Making Machines Smart

Making Machines Smart
April 2015
Mtell
HANA Unplugged
Mtell heats up the oil and gas industry
Mtell one of 4 companies in Gartner’s “Cool Vendors in Oil and Gas, 2014” Report
www.mtell.com/gartner-lists-mtell-as-cool-vendor-in-oil-and-gas-2014-report
what does Mtell do
machines
stop breaking
down
machines
last much
longer
net output
increases
dramatically
maintenance
costs
much less
a different way of thinking…
…to improve safety and reduce failures
…open the box…
filings in oil pan?
…make machines smart
so they see the future
…and ask for help…
the machines tell “alternator fail - 3 weeks”
this is…
a smart machine
Live Agents
rules
maintenance scheduling
machine learning
Equipment Sets
& Taxonomy
make & model
operating context
population analysis
Equipment
asset hierarchy
sync from EAM
Sensor Mapping
data
streams
M2M
population learning
transfer learning
Performance
usage, states
wear, fatigue
efficacy
benchmarking
why HANA
SAP powers the performance
highest-performance maintenance analytics solution
based on modern, in-memory, columnar data structures
essential for population learning across fleets
metadata from SAP PM gives context:
equipment usage, location, nameplate parameters …
accurate assessment of machine learning transferability
between equipment in similar & dissimilar service
typical…but
upper bearing
temps: 1 & 2
VFD speed
lower bearing
temps: 1 & 2
motor winding temps:
1 PHA 2 PHA
1 PHB 2 PHB
1 PHC 2 PHC
top & bottom
bearings::
discharge
pressure
axial vibration
tangent vibration
agents…your retained knowledge
Mtell uses agents for
individual machines
created by you
…in minutes
capture worker
experiences & actual
measured sensor data
…each one holds the
precise multidimensional/temporal data
pattern of a machine in a
specific operating mode
one single job
…constantly monitor for
that exact pattern
& sound off “alarm bells”
agents keep learning, always, work 24/7, no breaks or vacations, & never retire
many agents per asset
anomaly agent
knows all learned patterns
matching all normal operating states
failure agent 001
knows precise signature of
patterns leading to bearing failure
failure agent 002
knows precise signature of
patterns leading to drive
coupling failure
failure agents 003+
many other agents each
assigned to detect
exact failure patterns
what types of assets
pumps &
compressors
motors
& drives
electrical
transformers
centrifugal
reciprocating
rotary
centrifugal
reciprocating
rotary
plus other
static equipment
vehicles
heavy haul
trucks
locomotives
process
equipment
chillers
ht. exchangers
boilers
thank you
ABates@Mtell.com