Advanced Forming Research Centre Highlights, Summer 2014 HELLO Welcome to our summer 2014 edition of Highlights. Hope everyone has been enjoying the summer weather throughout the summer season. VISIT BY DR HERMANN HAUSER rd On Thursday 3 July, the AFRC welcomed leading technology entrepreneur, Dr Hermann Hauser to the centre. The Catapult Centres were developed as a result of a report by Dr Hauser, commissioned by the UK government in 2010. Four years on, Dr Hauser has now carried out an independent review of the Catapult network in which he will review how progress already made can be built upon and maximised to benefit the economy. During his visit, Dr Hauser was given a detailed tour of the AFRC’s hot workshop where he witnessed equipment demonstrations by engineering staff at the Centre. Exhibition stands in the Street area displayed information on projects and our capabilities that showed the importance of the collaboration between the AFRC, academia and industry. We were delighted to be joined by colleagues from industry, Tier 1 and 2 member companies, HVM Catapult and the University. Our thanks go to everyone who participated in this visit by Dr Hauser and we await the publication of his findings within the next couple of months. L-R: Simon Edmonds, Innovate UK; Archie MacPherson, AFRC CEO; Dr Hermann Hauser; Bob Gilbert, HVM Catapult NEW TIER 2 MEMBER – TRANSVALOR We are delighted to announce that the AFRC has a new Tier 2 Member. Transvalor, a French company, offer and develop numerical simulation software that addresses a range of forming processes across various sectors including automotive, aerospace, energy, medical, oil and gas and many others. In addition to its headquarters in France, Transvalor has a comprehensive network of distributors, offices and subsidiaries for both marketing and support activities worldwide. Please visit Transvalor's website for more information. EVENTS: Manufacturing the Future – SECC, Glasgow rd th Tuesday 23 and Wednesday 24 September www.ukmanufacturing.org CeeD Aerospace & Defence Clinic – AFRC th Thursday 30 October 2014 http://ceed-scotland.com/ Innovate UK - Old Billingsgate, London th th Wednesday 5 – Thursday 6 November 2014 www.innovateuk.org/-/innovate-uk Advanced Engineering Show – NEC, Birmingham th th Wednesday 12 – Thursday 13 November 2014 www.advancedengineeringuk.com/hub/ Superplastic Forming - AFRC th Wednesday 26 November 2014 Heating Technologies - AFRC Date TBC All-Energy 2015 – SECC. Glasgow th th Wednesday 6 – Thursday 7 May 2015 We are exhibiting on Stand L21 www.all-energy.co.uk If you would like to register for any AFRC events or would like further information, please email: events@afrc.org.uk INTERNATIONAL COLD FORMING CONGRESS nd th 2 – 4 SEPTEMBER 2015 The International Cold Forming Congress has been held every 5 years since 1955, with venues alternating between the UK and Germany. We th are delighted to announce that the 13 ICFC will nd th be held in Glasgow from 2 to 4 September 2015. The Conference will take place at the University of Strathclyde’s state of the art Technology and Innovation Centre in the heart of Glasgow: http://www.strath.ac.uk/tic/ Email us at coldformingcongress@afrc.org.uk if you would like to be added to our contact list for the Conference and this will ensure you are kept informed. Advanced Forming Research Centre Highlights, Summer 2014 TECHNICAL NEWS Hot Workshop - Overhead Crane Installation in Hot Workshop A 6.3 tonne overhead gantry crane was installed this month to service the 1200 tonne SPF press located in the hot workshop. This crane will be used to facilitate lifting dies into and out of the press. Lab 3 Our Z150 machine in Lab 3 has been fitted with longitudinal and transverse extensometers. This enables the machine to conduct tensile testing of sheet and plate materials and generate the required data. We can now do tensile tests up to 4mm using both the extensometers. NEW STAFF MEMBERS We would like to extend a warm welcome to our new members of staff who joined the AFRC Team over the summer: • Saad Ahmed – Technician Apprentice • Jayne Clark – Technician Apprentice • Andrew Dunn – Manufacturing Engineer • Stephen Fitzpatrick – Senior Manufacturing Engineer • Research Associates: o Laurie Da Silva o Ellen Jump o Marcos Perez o John Storr o May Tuckwood • Joshua Walker – Metrology Technician • Wenjuan Wang – Programmes Manager Saad and Jayne are the AFRC’s first Technical Apprentices . They will attend college full time for one year, in year 2 they will be based at the AFRC and attend college one day per week to gain an SHNC qualification and in years 3 and 4 they will be based at AFRC full time. We are also pleased to have the following students on board, working on specific projects over the summer: Kenneth Beaton, Daniel Kahani, Thomas Lilley, Daniel Rae, Kyle Watt, Shanglin Wu and Andrew Wylie. And finally, we have Johanna Bolitschek, an IAESTE exchange student from Austria. STAFF TRAINING Twenty AFRC staff attended a 2 day Project th Management course held at the AFRC on 14 and th 15 August. This course provided a comprehensive introduction to the process of managing projects and the tools required to assist in planning and tracking progress. Staff who participated in this course are now equipped to both work and lead on commercial and research projects, with the support of the AFRC Programme Management Team. Advanced Forming Research Centre Highlights, Summer 2014 New Optical Microscope Installed in Lab 4 Leica DM12000 M optical inspection microscopes provide an innovative yet cost-effective system solution for mastering present and future manual inspection challenges with confidence. Besides extreme large overview capabilities and high resolution optics, these systems are incorporated in a highly ergonomic design with fully integrated LED illumination allowing the sample to be illuminated from different angles. New optical features offered by this model, such as the optical macro mode or the oblique UV illumination (OUV, with i-line UV option) not only improves resolving power but also speeds up throughput when inspecting samples with 12”/300mm diameter. The illumination is based on the latest LED technology and is fully integrated into the microscope. With a single touch of a button, you can change the magnification, illumination or contrast mode. IMPACT ACCELERATION ACCOUNT (IAA) The University of Strathclyde’s Impact Acceleration Account (IAA) is open for proposal submissions until September 2015. Organisations working in a new partnership with the AFRC can receive funding support of up to £10,000 for a new company engagement. AFRC has recently been successful in two proposal submissions with both partner organisations involved receiving approximately £6,000 funding rd and we have just submitted our 3 application with an SME and expect to hear the outcome around mid-September. If you would like to discuss IAA and its suitability to your business, please contact Sheena MacKenzie, Future Business Manager by emailing sheena.mackenzie@strath.ac.uk AMRC COLLABORATION SESSION In June, the AFRC Boardroom was full with representatives from the Advanced Manufacturing Research Centre (AMRC), a partner to the AFRC within the High Value Manufacturing Catapult (HMVC) whose primary focus is machining technologies. The aim: to explore collaborative opportunities between the AFRC and AMRC and identify areas where AFRC and AMRC could jointly bid for funding, for example to the TSB. This collaboration is essential to the future development of AFRC as we develop machining capability for die and tool manufacture, and for AMRC, who will expect to develop flexible and configurable metal deformation processes for their Factory 2050 programme. The format of the session was to look at the current state, the gaps and a future state of crosscentre capability for developing future technologies for the UK manufacturing. The session focused on AFRC interests in machining capability and then reversed this for AMRC to explore their interests in forging/forming capabilities. Out of the session a number of areas of key interest were identified One direct output was the warm invitation to AFRC employees to attend the AMRC’s road mapping sessions and covered a range of AMRC work streams. AFRC had attendance at sessions on Aerofoils, Process Modelling, Gear Manufacturing, Machining Dynamics and Machinability. Attendance at the sessions will mean the AFRC can bring knowledge of the AMRC roadmapping process into the AFRC. Moreover, knowledge of AMRC process group functions will broaden AFRC knowledge of where further collaborative opportunities may exist between the two centres. CURRENT VACANCIES Team Leader/Knowledge Exchange Fellow All vacancies are listed on the University of Strathclyde's vacancies page. If you would like more information, please email jobs@afrc.org.uk Advanced Forming Research Centre Highlights, Summer 2014 EngD UPDATE University guidelines state that Post Graduate students have a progress review every 6 months. This Post Graduate Poster Critique day was held th in the University’s Design Studio on 20 June. Each student prepared a poster then presented for 3 minutes on their research to Professors, supervisors and members of industry. This was followed by a 12 minute question and discussion session between the student and the academic and industrial reviewers. PhD RESEARCH AFRC employee, Dr Farrukh Makhdum had his PhD research breakthroughs in the field of manufacturing acknowledged by Loughborough University where he completed his PhD. This achievement has also been published in Composite World Magazine. Well done Farrukh! COMMONWEALTH GAMES 2014 A speech given by Mr John Swinney MSP, Cabinet Secretary for Finance, Employment and Sustainable Growth to the 200 heads of state and business leaders who attended the Commonwealth Games, included footage filmed at the AFRC. It can be viewed via: https://www.youtube.com/watch?v=QXgWsiVA9 ew&list=UUivQCTQcHXH2_dDMHaRiJdg HOW TO CONTACT US AFRC – ROWING CHALLENGE The Clydesdale Amateur Rowing Club Corporate Regatta 2014 was held in rd the River Clyde on Saturday 23 August. The AFRC entered two crews with ten staff training very hard over the last six weeks. More information on the day can be found on the rowing club’s website: http://www.clydesdalearc.org.uk/corporate-regatta/ Staff at the AFRC provided support to the teams and a collection for MacMillan Cancer Support raised a fabulous £158. Further donations are expected. Advanced Forming Research Centre University of Strathclyde 85 Inchinnan Drive Inchinnan PA4 9LJ T: 0141 534 5200 E: info@afrc.org.uk W: www.strath.ac.uk/afrc Well Done Crews! We are also holding a ‘World’s Biggest Coffee Morning’ on th 25 September where we will raise more funds to donate to MacMillan. “It’s always sunny here at the AFRC in Glasgow”. Photograph by Alaster McDonach. Photographs by Remi Zante.
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