance Section”. 2. Use only a tractor with adequate power to pull the PRO-TILL under ordinary operating conditions. 4. Do not allow riders on the PRO-TILL tractor during operation or transporting. NOTE: It is important to pin the drawbar in the central location only. 5. Keep all shields and guards in place when operating (if applicable). 3. Ensure that the machine is properly attached to the tractor using a clevis hitch, safety chain and a drawbar pin with provisions for a mechanical retainer. Make sure that a retainer such as a Klik pin is installed. 6. Clear the area of all bystanders, especially children, before starting. 7. Do not operate machine on overly steep side hills or slopes. 8. Be careful when working around or maintaining a high-pressure hydraulic system. Ensure all components are tight and in good repair before starting. WARNING: Negative Hitch Weight may occur when raising or lowering the rear sections. If the unit is not properly attached to the tractor with a clevis hitch and safety chain, the negative hitch weight could result in the hitch pole to suddenly raise and the rear sections to come crashing down. BREAK-IN Although there are no operational restrictions on the PRO-TILL when it is new, there are some checks that should be done when using the machine for the first time, follow this procedure: IMPORTANT: It is important to follow the Break-In procedures especially those listed in the “Before using” section below to avoid damage: 4. Before using, inflate tires to: A. Before using: 1. Read Safety Info. & Operator’s Manual. 2. Complete steps in “Pre-Operation Checklist”. 600/50 R22.5: 58 PSI (400 kPa) 5. Check oil level in the tractor hydraulic reservoir. Top up as required. 3. Lubricate all grease points. 6. Inspect all hydraulic lines, hoses, fittings and couplers for tightness. Tighten if there are leaks. Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the tractor’s hydraulic system. (Note: Do NOT grease the spherical bearings on the packer ends even though they may have grease fittings. They come pre-lubricated and sealed from the factory) 4. Check all bolt tightness. 5. Adjust Disc and Packer height as outlined in the “Setting Disc Depth” section. 7. Inspect the condition/wear of the discs. If needed or desired, adjust the Disc and/or Packer height as outlined in the adjustments section. If excessive disc wear is notice, replacement may be required. Refer to maintenance section. B. After operating for 2 hours: 1. Check all hardware. Tighten as required. 2. Check all hydraulic system connections. Tighten if any are leaking. 143346 - PRO-TILL (29-September-2014) -8- Operation OPERATING GUIDELINES 1. Place both the Transport Cylinders (#4) and the Wing Cylinders (#3) into the FLOAT position before operation. IMPORTANT: The Transport Cylinders and Wing Cylinders MUST both be in the FLOAT position for the PRO-TILL to contour properly and to avoid possible cylinder or equipment damage. 2. Maximum operating speed is recommended at approximately 12 to 14 mph. Minimum operating speed is recommended at approximately 7 mph. 3. When making headland turns, the operator may wish to slightly raise the disc sections by activating the Wheel (#1) or Roller (#2) cylinders (or both). Remember to lower after coming out of the turn. 4. Each time you start a new field you may need to adjust the cutting depth depending on the type of crop residue or soil conditions. The operator can adjust the cutting depth by raising/lowering the front or rear sets of discs by following the guidelines in the “Setting Disc Depth” section. 5. After making adjustments to the cutting depth it is recommended to bring the Pro-Till up to speed (10-12mph) to test the depth setting by driving about 100m (cutting performance changes dramatically from a slow speed to high speed). Stop, check depth and cut of field, re-adjust the height higher or lower, if needed, based on your preference. Remember: Removing a 1/4” stop lowers cutting depth 1/2” deeper, Adding a 1/4” stop raises discs up 1/2” higher. 6. Harder, packed soil may require additional passes for optimum results. It is recommended to do a second pass at an angle to the original pass. 143346 - PRO-TILL (29-September-2014) -9- Operation SETTING DISC DEPTH - FRONT AND REAR Front Disc Depth Adjustment 1/2” Rear Disc Depth Adjustment Spacer Storage 1/2” Spacer Storage Typically Set to 2” Typically Set to 2” Adjusting the cutting depth of the front and rear discs is accomplished by adding or removing a number of 1/4” spacers from specified cylinders. Use the following as a guideline for setting depth: 1. Drive the PRO-TILL onto level ground. 2. Fully retract the Wheel (#1) and Packer (#2) cylinders to lower rear frame to ground. The spacers limit the stroke distance of the cylinders, changing the amount that the front and rear of the disc frames are lowered. 3. Check the penetration depth of the front and rear row of discs. Take note of how much you would like to raise or lower both the front and rear disc sections - round to the nearest 1/2”. Each spacer (1/4”) that is added to the cylinder raises the frame height by 1/2”. Therefore, to lower discs deeper into the soil, you would remove one spacer for each 1/2” of depth change required. 4. Fully raise the frame back off the ground by extending the Wheel (#1) and Packer (#2) cylinders. A typical recommended penetration depth of 2” is suggested for both front and rear discs. This depth, however, can be adjusted to the operators needs and preferences or based on different crop varieties and soil conditions. 5. - If the front discs need to be lowered, you will need remove one spacer for each 1/2” you want to lower it. These will be removed from the two center wheel cylinders and placed in the storage position. Some operators may also prefer to adjust the front or rear frame disc sections to run slightly higher than the other. Adjustments to the front or rear disc sections are done individually: - If the front discs need to be raised, you will need to add one spacer for each 1/2” you want to raise it. 6. - If the rear discs need to be lowered, you will need remove one spacer for each 1/2” you want to lower it. These will be removed from the two wing packer cylinders and placed in the storage position. • Adjust the front disc height by adding/removing spacers to the two center section wheel cylinders. • Adjust the rear disc height by adding/removing spacers to the two rear wing packer cylinders. NOTE: As the discs wear with usage, the disc depth settings will also need to be adjusted accordingly. 143346 - PRO-TILL (29-September-2014) - If the rear discs need to be raised, you will need to add one spacer for each 1/2” you want to raise it. 7. Repeat above procedure until proper depth is achieved. -10- Operation SCRAPER POSITIONS ADJUSTING SCRAPER PLATE DEPTH Engaged Pivot Bolt Disengaged Engaged Bolt Position Pivot Bolt Disengaged Bolt Position NOTE: As the scraper plates wear with usage they will need to be adjusted accordingly. Scraper Plate Engaged Position Adjustment Bolt Scraper Plate SETTING SCRAPER POSITION To adjust the depth of the scraper plates: The optional scrapers for the rubber rollers can be adjusted to either Engaged or Disengaged settings. • Position Scraper assembly into “Engaged” position • Partially loosen the “Adjustment” bolt but do not fully remove. (Locknut is held from behind) • Adjust scraper plate to desired position. Pivot Bolt • Properly re-tighten Adjustment bolt. Positioning Bolt Engaged Position NOTE: As the scraper plates wear with usage they will need to be adjusted accordingly. Disengaged Position INITIAL SCRAPER BRACKET ADJUSTMENT The distance between the centers of the rubber roller ring grooves may change slightly during initial use due to the rubber equalizing from manufacturing. This may require adjusting the scraper bar bracket positions to accommodate. Follow procedure below: To change from one position to the next: • Loosen the Pivot Bolts (4 per section). • Remove the Positioning Bolts (4 per section). • Position Scraper Assembly at desired position. • Re-install Positioning Bolts. • Properly tighten all Pivot and Positioning bolts. • Loosen scraper bracket U-bolts. • Adjust bracket position to align scraper bars to center of rubber roller grooves. • Re-tighten U-bolts. • Re-check after use. U-bolts Adjust Position Scraper Bracket Center of Roller Grooves 143346 - PRO-TILL (29-September-2014) -11- Service & Maintenance MAINTENANCE SAFETY HYDRAULIC SAFETY 1. Review the Operator’s Manual and all safety items before working with, maintaining or operating the PRO-TILL. • Make sure that all components in the hydraulic system are kept in good condition and are clean. • Replace any worn, cut, abraded, flattened or crimped hoses and metal lines. 2. Stop the tractor engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. • Do not attempt any makeshift repairs to the hydraulic lines, fittings or hoses by using tape, clamps or cements. The hydraulic system operates under extremely high-pressure. Such repairs will fail suddenly and create a hazardous and unsafe condition. 3. Keep hands, feet, clothing and hair away from all moving and/or rotating parts. 4. Clear the area of bystanders, especially children, when carrying out any maintenance and repairs or making any adjustments. • Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak. 5. Place safety stands or large blocks under the frame before removing tires or working beneath the machine. • If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface. 6. Be careful when working around or maintaining a high-pressure hydraulic system. Wear proper eye and hand protection when searching for a high pressure hydraulic leak. Use a piece of wood or cardboard as a backstop when searching for a pin hole leak in a hose or a fitting. • Before applying pressure to the system, make sure all components are tight and that lines, hoses and couplings are not damaged. 7. Always relieve pressure before disconnecting or working on hydraulic system. SAFETY DECALS & REFLECTORS 8. Never disconnect Pro-Till from tractor if rear sections of machine are partially raised. See warning below: Keep safety decals and signs clean and legible at all times. Replace safety decals and signs that are missing or have become illegible. Safety decals or signs are available from your Dealer Parts Department. WARNING/DANGER: Never disconnect Pro-Till from tractor if rear sections of machine are partially raised. Negative Hitch Weight may result, the hitch pole may suddenly raise and the rear section would come crashing down. Only disconnect when unit is on level ground in the proper transport or field position. 143346 - PRO-TILL (29-September-2014) -12- 142556 - Decal, Reflector Red - 2 x 9 142557 - Decal, Reflector Amber - 2 x 9 (2) (2) 142963 - Decal, Danger-Neg Tongue Weight 142964 - Decal, Warning-Machine Runaway 142965 - Decal, Danger-Crushing Hazard 142966 - Decal, Warning-Pinch Point 142968 - Decal, Warning-Float Cylinders-lg 142969 - Decal, Warning--Float Cylinders-sm (2) (2) (2) (2) (1) (4) 142008 - Decal, Degelman - 6” 143198 - Decal, Degelman - 8-1/4” (3) (1) 142961 - Decal, Pro-Till 33 - 4” 142962 - Decal, Pro-Till 33 - 7” 142949 - Decal, Pro-Till 40 - 4” 142950 - Decal, Pro-Till 40 - 7” (2) (2) (4) (2) 142951 - Label, Hose-1-Wheels Ext 142952 - Label, Hose-1-Wheels Ret 142953 - Label, Hose-2-Packers Ext 142954 - Label, Hose-2-Packers Ret 142955 - Label, Hose-3-Wings Ext 142956 - Label, Hose-3-Wings Ret 142957 - Label, Hose-4-Transport Ext 142958 - Label, Hose-4-Transport Ret 142959 - Label, Hose-5-Jack Ext 142960 - Label, Hose-5-Jack Ret (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) Service & Maintenance MAINTENANCE CHECKLIST SERVICE GREASING After reviewing the Maintenance and Hydraulic Safety Information, use the Maintenance Checklist provided for regular service intervals and keep a record of all scheduled maintenance: Grease: Use an SAE multipurpose grease with extreme pressure (EP) performance. Also acceptable is an SAE multipurpose lithium. (Note: Do NOT grease the spherical bearings) 1. Use only a hand-held grease gun for all greasing. Maintenance Check - 10 Hours 2. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt. • Hydraulic fluid leaks • Damaged hoses 3. Replace and repair broken fittings immediately. • Check tire pressure: 4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace fitting if necessary. 600/50 R22.5: 58 PSI (400 kPa) 5. Inject grease until you see grease being expelled from the bearing or bushing areas. Grease Points - 25 Hours • Front Frame / Rockshaft Pins • Wing Frame Pins STORAGE • Cylinder Pins The PRO-TILL should be carefully prepared for storage to ensure that all dirt, mud, debris and moisture has been removed. Grease Points - 50 Hours • Wing Transport Roller Pins Follow this procedure when preparing to store: • Hubs & Spindles 1. Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt, mud, debris or residue. • Working points & pins • Safety signs clean 2. Inspect all parts to see if anything has become entangled in them. Remove the entangled material. Annually • Bolt tightness 3. Lubricate all grease fittings to remove moisture (except spherical bearings - refer to pg.11) • Wheel bearings 4. Inspect all hydraulic hoses, fittings, lines and couplers. Tighten any loose fittings. Replace any hose that is badly cut, nicked or abraded or is separating from the crimped end of the fitting. 5. Touch up all paint nicks and scratches to prevent rusting. 6. Select an area that is dry, level and free of debris. 7. Store in either Transport or Field position. 8. Use hydraulic cylinder jack. 9. Oil the exposed chrome shaft on the hydraulic cylinders to prevent rusting. 143346 - PRO-TILL (29-September-2014) -13- Service & Maintenance TORQUE SPECIFICATIONS BOLT TORQUE WHEEL NUT & WHEEL BOLT TORQUE Checking Bolt Torque Bolt Patterns 1 The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength (Grade/Class) bolt. 3 1 4 8 6 4 3 10 4 3 5 5 2 5 BOLT PATTERN 1 5 7 2 8 BOLT PATTERN 2 6 BOLT PATTERN 1 5 6 4 7 Size lb.ft (N.m) Unified Inch Torque Values (based on “Dr y” values) 9/16 3/4 120-130 (165-175) 280-300 (380-405) Size Grade 5 Grade 8 lb . ft (N . m)lb . ft (N . m) 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 9 (12) 18 (25) 33 (44) 52 (70) 80 (110) 115 (155) 160 (215) 280 (375) 450 (625) 675 (925) 860 (1150) 1200 (1650) 1550 (2150) 2100 (2850) Wheel Tightening Procedure 12.5(17) 26 (35) 46 (63) 75 (100) 115 (150) 160 (225) 225 (300) 400 (550) 650 (875) 975 (1300) 1350 (1850) 1960 (2600) 2550 (3400) 3350 (4550) 1. Install and hand tighten bolt/nuts. 2. Tighten to approx 20% Torque value using a Star or CrissCross pattern. 3. Tighten to Full Torque value using a Star or CrissCross pattern. 4. If applicable, install Rear Locknuts using Wheel Torque Values. HYDRAULIC FITTING TORQUE Hydraulic Fitting Torque* SAE-2 SAE-5 SAE-8 METRIC TORQUE SPECIFICATIONS Metric Torque Values (based on “Dr y” values) Size M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 8.5 (11) 12 (17) 20 (28) 30 (40) 40 (55) 60 (80) 70 (95) 105 (140) 110 (150) 165 (225) 175 (240) SAE-5 255 (360) SAE-2 SAE-8 250 (330) 350 (475) 350 (475) 500 (675) 475 (650) 675 (925) 600 (825) 850 (1150) 143346 - PRO-TILL (29-September-2014) 8.8 lb.ft (N.m) 1/2 3/4 7/8 34 (46) 75 (100) 90 (122) * The torque values shown are based on lubricated connections as in reassembly. Class 8.8 Class 10.9 . ft (N . m) lb . ft5.8 (N . m)lb 8.8 10.9 5.8 Size Tightening Flare Type Tube Fittings 1. Check flare and flare seat for defects that might cause leakage. 2. Align tube with fitting before tightening. 3. Lubricate connection and hand tighten swivel nut until snug. 4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown. 10.9 -14- 9 2 10 BOLT PATTERN Wheel Nut/Bolt Torque IMPERIAL TORQUE SPECIFICATIONS 8 3 Service & Maintenance HYDRAULIC CYLINDER REPAIR When cylinder repair is required, clean off unit, disconnect hoses and plug ports before removing cylinder. NOTE: Complete rebuilt cylinders may be available. Contact your dealer for further information. COMMON DEGELMAN CYLINDER COMPONENTS Lock Nut Barrel Piston Lock Ring O-ring Piston Seals (5 part) End Cap Rod Assembly Wear Ring O-ring Rod Wiper Seal Rod Seal Shoulder Bolt DISASSEMBLY Flat Washer Pin Assembly ASSEMBLY 1. Loosen lock ring and turn off end cap. 1. Reinstall rod through end cap. 2. Carefully remove piston, rod and cap combination. 2. Secure piston to rod with lock nut. Torque to 225 ft-lb (305 N·m). 3. Disassemble piston from rod by removing lock nut. 3. Thread lock ring fully onto barrel. 4. Lube inside of barrel and piston seals with hydraulic oil. NOTE: DO NOT clamp rod by chrome surface. 4. Slide off end cap. 5. With cylinder body held gently in a vise, insert piston, end cap and rod combination using a slight rocking motion. 5. Remove seals and inspect all parts for damage. 6. Install new seals and replace damaged parts with new components. 6. Turn end cap fully against lock ring then back off end cap to align ports. 7. Tighten lock ring against end cap using a punch and hammer. 143346 - PRO-TILL (29-September-2014) -15- Service & Maintenance WHEEL HUB REPAIR COMMON HUB & SPINDLE COMPONENTS Hub Dust Seal Spindle Inner Cone Inner Cup Flat Washer Outer Outer Cup Cone IMPORTANT: Be sure to block up Slotted Dust Nut & Cap Cotter Pin unit securely before removing tires. DISASSEMBLY ASSEMBLY 1. Remove dust cap. 1. If cups need replacing, be careful to install them gently and evenly into hub until they are fully seated. 2. Remove cotter pin from nut. 3. Remove nut and washer. 2. Apply a thick wall of grease inside hub. Pack grease in cones. 4. Pull hub off spindle. 5. Dislodge the inner cone bearing and dust 3. Install inner cone and dust seal as illustrated. seal. 6. Inspect cups that are press fitted into hub for pits or corrosion and remove if necessary. 4. Position hub onto spindle and fill surrounding cavity with grease. 7. Inspect and replace defective parts with new ones. 5. Assemble outer cone, washer and nut. 6. Tighten nut while rotating hub until there is a slight drag. 7. Turn nut back approximately 1/2 turn to align cotter pin hole with notches on nut. 8. Install cotter pin and bend legs sideways over nut. 9. Fill dust cap half full of grease and gently tap into position. 10. Pump grease into hub through grease fitting until lubricant can be seen from dust seal. 143346 - PRO-TILL (29-September-2014) -16- Pro-Till Overview RH Wheel Strut Exploded Overview of a 40’ Pro-Till Wing Roller Frame RH Wing Frame Front Hitch Hitch Pole Legs Cage Roller Center Frame Scraper Hyd Jack Assembly RH Wing Disc Gangs Hitch Pole Frame Center Roller Frame Wheel Rockshaft Rubber Roller LH Wing Frame Scraper LH Wheel Strut - or Center Disc Gangs Scraper - or - LH Wing Disc Gangs 143346 - PRO-TILL (29-September-2014) Cage Roller Rubber Roller -17- - or - Cage Roller Rubber Roller Hitch Pole Frame Components Hitch Pole Frame Overview 123550 - Transport Cylinder (2) Front Hitch Hitch Pole Legs Hydraulic Jack 1” 142969 - Decal, Float Cylinder (2) Transport Wing Carrier ) site Side n Oppo (Same o Hitch Pole Frame Components Detail Hitch Pole Frame Transport Wing Carrier Position Pro-Till 33’ Transport Wing Carrier Spacers Transport Wing Carrier Position Pro-Till 40’ Transport Wing Carrier 572722 - Transport Wing Carrier 572780 - Spacer (4) Assembly (2) (33’ Pro-Till only) 118144 - Bolt, 5/16 x 1-1/2 (11) 780279 - Top Plate (11) 118050 - Bolt, 3/4 x 3 (8) - 40’ Pro-Till 118119 - Bolt, 3/4 x 4 (8) - 33’ Pro-Till 118775 - Flat washer, 3/4 F436 (16) 780278 - Hose Clamp - 2 Halves (11) x2 117414 - Lock Nut, 3/4 - Unitorque (8) x2 143198 - Decal, Degelman - 8-1/4” (1) 117145 - Bushing (2) 572730 - Pin, 1-15/16 (2) mounts with... 118024 - Bolt, 5/8 x 1-1/2 (2) 118508 - Lock Washer, 5/8 (2) 118537 - Flat Washer, 5/8 - F436 (2) x2 142135 - SMV Sign (1) mounts with... 118123 - Bolt, 1/4 x 1 (2) 118483 - Lock Nut, 1/4 - Unitorque (2) 142008 - Decal, Degelman - 6” (2) 143346 - PRO-TILL 572550 - Hitch Pole Frame Assembly (1) (29-September-2014) -18- Hitch Pole Frame Components 141595 - Hyd Check Valve (1) Front Hitch Detail 131020 - Flat washer, 1 F436 (15) 143117 - Hose Holder (2) 117565 - Bolt, 1 x 4-1/2 UNC GR8 (7) A B C 2” A B C D D 3/4” 142963 - Decal, Danger - Negative (2) 142965 - Decal, Danger - Crushing (2) 142964 - Decal, Warning - Hazard (2) 142962 - Decal, Warning - Pinch (2) 2-1/8” 118447 - Lock Nut, 5/8 - Unitorque (2) 118514 - Flat washer, 5/8 (2) 3/4” 118456 - Lock Nut, 1 (8) 118376 - Bolt, 1 x 6 UNC GR8 (1) 118615 - Flat washer, 1 x 3-1/8 (1) 116256 - Safety Chain Assembly (1) 572570 - Hitch Plate Assembly (1) Hitch Pole Leg Components 133100 - Manual Holder (1) mounts with... 118123 - Bolt, 1/4 x 1 (4) 118555 - Flat Washer, 1/4 (8) 118483 - Lock Nut, 1/4 - Unitorque (4) 118144 - Bolt, 5/16 x 1-1/2 (20) 780279 - Top Plate (20) 780278 - Hose Clamp - 2 Halves (20) x2 572575 - Pole Leg Assembly - RH (1) 572576 - Pole Leg Assembly - LH (1) 142950 - Decal, Pro-Till 40 - 7” (2) (142962 - Decal, Pro-Till 33 - 7”) 117565 - Bolt, 1 x 4-1/2 UNC GR8 (28) 131020 - Flat washer, 1 F436 (56) Hydraulic Jack Detail 572801 - Jack Mounting Frame Assembly (1) 118447 - Lock Nut, 5/8 Unitorque (8) 118537 - Flat washer, 5/8 - F436 (16) 572815 - Pin, 1-1/4 x 7-3/4 (1) 117442 - Bush, Mach - 1-1/4 (2) 810280 - Retaining Ring, 1-1/4 (2) 123503 - Jack Cylinder (1) 810280 - Retaining Ring, 1-1/4 (2) 117442 - Bush, Mach - 1-1/4 (2) 572816 - Pin, 1-1/4 x 5-5/8 (1) 118028 - Bolt, 5/8 x 2-1/2 UNC (8) 572805 - Jack Leg Assembly (1) 572810 - Jack Base Assembly (1) 572817 - Pin, 1-1/2 x 7-3/4 (2) 240286 - Bush, Mach - 1-1/2 (4) 810278 - Retaining Ring, 1-1/2 (4) 143346 - PRO-TILL (29-September-2014) -19- 118456 - Lock Nut, 1 (28) Wheel & Rockshaft Components (LH shown - Opposite for RH Rockshaft Cylinder) Center Wheel Rockshaft Components RH Wheelstrut Components 1” 142971 Decal, Rear Disc Depth (2) NOTE: Position decal when cylinder extended approx. 4” 4” 117145 - Bushing (2) RH Rockshaft Decal 572640 Rockshaft Frame, Center wheel (1) 142968 - Decal, Float Cylinder (1) C/L 122883 - Cylinder Depth Stop Block - 1/4” (16) 142949 Decal, Pro-Till 40 - 4” (1) (142961 Decal, Pro-Till 33 - 4”) 123570 - Center Rockshaft Cylinder (2) 118062 - Bolt, 3/4 x 5-1/2 GR8 (4) 117145 Bushing (1) 123590 - RH Wheel Cylinder (1) 572655 - Wheel Strut Assembly - RH (1) 117145 Bushing (1) 142949 - Decal, Pro-Till 40 - 4” (1) (142961 - Decal, Pro-Till 33 - 4”) LH 117414 - Lock Nut, 3/4 GRC Unitorque (4) 131830 - Hub/Spindle Assembly (4) c/w 118712 - Nut, Wide Base 3/4 UNF GR8 (10) LH Wheelstrut Components 123590 - LH Wheel Cylinder (1) 572656 - Wheel Strut Assembly - LH (1) 131803 - Wheel Assembly (4) Tire pressure: 58 PSI (400 kPa) c/w 131807 - Tire, 600/50R22 (1) 131806 - Rim, 22.5 x 20.00 (1) 127015 - Valve Stem, TR618A (1) 131830 - Hub/Spindle Assembly (4) 118332 - Grease Fitting (1) 118443 - Slotted Nut, 1-1/4 UNF (1) 131839 - Pin, Spindle Nut Retainer (1) 131832 - Hub Assy, 1010 - c/w Cups (1) 131833 - Spindle S1010 - c/w Nut/washer (1) 131841 - Gasket, 4 Hole - #SE49 (1) 131840 - Dust Seal - CTD#SE48 (1) 131836 - Bearing Cone, Inner #39585 (1) Wheel Nut Torque Size lb.ft (N.m) 3/4 280-300 (380-405) 131838 - Dust Cap - #DC27 (1) 118641 - Bolt, 5/16 x 1/2 (4) Bolt Pattern 10 3 1 118712 - Nut, Wide Base 3/4 UNF GR8 (10) 8 5 6 4 7 9 2 10 BOLT PATTERN 143346 - PRO-TILL (29-September-2014) 131837 - Bearing Cone, Outer #460 (1) 118963 - Flat Washer, 1-1/4 GR8 (1) -20- Center Main and Roller Frame Components Center Frame Components 572585 - Center Frame Assembly (1) 117145 - Bushing (8) 142556 - Decal, Reflector Red - 2 x 9 (2) x2 x2 x2 x2 118144 - Bolt, 5/16 x 1-1/2 (20) 780279 - Top Plate (20) 780278 - Hose Clamp - 2 Halves (20) x2 x2 141524 - Relief Valve, 2000 PSI - 3/4 ORB (1) x2 x2 117573 - Bolt, 3/4 x 9 - GR L9 (12) 118775 - Flat Washer, 3/4 - F436 (12) NOTE: Torque these bolts to: 300 lb.ft (406 N.m) May require occasional 110053 - Bearing Cap, Cast - Devol (6) checking and re-torquing. 117585 - Bushing, Devol (6) 110054 - Bearing Base, Cast - Devol (6) x2 118635 - Flat Washer, 3/4 x 2-1/4 (12) 117574 - Lock Nut, 3/4 GR L9 (12) Center Roller Frame 117145 - Bushing (2) 123590 - Center Roller Cylinder (2) (See pg.39 for light components & installation details) 572824 - Scraper Option Kit for 12M/40’ (1) c/w Wings & Center Section Scrapers Scraper Option 142008 - Decal, Degelman 6” (1) 572665 Roller Frame Assembly, Center (1) 118447 - Lock Nut, 5/8 Unitorque (8) 572428 - Washer Endplate, 2 Hole (2) 572450 - Cage Roller Assembly (1) 117579 - Bolt, Carriage 5/8 x 2-1/2 GR8 (8) 118009 - Bolt, 1/2 x 1-1/4 (4) 572786 - Spacer, Bushing (4) 117168 - Bearing Unit, TriSeal (2) 117169 - Bearing Housing, 4 Hole (1) 117170 - Bearing Insert, TriSeal (1) 143346 - PRO-TILL (29-September-2014) -OR572516 - Bushing, Spacer - Cage Roller Only (2) Obsolete Adapter Bearing & Bushing Replace with new only - See Above 118025 - Bolt, 5/8 x 1-1/2 GR8 (8) NOTE: Add Blue Loctite to threads. 117155 - Bearing Unit, TriSeal (2) 572515 - Adaptor Plate (2) -21- 131815 - Rubber Roller Assembly (1) Wing Frame Components Wing Frame Components (LH Shown) NOTE: Torque these bolts to: 300 lb.ft (406 N.m) May require occasional checking and re-torquing. Pro-Till 33’ (10m) 572730 - Pin, 1-15/16 x 10-1/4 (2) 118537 - Flat washer, 5/8 - F436 (2) 118508 - Lock Washer, 5/8 (2) 118024 - Bolt, 5/8 x 1-1/2 (2) 123540 - Wing Cylinder (1) 122883 - Cylinder Depth Stop Block - 1/4” (16) 572720 - Roller Bushing (1) 118447 - Lock Nut, 5/8 - Unitorque (1) 572734 - Pin, 2 x 6-3/8 (1) 118027 - Bolt, 5/8 x 2 GR8 (1) 117573 - Bolt, 3/4 x 9 GR L9 (8) 118775 - Flat Washer, 3/4 - F436 (8) 110053 - Bearing Cap, Cast - Devol (4) 117585 - Bushing, Devol (4) 110054 - Bearing Base, Cast - Devol (4) x2 x2 x2 572660 - Wheel Adjusting Rod (1) 118451 - Jam Nut, 1-1/2 GR2 (2) 117145 Bushing (3) 118635 - Flat Washer, 3/4 x 2-1/4 (8) 117574 - Lock Nut, 3/4 GR L9 (8) 142969 - Decal, Float Cylinder (2) posite e on Op (Sam Wing Roller Frame (LH Shown) 123570 - Wing Roller Cylinder (1) 1” 142557 Decal, Reflector Amber - 2 x 9 (1) 572746 - Wing Frame Assembly - LH (shown) (1) 572745 - Wing Frame Assembly - RH (opposite) (1) Side) 572756 - Roller Frame Assembly, LH Wing (shown) (1) 572755 - Roller Frame Assembly, RH Wing (opposite) (1) 118144 - Bolt, 5/16 x 1-1/2 (6) 780279 - Top Plate (6) 780278 - Hose Clamp - 2 Halves (6) 572819 - Scraper Option Kit for 10M/33’ (1) c/w Wings & Center Section Scrapers Scraper Option LH 117145 Bushing (1) 118447 - Lock Nut, 5/8 Unitorque (8) 572428 - Washer Endplate, 2 Hole (2) 117579 - Bolt, Carriage 5/8 x 2-1/2 GR8 (8) 118009 - Bolt, 1/2 x 1-1/4 (4) 572786 - Spacer, Bushing (4) 117168 - Bearing Unit, TriSeal (2) 117169 - Bearing Housing, 4 Hole (1) 117170 - Bearing Insert, TriSeal (1) 143346 - PRO-TILL (29-September-2014) 131729 - Rubber Roller Assembly - 3M (1) -OR572440 - Cage Roller Assembly - 3M (1) 572516 - Bushing, Spacer - Cage Roller Only (2) Obsolete Adapter Bearing & Bushing Replace with new only - See Above 118025 - Bolt, 5/8 x 1-1/2 GR8 (8) NOTE: Add Blue Loctite to threads. 117155 - Bearing Unit, TriSeal (2) 572515 - Adaptor Plate (2) -22- (RH - Opposite for LH Wing Cylinder) 1” 142971 - Decal, Rear Disc Depth (2) Wing Frame Components Wing Frame Components (LH Shown) NOTE: Torque these bolts to: 300 lb.ft (406 N.m) May require occasional checking and re-torquing. Pro-Till 40’ (12m) 572730 - Pin, 1-15/16 x 10-1/4 (2) 118024 - Bolt, 5/8 x 1-1/2 (2) 118508 - Lock Washer, 5/8 (2) 118537 - Flat washer, 5/8 - F436 (2) 123540 - Wing Cylinder (1) x2 122883 - Cylinder Depth Stop Block - 1/4” (16) 572720 - Roller Bushing (1) 118447 - Lock Nut, 5/8 - Unitorque (1) 572734 - Pin, 2 x 6-3/8 (1) 118027 - Bolt, 5/8 x 2 GR8 (1) 117573 - Bolt, 3/4 x 9 GR L9 (10) 118775 - Flat Washer, 3/4 - F436 (10) 110053 - Bearing Cap, Cast - Devol (5) 117585 - Bushing, Devol (5) 110054 - Bearing Base, Cast - Devol (5) 117145 - pposite me on O (Sa x1 572660 - Wheel Adjusting Rod (1) 118451 - Jam Nut, 1-1/2 GR2 (2) Bushing (1) 118635 - Flat Washer, 3/4 x 2-1/4 (10) 117574 - Lock Nut, 3/4 GR L9 (10) 142969 - Decal, Float Cylinder (2) 118144 - Bolt, 5/16 x 1-1/2 (6) 780279 - Top Plate (6) 1” Side) 142557 Decal, Reflector Amber 2 x 9 (1) 572616 - Wing Frame Assembly - LH (shown) (1) 572615 - Wing Frame Assembly - RH (opposite) (1) 780278 - Hose Clamp - 2 Halves (6) 572824 - Scraper Option Kit for 12M/40’ (1) Wing Roller Frame (RH / LH) 123570 - Wing Roller Cylinder (1) x2 117145 Bushing (2) 117145 Bushing (1) c/w Wings & Center Section Scrapers 572680 - Roller Frame Assembly, Wing (1) Scraper Option 142949 - Decal, Pro-Till - 4” (1) (Decal Located LH on LH Wing, RH on RH Wing) 118447 - Lock Nut, 5/8 Unitorque (8) 131815 - Rubber Roller Assembly (1) 572428 - Washer Endplate, 2 Hole (2) 117579 - Bolt, Carriage 5/8 x 2-1/2 GR8 (8) 118009 - Bolt, 1/2 x 1-1/4 (4) 572786 - Spacer, Bushing (4) 117168 - Bearing Unit, TriSeal (2) 117169 - Bearing Housing, 4 Hole (1) 117170 - Bearing Insert, TriSeal (1) 143346 - PRO-TILL (29-September-2014) -OR572450 - Cage Roller Assembly (1) 572516 - Bushing, Spacer - Cage Roller Only (2) Obsolete Adapter Bearing & Bushing Replace with new only - See Above 118025 - Bolt, 5/8 x 1-1/2 GR8 (8) NOTE: Add Blue Loctite to threads. 117155 - Bearing Unit, TriSeal (2) 572515 - Adaptor Plate (2) -23- (RH - Opposite for LH Wing Cylinder) 1” 142971 - Decal, Rear Disc Depth (2) Scraper Kit Components 572819 - Scraper Option Kit for 10M/33’ (1) 572824 - Scraper Option Kit for 12M/40’ (1) Scrapers Sections for 10M/33’ Kit Scrapers Sections for 12M/40’ Kit Center Section 572826 - 15 Section (1) & 572825 - 16 Section (1) Center & Wing Sections one of each Wings 572820 - 23 Section (2 - one per wing) 572826 - 15 Section (3) Center (Same as 12m/40’) 572825 - 16 Section (3) 572825 - Scraper Assembly, 16 Section (1) 572825 - Scraper Assembly, 16 Section (3) 572826 - Scraper Assembly, 15 Section (1) Wings 572826 - Scraper Assembly, 15 Section (3) (One per Wing) 572820 - Scraper Assembly, 23 Section (2) 23 Bar Scraper Section 572828 - Scraper Arm Mount Assy, RH (1) 572828 - Scraper Arm Mount Assembly - RH (1) (On RH Wing) 572827 - Scraper Arm Mount Assembly - LH (1) (On LH Wing) 572821 - Scraper Mounting Tube Assy - 23 Section (1) 118622 - U-Bolt, 3/4 x 6-1/16 x 7-1/2 (4) 118539 - Flat Washer, 3/4 SAE (8) 117414 - Lock Nut, 3/4 GRC - Unitorque (8) 572827 - Scraper Arm Mount Assy - LH (1) 572845 - Four Scraper Mount Assy (2) (on Ends) 118447 - Lock Nut, 5/8 Unitorque (8) 572840 - Triple Scraper Mount Assy (5) (Middle) 118537 Flat Washer, 5/8 F436 (12) 118420 - Lock Nut, 1/2 GRC - Unitorque (23) 572844 - Scraper, Plate AR425 (23) 118028 - Bolt, 5/8 x 2-1/2 UNC (6) 118587 - Flat Washer, 1/2 F436 (23) 117547 - U-Bolt, 1/2 x 3-1/8 x 4-1/2 (14) 118587 - Flat Washer, 1/2 F436 (28) 118420 - Lock Nut, 1/2 GRC - Unitorque (28) 143346 - PRO-TILL (29-September-2014) 118009 - Bolt, 1/2 x 1-1/2 UNC GR8 (23) -24- Scraper Kit Components Initial Scraper Bracket Adjustment Scraper Positions Overview - Loosen scraper bracket U-bolts. - Adjust bracket position to align scraper bars to center of rubber roller grooves. - Re-tighten U-bolts. Re-check after use. Pivot Bolt Scraper Bracket Positioning Bolt Adjust Position U-bolts Disengaged Position Engaged Position Center of Roller Grooves 16 Bar Scraper Section 15 Bar Scraper Section 118622 - U-Bolt, 3/4 x 6-1/16 x 7-1/2 (1) 572831 - Scraper Mounting Tube Assy - 16 Section (1) 572828 Scraper Arm Mount Assy, RH (1) 572840 - Triple Scraper Mount Assy (4) 118539 - Flat Washer, 3/4 SAE (2) 117414 - Lock Nut, 3/4 GRC - Unitorque (2) 572827 Scraper Arm Mount Assy, LH (1) 572832 - Scraper Mounting Tube Assy - 15 Section (1) 118447 - Lock Nut, 5/8 Unitorque (2) 572845 - Four Bar Scraper Mount Assembly (1) 118537 Flat Washer, 5/8 F436 (4) 118028 - Bolt, 5/8 x 2-1/2 UNC (2) 117547 - U-Bolt, 1/2 x 3-1/8 x 4-1/2 (10) 118587 - Flat Washer, 1/2 F436 (20) 572840 - Triple Bar Scraper Mount Assembly (5) 572844 - Scraper, Plate AR425 (15) 118587 - Flat Washer, 1/2 F436 (15) 118420 - Lock Nut, 1/2 GRC - Unitorque (20) 118009 - Bolt, 1/2 x 1-1/2 UNC GR8 (15) 118420 - Lock Nut, 1/2 GRC - Unitorque (15) 143346 - PRO-TILL (29-September-2014) -25- 118009 - Bolt, 1/2 x 1-1/2 UNC GR8 (16) 118587 - Flat Washer, 1/2 F436 (16) 572844 - Scraper, Plate AR425 (16) 118420 - Lock Nut, 1/2 GRC - Unitorque (16) Rubber Roller Components 3m Roller 131729 - Roller Assembly Components 131722 - Axle Lock Nut (2) 131712 - Axle Key (2) 131723 - Axle Lock Washer (2) 131712 - End Plate (2) 131730 - Tube Assembly (1) 131717 - End Axle Shaft (2) 131725 - Washer, Roller End Plate (12) 117572 - Bolt, M14 x 50 - 10.9 (12) NOTE: Torque the six M14 bolts on rubber roller ends using the star pattern shown to: 165 lb.ft (225 N.m) 131714 - Roller Middle Rubber (2) 1 4 6 5 3 131715 - Roller End Rubber (2) 131713 - Standard Rubber Rings (20) 2 6 BOLT PATTERN 4m Roller 131815 - Roller Assembly Components 131722 - Axle Lock Nut (2) 131712 - Axle Key (2) 131723 - Axle Lock Washer (2) 131712 - End Plate (2) 131816 - Tube Assembly (1) 131717 - End Axle Shaft (2) 131725 - Washer, Roller End Plate (12) 131714 - Roller Middle Rubber (2) 117572 - Bolt, M14 x 50 - 10.9 (12) NOTE: Torque the six M14 bolts on rubber roller ends using the star pattern shown to: 165 lb.ft (225 N.m) 143346 - PRO-TILL 1 4 6 5 3 131715 - Roller End Rubber (2) 2 6 BOLT PATTERN (29-September-2014) -26- 131713 - Standard Rubber Rings (28) Hydraulic Cylinders MASTER CYLINDER WITH SPACER STOP 123570 - Cylinder, 4-1/2” x 8” x 2” 123572 - Barrel (1) 123586 - Lock Ring (1) 123269 - Lock nut, 1” UNF GR5 unitorque (1) 123584 - Open Cap (1) 123299 - Piston, Unitised (1) 123578 - Rod & Clevis (1) 123588 - Seal Kit (1) 122670 - Pin, 1-1/2” x 2-3/4” (2) 118924 - Flat washer, .59” ID x .9” OD (2) 118796 - Shoulder bolt, 1/2” GR8 UNC (2) SLAVE CYLINDER 123592 - Barrel (1) 123590 - Cylinder, 3-3/4” x 8” x 2” 123269 - Lock nut, 1” UNF GR5 unitorque (1) 123598 - Lock Ring (1) 123596 - Open Cap (1) 123276 - Piston, Unitised (1) 123601 - Rod & Clevis (1) 122670 - Pin, 1-1/2” x 2-3/4” (2) 123604 - Seal Kit (1) 118924 - Flat washer, .59” ID x .9” OD (2) 118796 - Shoulder bolt, 1/2” GR8 UNC (2) WING CYLINDER 123540 - Cylinder, 4” x 28” x 2” 118946 - Lock nut, 1-1/4” UNF GR5 unitorque (1) 123542 - Barrel (1) 122774 - Piston (1) 122783 - Lock Ring (1) 122781 - Open Cap (1) 122785 - Seal Kit (1) 123546 - Rod & Clevis (1) 122670 - Pin, 1-1/2” x 2-3/4” (2) 118924 - Flat washer, .59” ID x .9” OD (2) 118796 - Shoulder bolt, 1/2” GR8 UNC (2) TRANSPORT CYLINDER 123550 - Cylinder, 5-1/2” x 42” x 2-1/2” 118946 - Lock nut, 1-1/4” UNF GR5 unitorque (1) 123623 - Piston (1) 123552 - Barrel (1) 123620 - Lock Ring (1) 123618 - Open Cap (1) 123566 - Seal Kit (1) 123558 - Rod & Clevis (1) 118924 - Flat washer, .59” ID x .9” OD (2) 118796 - Shoulder bolt, 1/2” GR8 UNC (2) 143346 - PRO-TILL (29-September-2014) -27- 123562 - Pin, 1-1/2” x 3-1/4” (2) Disc Gang Assembly Locations Pro-Till 33’ (10m) Disc Gang Assembly Mounting (20) 1 4 3 2 1 3 4 2 4 BOLT TIGHTENING PATTERN Smaller End Discs RH Wing Disc Gang Sections 118935 - Bolt, 5/8 x 2-1/2 GR8 (4) 572704 - V-Clamp (1) 572517 - Shim, V-Clamp (2) 118447 - Lock Nut, 5/8 GRC Unitorque (4) 572775 - Disc Gang Assembly, Front RH - 3m (1) Center Disc Gang Sections 572717 - Disc NOTE: Using the 4 Bolt Gang Assembly, Tightening pattern, Front Center (1) torque hardware to: 225 lb.ft (300 N.m) 572773 - Disc Gang Assembly, Back RH - 3m (1) 572715 - Disc Gang Assembly, Back Center (1) LH Wing Disc Gang Sections 572776 - Disc Gang Assembly, Front LH -3m (1) Smaller End Discs 572717 - Disc Gang Assembly, Front - Center 16 - Standard 20” Front Disc Assemblies 572774 - Disc Gang Assembly, Back LH - 3m (1) (29-September-2014) 572717 572775 572774 572715 572773 572715 - Disc Gang Assembly Back - Center 16 - Standard 20” Back Disc Assemblies 572700 - Gang Mounting Frame, Center (1) 572700 - Gang Mounting Frame, Center (1) 143346 - PRO-TILL 572776 -28- Disc Gang Assembly Components Pro-Till 33’ (10m) 572776 - Disc Gang Assembly, Front - LH - 3m 572775 - Disc Gang Assembly, Front - RH - 3m 10 - Standard 20” Front Disc Assemblies 1 - Smaller 18” Front Disc Assembly 11 - Standard 20” Front Disc Assemblies 1 - Smaller 18” Front Disc Assembly 572768 - Gang Mounting Frame, 3m Front-short (1) 572765 - Gang Mounting Frame, 3m Standard (1) 143550 - Disc, 18” (1) Smaller End Disc Standard Front Disc Assembly Components (This Location Only) Notched Disc Option Also Available 117580 - Bolt, Carriage - 5/8 x 2-1/4 GR8 (4) 572404 - Disc Arm Clamp Plate (1) 143557 - Disc, Notched 20” (1) 118279 - Bolt, 1/2 x 1-1/2 GR8 (4) 143549 - Rubber Insert (4) 572401 - Disc Arm Assembly, Front Row (1) Smaller End Disc (This Location Only) 143550 - Disc, 18” (1) 118537 - Flat Washer, 5/8 F436 (4) 118447 - Lock Nut, 5/8 Unitorque (4) 143556 - Disc, 20” (1) 131710 - Disc Hub Unit (1) 118635 - Flat Washer, 3/4 x 2-1/4 (1) 118175 - Bolt, 3/4 x 1-1/2 UNF GR8 (1) IMPORTANT: Add Blue Loctite to threads and Torque to 350 lb.ft (475 N.m) 118468 - Nut, 1/2 - Flange (4) 572774 - Disc Gang Assembly 572776 572717 572775 572774 572715 572773 572773 - Disc Gang Assembly Back - LH - 3m Back - RH - 3m 11 - Standard 20” Back Disc Assemblies 1 - Smaller 18” Back Disc Assembly 10 - Standard 20” Back Disc Assemblies 1 - Smaller 18” Back Disc Assembly 572769 - Gang Mounting Frame, 3m Back-short (1) 572765 - Gang Mounting Frame, 3m Standard (1) Standard Back Disc Assembly Components 117580 - Bolt, Carriage - 5/8 x 2-1/4 GR8 (4) 143549 - Rubber Insert (4) Smaller End Disc (This Location Only) 118537 - Flat Washer, 5/8 F436 (4) 118447 - Lock Nut, 5/8 Unitorque (4) 131710 - Disc Hub Unit (1) 572404 - Disc Arm Clamp Plate (1) 572406 - Disc Arm Assembly, Back Row (1) 118175 - Bolt, 3/4 x 1-1/2 UNF GR8 (1) IMPORTANT: Add Blue Loctite to threads and Torque to 350 lb.ft (475 N.m) 143550 - Disc, 18” (1) 118635 - Flat Washer, 3/4 x 2-1/4 (1) 118468 - Nut, 1/2 - Flange (4) 143556 - Disc, 20” (1) 118279 - Bolt, 1/2 x 1-1/2 GR8 (4) 143346 - PRO-TILL (29-September-2014) -29- Smaller End Disc (This Location Only) 143550 - Disc, 18” (1) Notched Disc Option Also Available 143557 Disc, Notched 20” (1) Disc Gang Assembly Locations Pro-Till 40’ (12m) Disc Gang Assembly Sections Overview Disc Gang Assembly Mounting (24) 1 4 2 3 118935 - Bolt, 5/8 x 2-1/2 GR8 (4) 572704 - V-Clamp (1) 572517 - Shim, V-Clamp (2) 118447 - Lock Nut, 5/8 GRC Unitorque (4) NOTE: Using the 4 Bolt Tightening 4 2 pattern, 4 BOLT TIGHTENING torque PATTERN hardware to: 225 lb.ft (300 N.m) 1 572717 572717 572718 572716 572715 572715 3 Smaller End Discs RH Wing Disc Gang Sections 572718 - Disc Gang Assembly, Front - Short (1) 572715 - Disc Gang Assembly, Back STD - 4m (1) Center Wing Disc Gang Sections 572717 - Disc Gang Assembly, Front - Std (1) LH Wing Disc Gang Sections 572715 - Disc Gang Assembly, Back - Std (1) 572717 - Disc Gang Assembly, Front - Std (1) 572716 - Disc Gang Assembly, Back - Short (1) Smaller End Discs 143346 - PRO-TILL (29-September-2014) -30- Disc Gang Assembly Components Pro-Till 40’ (12m) 572717 - Disc Gang Assembly, Front - Standard Section 572718 - Disc Gang Assembly, Front - Short Section 14 - Standard 20” Front Disc Assemblies 1 - Smaller 18” Front Disc Assembly 16 - Standard 20” Front Disc Assemblies Note: A Smaller 18” disc is used for outer end disc on wing section. 572712 - Gang Mounting Frame, Front-short (1) 572700 - Gang Mounting Frame, Front-standard (1) Smaller End Disc (This Location Only) Standard Front Disc Assembly Components Notched Disc Option Also Available 117580 - Bolt, Carriage - 5/8 x 2-1/4 GR8 (4) 572404 - Disc Arm Clamp Plate (1) 143550 - Disc, 18” (1) 143557 - Disc, Notched 20” (1) 118279 - Bolt, 1/2 x 1-1/2 GR8 (4) 143549 - Rubber Insert (4) 572401 - Disc Arm Assembly, Front Row (1) 118537 - Flat Washer, 5/8 F436 (4) 118447 - Lock Nut, 5/8 Unitorque (4) 143556 - Disc, 20” (1) 118635 - Flat Washer, 3/4 x 2-1/4 (1) 118175 - Bolt, 3/4 x 1-1/2 UNF GR8 (1) IMPORTANT: Add Blue Loctite to threads and Torque to 350 lb.ft (475 N.m) 131710 - Disc Hub Unit (1) 118468 - Nut, 1/2 - Flange (4) 572716 - Disc Gang Assembly 572717 572717 572718 572716 572715 572715 572715 - Disc Gang Assembly Back - Short Section Back - Standard Section 14 - Standard 20” Back Disc Assemblies 1 - Smaller 18” Back Disc Assembly 16 - Standard 20” Back Disc Assemblies Note: A Smaller 18” disc is used for outer end disc on wing section. 572708 - Gang Mounting Frame, Back-short (1) 572700 - Gang Mounting Frame, Back (1) Standard Back Disc Assembly Components 117580 - Bolt, Carriage - 5/8 x 2-1/4 GR8 (4) 143549 - Rubber Insert (4) Smaller End Disc (This Location Only) 118537 - Flat Washer, 5/8 F436 (4) 118447 - Lock Nut, 5/8 Unitorque (4) 131710 - Disc Hub Unit (1) 572404 - Disc Arm Clamp Plate (1) 572406 - Disc Arm Assembly, Back Row (1) 118175 - Bolt, 3/4 x 1-1/2 UNF GR8 (1) IMPORTANT: Add Blue Loctite to threads and Torque to 350 lb.ft (475 N.m) 143550 - Disc, 18” (1) 118635 - Flat Washer, 3/4 x 2-1/4 (1) 118468 - Nut, 1/2 - Flange (4) 143556 - Disc, 20” (1) 118279 - Bolt, 1/2 x 1-1/2 GR8 (4) 143346 - PRO-TILL (29-September-2014) -31- Notched Disc Option Also Available 143557 Disc, Notched 20” (1) Hydraulic Layout - 1 - Wheels Pro-Till 33’ (10m) Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 1 1 2 2 2 141515 - Connector, 3/4 JIC-m x ORB (2) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (6) 4 141505 - Tee, 3/4 JIC M x M x 3/4 ORB M (2) 5 141518 - 90° Elbow, 3/4 JIC-m x 3/4 JIC-f-sw (3) 142952 - Label, Relief - Wheels #1 (1) 540 390 142951 - Label, Pressure - Wheels #1 (1) Required Hoses for Wheel Cylinders 540 126655 - Hose, 3/8 x 540 (1) 408 126617 - Hose, 3/8 x 408 (1) 390 126662 - Hose, 3/8 x 390 (1) 168 126626 - Hose, 3/8 x 168 3) 3 3 3 408 168 123590 - Cylinder, 3-3/4” x 8” x 2” (1) 4 5 123570 - Cylinder, 4-1/4” x 8” x 2” (2) 123590 - Cylinder, 3-3/4” x 8” x 2” (1) 168 3 168 3 168 5 408 168 4 5 168 3 540 408 540 390 168 168 168 168 168 408 408 168 168 408 168 143346 - PRO-TILL (29-September-2014) 408 -32- 540 Hydraulic Layout - 1 - Wheels Pro-Till 40’ (12m) Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 1 1 2 2 2 141515 - Connector, 3/4 JIC-m x ORB (2) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (6) 4 141505 - Tee, 3/4 JIC M x M x 3/4 ORB M (2) 5 141518 - 90° Elbow, 3/4 JIC-m x 3/4 JIC-f-sw (3) 142952 - Label, Relief - Wheels #1 (1) 588 390 142951 - Label, Pressure - Wheels #1 (1) Required Hoses for Wheel Cylinders 588 126087 - Hose, 3/8 x 588 (1) 480 126653 - Hose, 3/8 x 480 (1) 390 126662 - Hose, 3/8 x 390 (1) 192 126666 - Hose, 3/8 x 192 (2) 168 126626 - Hose, 3/8 x 168 (1) 123570 - Cylinder, 4-1/4” x 8” x 2” (2) 123590 - Cylinder, 3-3/4” x 8” x 2” (1) 3 3 3 480 168 192 123590 - Cylinder, 3-3/4” x 8” x 2” (1) 3 192 168 4 5 480 192 3 5 4 5 192 3 588 480 588 390 168 192 168 192 192 480 480 192 168 480 192 143346 - PRO-TILL (29-September-2014) 480 -33- 588 Hydraulic Layout - 2 - Rollers Pro-Till 33’ (10m) Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 1 1 2 2 2 141515 - Connector, 3/4 JIC-m x ORB (2) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (6) 4 141505 - Tee, 3/4 JIC M x M x 3/4 ORB M (1) 5 141518 - 90° Elbow, 3/4 JIC-m x 3/4 JIC-f-sw (3) 142954 - Label, Relief - Packers #2 (1) 390 510 142953 - Label, Pressure - Packers #2 (1) Required Hoses for Roller Cylinders 510 126654 - Hose, 3/8 x 510 (1) 390 126662 - Hose, 3/8 x 390 (2) 180 126648 - Hose, 3/8 x 180 (2) 126 126677 - Hose, 3/8 x 126 (1) 390 3 390 180 180 3 3 180 3 5 4 3 4 5 510 3 390 180 126 123570 - Cylinder, 4-1/4” x 8” x 2” (1) 5 123590 - Cylinder, 3-3/4” x 8” x 2” (2) 123570 - Cylinder, 4-1/4” x 8” x 2” (1) 390 510 390 180 390 126 390 180 390 180 390 126 180 510 143346 - PRO-TILL (29-September-2014) -34- 510 Hydraulic Layout - 2 - Rollers Pro-Till 40’ (12m) Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 1 1 2 2 2 141515 - Connector, 3/4 JIC-m x ORB (2) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (6) 4 141505 - Tee, 3/4 JIC M x M x 3/4 ORB M (1) 5 141518 - 90° Elbow, 3/4 JIC-m x 3/4 JIC-f-sw (3) 142954 - Label, Relief - Packers #2 (1) 390 516 142953 - Label, Pressure - Packers #2 (1) Required Hoses for Roller Cylinders 516 126699 - Hose, 3/8 x 516 (1) 408 126617 - Hose, 3/8 x 408 (1) 390 126662 - Hose, 3/8 x 390 (1) 180 126648 - Hose, 3/8 x 180 (2) 126 126677 - Hose, 3/8 x 126 (1) 390 3 408 180 180 3 3 180 3 5 4 3 4 5 516 3 408 180 126 123570 - Cylinder, 4-1/4” x 8” x 2” (1) 5 123590 - Cylinder, 3-3/4” x 8” x 2” (2) 123570 - Cylinder, 4-1/4” x 8” x 2” (1) 390 516 390 180 408 126 408 180 408 180 408 126 180 516 143346 - PRO-TILL (29-September-2014) -35- 516 Hydraulic Layout - 3 - Wings Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 2 141515 - Connector, 3/4 JIC-m x ORB (6) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (2) 4 141505 - Tee, 3/4 JIC M x M x 3/4 ORB M (2) 5 141518 - 90° Elbow, 3/4 JIC-m x 3/4 JIC-f-sw (5) 6 141609 - Adaptor, 3/4 JIC - 1/16 Orifice (1) 7 141524 - Relief Valve, 2000 PSI - 3/4 ORB (1) 1 2 1 2 6 142956 - Label, Relief - Wings #3 (1) 436 408 142955 - Label, Pressure - Wings #3 (1) Required Hoses for Wing Cylinders 436 126618 - Hose, 3/8 x 436 (1) 408 126617 - Hose, 3/8 x 408 (1) 100 126652 - Hose, 3/8 x 100 (2) 70 126577 - Hose, 3/8 x 70 (2) 123540 - Cylinder, 4” x 28” x 2” (1) 123540 - Cylinder, 4” x 28” x 2” (1) 5 4 5 436 408 5 4 5 70 100 436 (29-September-2014) 2 5 3 70 3 100 2 408 100 143346 - PRO-TILL 2 7 2 70 70 -36- 100 Hydraulic Layout - 4 - Transport Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 1 1 2 2 2 141515 - Connector, 3/4 JIC-m x ORB (2) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (2) 4 141505 - Tee, 3/4 JIC M x M x 3/4 ORB M (2) 5 141518 - 90° Elbow, 3/4 JIC-m x 3/4 JIC-f-sw (4) 142957 - Label, Pressure - Transport #4 (1) 312 264 142958 - Label, Relief - Transport #4 (1) Required Hoses for Transport Cylinders 312 126090 - Hose, 3/8 x 312 (1) 264 126668 - Hose, 3/8 x 264 (1) 192 126666 - Hose, 3/8 x 192 (1) 110 126507 - Hose, 3/8 x 110 (1) 264 54 5 110 3 192 123550 - Cylinder, 5-1/2 x 42 x 2-1/2 (2) 312 54 5 3 110 192 264 312 192 143346 - PRO-TILL (29-September-2014) -37- Hydraulic Layout - 5 - Jack Hydraulic Fittings Required 1 141581 - Quick Coupler-m - 3/4 ORB (2) 2 141515 - Connector, 3/4 JIC-m x ORB (6) 3 141504 - Elbow, 90º 3/4 JIC m x ORB m (2) 4 141595 - Dual Check Valve - #8 ORB (1) 5 141609 - Adaptor, 3/4 JIC - 1/16 Orifice (1) Required Hoses for Jack Cylinders 82 126503 - Hose, 3/8 x 82 (2) 25 126585 - Hose, 3/8 x 25 (1) 13 126596 - Hose, 3/8 x 13 (1) 1 2 1 2 5 142960 - Label, Relief - Jack #5 (1) 82 82 2 4 2 25 2 142959 - Label, Pressure - Jack #5 (1) 2 3 13 123503 - Cylinder, 4 x 8 x 1-1/4 (1) 3 82 82 13 25 JACK CYLINDER 123503 - Cylinder, 4” x 8” x 2” 1-1/4” Pin Eye 123509 - Barrel (1) 118946 - Lock nut, 1-1/4” UNF GR5 unitorque (1) 122774 - Piston (1) 122783 - Lock Ring (1) 122781 - Open Cap (1) 118337 - Plastic Cap (2) 122785 - Seal Kit (1) 123510 - Rod & Clevis (1) 143346 - PRO-TILL (29-September-2014) -38- 118336 - Grease Fitting, 1/4-28 (2) Light Routing Rear Light Configuration & Components Wire Harness - w/plugs (1) 572785 - Pro-Till, Wire Harness 244591 - Dual Lamp (1) 244590 - Dual Lamp (1) BRACKET INSTALLATION GUIDELINE 1.Position the Adapter Brackets and LH/RH Light Brackets loosely in place with hardware. (NOTE: Ensure electrical cable can be properly routed up to light.) 3.Connect and properly position the electrical cables to the Lamps. Secure cable to light brackets using the cable ties (3 per side). 4. Confirm proper orientation of all components then properly tighten all hardware. 2. Position the RH and LH Dual lamps on the new Light Brackets with hardware. Light and Bracket Configuration & Components 118541 - Flat Washer, 1/4 SAE (8) 244590 - Dual Lamp, RH (1) 118483 - Lock Nut, 1/4 - Unitorque (8) 244591 - Dual Lamp, LH (1) 572511 - Light Bracket, RH (1) 572510 - Light Bracket, LH (1) 118011 Bolt, 1/2 x 1-1/2 (8) 118729 - Lock Nut, 1/2 - Unitorque (8) 117586 - Bolt, 1/4 x 1-1/2 (8) 133009 - Hose/Cable Ties (6) 118743 - Bolt, 3/4 x 2-1/4 (4) 572513 - Adapter Bracket, RH (2) 572512 - Adapter Bracket, LH (2) 118422 - Lock Nut, 3/4 (4) 143346 - PRO-TILL (29-September-2014) -39- Warranty 2 Year Limited Warranty - Agricultural Products Degelman Industries Ltd. (“Degelman”) warrants to the original purchaser of any new Degelman equipment, purchased from an authorized Degelman dealer, that the equipment will be free from defects in material and workmanship for a period of two (2) years from the date of delivery, for non-commercial use (including farm, institutional, government, and municipality) and (1) year from the date of delivery for commercial use. The obligation of Degelman to the purchaser under this warranty is limited to the repair or replacement of defective parts in the first year and to the provision, but not the installation of replacement parts in the second year. Degelman reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This warranty limits its replacement or repair coverage to what is consistent with the warranty of Degelman’s suppliers of purchased components. Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of delivery of such part or the expiration of the applicable new equipment warranty period, which ever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Degelman dealer during regular working hours. Warranted replacement parts will either be replaced or rebuilt at Degelman’s discretion. Disclaimer of implied warranties & consequential damages This warranty shall not be interpreted to render Degelman Industries Ltd. liable for injury, death, property damage or damages of any kind, whether direct, consequential, or contingent to property. Without limiting the generality of the foregoing, Degelman shall not be liable for damages resulting from any cause beyond its reasonable control, including, without limitation, loss of crops, any expense or loss of labour, supplies, rental machinery or loss of use. No other warranty of any kind whatsoever, express or implied is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This exclusion shall not apply in any jurisdiction where it is not permitted by law. This limited warranty shall not apply: 1. If, in the sole opinion of Degelman, the unit has been subjected to misapplication, abuse, misuse, negligence accident or incorrect off-site machine set-up. 2. To any goods that have sustained damage or deterioration attributable to a lack of routine maintenance (eg. Check and Re-torque of fastening hardware, Hydraulic fluid purities, drive train alignments, and clutch operation) 3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability. 4. If the unit has been altered or repaired outside of an authorized Degelman dealership in a manner which, in the sole judgement of Degelman, affects its performance, safety, stability or reliability. 5. To expendable or wear items such as (eg. Harrow tines, Rock Picker and Rock Rake wear teeth and replaceable bushings and pins.) and any other items that in the company’s sole judgement are a wear item. No employee or representative of Degelman Industries Ltd. is authorized to change this limited warranty in any way or grant any other warranty unless such change is made in writing and signed by the Degelman Service Manager. This limited warranty is subject to any future availability of supply, which may directly affect Degelman’s ability to obtain materials or manufacture replacement parts. Degelman reserves the right to make improvements in design or changes in specifications at any time, without incurring obligations to owners of equipment previously delivered. This limited warranty is subject to compliance by the customer to the enclosed Retail Customer’s Responsibility Under Degelman Warranty. 143346 - PRO-TILL (29-September-2014) -40- Warranty Retail Customer’s Responsibility Under Degelman Warranty. It is the retail customer and/or Operator’s responsibility to read the Operator’s Manual, to operate, lubricate, maintain and store the equipment in accordance with all instructions and safety procedures. Failure of the operator to read the operators manual is a misuse of this equipment. It is the retail customer and/or operators responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause safety hazard. It is the retail customer’s responsibility to deliver the product to the authorized Degelman dealer, from whom he purchased it, for service or replacement of defective parts, which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five days of failure. It is the Retail Customer’s responsibility for any cost incurred by the dealer for hauling of the product for the purpose of performing a warranty obligation or inspection. WARRANTY INFORMATION Make certain the warranty registration card has been forwarded to: Degelman Industries Ltd. Box 830 -272 Industrial Dr. Regina, SK, Canada S4P 3B1 Always give your dealer the serial number of your Degelman product when ordering parts or requesting service or other information. The serial number is located on the machine as shown in the diagram below. In the space provided record the model number, the serial number and the date of purchase to assist your dealer in providing you with prompt and efficient service. SERIAL NUMBER: MODEL NUMBER: DATE OF PURCHASE: Serial Number Plate Location 143346 - PRO-TILL (29-September-2014) -41- - OR - Serial Number Plate Location
© Copyright 2025