1. No category

INSTALLATION AND USE INSTRUCTIONS
“Q”
“Q”System
SystemQUALIFIERS:
QUALIFIERS:PSI-Q
PSI-Q&&PSI-Qc
PSI-Qc
㭧㣪䞲G㞞㩚㧻䂮G
Important Safeguards
╏㔶㦮G⽊䢎⯒G㥚䟊G㧊G㰖䂾㍲⯒G㢚㩚䧞G㧓㦒㔲ἶG⹎⧮㦮G㺎ἶ⯒G㥚䟊G㰖䋺㎎㣪UG㭒㦮₠ỢGὖ㺆䞮ἶG㧊GⰺⓊ㠒㠦G
For
your protection, please read these instructions completely, and keep for future reference. Carefully observe and comply with all warnings,
㍺ⳛ♲G⳾✶G㭒㦮㢖Gἓἶ⯒G➆⯊ἶG㰖䂾㍲⯒G㧻゚㥚㠦G⏩㦒㎎㣪G
cautions and instructions placed on the equipment or described in this manual.
Stanley Assembly Technologies
Applications & Productivity Center, 5800 Enterprise Court,
Warren, MI 48092-3476 Tel 586-393-1100 Fax 586-393-1200
Toll Free in the US 1-877-787-7830 www.stanleyworks.com
Q-OPMAN-0306
© THE STANLEY WORKS, ALL RIGHTS RESERVED
Installation and Use
Table of Contents
Safety .............................................................................................................................. 3
Symbols and Terms
Warnings
Qualified Personnel
Specifications ................................................................................................................ 4
Operation ........................................................................................................................ 5
Installation and Air Supply ........................................................................................... 6
Tool Compatibility ......................................................................................................... 7
Inputs / Outputs (I/O) ..................................................................................................... 8
Troubleshooting ............................................................................................................ 9
Appendix A:
Stanley Pneumatic Tool Modifications for PSI-Q Qualifiers .......... 10
Appendix B:
Operation Flow Chart PSI-Qc Qualifiers .......................................... 11
Initial Set Up (PSI-Qc) ........................................................................................... 11
Admin Menu (PSI-Qc) ........................................................................................... 13
Appendix C:
Operation Flow Chart PSI-Q Qualifiers ............................................ 14
Initial Set Up (PSI-Q) ............................................................................................. 14
Admin Menu (PSI-Q) ............................................................................................. 16
2
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Safety
㌳ⳛ‫ٻ‬㏦㔺㠦‫╖ٻ‬䞲‫⽊ٻ‬䢎⋮‫ٻ‬㨂㌆‫ٻ‬㏦䟊㠦‫╖ٻ‬䞲‫⽊ٻ‬䢎⯒‫ٻ‬㥚䞲‫ٻ‬㞞㩚‫ٻ‬㭒㦮㢖‫ٻ‬ἓἶ⓪‫ٻ‬㡂₆㠦㍲‫ٻ‬㩫㦮♲‫ٻ‬㣿㠊㢖
䞓䏶⁎⧾㠦‫ ٻ‬㦮䟊‫ ٻ‬㧊‫ⶎ ٻ‬㍲㠦㍲⓪‫ ٻ‬䞮㧊⧒㧊䔎‫♮ ٻ‬㠊㰚┺‫ ٻډ‬㧊‫ⶎ ٻ‬㍲㠦㍲‫ ٻ‬㌂㣿♮ἶ‫ ٻ‬㧻゚㠦‫Ⱎ ٻ‬䌏♲‫ ٻ‬㣿㠊⓪
┺㦢㦮‫ٻ‬㭧㣪㎇㦚‫ٻ‬Ṗ㰚┺‫ډ‬
위험 - 적당한 예방조치가 취해지지 않는다면 죽음이나 심각한 개인적인 상해의 결과를 초래할 것임을 의미한다.
경고 - 적당한 예방조치가 취해지지 않는다면 죽음이나 심각한 개인적인 상해의 결과를 초래할 수도 있음을 의한다.
주의 - 적당한 예방조치가 취해지지 않는다면 개인적인 상해의 결과를 초래할 수도 있음을 의한다.
-전기적인 위험 지시. 이 아이콘은 위험, 경고나 주의의 알림의 일부분으로 나타낸다.
-일반적인 위험 지시. 이 아이콘은 위험, 경고나 주의의 알림의 일부분으로 나타낸다.
-Tool과 controller를 작동하기 전에 모든 안전 지시와 작업 지침서를 읽고 이해하세요.
Qualified Personnel
ἓἶ
상해를 피하기 위해
-(Tool과 controller를 작동하기 전에 모든 안전 지시와 작업 지침서를 읽고 이해하세요.
-미래에 참고를 위해 이 지침서를 보관하세요.
-파워
tool의 안전하고 적절한 사용을 위해 모든 작업자를 교육하세요.
-작업자들은 감독자에게 어떠한 불안전한 상태라도 보고해야 한다.
-사용되는 Tool과 작업이 수행되어야 할 환경에 대해 매뉴얼에 있는 안전 지시를 따르세요.
-매뉴얼에 설명된 모든 경고라벨이 읽을 수 있는지 확인하세요.
-라벨 교체는 추가적인 비용없이 Stanley Assembly Technologies로부터 이용 가능합니다.
-
ἓἶ
상해를 피하기 위해
-이 장비나 시스템을 설치하고 프로그램하고 유지 보수하는 것은 적당히 권한이 부여된 사람에게만 허용된다.
-이런 사람은 어떤 위험의 잠재적인 원인을 알아야만 하고 설치, 운영, 유지 보수 매뉴얼에 설명된 것처럼 유지 보수
할 수 있어야 한다.
-이 제품은 제품의 기능이 올바르고 안전하다는 것을 보증하기 위해 주의 깊게 운반, 저장, 설치, 유지 보수되고 운영
되어야만 한다.
-시스템을 기획하고 디자인하는 책임자는 자동화 장비의 안전 개념에 익숙해 있어야 한다.
PSI Qualifier의 안전한 사용
이 매뉴얼은 적당하고 안전한 사용을 장려하고 소유자, 사용자, 감독자와 작업자의 안전한 사용과 교육에
책임이 있는 사람들에게 지침을 준다. Stanley Assembly Technologies로부터 권한을 부여 받은 사람은 산
업의 threaded 체결이나 정밀한 위치 또는 조정용에만 사용해야 한다. 어떤 지침은 모든 어플리케이션에　적용되지는 않는다. 정보나 조립 권한 부여자의 운영을 위한 Stanley 교육의 보조를 위해서는 Stanley
Sales Engineer에게 연락하세요.
Q-OPMAN-0305
3
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Operation
The PSI-Qc
for non
shut-off
pulse tools
or impact wrenches.
The PSI-Qc can operate
either with
a signal
light
PSI-Qc는
nonqualifies
shut-offrundowns
pulse툴 또는
impact
wrenches를
정지시킨다.　PSI-Qc는 운용자가　throttle을
풀어주거나
solenoid
valve가
for
the
operator
to
release
the
throttle
or
by
actuating
a
solenoid
valve
which
shuts
off
the
air
supply
to
the
tool
at
cycle
complete.
작동되어 사이클이　완료될 때　공기공급이　차단됩니다．
The PSI-Q
POKE
YOKE
error에러
proofing
with
air shut-off
tools. Torque
accuracy
depends
on　the
capability
the　성능에
power
PSI-Q는
air performs
shut-off 툴의
POKE
YOKE
프루핑
기능을
수행합니다．
토크의
정확성은
작업을
위해
선택된　of
툴의
tool
selected
for
the
application.
좌우됩니다．
PSI-Q는
시스템이지
토크제어는
하지
The “Q”진행과
System모니터링
is a process
& monitoring
system
and못합니다．
does not provide torque control.
shut-off 툴의 토크 정확도의 범위는 ±20% 이내입니다. 이것은 툴의 내부 메커니즘에 의해 제어됩니다. non shut-off툴의 정확도의
Torque accuracy with shut-off tools is usually good within ±20%. This is controlled by the tool’s internal mechanism. When using
범위
툴을 조정하고
알맞게
설정하면
signal
light 와
함께 쉽게
얻어집니다．
stall ±10%는
(non shut-off)
pulse tools,
accuracy
of ±10%
is easily
achieved
when
adjusted and set-up properly and used with a signal light.
PSI-Qc는 막대한 양의 공기 흐름을 측정하고 OK 대 NOK fastening 사이클을 검출하여 rundown data로 만듭니다.
The “Qc” Qualifier takes a series of mass air flow measurements and turns the data into a rundown signature to detect
OK vs. NOK fastening cycles.
2
3
4
Flow
Flow
1
Time
Time
The그래프는
diagram above
shows
typical fastening
cycle for
a pulse
or impact
tool. The airRun
consumption
a pulse
air motor
a
위에
펄스툴
또는a 임팩트
툴의 전형적인
조임
사이클을
나타냅니다．
사이클중 of
pulse
공압tool
모터의
공기during
소비는
“run cycle”
relative밀접한
to the work
being
performed,
as 1은
welltool이
as to the
speed of시작하는
the tool. 부분이며,
In Zone 1, the
tool is starting
and the level
of
작업과
tool의is속도에
관계가
있습니다.
Zone
움직이기
fastener가
cross-threaded
(경사
flow즉,
will나사산이
indicate if
the fastener
cross-threaded
or free spinning.
Zone 2 is레벨을
“free speed”
and is theZone
zone2는
showing
the free run-down
일때
어긋남)와
freeisspinning
(즉, 공회전할때
) flow(공압)의
나타냅니다.
free speed이며
볼트의
of
the
bolt.
Zone
3
begins
when
the
fastener
has
seated
and
reached
“snug
torque”
and
ends
with
Zone
4,
the
final
pulse tightening
free 작업을 나타내는 Zone 입니다. Zone 3은 fastener의 스너그 (즉, 면착점) 시작이며 Zone 4 즉, 최종 조임 단계에서
끝납니
phase. Near the end of zone 4, equilibrium has been attained and the tool can be shut-off with excellent torque accuracy.
다. Flow(공압)가 Zone 4 끝에 근접할때 평형상태를 이루어 tool은 우수하고 정확한 토크로 shut-off 됩니다.
4
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Specifications
Q-OPMAN-0305
Power Source
100-240 VAC 50-60 Hz
Power Consumption
< 1 amp @ 115 VAC
Operating Conditions
Temperature
Humidity
0 to +50 ºC (32 to 122 ºF)G
0 to 95 % non-condensing
Weight
1 kg (2 lbs.) Approximately
Dimensions
15cm
15cm (6”)
(6”) wide
wide xx 21cm
21cm (8.25”)
(8.25”) high
high xx 4cm
4cm (1.5”)
(1.5”) deep
deepG
Inputs/Outputs
Opto-isolated and relay dry contacts; up to 24 VDC/
5 amps with screw lug terminals
Error Proofing
OK/NOK for acceptable cycles vs REHIT/CROSS
THREAD, STRIP/SLIP OFF, CYCLE ABORT &
BATCH COUNT STATUS
Optional Serial Port
RS 232 port; standard RJ45 connector
(Pset#/TgTq/COUNT/OK-NOK)
Interface
Two
Two Line
Line 11mm
11mm (0.44”)
(0.44”) LCD
LCD backlit,
backlit, (16)
(16) Characters
Characters
per line
per line
Five-button
keypad
Five-button
keypad
(Up, Down, Menu, Reset/Reverse & Admin)G
(Up, Down, Menu, Reset/Reverse & Admin)
5
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
‫ٻ‬
㍺䂮㢖‫ٻ‬㠦㠊‫ٻ‬Ὃ ἓἶ
㌗䟊⯒
䞒䞮₆
To Avoid
Injury:㥚䟊
-㧻゚⯒
➢⓪
䟃㌗ ⑞
⽊䢎ῂ⯒
- Always㍺䂮䞶
wear eye
protection
when
installing㹿㣿䞮㎎㣪
equipment.
-Stanley
㤊㡗䞮₆specifically
㥚䟊 䔏⼚䧞
❪㧦㧎♲
㧻゚㢖
㌂㣿䞮㎎㣪.
- Only useassembly
equipmenttools㦚
and accessories
designed
to operate
with㞷㎎㍲ⰂⰢ
Stanley assembly
tools.
-㧧㠛㧻㦚
䦦䔎⩂㰦㠜㧊
㥶㰖䞮㎎㣪.
- Keep the 㼃ἆ䞮ἶ
work area clean
and uncluttered.
-ῢ䞲㧊
㠜⓪ ㌂⧢㦖personnel
㧧㠛㧻 㿲㧛㦚
- Keep unauthorized
out of the⁞䞮㎎㣪.
work area.
-Ⱎ⳾♮㠞Ệ⋮
㏦㌗♮ἶ
Ṳ㫆♲
㧻゚⓪ equipment
㞞㩚 ㌂㣿㦚
㩗╏䞮㰖
㞠㦒┞
㍺䂮䞮㰖
Ⱎ㎎㣪.
- Do not install worn,
damaged,
or modified
that㥚䟊
may be
unsuitable
for safe
use.
-䕢㤢
㞞㩚䞮ἶ
㩗㩞䞲
㌂㣿㦚
㥚䟊
㧧㠛㧦✺㦚
- Traintool㦮
all operators
in the
safe and
proper
use⳾✶
of power
tools. ᾦ㥷䞮㎎㣪.
- Operators should
report any
unsafe
condition.㌗䢿㧊⧒☚ ⽊ἶ䟊㟒 䞿┞┺.
-작㠛㧦✺㦖
Ṧ☛㧦㠦Ợ
㠊⟶䞲
⿞㞞㩚䞲
- Install tools
in dry,
indoor, non-flammable,
and䙃⹲㎇
non-explosive
-Tool㦖
⌊⿖㠦
Ị㫆䞮ἶ
⹲䢪ⶒ㰞㧊 㠜ἶ
ⶒ㰞㧊environments
㠜⓪ 䢮ἓ㠦only.
㍺䂮䞮㎎㣪.
RSM (Remote Sensor Module)
90 PSI
2
1
5
4
XUG㩫䢪♮ἶGỊ㫆♲G`WwzpGὋ㞫㦚GὋ 䞮㎎㣪UG G
G Provide clean dry air @ 90 PSI. Filter and lubricator
1.G G䞚䎆㢖G⬾ぢⰂ䅖㧊䎆⯒G㍺䂮䞶GộOZV_”uw{PUG
G G㾲╖૟㞫⩻⽊┺૟\TXWwzpG⌄ỢG—™Œššœ™ŒG™ŒŽœ“ˆ›–™⯒૟G
G (recommended) to be installed at this point (3/8” NPT).
G G㫆㩫䞮㎎㣪୊G
G Adjust pressure regulator to 5-10 PSI lower than the
G
MAX air available.
YUGh™G–šŒ⯒G⬾ぢⰂ䅖㧊䎆㠦GⰦ┾㠦G㡆ἆ䞮㎎㣪UG
3
2. AirpkG–šŒ⓪G╖⿖⿚㦮G—œ“šŒG
hose connects to supply. G›––“šὒG㩗䞿䞮┺UG
ZUGZV_”G
G GXV[”G
G
–šŒ⓪Gš”ˆ““G—œ“šŒG›––“šὒGšŠ™Œž‹™Œ™š㠦G G
3.G G㩗䞿䞿┞┺UGyzt㦒⪲⿖䎆G䒊ὒ㦮G㾲╖G–šŒG₎㧊⓪G
G Use a 3/8” ID hose with full flow fittings with most pulse
G GZW䞒䔎㧛┞┺UG
G tools. Use 1/4” hose and fittings with small pulse tools
and screwdrivers. MAX hose from RSM to the tool is 30’.
[UGpVvG›Œ™”•ˆ“Gš›™—ὒGšŠ™ŒžG“œŽG›Œ™”•ˆ“ὒG䢎䢮G
4.
I/O terminal strip with screw lug terminals.
\UG{™ˆ•š–™”Œ™㦮G䝢⩂⁎⯒GhVjG–œ›“Œ›㠦G↓㦒㎎㣪UG
5.
Plug transformer into A/C outlet.
]UG䅖㧊な㦚GyztὒG“x”Gxœˆ“Œ™㦮Gyq[\GŠ–••ŒŠ›–™š㠦G G
G ἆ䞮㎎㣪UG₆㭖G䅖㧊なG′ỿ㦖GX\㧛┞┺UG
6.G 㡆
Connect the cable to the RSM and to theG “Q” Qualifier as
G㿪
G Ṗ㩗㧎G䅖㧊な㦖GYWW₢㰖GṖ⓻䞿┞┺୊G
shown, with RJ45 connectors. Standard cable is 15’.
Optional cables to 200’ available.
^UG“x”⯒G⼓㠦G⿖㹿䞮Ệ⋮G┺⯎G⿖⧒䅩㦚G㧊㣿䟊G⿖㹿䞮㎎㣪UG
7.
Mount the “Q” to the wall or to the optional bench mount
bracket.
Optional Hose Light Assemblies
21C200605
21C200604
21C200603
24C200000
24C200001
21C200602
8' Hose/light assembly - straight 1/4"
16' Hose/light assembly - straight 1/4"
25' Hose/light assembly - straight 1/4"
8' Hose/light assembly - straight 3/8"
16' Hose/light assembly - straight 3/8"
25' Hose/light assembly - straight 3/8"
ἓἶ
㌗䟊⯒
䞒䞮₆
㥚䟊
To Avoid
Injury:
-Shutoff
⺎ぢ⓪
㠦㠊
㍺䂮♮Ệ⋮
ⰞⶊⰂ
♶ ➢₢㰖
㥚䂮㠦
㧞㠊㟒 䞲┺.)
- Shutoff valve
must
be in⧒㧎㧊
the closed
position until㩗╏䧞
the air lines
are installed
and╁䧮
properly
terminated.
- Do not
connect
power
to the PSI
Qualifier
all air line connections
are secured.
-㠦㠊
⧒㧎
㡆ἆ㧊
䢫㧎♶
➢₢㰖
PSIuntil
Qualifier㠦
㩚㤦㦚 㡆ἆ䞮㰖
Ⱎ㎎㣪.
- Supply
energizes
the outlet
port when electrical
is supplied
the PSI Qualifier.
-㩚㤦
㧊 air
PSI
Qualifier㠦
Ὃ ♮㠞㦚
➢ outletpower
port㠦
㠦㠊⯒toὋ 䞮㎎㣪.
6
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Tool Compatibility
PSI-Q⓪
pneumatic
power
tools㦚
㌂㣿䞮⓪◆
㩗䞿䞮┺.
The “Q” is┺㟧䞲
suitable
for use with
a wide
variety
of pneumatic
power tools:
ਠPulse tools
--shut-off
(PSI-Q)
andand
nonnon
shut-off
tools—shut-off
(PSI-Q)
shut-off(PSI-Qc)
(PSI-Qc) ̣
x Pulse
ਠImpactxwrenches:
3/8” and
drive
(PSI-Qc)
Impact wrenches:
3/8”1/2”
and 1/2”
drive
(PSI-Qc)
ਠNutrunners
--torque controlled
shut-off
(PSI-Q)̣
̣
x Nutrunners—torque
controlled
shut-off
(PSI-Q)
ਠScrewdrivers
--torque
cont
rolled
shut-off
(PSI-Q)
x Screwdrivers—torque controlled shut-off (PSI-Q)
䏶䋂Ṗ
䄾䔎⪺
♮⓪ ⳾✶
shut-off
tool㦖
throttlethrottle
valve design
Ⰲ㎡♮Ợ
㍺Ἒ♲ for
venting
throttle㦚
㌂㣿䞿┞┺.
㧊⩂䞲
㌂㣿䞶
➢,learns
PSI-Q⓪
All torque
controlled
shut-off
tools use
a venting
to provide
throttle
valve reset.
When using
these䒊㦚
tools,
the “Q”
the
㧊
䒊㦚
㌂㣿䞶
➢, Q⓪the
㧊 venting
Ⰲ㎡♲ signal
throttle
vent㠦㍲
flow signal⯒
signal㦚
flow
signal
that includes
from
this throttle
reset vent.䙂䞾䞮⓪
Once theventing
tool shuts
off, the㠑㔋┞┺.
signal is “seen” and the “Q” responds. See
Appendix
A for components
to make Stanley
pneumatic
䒊㧊
㩫㰖♮Ⳋ,
㧊 㔶䢎⓪ PSI-Q⪲
⹮㦧䞿┞┺.
⿖⪳tools
A㦮 compatible.
Stanley pneumatic tools㦚 䢎䢮 Ṗ⓻䞮Ợ 䟊㭒⓪ ⿖䛞㦚 㺎ἶ䞮㎎㣪.
Q-OPMAN-0305
7
Input/Output (I/O)
PSI-Q⓪ enclosure㦮 㩫㌗㠦 㥚䂮䞮⓪ screw lug terminals㦚 ㌂㣿䞮㡂 㓓Ợ 㡆ἆ♮⓪ I/OṖ 䌧㨂 ♮㠞㔋┞┺.. ⳾✶ I/O⓪ 24VDC⯒ 㔲ṗ㩗
The “Q” has onboard I/O that is easily connected using screw lug terminals located at the top of the enclosure. All I/O is optically isolated and
㦒⪲ ỿⰂ㔲䌋┞┺. 䚲㭖䢪♲ Ị㫆䞲 㩧㽟 ⰞṦ Ⰺ⩞㧊⓪ 24volts 5amps⯒ ㌂㣿䞮Ⳇ 䀾 Ṗ⓻䞿┞┺. Wire ㌂㣿㦖 㞚⧮㠦 ⽊㧊⓪ ộὒ ṯ
rated for 24 VDC. Standard dry contact closure relays are used and can handle up to 5 amps at 24 volts. Wire according to the legend printed on
㧊
䟞㔋┞┺U
the㩫Ⳋ
front label㠦
label as䚲㔲
shown
below.
㧛⩻
㔶䢎⓪
pin-is1㌂㧊
㩗㣿♮⓪24VDC㔶䢎,
(common)㢖
desired input
′㩫♿┞┺.
㠊⟺ ộ㧊✶
⁏㎇㦖
⹱㞚✺㡂㰞
An input
signal
defined
as a 24VDC signal that
is applied between
pin-1,㌂㧊㠦
(common)
and the desired
input. Either
polarity
will beộ㧛┞┺.
accepted. pin 7
Closing
connection
between
pins 7☯㧧
and 8㔲䋺Ợ
enables䞿┞┺.
the Q. 䞲Ἒ
A limit
switch,Ⰺ⩞㧊
relay or⡦⓪
any contact
that is isolated
An
ὒ
8㌂㧊the
㡆ἆ㦚
╁⓪ ộ㦖
PSI-Q⯒
㓺㥚䂮,
ỿⰂ♲closure
㩧㽟 ⰞṦ㦖
㧊ộ㦚 can
☯㧧accomplish
Ṗ⓻䞮Ợthis.
䟊 㭣┞┺.
internal
“Enable”
jumper
is
also
supplied.
This
factory
installed
jumper
must
be
removed
if
external
control
is
desired.
Do
not
apply
any
other
voltInternal jumper ⡦䞲 ☯㧧㧊 ♿┞┺. 㣎⿖㠦㍲ 䐋㩲⯒ 䞮₆ 㤦䞲┺Ⳋ Ὃ㧻㠦 㦮䟊 ㍺䂮♮⓪ jumper⓪ 㩲Ệ ♮㠊㟒 䞿┞┺. 㧊 2Ṳ㦮 pin㠦
㠊
age to these two pins. The outputs for Cycle and Batch are plainly marked.
⟺ ┺⯎ 㩚㞫㦚 㩗㣿䞮㰖 Ⱎ㎎㣪. Cycleὒ Batch⯒ 㥚䟊 outputs㦖 ⁎╖⪲ 䚲㔲♿┞┺
Terminals labeled 1—8 are for use as follows:
1
8
2
3
4
P-SET 1
P-SET 2
NOT
USED
5
CLICK
WRENCH
6
BATCH
CLEAR
7
8
ENABLE
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Troubleshooting
Set-up
and installation
of the “Q” ⁎㩖
is simple
easy.➆⯊Ⳋ
Just follow
the display
Remember
to let
go of
the throttle
when
the display
reads,
PSI-Q㦮
㍺䂮㢖
㍺㩫㦖 Ṛ┾䞿┞┺.
㧛⩻and
㰖㔲Ⱒ
♿┞┺.
䢪Ⳋ㠦 prompts.
COMPLETE
㰖㔲䤚㠦
┺⯎
┾Ἒ㦮
㍺㩫㦚
䞮☚⪳
䞮㕃㔲㣪.
⁎⩂⋮ 㧻
“COMPLETE”
after
step
in the
set-up.
However,
if the㞠㔋┞┺.
unit does not
set-up, doesn’t
recognize the tool or the tool being in cycle, check the
゚Ṗ ㍺㩫♮㰖
㞠㦒Ⳋ
䒊any
⡦⓪
䒊㦮
㔲㧧
㌂㧊䋊㦖
㧎㔳♮㰖
㰖㔲㌂䟃㦚
➆⯊㎎㣪.
following:
1. Ὃ ♲ Ὃ㞫㧊 㻮㦢 ㎡䕛㦮 ⹧㦒⪲ ⟾㠊㪢㔋┞₢?
1. Did the supply air pressure drop below the initial setting? Remember, set the regulator at least 5 psi below the available supply maxi-Regulator㦮 㥶䣾 Ὃ㞫㦚 㩗㠊☚ 5 psi㠦 ㍺㩫䞮⓪ ộ㦚 㧠㰖 말고 ⏩㦒㕃㔲㣪.
mum. If supply drops, re-teach the PSET at the new pressure.
-Ὃ㞫㧊 ⟾㠊㪢┺Ⳋ, ㌞⪲㤊 㞫⩻㠦 䝚⪲⁎⧾㦚 㨂㍺㩫 䞮㎎㣪.
2. After repeated attempts as prompted on the display, “CHANGE ORIFICE” shows on the screen. This means that the venting signal is
2. ⹮⽋G䤚GIᾦ䢮GvypmpjlIG⧒ἶG䞮⓪GⲪ㎎㰖ṖG㯟㔲G䢪Ⳋ㠦G䚲㔲♿┞┺U
weak. Check the following:
GT
G 㧊ộ㦖GŒ•›•ŽGOὋ₆G⺆₆PG㔶䢎ṖG㟓䞮┺⓪G㦮⹎⪲G┺㦢㦚G㼊䋂䞮㕃㔲㡺U
x Does the tool “vent” the throttle after shut-off? Some older models did not vent until the throttle is released. Either modify the tool
to vent
or try
a different
model.
복 후 "교환 ORIFICE"
라고
하시
화면에 표시됩니다.
이것은 venting (공기 배기) 신호가 약하다는 의미로 다음을
체크하십시오.
x Is the tool a shut-off? If not, use Q39 software instead.
G G G ਠ䔎⪲䔖㧊
GG
䐋䞮㰖
㞠㔋┞₢?
x Ὃ㞫
Did㹾┾
you 䤚㠦☚
adjust the
inlet air
regulator properly? (see point 1. above)
-ⳝⳝ㦮 ῂ䡫 ⳾◎㦖 䔎⪲䔖㧊 Ṳ⹿♮㠊㍲ Ὃ㞫㧊 㹾┾♮㰖 㞠㔋┞┺. 䒊㦮 ⺎ぢ Ṳ㫆⋮ ┺⯎ ⳾◎⪲ 㔲☚䟊 ⽊㎎㣪.
ਠshut-off䒊㧛┞₢?
x Is the proper flow screw installed in the bottom of the RSM? The short screw applies to non-shutoff tools using Q39 code on the
-⁎⩝㰖 㞠┺Ⳋ
Q39. software⯒
㌂㣿䞮㎎㣪.
PSI-Qc
The medium
screw applies to most shutoff tools using Q42 code on the PSI-Q. Use the long screw only for small (low air
consumption)
G G G ਠinlet
GG
air regulator⯒
㩗╏䧞screwdrivers.
㫆㩫䞮㡖㔋┞₢?
3. Is
the tool
shutting
off OK? Check
tool for proper operation and re-teach the PSET.
G G ਠRSM㦮
⹪┻㠦
䦦⯚
㫆㩞 㓺䋂⮮⯒
㞢ⰴỢthe㫆㩫䞮㎾㔋┞₢?
- 㰽Ợ 㫆㡂㰚 㓺䋂⮮⓪ PSI-Qc㠦 Q39 code⯒ ㌂㣿䞮㡂 non-shutoff 㠦 㩗㣿䞿┞┺.
4. The lights don’t always come on. Check that the hose size and length is proper for the tool being used. If the air hose is too large of an
G G G G G T㭧Ṛ㦒⪲G㫆㡂㰚G㓺䋂⮮⓪
GGG
PSI-Q㠦
╖⿖⿚㦮
䒊㠦
㩗㣿䞿┞┺.
(low airChange
consumption)
“AIR TANK”, the venting
signalQ42
maycode⯒
not be ㌂㣿䞮㡂
getting through
by theshutoff
time the
operator
releases㧧㦖
the throttle.
to a shorter or smaller
air hose. 㥚䟊 ₊ 㓺䋂⮮⯒G㌂㣿䞮㎎㣪.
screwdrivers⯒
5. The “Q” doesn’t respond to the keypad. Check that the LOCKOUT feature is not enabled. Re-enable if it is. If nothing (no key responds),
the ribbon
cable inside the unit is probably off. Open the case and reinstall properly.
3. 䒊㦮 Ὃ㞫 㹾┾㧊
㧊⬾㠊
㰧┞₢?
-䒊㦮 㞢ⰴ㦖 㧧☯⻫ὒ 䝚⪲⁎⧾ ㎡䕛㦚 䢫㧎䟊 ⽊㕃㔲㣪U
6. When using PSI-Qc (Q39 code), the tool is sluggish. Check that the correct flow screw is installed and that the air supply is sufficient so
that the pressure drop when the tool is running is not greater than 10 psi from the static pressure. If it is, either the air supply to the RSM
4. 㔲⁎⍦㧊 䟃㌗
䚲㔲♮㰖
is tool
low in 㞠㔋┞┺.
volume or the RSM is too small for the tool. Change to a 1/2” ported RSM if necessary. This may be required if the tool is
-㠦㠊 䢎㓺㦮larger
㌂㧊㯞㢖
₎㧊Ṗ
㌂㣿㠦
䢫㧎䟊
⽊㎎㣪.
than 3/8”
square
drive㩗䞿䞲㰖
or draws more
than
20 CFM (25 liter/minute).
GⰢ
G 㟓 㠦㠊 䢎㓺Ṗ 㠦㠊 䍇䋂㠦 ゚䟊 ⍞ⶊ 䋂Ⳋ, ㌂㣿㧦Ṗ throttle㦚 䛖㠊 ⏩㦚 ➢₢㰖⓪ venting signal㦖 䐋ὒ䞮㰖 㞠㦚㰖☚ ⳾⯛┞┺.
G▪
G 㰽Ệ⋮
㧧㦖 using
Ὃ₆ 䢎㓺⪲
ᾦ㼊 code),
䞮㎎㣪.
7. ▪When
PSI-Q (Q42
the tool is sluggish and/or can’t pull full torque. Check the air pressure/supply. If the tool is 1/2”
5. PSI-Q㦮 䋺䕾✲Ṗ 㦧╋䞮㰖 㞠㔋┞┺.
-LOCKOUT 䔏㰫㧊 Ṗ⓻䞮Ợ 䞮㰖 㞠⓪ ộ㦚 㼊䋂䞮㎎㣪. Ⱒ㟓 ⁎ộ㧊㠞┺Ⳋ 㧧☯ Ṗ⓻䞶 ộ㧛┞┺.
㧊ộ㧊 㞚┞⧒Ⳋ(no key responds), ribbon cable 㞞㠦 㧻䂮Ṗ 㞚Ⱎ☚ ℒ㪎 㧞㦚 ộ㧛┞┺. 䅖㧊㓺⯒ 㡊ἶ 㞢ⰴỢ ┺㔲 ㍺㩫䞮㎎㣪.
6. PSI-Qc (Q39 code)⯒ ㌂㣿㔲 䒊㦖 ⓦ⩺㰧┞┺.
-Flow screwṖ ㍺䂮 ♮㠞⓪㰖 Ὃ㞫㧊 㿿⿚䞲㰖 䢫㧊䞮㡂 䒊㧊 ☯㧧䞶➢ pressure drop㧊 10psi
(static pressure) 㧊㌗ ⍮㰖 㞠Ợ䞿┞┺. Ⱒ㟓 10psiṖ ⍮㦚ἓ㤆 RSM㠦 Ὃ ♮⓪ 䒊㦮 Ὃ㞫 ⿖䞒⓪ ⌄Ệ⋮ RSM㧊 䒊㠦 ゚䟊 ㏢䡫㧊₆㠦
G䞚㣪㔲 䒊㧊 3/8" square drive ⡦⓪ 20CFM (25liter/minute) ⽊┺ 䋊 ἓ㤆 1/2" ported RSM⪲ ᾦ䢮䞿┞┺.
7. PSI-Q⯒ (Q42code) ㌂㣿䞶 ➢, Ὃῂ⓪ ⚪䟊㰖Ệ⋮ 㿿⿚䞲 䏶䋂⯒ 㠑㦚 㑮 㠜㔋┞┺.
-䒊㧊 1/2"㧒 ἓ㤆 Ὃ㞫ὒ Ὃ㞫⨟㦚 Ỗ㌂䞮㕃㔲㣪.
Q-OPMAN-0305
9
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix A
Stanley Pneumatic Tool Modifications for use with PSI-Q Qualifiers
CT Clutch Shut Off
Remove: A8010 throttle pin
Replace with: 20H207500 throttle pin
A40 TA & TP Shut-Off
Remove: A40 throttle valve
Replace with: 20H207300 throttle valve
A30 TA Shut-Off
Remove: A30 throttle valve
Replace with: 20H207400 throttle valve
10
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix B
Operation Flowchart Initial Setup (PSI-Qc Cont.)
This⻚䔒㦖G
button is lu{lyG
referred to as
the
㧊G
⻚䔒㦚
ENTER button.
Use this
button
ṖⰂ䋾┺UG
㢋㎮㦚G
㍶㩫䞮Ệ
to select an option and to move
⋮SG┺㦢G㓺䋂Ⰶ㦒⪲G㧊☯䞮
to the next screen.
₆G㥚䞮㡂G㧊G┾㿪⯒G㌂㣿䞮
㎎㣪UG
Q39.XX.XX.XX
CLEAR COMPLETE
lu{lyG
⻚䔒ὒG
nvG
Holding the “ENTER &
ihjrG⻚䔒㦚G⑚⯊ἶG㧞㦒
GO BACK” buttons will
ⳊG
Ⲫ⳾Ⰲ⓪G
㰖㤢㰞G ộ㧛
Clear
and Set Zero
┞┺UG
— SETTING ZERO —
PLEASE WAIT . . .
This
button is
referred to ⻚䔒㦚
as the
㧊G
⻚䔒㦖G
㔺䟟䀾㏢G
GO BACK button. At any screen
ṖⰂ䋾┺UG㠊⟺G㓺䋂Ⰶ㠦GⰞ
you may use this to go to the last
㰖ⰟG┾Ἒ⪲GṖ₆G㥚䞮㡂G㧊
step.
ộ㦚G 㧊㣿䞶G 㑮G ☚G 㧞㔋┞
┺UG
PARAMETER SET 1
NOT SETUP
SET TARGET TQ
TQ : 18.0
ylop{G
aG 㧊⹎G
š•œŽG
䏶䋂⯒G
REHIT: Tool
running
on a fastener
㭖G㫆㧚㠦G㤊㣿♮⓪G䒊G
that has already been torqued snug.
- REHIT FASTENER RUN TOOL
- REHIT FASTENER RUN COMPLETE
lu{ly⯒G⑚⯊㎎㣪UG
Press ENTER.
Press UP / DWN
arrows to set㍺㩫
the
{hynl{G
{vyx|l⯒G
TARGET |wG
TORQUE.
This does
䞮⩺ⳊG
VG k~uG
⻚䔒㦚
NOT adjust tool
to actual
torque.
⑚⯊㎎㣪UG
㧊ộ㦖G
䒊㠦G
㔺㩲
Press ENTER.
䏶䋂⯒G ⰴ㿪㰖⓪G ⴑ䞿┞┺U
lu{ly⯒G⑚⯊㎎㣪UG
㧊⹎G
㭖G 㫆㧚㠦
Engageš•œŽG
the tool䏶䋂⯒G
on a fastener
that has
already been torqued
snug andIy|uG
run
Ὃῂ⯒G
㩧㩚䞮ἶG
until “RUN COMPLETE”
appears.➢G
jvtwsl{lIṖG
G ⋮䌖⋶G
₢㰖G㤊㣿䞮㎎㣪U
- SETTING ZERO PLEASE WAIT . . .
- REHIT FASTENER RUN TOOL
- REHIT FASTENER RUN COMPLETE
- SETTING ZERO PLEASE WAIT . . .
— LEARN JOINT—
RUN TOOL
Run Tool Ⲟ㿲G
until the
socket
㏢䅩㧊G
➢G
₢㰖G 䒊㦚
stops moving.
㤊㣿䞮㎎㣪U
— LEARN JOINT—
COMPLETE
CONTINUED ON NEXT PAGE
Q-OPMAN-0305
11
I
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix B
Operation Flowchart Initial Setup (PSI-Qc Cont.)
- RUN FREESPEED RUN TOOL
- RUN FREESPEED COMPLETE
SET BATCH COUNT
COUNT : 3
SET BATCH TIMER
TIME : 10
SHUTOFF VALVE?
UP/YES DWN/NO
For solenoid valve use, choose YES.
㏪⩞⏎㧊✲G⻾ぢG㌂㣿⯒G㥚䟊G€lz
You㍶䌳䞮㎎㣪UG
can change the Gcycle
delay in
the 㞞
⯒G
hktpuG
ⲪⓊG
ADMIN
menu,‹Œ“ˆ ⯒G
the defaultᾦ㼊䞶G
is 100. 㑮G 㧞
㠦㍲G
Š Š“ŒG
㔋┞┺UG㽞₆㍺㩫㦖GXWWG㧛┞┺U
TQ : 18.0 PS : 1
CT : 03 TIMER : 010
12
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix B
Operation Flowchart Admin Menu (PSI-Qc Cont.)
--- ADMIN MENU --I/O (MOMENTARY)
--- ADMIN MENU --BATCH TIMER
--- ADMIN MENU --BATCH COUNT
—- ADMIN MENU —I/O (LATCHED)
SET BATCH TIMER
TIME : 05
SET BATCH COUNT
COUNT : 2
--- ADMIN MENU --CYCLE TIME
--- ADMIN MENU --CYCLE DELAY
--- ADMIN MENU --REHIT (ON)
CYCLE TIME
TIME: 000
CYCLE DELAY
DELAY: 100
—- ADMIN MENU —REHIT (OFF)
CONTINUED BELOW
CONTINUED BELOW
--- ADMIN MENU --PGRM LOCKOUT ON
--- ADMIN MENU --PSET LOCKOUT ON
--- ADMIN MENU --PGRM LOCKOUT OFF
—- ADMIN MENU —PSET LOCKOUT OFF
Q-OPMAN-0305
13
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix C
Operation Flowchart Initial Setup (PSI-Q Cont.)
㧊G
⻚䔒㦚
This⻚䔒㦖G
button is lu{lyG
referred to as
the
ENTER button.
Use this
button
ṖⰂ䋾┺UG
㢋㎮㦚G
㍶㩫䞮Ệ
to select an option and to move
⋮SG┺㦢G㓺䋂Ⰶ㦒⪲G㧊☯䞮
to the next screen.
₆G 㥚䞮㡂G 㧊G ┾㿪⯒G ㌂㣿
䞮㎎㣪UG
Q42.XX.XX.XX
CLEAR COMPLETE
lu{lyG
nvG
Holding the⻚䔒ὒG
“ENTER &
GO BACK” buttons will
ihjrG⻚䔒㦚G⑚⯊ἶ
Clear and Set Zero
㧞㦒ⳊGⲪ⳾Ⰲ⓪G㰖㤢
㰞Gộ㧛┞┺U
— SETTING ZERO —
PLEASE WAIT
㧊G
⻚䔒㦖G
This
button is㔺䟟䀾㏢G
referred to ⻚䔒㦚
as the
ṖⰂ䋾┺UG㠊⟺G㓺䋂Ⰶ㠦GⰞ
GO BACK button. At any screen
you may
use this to
go to 㥚䞮㡂
the last
㰖ⰟG
┾Ἒ⪲G
Ṗ₆G
step.
㧊ộ㦚G
㧊㣿䞶G 㑮G ☚G 㧞㔋
┞┺G
PARAMETER SET 1
NOT SETUP
wzl{㦖G䔏㩫䞲G⿖⿚㦮GŒ™™–™G
The PSET # will define the specific
part that you are
error proofing.
The
—™––•Ž㦚G
㩫㦮䞶G
ộ㧛┞┺U
PSET will be
kept in memory.
wzl{㦖G
Ⲫ⳾Ⰲ㠦G
㩖㧻䞶G ộ
㧛┞┺UG
SELECT PARAMETER
PSET # : 1
Press ENTER.
lu{ly⯒G⑚⯊㎎㣪UG
|wG
VG /k~u㦚G
⑚⯊Ⳋ
Press UP
DWN arrows
to
select parameter
1 or 2.Y㦮
—ˆ™ˆ”Œ›Œ™G
XGset⡦⓪G
Press ENTER.
㎡䕛㦚G㍶䌳䞶G㑮G㧞㔋┞
┺UGlu{ly⯒G⑚⯊㎎㣪UG
SELECT TARGET TQ
TQ: 10.0
䡚㩖䞲G
㔲⁎⍦㦚G
㫆㩫G -䞮㎎㣪G
TG
GROSS ADJUST
SIGNAL
The screw
yzt㦮G䞲Ṗ㤊◆㠦G
㩚
in the middle of the RSM㓺䋂⮮⓪G
is for adjust⹮㩗㧎G㔲⁎⍦㦚G㫆㩫䞿┞┺U
ing the overall signal.
The default setting for this is ME㧊ộ㦚G㥚䟊G❪䙊䔎G㍺㩫㦖G㭧Ṛ
DIUM. If䔏⼚䞲G䒊㦚G㥚䟊G㔲⁎⍦
you require to adjust the
㧛┞┺U
signal for a particular tool, please use
㦚G㫆㩫G䞶Gộ㦚G㣪ῂ䞮ⳊSGyzt
one of the other two screws that are
㦮G⛺㠦G㥚䂮䞮⓪G┺⯎GYṲ㦮G㓺
located on the back of the RSM.
䋂⮮G㭧G䞮⋮⯒G㌂㣿䞮㎎㣪UG
Longer the screw = higher the signal
₊G㓺䋂⮮GdG⏨㦖G㔲⁎⍦G
ADJUST TOOL TO
TARGET : 10.0
- RUN FASTENER PLEASE RUN TOOL
At this time, adjust tool to the
㧊➢SG›™ˆ•š‹œŠŒ™G⡦⓪G䏶
actual
torque ㌂㣿䟊㍲G
by using a trans䋂G
⹎䎆⯒G
㔺㩲
ducer and/or torque meter.
䏶䋂㠦G
䒊㦚G
㫆㩫䞮㎎㣪U
Press ENTER after the tool
䒊㦚G㫆㩫䞲G┺㦢Glu{lyG
has been adjusted.
⻚䔒㦚G⑚⯊㎎㣪UG
Iy|uG
⋮䌖⋶G
➢
Use tooljvtwsl{lIṖG
to run down actual fastener
and
₢㰖G㔺㩲Gˆš›Œ•Œ™㠦G䒊㦮G䔎ⰂỆ
hold trigger until “RUN COMPLETE”
appears.
⯒G╏₆㎎㣪UG
- RUN FASTENER INCYCLE
- RUN COMPLETE KEEP? UP/Y DWN/N
yœ•‹–ž•㧊G ⹱㞚✲⩺G 㰖㰖G
If the rundown
was unacceptable,
㞠⓪┺ⳊSG
kv~uG
⻚䔒㦚G
press DOWN
and perform
a new
⑚⯊ἶG
㌞⪲㤊G
™œ•‹–ž•㦚G
rundown.
㔺䟟䞮㎎㣪U
CONTINUED ON NEXT PAGE
14
Q-OPMAN-0306
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix C
Operation Flowchart Initial Setup (PSI-Q Cont.)
RUN 5 FASTENERS
PLEASE RUN TOOL
Iy|uG jvtwsl{lI㧊G ⋮䌖
Use tool to run down actual fastener
⋶G₢㰖G㔺㩲Gˆš›Œ•Œ™㠦G䒊㦚
until “RUN COMPLETE” appears.
㌂㣿䞮㎎㣪U
Repeat 5 times.
- RUN FASTENER INCYCLE
\⻞G⹮⽋䞮㎎㣪U
- RUN COMPLETE KEEP? UP/Y DWN/N
SET BATCH COUNT
COUNT : 01
If you do
NOT have
cycle
time
Ⱒ㟓G
Š Š“ŒG
›”ŒG
䞚㣪㫆Ị㧊
requirements or don’t require this
㧞㰖G㞠Ệ⋮G㧊G䔏㰫㦚G㣪ῂ䞮
feature, enter 0.
㰖G㞠㦒ⳊSG GW㦚G㧛⩻䞮㎎㣪UG
SET BATCH TIMER
TIME : 000
|wG UP
VG / DWN
k~uG
⻚䔒㦚G
Press
arrows
for the ⑚⯊ⳊG
mˆš›Œ•Œ™šOWXT``P㦮G
㑮⯒G 㫆㩫
Number
of Fasteners ( 01-99).
Press
ENTER.
Ṗ⓻G䞿┞┺UGlu{ly⯒G⑚⯊㎎㣪U
The optional BATCH TIMER screen appears
┾G╏㔶㧊G‰ˆ›ŠGŠ–œ•›⯒GX⽊┺G䋂ỢG
have set the
batch count
greater
ONLY if you
㍺㩫䞮ⳊG
ih{joG
{ptlyG
㓺䋂Ⰶ㧊G
than 1.
⋮䌖⋿┞┺UG
Press UP / DWN arrows for time allowed.
䠞㣿G㔲Ṛ㦚G㥚䟊G|wGVGk~uG⻚䔒
Press Enter.
㦚G⑚⯊㎎㣪UGlu{ly⯒G⑚⯊㎎㣪UG
TQ : 010
PS 1
CT : 01 TIMER : 000
Q-OPMAN-0305
㧊ộ㧊G
y|uG
z{hy{G
This is the
RUNtvklG
MODE / VG
START
screen. You are now
ready for╏㔶㦖G
Error
㓺䋂Ⰶ㧛┞┺UG
㧊㩲⿖䎆G
Proofing.
l™™–™G
w™––•Ž㦚G 㥚䟊G 㭖゚♮
㠞㔋┞┺UG
15
㍺䂮‫ٻ⹥ٻ‬㌂㣿⻫
Appendix C
Operation Flowchart Admin Menu (PSI-Q Cont.)
--- ADMIN MENU --
--- ADMIN MENU --BATCH TIMER
--- ADMIN MENU --BATCH COUNT
SET BATCH TIMER
TIME : 05
SET BATCH COUNT
COUNT : 2
--- ADMIN MENU --FLOW LO LIMIT
--- ADMIN MENU --FLOW HI LIMIT
--- ADMIN MENU --REHIT
- FLOW LO LIMIT 1182 NEW : 22036
- FLOW HI LIMIT 1182 NEW : 4680
— ADJUST REHIT —
55 NEW : 39
—- ADMIN MENU —OUTPUTS (MOMENT)
CONTINUED BELOW
CONTINUED BELOW
--- ADMIN MENU --PGM LOCKOUT OFF
--- ADMIN MENU --PGM LOCKOUT ON
16
Q-OPMAN-0306