RE 08 006/03.03 Replaces: 05.98 Table of contents Contents Individual connection Page H/A 5254/95 Plug-in connectors for controlling electrically operated valves and sensors Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 2-pin +PE • For electrically operated valves with “K4” component plug 2 • With standardised connecting cable for electrically operated valves with “K4” component plug 4 Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 3-pin + PE • For pressure switches with "K14" component plug 5 • With standardised connecting cable for pressure switches with "K14" component plug 6 Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 2-pin + PE, with standardised connecting cable, for electrically operated valves with "K4" component plug Plug-in connectors to DIN 43 651 • For mechanical limit switches with "K6" component plug 7 Plug-in connectors • For mechanical position switches with "K" component plug 7 Types of connection for position switches Plug-in connectors for mechanical position switches and valves with central connection with "K6" / "K" component plug 8 H/A/D 5745/97• H/A/D 5743/97• Plug-in connectors to IEC 947-5-2 • For valves with "QM" inductive position switch and valves with "K24" component plug H/A/D 5744/97• Central connection (terminal box) Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 2-pin + PE, for electrically operated valves with "K4" component plug Plug-in connectors to IEC 947-5-2 for valves with "QM" inductive position switch and valves with "K24" component plug © 2003 by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event of contravention of the above provisions, the contravening party is obliged to pay compensation. Plug-in connectors 1/8 RE 08 006/03.03 Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 2-pin + PE, for electrically operated valves with "K4" component plug Ordering code Designation: Plug-in connector “Z4“ DC voltage Symbol 1 1 2 2 “Z45“ Standard without circuitry “Z5L“ “Z55L“ With indicator lamp AC voltage Colour Valve side Fitting Material number 12 – 240 V 12 – 240 V 12 – 240 V 12 – 240 V grey black brown black A B A B Pg11 Pg11 NPT 1/2" NPT 1/2" R900074683 R900074684 R900004823 R900011039 12 – 240 V 12 – 240 V black black A/B A/B 24 V black A/B Pg11 R900310995 black A/B Pg11 R900310997 24 – 240 V 24 – 240 V black black A/B A/B Pg11 R900057423 NPT 1/2" R900057455 24 – 240 V 24 – 240 V black black A/B A/B Pg11 R900313933 NPT 1/2" R900842566 PE 1 1 Pg11 R900057292 NPT 1/2" R900057453 ge 2 2 PE “Z5L1“ With indicator lamp and Zener diode suppressor circuit 1 1 ge 2 2 PE “Z5L2“ With indicator lamp and protective diode 1 +1 ge 2 -2 PE “RZ5L“ “RZ55L“ With indicator lamp and rectifier 1 +1 2 ge Limitation of cut-off voltage peak to - 55 V 24 V Limitation of cut-off voltage peak to - 1 V -2 PE “RZ5“ “RZ55“ With rectifier 1 +1 2 -2 PE RE 08 006/03.03 2/8 Plug-in connectors Technical data (for applications outside these parameters, please consult us!) Ambient temperature • Standard °C – 40 to + 125 • With indicator lamp/rectifier °C – 20 ro + 60 Type of protection to DIN 40 050 IP 65 wiht plug-in connector mounted and locked Operating voltage Maximum operating current V See ordering code on page 2 • Standard A 16 • With indicator lamp A 4 • With rectifer A 1.5 Current consumption of LED mA ca. 10 Indicator lamp Yellow Number of pins 2 + PE Clamping range for cables with outer diameter Ø mm 4.5 to 10 mm2 Max. wire cross-section 1.5 Type of connection Screws Unit dimensions: Without circuitry (dimensions in mm) 27,5 2 3 18 GDM 1 43 Ø 22,5 ≈10 5,5 Fixing screws M3, tightening torque MT = 0.5 Nm 34,2 10A 250V Unit dimensions: With circuitry (dimensions in mm) 45 28 28 18 2 5,5 40 1 Fixing screws M3, tightening torque MT = 0.5 Nm Plug-in connectors 3/8 RE 08 006/03.03 Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 2-pin + PE, with standardised connecting cable, for electrically operated valves with "K4" component plug Ordering code Designation: Plug-in connector “Z4“ Standard without circuitry Symbol sw1 1 sw2 2 DC AC voltage voltage 12 – 240 V Colour black Material number for cable length 3m 5m 10m R900032020 R900032014 R900217134 24 V 90 – 130 V 180 – 240 V black black black R900032050 R900032018 R900217135 R900032023 R900032012 R900217136 R900032024 R900032010 R900217137 24 V black R900032021 R900032015 R900217138 gnge “Z4L“ With indicator lamp “Z4L1“ With indicator lamp and Zener diode suppressor circuit sw1 1 sw2 gnge 2 sw1 1 sw2 gnge 2 Limitation of cut-off voltage peak to - 55 V Plug-in connectors with indicator lamp are provided with a yellow LED that signals the operational state. With plug-in connectors with inidcator lamp and 24 V suppressor circuit, the cut-off voltage peak is limited to ca. 55 V by a Zener diode circuit. The plug-in connectors‘ scope of supply includes a fixing screw and a flat seal (both captive). Technical data (for applications outside these parameters, please consult us!) Ambient temperature • Plug-in connector housing • Rigidly mounted cable • Flexibly mounted cable Type of protection to DIN 40 050 Connecting cable Wire cross-section Wire marking • PE • Other wires Number of pins Cable diameter °C °C °C mm2 Ø mm – 20 to + 90 – 20 to + 80 – 5 to + 70 IP 67 with plug-in connector mounted and locked Ölflex 150 PVC, grey, with approbation: VDE, UL, CSA, SEV 3 x 1.0 Green-yellow Black with numbers In the case of the 2-pin electrical connection to DIN EN 175 301803, contacts 1 and 2 are assigned. 2 + PE ca. 1.7 Unit dimensions (dimensions in mm) 1 4 2 30 27 18 1 2 3 5 X RE 08 006/03.03 27 47 1 LED 2 DIN contacts rotatable through 0 + 180° 3 Flat seal (captive) 4 Nameplate 5 Fixing screw M3 (captive), tightening torque MT = 0.5 Nm Detail "X" 4/8 Plug-in connectors Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 3-pin + PE, for pressure switches with "K14" component plug Ordering code Designation: Plug-in connector “Z14“ Standard without circuitry Symbol 1 2 3 1 2 3 DC AC voltage voltage 12 – 240 V Colour black Fitting Pg11 Material number R900052563 12 V 24 V 48 V 110 V 220 V black black black black black Pg11 Pg11 Pg11 Pg11 Pg11 R900545844 R900545845 R900545846 R900545847 R900545848 24 V black Pg11 R900545849 PE “Z15L“ 1 2 3 1 2 3 ge gn With indicator lamp “Z15L6“ With indicator lamp -N PE 1 2 3 1 2 3 ge gn -N PE Technical data (for applications outside these parameters, please consult us!) Ambient temperature • Standard • With indicator lamp Type of protection to DIN 40 050 Operating voltage Maximum operating current • Standard • With indicator lamp Current consumption of LED Indicator lamp Number of pins Clamping range for cables with outer diameter Max. wire cross-section Type of connection °C °C A A mA Ø mm mm – 40 to + 125 – 20 to + 60 IP 67 with plug-in connector mounted and locked See ordering code above 16 4 ca. 10 Yellow / yellow + green 3 + PE 4.5 to 10 1.5 Screws Unit dimensions (dimensions in mm) 27,5 Without circuitry 2 GDM 3 1 ≈10 Fixing screws M3, tightening torque MT = 0.5 Nm 5/8 5,5 40 Ø 22,5 34,2 43 5,5 28 18 3 1 Plug-in connectors 45 28 2 18 10A 250V With circuitry RE 08 006/03.03 Plug-in connectors to DIN EN 175 301-803 and ISO 4400, 3-pin + PE, with standardised connecting cable for pressure switches with "K14" component plug Ordering code Designation: Plug-in connector DC voltage Symbol “Z14“ Without circuitry sw1 1 sw2 2 sw3 3 AC voltage Material number 12 – 240 V Colour black 24 V black Cable length 5m Cable length 10m R900619228 R900619229 gnge “Z14L“ With indicator lamp sw1 sw2 sw3 1 2 3 gn R900225082 R900225083 ge sw4 gnge Technical data (for applications outside these parameters, please consult us!) Ambient temperature • Plug-in connector housing °C – 20 to + 90 • Rigidly installed cable °C – 20 to + 80 • Flexibly installed cable °C – 5 to + 70 Type of protection to DIN 40 050 IP 67 with plug-in connector mounted and locked Connecting cable Ölflex 150 PVC, grey, with approbation: VDE, UL, CSA, SEV Wire cross-section Wire marking Number of pins Wire cross-section • Standard mm2 4 x 0.75 • With indicator lamp mm2 5 x 0.5 • PE Green-yellow • Other wires Black with numbers With the 3-pin electrical connection to DIN EN 175 301-803 contacts 1 and 2 and 3 are assigned. • Standard Ø mm 3 + PE 4 x 0.75 • With indicator lamp Ø mm 5 x 0.5 Unit dimensions (dimensions in mm) 1 2 3 4 27 18 2 3 PE 1 LED Flat seal (captive) Nameplate Fixing screw M3 (captive), tightening torque MT = 0.5 Nm 27 47 3 30 1 2 4 RE 08 006/03.03 6/8 Plug-in connectors Plug-in connectors for mechanical position switches and valves with central connection with "K6" / "K" component plug Ordering code Designation: Plug-in connector for Standardisation "K6" component plug to DIN 43 651 "K" component plug not standardised AC voltage DC voltage Colour Fitting Material number 250 V grey Pg11 R900002803 250 V red Pg11 R900005538 Technical data (for applications outside these parameters, please consult us!) Ambient temperature °C Type of protection to DIN 40 050 IP 65 with plug-in connector mounted and locked Operating current, continuously Number of pins – 40 to + 90 A 10 • "K6" component plug 6 + PE • "K" component plug 4 + PE Clamping range for cables with outer diameter Ø mm Maximum wire cross-section mm Type of connection 7 to 9 1.5 Clicking in Unit dimensions (dimensions in mm) For "K6"component plug: For "K"component plug: 29,5 15,2 48 10 10 48 27,5 30 40 25,5 11max 29,5 SW22 65 Fixing screw M3, tightening torque MT = 0.5 Nm Plug-in connectors 7/8 RE 08 006/03.03 Plug-in connectors to IEC 947-5-2, for valves with "QM" inductive position switch and valves with "K24" component plug Ordering code Designation, features: Plug-in connector Material number Colour Fitting Plug-in connector suitable for K24, 4-pin, M12 x 1 with threaded connection. black Pg9 R900031155 Plug-in connector suitable for K24-3m, 4-pin, M12 x 1 with moulded-on PVC cable, 3 m long. Wire cross-section: 4 x 0.34 mm2 cable Ø ca. 5 mm Wire marking: 1: brown 2: white 3: blue 4: black Plug-in connector suitable for K24, 4-pin, M12 x 1 with threaded connection, angled. Housing can be rotated through 4 x 90° for making contact. black Pg9 R900064381 black Pg9 R900082899 Technical data (for applications outside these parameters, please consult us!) Abbient temperature Type of protection to DIN VDE 0470 Nominal voltage to VDE standard 0110 group C Nominal current per contact Clamping range for cables with outer diameter °C V A Ø mm mm2 Maximum wire cross-section Type of connection – 40 to + 85 IP 67 with plug-in connector installed and locked 125 VAC; 150 VDC 3 6 to 8 0.75 Screws Cable diameter Ø mm 6 to 8 Unit dimensions (dimensions in mm) Plug-in connector suitable for K24, 4-pin, M12 x 1 with threaded connection. Plug-in connector suitable for K24, 4-pin, M12 x 1 with threaded connection, angled. 40 54 Ø19,6 Plug-in connector suitable for K24-3m, 4-pin, M12 x 1 with moulded-on PVC cable, 3 m long. M12 x 1 Ø19,6 M12 x 1 M12 x 1 Ø19,6 35 41,5 Bosch Rexroth AG Industrial Hydraulics Bosch Rexroth Limited D-97813 Lohr am Main Zum Eisengießer 1 • D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 eMail documentation@boschrexroth.de Internet www.boschrexroth.de Cromwell Road, St Neots, Cambs, PE19 2ES Tel: 0 14 80/22 32 56 Fax: 0 14 80/21 90 52 E-mail: info@rexroth.co.uk RE 08 006/03.03 8/8 The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a cetain application can be derived from our information. It must be remembered that our products are subject to a natural process of wear and ageing. Plug-in connectors
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