Download Report

INSTALLATION INSTRUCTIONS
Honda Pioneer Power Steering
740B Clifty Drive • Madison, Indiana 47250 • 812-574-7777
Item Description
Qty
Item Description
Qty
A
Motor Mount
1
D
Upper Shaft
1
B
Support Plate
1
E
Lower Shaft
1
C
ECU Plate
1
F
Connectors Kit
1
A
C
B
D
E
F
(Kit Contents continue on following page)
Read instructions and view illustrations before beginning.
Need help with your installation?
sales@superatv.com
www.superatv.com
1-812-574-7777
8:00am - 9:00pm EST M-Th
8:00am - 7:00pm EST Friday
9:00am - 2:00pm EST Saturday
Thank You
For Choosing
Liability Statement
SuperATV’s products are designed to best fit users ATV/UTV under stock conditions.
Adding, modifying, or fabricating any factory, or aftermarket, parts will void any
warranty provided by SuperATV and is not recommended. SuperATV’s products
could interfere with other aftermarket accessories. If user has aftermarket products
on machine, contact SuperATV to verify that they will work together.
Although SuperATV has thousands of satisfied customers, user should be aware
that installing lift kits, long travel, or suspension kits, tires, etc will change the ride
of machine and may increase maintenance and part wear. Operating any off-road
machine while, or after, consuming alcohol and/or drugs increases risk of bodily
harm or death. No warranty or representation is made as to this product’s ability to
protect user from severe injury or death. SuperATV urges operators and occupants
to wear a helmet and appropriate riding gear at all times.
By purchasing and installing SuperATV products, user agrees that should damages
occur, SuperATV will not be held responsible for loss of time, use, labor fees,
replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held
responsible for any direct, indirect, incidental, special, or consequential damages
that result from any product purchased from SuperATV. The total liability of seller to
user for all damages, losses, and causes of action, if any, shall not exceed the total
purchase price paid for the product that gave rise to the claim.
SuperATV will warranty only parts provided by SuperATV. Any damage or problems
with OEM housings, bearings, seals, or other manufacturers products will not be
covered by SuperATV. SuperATV parts and products are not warrantied if item was
not installed properly, misused, or modified.
© 2014 SuperATV.com. All Rights Reserved.
Rev IN-PS-3-37 10/10/2014
(Kit Contents continued)
M6 x 16mm Lg. HHCS
2x
1x
-includes washers (not shown)
3x
3/8”-16 x 3/4” Lg. Self Tap
M8-1.25 x 20mm Lg. FHCS
7x
4x
M8-1.25 x 30mm Lg. FHCS
3x
M8-1.25 x 55mm Lg. FHCS
M8-1.25 Nylock Nut
Item
G
H
J
Description
ECU
Motor
Wire Harness
Qty
1
1
1
*Connections
- Before installing, ensure that all Gaskets in electrical connections are properly seated.
- If Gaskets are not seated use a Flathead Screwdriver to seat.
G*
Seat
H*
E
J*
Seat
Push in.......
........Seat
PS-3-37
2
Reference only; do not assemble at this time.
PS-3-37
3
Removal: Keep all components removed from machine.
1. Remove Hood, Driver Side Fender, Steering Wheel, and Dash. See Figs. 1 - 1a.
2. Remove Steering Shaft from Rack and Pinion. See Fig. 2.
3. Slide Boot away from Tube and remove C-Clip from Steering Stem. Remove Steering Stem from
Steering Shaft. See Fig. 2a.
- Remove Steering Shaft from machine.
4. Remove “hump” located around Brake Pedal from Firewall. See Figs. 3 - 3a.
Fig. 1
Remove Hood
Remove Fender
Fig. 1a
Remove Dash
Remove Steering Wheel
(removal illustrations continue on following pages)
PS-3-37
4
Fig. 2
Unbolt Steering Shaft
Rack and Pinion
(Driver Side)
Fig. 2a
Remove Steering Stem
from Steering Shaft
(Driver Side)
Steering Shaft
Tube
Steering Stem
pull Boot back and
remove C-Clip
PS-3-37
5
Fig. 3
(Driver Side)
Remove “hump”
Fig. 3a
PS-3-37
6
Installation: Do not tighten hardware completely unless noted.
1.
2.
3.
-
4.
Install ECU (G) to ECU Plate (C) with M6-1.0 x 16mm Lg. HHCS and set aside. See Fig. 1.
Install Lower Shaft (E) to Rack and Pinion with provided hardware. See Fig. 2.
Install Motor Mount (A) to Motor (H) with M8-1.25 x 20mm Lg. FHCS. See Fig. 3.
Install to Lower Shaft (E) with provided hardware. See Motor Shafts Detail and Fig. 4.
Install Upper Shaft (D) to stock Steering Stem with provided hardware. Ensure that stock C-Clip and
Boot are reinstalled at this time. See Figs. 5 - 5d.
5. Install Support Plate (B) to Motor Mount (A) with M8-1.25 x 20mm Lg. FHCS and M8-1.25 Nylock
Nuts. See Figs. 6 - 6a.
6. Secure Support Plate (B) and Motor Mount (A) with M8-1.25 x 50mm Lg. FHCS and M8-1.25 Nylock
Nuts. See Fig. 7.
- Install ECU (G) and ECU Plate (C) assembly to Support Plate (B) and Motor Mount (A) assembly with
M8-1.25 x 30mm Lg. FHCS. See Fig. 7.
7. Secure Support Plate (B) to stock hole in Frame with 3/8”-16 x 3/4” Lg. Self Tap. See Figs. 8 - 8a.
8. Slightly trim stock plastic to clear Support Plate (B). See Fig. 9.
9. Plug Wiring Harness (J) into ECU (G). See “Wiring Details” at end of installation instructions.
10.Ensure no components are binding, rubbing, or causing interference and tighten all hardware
completely.
Fig. 1
G
C
M6 x 16mm Lg.
(installation illustrations continue on following pages)
PS-3-37
-includes washers
(not shown)
7
Fig. 2
Motor Shafts Detail
To Rack & Pinion
E
provided hardware
Front
To Steering Shaft
Rack and Pinion
(viewed Passenger Side)
Fig. 3
Qty (3)
M8 x 20mm Lg.
A
H
Fig. 4
provided
hardware
H
PS-3-37
E
8
Fig. 5a
Fig. 5
(Driver Side)
stock Steering Stem
D
D
H
stock Steering Stem
(Driver Side)
Fig. 5b
provided hardware
H
Fig. 5c
stock Boot
stock C-Clip
slide onto Steering Tube
Fig. 5d
(Driver Side)
PS-3-37
9
Frame
A
Front
(Driver Side)
Fig. 6
Qty (2)
Fig. 6a
B
M8 x 30mm Lg.
Qty (2)
A
PS-3-37
M8 Nut
10
Fig. 7
G
Qty (2)
C
Qty (3)
M8 x 30mm Lg.
B
M8 x 55mm Lg.
Qty (5)
M8 Nut
A
Fig. 8
Front
Frame
Fig. 8a
stock hole
(Driver Side)
Qty (1)
PS-3-37
3/8” x 3/4” Lg.
11
Fig. 9
(Driver Side)
trim stock plastic to clear
Support Plate (B)
B
Front
Complete
(Driver Side)
Front
PS-3-37
12
Wiring Details
To Switched 12V Source
(White)
(Black)
To Battery, Negative (-)
(Red)
To Battery, Positive (+)
H
G
Plug
A
B
C
D
Function
Torque Sensor
Switched 12V Source
Power
Motor
G
J
A
LED Diagnostic Light
J
Secure in a visible location
B
C
D
When activated, LED Diagnostic Light will
flash once for about 1 second before turning
off indicating proper function. Should different
patterns occur, contact SuperATV.
Switched 12V Source, White
Wire from Wire Harness (J)
Scotch Lock F
Light Brown
PS-3-37
White w/Brown Stripe
(Wiring Details continue on following page)
13
(Wiring Details continued)
Route Wires Red and Black Wires from
Wire Harness (J) through here....
Frame
(Passenger Side Front Fender Well)
Front
....into opening and though here.
(Passenger Side, under Seat)
To Battery, Negative (-)
To Battery, Positive (+)
Battery
PS-3-37
14